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Technical Data

Lambda Transmitter LT2 KS1D


LT2 KS1D-K
Combination Probe KS1D
KS1D-K
Simultaneous measurement of oxygen (O2)
and oxidizing components (CO/H2)

Lambda
Transmitter LT2

Combination
probe KS1D

O2

CO/H 2

Combination probe
KS1D-K (alternative)

(Operation,
servicing)

Option:
CANopen
Modbus
Profibus DP
Ethernet

Field bus
CAN

RS 232
Analogue inputs
and outputs
Recording
Digital inputs
and outputs

LAMTEC SYSTEM BUS

to other
LAMTEC devices
FMS / VMS / ETAMATIC
LT 1 / LT 2

Sensors and Systems


for Combustion Engineering

Digital inputs
and outputs

Analogue inputs
and outputs

Optional modules

System Overview
Lambda Transmitter LT2 KS1D / KS1D-K

The Lambda transmitter LT2 KS1D / KS1D-K is a microprocessor-based


universal meter for directly measuring the concentration of O2 and the
combustible oxidizing components of gas (CO/H2), displayed as CO
equivalent (COe), in combustion systems in the leaner than stoichiometric
range (l > 1), in conjunction with combination probe KS1D.
It has a facility for direct connection to the integrated/combustion management
system and the ETAMATIC. This makes it possible to achieve improved control
mode to ensure optimized oil and gas combustion and automatic adjustment
of combustion to changing combustion conditions.
The Lambda Transmitter LT2 KS1D / KS1D-K also provides the following
functions:

Advantages:

Measuring the temperature of flue gas and intake air and calculating
combustion efficiency

Calculating and displaying CO2 concentration


Load-dependent and fuel-specific limit curves / limit values
O2 control
Field bus connection

- Direct (in situ) measurement of oxygen (O2) and oxidizing off-gas


components (CO/H2) in the crude gas up to 450C (840F)
O2 measurement range
COe measurement range:

0 to 21% vol.
0 to 10,000 ppm

in conjunction with
Lambda transmitter LT2

- No connection with infiltrated air (COe)


- No gas preparation required, measurement direct in the wet flue gas
- Setting time to 60% value (T90) < 10 seconds
with standard sampling COe < 2 seconds
- Measuring gas temperature up to 300C/570F
(up to 450C/570F with KS1-DK)
- Low calorific output 20...25 W depending on off-gas temperature
- Universal application
- Easy to use probe plugs in
- Low-maintenance

System Components
Lambda Transmitter LT2 KS1D

The measuring system is available in different models.


It consists of the following components
- Combination probe KS1D, alternatively KS1D-K
- (1) gas extraction device (MEV)
- (1) probe mount (SEA)
- (1) probe connection box (SAK)
- Lambda Transmitter LT2 KS1D , or LT2 KS1D-K
in wall mounting housing IP 65
or
in panel mounting housing
including display and operating unit
or
installation plate IP00 for installation in a control cabinet

Components required

(1)

only necessary with KS1D

Basic structure of the


LT2 KS1D

Connector

1
2
3
4

5
6
Mesured gas
max. 300C

Lambda Transmitter LT2 KS1D


system housing for installation in panel 3 HE, 50 TE
173 x 310 x 280 mm (H x W x D)
Type 657 R 1040 KS1D

or

Legend:
1 Combination probe KS1D, Type 656 R 2000
2 Gas extraction device (MEV),
Type 655 R 1001-R 1003
3 Probe mount (SEA), Type 655 R 1010
4 Half-sleeve R1", Type 655 R 1012
5 Probe connection box (SAK), Type 656 R 3025
6 Display and operating unit, Type 657 R 0831

Lambda transmitter LT2 KS1D in wall mounting housing IP 65


Type 657 R 1025KS1D, sheet steel, 400 x 300 x 150 mm (H x W x D)
with display and operating unit
Type 657 R 0831

System Components
Lambda Transmitter LT2 KS1D / KS1D-K

Basic structure of the LT2 KS1D-K


with semi-automatic calib ation

Probe connection box (SAK)

5
1

6
Measured gas
max. 450 C
(840F)

Hose connection calibration


Pressure air / tes gas 1 bar

Outlet
reference air
1 Combination probe KS1D-K
Type 656 R 2030 / R 2031 / R 2032

Pressure reducer
(to be provided by
customer)

2 Pre filter
Type 650 R 2055

Hose connection reference air


Pressure air 1 bar or
reference air pump **

3 Counting flange
Type 655R0137 / R0138
4 Flange seal, Klinger Sil C-4400
Type 655P4209

Probe signals, absolute-, difference pressure sensor


Probe heating

5 Lambda transmitter LT2 KS1D-K


Type 657R1028

** reference air pump is only needed, when there is no pressure air

6 Display and operating unit (option)


Type 6 57 R 0831

Dimensional diagram KS1D-K


160
14

50

80

Combination probe KS1D-K

Immersion depth (a)

656 R 2030

500 mm

656 R 2031

1000 mm

656 R 2032

1500 mm

Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
The combination probe KS1D / KS1D-K consists mainly of a zirconium dioxide
electrochemical cell.
It has 3 electrodes
- an O2-sensitive platinum electrode
- a CO/H2-sensitive electrode made from a platinum/noble metal alloy
- a platinum reference electrode

Probe principle

CO/H2 electrode
(Pt / noble metal alloy)

Reference
electrode (Pt)

Gas inlet

US

UH

Zirconium oxide ceramic


Protective coating

Housing
O2-selective
reference electrode (Pt)

Diagram showing the structure of the combination probe KS1D


The O2 measuring cell acts as an electrochemical concentration cell and generates a
d.c. voltage which is dependent upon the absolute temperature T and the logarithm
of the O2 concentration ratio or O2 partial pressure ratio at the reference and outer O2
electrode.
If the sample gas is fed to the outer electrode and a reference gas with a known O2
concentration, such as air for example (20.96%), is fed to the inner electrode, if the
temperature is kept constant, this will give the logarithmic relationship, shown below,
between the probe voltage US and the concentration of oxygen in the sample gas.

120
100

Us = 0,049 T

log

p (L)
O2
p (G)
O2
Us

80
USensor (mV)

O2 [%] = 20,96

10

0,049

.T

O2 (%)

60
40
20
0
0

Sensor characteristic US = f ( O2 )
6

Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
Combustible components are adsorbed as oxygen molecules at the
electrode and diffuse to the "three-phase limit" formed by measuring gas,
electrode and zirconium dioxide. In addition to the Nernst voltage UO2
determined by the oxygen content, the combustible components present
generate an additional d.c. voltage UCO / H2 through the sensor.
The sensor voltage is the sum of the two voltages US = UO2 + UCO/H2
(Fig. 1). Even with low concentrations of oxidizing gases such as H2 or CO,
the mixture potential is much higher than the O2 signal.
The mixture potential forms very quickly, T60 times of less than 2 seconds are
achieved. Sensitivity to O2 and combustible components can be influenced by
the temperature of the sensor. Lower sensor temperatures bring about higher
sensitivity to CO/H2 and lower sensitivity to O2 (Fig. 2).
The concentration of oxygen also influences the sensor voltage UCOe.
With higher O2 content, the sensor voltage in the high CO range drops slightly
(Fig. 3).
However, the combination probe KS1D may not be used when it is too cold or
else the oxidizing components will influence the O2 measurement (falsification
of the measurement value to lower values because of oxidation of the nonburned flue gas components on the O2 electrode).

Us
(mV)
CO
Sensor characteristics
(measured)

Nernst characteristic
(calculated)

O2 (%)
incomplete
combustion

complete
combustion

Fig. 1: Characteristic on a gas burner


1000
800

UCOe [mV]

CO/H2 - sensitive electrode

600

20 W
25 W

400
200
0

5000

CO [ppm]

10000

15000

Fig. 2: Sensor voltage UCOe as a function of sensor temperature (heat output)

Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
With higher O2 concentrations, more non-burned residue (CO/H2) oxidizes
before it reaches the 3 phase limit. The effect of sensor voltage UCOe as a
function of the O2 content is shown in the graph below.

1000

UCOe [mV]

800
at starting
point with
0% CO

600
400

9,5 % O2
6 % O2

200
0

6000

4000

2000

8000

10000

CO [ppm]

Fig. 3: Sensor voltage UCOe as a function of O2 content


It is therefore recommended that the characteristic is calibrated specifically
for the system with a CO reference measurement.
Another indicator for non-burned residue (CO/H2) on combustion systems
is the dynamics of the sensor signal (US). The higher the content of nonburned residue, the higher the dynamics. The following figure traces the
rise of the sensor signal over the O2 value measured with a lambda probe
LS1 on a reference system (12 MW SAACKE gas burner)
with a small load.

700

Signal dynamic
> + 100 mV

500

300

400
300
200

40

CO [ppm]

USensor [mV]

600

100
2
0
0

small load

O2 ref. [%]

Application:
Quick-response O2 measurement combined with the detection of oxidizing flue
gas components (non-burned residue) CO/H2.

Theoretical Principles
Measuring Principle
Lambda Transmitter LT2 KS1D / KS1D-K
1. As a threshold control for monitoring combustion systems
2. For self-adjusting burner control

Characteristic U (CO) of a sensor over O2


content of 4 different combustion systems

Burner characteristic CO over O2 content


of 4 different combustion systems

CO(ppm)

Marienkrankenhaus
Ludwigshafen (7MW)
Halle Walldorf (15kW)

UCO/H

1000

Marienkrankenhaus
Ludwigshafen (7MW)
(mV)
Halle Walldorf (15kW)

800

Kfertal power station


(100 MW)

800

700

Walldorf heating
station (3.9 MW)

600

Walldorf heating
station (3.9 MW)

500

600

Kfertal power station


(100 MW)

400
400

300
200

200
100
0

0
0

Fig. a

10

12

O2 (%)

10

12

O2 (%)

Fig. b

Threshold control

Diagrams a) and b) show that, with a threshold voltage on all 4 systems, it is


possible reliably to detect when a CO limit of above 20 ppm in the flue gas is
exceeded. The threshold control offers a simple, continuous monitoring facility
for combustion systems and gives an alarm message if the burner
characteristic threatens to enter the range of an unacceptably high CO
emission, e.g. from going out of adjustment or clogging.

Self-adjusting burner control

Diagram b) shows that burner control is possible.


The operating point of the burner control is no longer fixed or determined by
a characteristic field that is programmed in once, but is continuously
determined and re-set interactively during operation.
To do this the fuel/air mixture is changed in the direction of a lower lambda
value (less air, more fuel) until the combination probe KS1D / KS1D-K shows
the start of incomplete combustion with a strong signal rise from the
CO/H2-selective electrode and dynamics. From this point on, the fuel/air
mixture is now changed back a little in the direction of a higher
lambda value (more air, less fuel).
The optimal operating point is found. This process is repeated in cycles so that
the optimal operating points are always maintained even in unfavourable
weather- and system-related conditions.
If the burner characteristic shifts during operation and the combination probe
KS1D / KS1D-K therefore detects non-burned residue (CO/H2), the operating
point is immediately moved in the direction of a higher lambda value
(more air, less fuel). If the operating point is re-established from time to time,
using the method described here, then slow changes of the burner
characteristic can be tracked.

Options
Lambda Transmitter LT2 KS1D / KS1D-K

- Display and operating unit


- Measurement of flue gas and intake temperature and calculation of
combustion efficiency
- Load-dependent and fuel-specific limit values/limit curves,

Limit curve 1
Fuel 1
(curve 5)

Vol. % O2
5
4
3

Limit curve 2
Fuel 1
(curve 7)

x
x

x
x

Burner load [%]

20

40

60

80

100

12

16

20

Load spec. [mA]

Limit curves (default setting) with parameters set to undershoot


Possible combinations:
either
- 2 fuels with 4 limit curves / limit values per fuel
- 4 fuels with 2 limit curves / limit values per fuel

- 1...4 analogue outputs (0/4...20 mA, 0....10 V) max. 2 potential-free


(output 1 and 2) max. potential difference + 20 V
can be configured in any way
- d.c. 0/4...20 mA, load 0...600 W
- d.c. voltage 0...10 V, load > 10 kW
- Relay module for digital outputs with 6 relays (1 change-over contact) for
outputting operating, limit value and status messages,
breaking capacity 230 V a.c., 4 A
- 1...3 analogue inputs
(1 analogue input with LT2 KS1D-K)
Type 657 R 1028/R 1032
can be configured with measuring cards in any way,
e.g. for temperature sensor, other pressure sensors,
standard signals, etc.;
max. 2 of these potential-free
max. potential difference + 20 V
- Field bus interface for
- PROFIBUS DP
- Modbus
- CANopen
- Ethernet
- Windows-based remote display software for PC
- Calculation and display of CO concentration,
fuel-referenced, computed from the measured O value and
the CO max. value
2

10

Technical Data
Lambda Transmitter LT2 KS1D / KS1D-K

Model:

Wall mounting housing Wall mounting housing

Installation plate

Panel-mounting
housing

LT2 with KS1D

Type 657 R 1025KS1D

with reference air


pump option

LT2 with KS1D-K

Type 657 R 1028

Type 657 R 1060

Type 657 R 1032

-----------------------

Housing:

Powder-coated
sheet steel
mounting housing

Powder-coated
sheet steel
mounting housing

Sheet steel
mounting plate

3 HE / 50TE
panel mounting
housing

DIN 40050 protection class

IP 65

IP 65

IP 00

IP 20
front IP 40

Dimensions (hxwxd) mm

400 x 300 x 150

500 x 300 x 200

350 x 258 x 131.5

173 x 310 x 270

Colour

Grey RAL 7032

Grey RAL 7032

Weight
plus
display and control unit

Type 657 R 1030KS1D Type657R1040KS1D

___

approx. 10 kg

approx. 13 kg

approx. 6 kg

approx. 0,5 kg

approx. 0,5 kg

approx. 0,5 kg

Metallic silver
(anodized
aluminium),
grey controls
approx. 5 kg
___

Ambient temperature:
Operation

-20C ...+60C (-4F ...+140F)

Transport and storage:

-40C ...+85C (-40F ...+185F)

Auxiliary voltage:

230 V a.c. and 115 V a.c.


To be used only in a grounded power line network!
+10% / -15 %, 48 Hz...62 Hz

Power consumption:

Typically 50 VA briefly 150 VA (probe heating-up phase)

Display:

LCD graphic display 100 x 80 mm (w x h)


in LT 2 wall-mounted housing type 6 57 R 1025KS1D and R 1029KS1D optional
in panel installation case type 6 57 R 1040KS1D standard
Display and operating unit type 6 57 R 0831
(version installation in a case)
Display and operating unit type 6 57 R 0831T
(version panel installatin for LT2 on installation plate)

Resolution:

Measuring accuracy:
with comb. probe KS1D / D-K

O2 :

0,1 vol.% O2 in the range 0...18 vol.% O2


1 vol.% O2 in the range 18...30 vol.% O2

COe :

1 ppm

O2 :

+/- 5% of measurement value


not better than +/-0,3 vol. % O2 after prior calibration under

COe :

+/- 25% of measurement value not better than


+/- 10 ppm after prior calibration under system conditions
with a CO reference measurement
Measuring range 0...100 ppm : max. 10 ppm
in flue gases of natural gas combustion after calibration under
system conditions with a CO reference measurement

Setting time (60% time):


Time to readiness for
operation with KS1-D/DK:

O2 :
COe :

T60 < 10 s
T60 < 2 s

Approx. 10 minutes after "POWER ON"


11

Technical Data
Lambda Transmitter LT2 KS1D / KS1-DK

Analogue outputs:
Monitor output
Accuracy:
Resolution:
Default setting

0...2,55 V d.c., load >10 kW, <100 nF


2 % of the measurement value, not better than 0,2 vol. % O2
10 mV
0...2,55 V d.c. ^ 0..25,5 vol.% O2
With DIP switches can be switched to
Probe voltage U-O2

1...4 current/voltage outputs

Default setting:
Resolution:
Analogue inputs:

0...2,55 V d.c. ^ 0...255mV U-O2

2 standard 3...4 option


- Direct current
Load

0/4...20 mA
0...600 W

- D.c. voltage
Load

0...10 V
> 10 kW

with reference to device potential (potential isolation optional)


0...10 vol.% O2 ^ 4...20 mA
0...1000ppm COe ^ 4...20 mA
0,1 vol.% O2
Measuring range and physical quantities can be configured
optional 2...4
via plug-in cards on LT2 power pack electronics
- Universal module for potentiometer
0...5 kW
6 57 P 6000
- Universal module for current
0/4...20 mA
6 57 R 0052
- Universal module for voltage
0/2...10V
6 57 P 6005
- Temperature input for PT 100 sensor
657 R 0890

Accuracy:
Controls

0,05 % of measurement value, not better than 0,1 vol.% O2


Wall mounting housing

Panel mounting

Multifunction key
Maintenance switch and
2 rows of 6 LEDs
Display and operating unit
with LCD graphic display (option)
Remote display software (option)

Display and operating unit with


LCD graphic display

Interfaces:

LAMTEC SYSTEM BUS


RS 232 only in conjun. with interface module 6 63 P 0600

Field bus connection:

Optional for the following systems


PROFIBUS DP (Siemens)
Modbus
CANopen
Ethernet

12

Technical Data
Lambda Transmitter LT2 KS1D / KS1D-K

Digital outputs:

1 standard + 6 optional
1 relay output

0...230 V a.c., 2A
0... 42 V d.c., 3A
Collective fault message
optional:
Relay card with 6 relays (1 change-over contact)
Breaking capacity
0...230 V a.c., 4A
0...48 V d.c., 3A

Digital inputs:

8 inputs - freely configurable


Factory settings: 24 V DC, referenced to instrument potential
Can be switched via jumper to floating, for external voltage
source.

Cold start delay:

Automatic cold start delay,


10 minutes

Conformity with the following


European Guidelines

2004 / 108 / EC Electromagnetic compatibility


2006 / 95 / EC

Electrical equipment within specific voltage limits

13

Technical Data
Combination Probe KS1D / KS1D-K

Measuring range

Measuring accuracy

O2:

0...18 vol.% O2
with limit 0...21 vol.% O2

COe:

0...10,000 ppm COe

O2:

+/- 5 % of measurement value


not better than +/- 0,30 vol.%
after prior calibration under system conditions with a
CO reference measurement by natural gas combustion

COe:

+/- 25 % of measurement value


not better than +/- 10 ppm after prior calibration under
system conditions with a CO reference measurement
Measuring range 0...100 ppm : max. 10 ppm

Error influences:

Temperature, other non-burned hydrocarbons

Cross-sensitivity:

to SO2, NH3, NO, propane, aromatic hydrocarbons

Permissible fuels

Residue-free , gaseous
hydrocarbons and light
heating oil

Permissible continuous
off-gas temperature

Service life

KS1-D
KS1-DK

< 300 C (< 570 F)


< 450 C (< 840 F)

> 2 years
with heating oil EL and natural gas

Probe output voltage


0,01 to 21 vol. % O2
0...10.000 ppm

150...-20 mV
0...800 mV

Internal probe resistance RI


in air 20C and 22 W heat output

15...25 W

Heat output

Isolating resistance
between heating and
probe connection

14

20...25 W
depending on design and temperature of the gas measured

> 13 MW

Technical Data
Combination Probe KS1D / KS1D-K

KS1-D

Application conditions:
Type

KS1-DK

656 R 2000

656 R 2010

656 R 2030...R 2032

< 300 C
(<570F)

< 300 C
(<570F)

< 450 C
(<840F)

Teflon cable
(5-wire) with
interlocking
connector,
2 m long

Teflon cable
(5-wire) with
interlocking
connector,
2 m long

Terminals

(order code)

Permissible
continuous off-gas
temperature
Electrical
connection

Reference air:

Weight:
Installation position:
Protection class:

from reference
air pump 657 R 1060
(option) integrated
in the LT2 KS1D-K or from
instrument air 1bar
(provided by customer)

520 g

270 g

330 g

6,5 kg with
500mm length

horizontal over vertical to horizontal


IP42

IP 65

15

Dimensional Diagram
Combination Probe KS1D

see table

185

66
147
M4SW7

^ 22

SW 50

R1

20

^ 35

Combination probe K1D


Type 656 R 2000

Part Nr.
Ordering details
_______________________________________________________________
1

655 R 1001

Measured gas sampling device (MEV)


150 mm long

655 R 1002
as above, 300 mm long
655 R 1003
as above, 450 mm long
655
R
1004
as above, 1000 mm long
_______________________________________________________________
2

655 R 1010

Probe mount (SEA)


Male coupling, R 1"
_______________________________________________________________
3

656 R 2000

Combination probe KS1D up to 300C


off-gas temperature

Combination probe KS1D


Type 656 R 2010

Supply line
2m

Electrical connection:

Type 656 R 2000/R 2010 -->

Teflon cable, 5-wire with interlocking


connector, length 2m

Pin connections

3
2
1

4
5

1 = CO/H2/O2 Signal +, (black)


2 = CO/H2 Signal -, (grey)
3 = Heating (white)
4 = Heating (white)
5 = O2 Signal -, (blue)

Type 656 R 2001/R 2011 -->

16

glass-insulated nickel cable,


length 2m with conductor sleeves

5
1 Filter insert
4
1 KS1D probe
3
1 Connection box with valves
2
1 Housing
1
1 Probe head
Element Qty. Description

or 1500
or 1000
500

Standard

1.4571
1.4571
Material

Dimensional Diagram
Combination Probe KS1D-K

17

Dimensional Diagram
Lambda Transmitter LT2 KS1D / KS1D-K
Wall Mounting Housing
657 R 1025KS1D / 657 R 1060
Type 657 R 1025KS1D

22.5

35.5

55
45
35

6^

300
175

30

85

150

115

LAMBDA TRANSMITTER LT2

400

ENTER

LAMTEC
LAMTEC

Type 657 R 1060 with integ. reference air pump

22.5

35.5

55
45
35

300
175

30

200

180

6
ENTER

LAMTEC
LAMTEC

18

500

115

LAMBDA TRANSMITTER LT2

Dimensional Diagram
Lambda Transmitter LT2 / KS1D
Panel Mounting Housing
657 R 1040KS1D

310

LAMBDA TRANSMITTER LT2K

172.5

132.5 (HE)
57.1

REMOTE

10.5
ENTER

7.5
LAMTEC
LAMTEC

254 (50TE)
292.4
263
PG connections

26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11

45 44 43 42

P
E
49 48 47 46

36 35 34 33

3 2 1

32 31

F1

69 68 67 66 65

64 63 62 61 60

75 74 73 72 71

BR10
7
BR10
6

1AT/

LED
2BR10
4
BR10
3
BR10
2
BR10
1

X10

LED
1

X1
X11

253

Ringkerntrafo

X9

X13
230V

BR10
5

X15
115V

F2
0,4A
T

F3
1A
T
F4
1,25A
T
F5
4A
T

X8

X6
X5

X12

X7

F6
0,315A
T

Panel mounting cut out dimensions

135

39

276 x 135

57.1

^ 6.5

8.2
276
292.4

19

Dimensional Diagram
Lambda Transmitter LT2 KS1D
on installation plate
657 R 1030KS1D

Analogue
output
module

Analogue
output
module

Analogue
output
module

Analogue
output
module

Dimensional diagram of probe


connection box
Type 656 R 3025

Height: 40 mm
Protection class: IP 65
20

Connection Diagram
Lambda Transmitter LT2 KS1D

Lambda Transmitter LT2


(+)

Analogue outputs
3 and 4
0/420 mA
0/210 V
(option)

* Module 4 (-)
(+)

* Module 3 (-)
(+)

* Module 2 (-)
* on processor
board

(+)

* Module 1 (-)

Monitor output
(+)
02.5 V d.c.
switching O2, U-O2 (only > 0 mV) (-)

Analogue
measuring inputs
normal signals
0/420 mA
010 V
temperature,
pressure,
(option)

Type 663 P 0660


-200mV...+1000mV

49
48

Output 4

Analogue output card not


floating 6 57 R 0050

47
46

Output 3

Analogue output card floating


max. possible elec. potential + 20V
(only possible for output 1 and 2)
6 57 R 0051

45
44
43
42

Output 2

Default setting 0...1000 ppm COe ^ 4...20 mA

Output 1
Default setting 0...10 vol.% O2^ 4...20 mA

32
31

e.g. for connecting a multimeter for


servicing purposes Ri > 10 kW

26
25
24
23

24 V d.c. voltage supply for transmitter


+ signal input
- signal input
GND

22
21
20
19

24 V d.c. voltage supply for transmitter


+ signal input
- signal input
GND

18
17
16
15

24 V d.c. voltage supply for transmitter


+ signal input
- signal input
GND

Measuring
card 2

Measuring
card 1

used internally for


COe signal

Measuring
card 4
not for DK

Measuring
card 3
not for DK

Relay output 1
0...42 V d.c.3A
0...230 V a.c.2A

3
2
1

PE

F1 T1A / 250 V [230 V]


T2A / 250 V [115 V]

N
L

e.g. collective fault message


(can be configured in any way)
default setting zero signal current principle
= Earth
= Neutral conductor
= Phase 230 / 115 V, 4862 Hz
Connecting power
typ. 50 VA
briefly (probe heating phase) approx. 150 VA

To be used only in a grounded power line network!


*

Other levels / signal inputs are also possible depending on the measuring card
Maximum 2 of these potential-free (measuring cards 1 and 2); maximum possible potential
difference + 20 V.
2 Maximum overall current load for all 4 measuring cards together 80 mA

21

Connection Diagram
Lambda Transmitter LT2 KS1D

Lambda Transmitter LT2

LAMTEC SYSTEM BUS


(CAN-Bus)
floating

Digital inputs
24 V, approx. 6 mA
Jumper BR 106, BR 107 on
power electronics
1-2
- with ref. to potential
(below)
difference
2-3
- floating for
(above) external voltage
source

+24 V

22

4
5

Fuel 3
Fuel 2 (Gas)
Maintenance ON/OFF
PID-regulator OFF
Release calibration
Reset limit values
Reset faults / warnings

Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input 1

+
24 V d.c.
-

GND

35

Probe heating

(+)

34

CO/H2/O2 probe signal +

(-)

33

O2 probe signal -

(-)

12

CO/H2 probe signal -

Pin connections

Fuel 4

Probe heating

Connection diagram for probe


connection box 656 R 3025

69
68
67
66
65
64
63
62
61
60
36

Probe connection
KS1D

on measuring card 1

CAN Low
CAN High
not connected
not connected
GND

75
74
73
72
71

1 = Signal +, (black)
2 = Signal -, CO/H2 (grey)
3 = Heating (white)
4 = Heating (white)
5 = Signal -, O2 (blue)
Screen = housing

note cable cross-section


2
below 20 m = 1,5 mm
2
up to 50 m = 2,5 mm

Connection Diagram
Lambda Transmitter LT2 KS1D

Relay module for digital outputs


(option)

Lambda Transmitter LT2


Relay module 657 R 0857
Terminal strip x2

Relayoutputs
2-7

Max.
230 V a.c. 4 A
48V d.c. 3A

d6

18
16
17

Output 7

d5

15
13
14

Output 6

d4

12
10
11

Output 5

d3

9
7
8

Output 4

d2

6
4
5

Output 3

d1

3
1
2

Output 2

Interface module
RS 232
RS 422

only in conjunction with


remote display software

- 6 57 R 1101
- 6 63 P 0500

Connector for 25 PIN


interface module

23

Connection Diagram
Lambda Transmitter LT2 KS1D-K
Combination Probe KS1D-K

(semi-automatic calibration)

Lambda Transmitter LT2 KS1D-K


Digital inputs
24 V, approx. 6 mA
Jumper BR 106, BR 107 on
power electronics
1-2
- with ref. to potential
(below)
difference
2-3
- floating for
(above) external voltage
source

+24 V

69
68
67
66
65
64
63
62
61
60

Fuel 4

Input 8
Input 7
Input 6
Input 5
Input 4
Input 3
Input 2
Input1

Fuel 3
Fuel 2 (Gas)
Maintenance ON/OFF
PID-regulator OFF
Release calibration
Reset limit values
Reset faults / warnings

KS1-DK

36

35

35

CO/H2/O2 probe signal +

34

34

O2 probe signal -

33

33

CO/H2 probe signal -

12

12

Heating

GND

36

Probe connection
LS2 KS1D-K

+
24 V DC

Probe

Outlet
reference air
Hose connection,

reference air
Throttle

Measuring
card 4

26
25
24
23

26
25
24
23

Absolute
pressure
sensor

Measuring
card 3

22
21
20
19

22
21
20
19

Differential
pressure
sensor

(compressed air,
approx. 1 bar or
reference air pump)

Throttle
Hose connection,

calibration
Shut-off valve

Connector for 25 PIN


interface modules

Interface modules
RS 232
RS 422

24

Only in conjunction with


remote display software

- 6 57 R 1101
- 6 63 P 0500

compressed air /
test gas 1 bar

Ordering Details
Combination Probe KS1D KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Combination probe KS1D for simultaneous measurement of oxygen (O2) and non-burned residue (CO/H2)
- with connecting cable
Designation / Type

Order Code

Combination probe KS1D with PTFE connecting cable (up to 300 C), 2 m long - standard

6 56 R 2000

Combination probe KS1D 656 R 2000, without housing

6 56 R 2010

Combination probe KS1D-K (up to 450C / 840F)


- with test gas connection for semi-automatic calibration
Designation / Type

Order Code
1)

Combination probe KS1D-K, immersion depth from flange 500 mm


1)
Combination probe KS1D-K, immersion depth from flange 1.000 mm
1)
Combination probe KS1D-K, immersion depth from flange 1.500 mm
1)

6 56 R 2030
6 56 R 2031
6 56 R 2032

Other installation lengths on application

Accessories for combination probe KS1D


Designation / Type

Order Code

Measured gas sampling device (MEV), 150 mm long


Measured gas sampling device (MEV), 300 mm long
Measured gas sampling device (MEV), 450 mm long
Measured gas sampling device (MEV), 1,000 mm long

6 55 R 1001
6 55 R 1002
6 55 R 1003
6 55 R 1004

Probe mount (SEA) - male coupling R 1 "


Probe mount (SEA) - flange fastening DN 32 PN 6, material, yellow chromated steel
Half sleeve R 1 " DIN 2986 for SEA 655 R 1010

6 55 R 1010
6 55 R 1040
6 55 R 1012

Extension for probe connecting cable KS1D, 2 m long


Extension for probe connecting cable KS1D, 5 m long
Extension for probe connecting cable KS1D, 10 m long
Extension for probe connecting cable KS1D, 20 m long

6 56 R 3006
6 56 R 3007
6 56 R 3008
6 56 R 3009

Probe connection box (SAK) for KS1D

6 56 R 3025

Accessories for combination probe KS1D-K


Designation / Type
Mating flange
Mating flange
Flange seal

Order Code
DN 65 PN 6, material: special steel 1.4571 (V4A)
DN 65 PN 6, material: steel, KTF coating, black
DN 65 PN 6, material: Klinger Sil C-4400

6 55 R 0137
6 55 R 0138
6 55 P 4209

Wall mounting housing IP 65 with display and control unit - excluding probe
Designation / Type

Order Code

Lambda transmitter LT2 KS1D


Lambda transmitter LT2 KS1D-K

6 57 R 1025KS 1D
6 57 R 1028

Installation plate IP 00 excluding display and control unit - excluding probe


Designation / Type

Order Code
1) 2)

Lambda transmitter LT2 KS1D on installation plate for installation in control cabinet
1) 2)
Lambda transmitter LT2 KS1D-K on installation plate for installation in control cabinet

6 57 R 1030KS1D
6 57 R 1032

Panel mounting housing 3HE/50TE with display and control unit - excluding probe
Designation / Type

Order Code

Lambda transmitter LT2 KS1D (prepared for panel mounting)

6 57 R 1040KS1D

25

Ordering Details
Combination Probe KS1D KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Display and control
Designation / Type

Order Code

Display and control unit for wall mounting case


Display and control unit for installation plate for mounting in the cabinet door
O2 remote display 0...25.5% vol. 96x48x135 mm (wxhxl), 230 v a.c.
O2 remote display 0...25.5% vol. 96x48x135 mm (wxhxl), 24 v d.c.
Software expansion for LT 1, remote control of other LTs via LSB
Remote display software including interface module 663 P 0600
Remote display software (CD only, no interface module)
Interface module RS422 instead of interface module RS232, extra price
Interface module RS 422/485
Serial connecting cable, 9-pole, Sub-D, socket-socket, 10 m long
Extension for serial connecting cable, 9-pole, Sub-D, socket-plug, 10 m long
(can be extended in total to max. 40 m)
USB on serial adapter for WIN2000/XP

6 57 R 0831
6 57 R 1031 T
6 57 R 1830
6 57 R 1831
6 57 R 0603
6 57 R 1101
6 57 R 1102
6 63 R 9002
6 63 P 0501
6 63 R 0100
6 63 R 0101
6 63 R 9003

Off-gas temperature measurement and efficiency calculation


Designation / Type

Order Code

Calculation of combustion efficiency,


including 2 temperature inputs for PT100 temperature sensor
Calculation of combustion efficiency for D-K
including 2 temperature inputs for PT100 temperature sensor
Temperature input for PT 100, e.g. for measuring flue gas temperature
Temperature sensor PT 100, 150 mm long
Temperature sensor PT 100, 250 mm long
Temperature sensor PT 100 / IP 65, as external sensor -30 C to +80 C (-18...180F)
Immersion sleeve for PT 100, installation length 150 mm, material: special steel
Immersion sleeve for PT 100, installation length 250 mm, material: special steel

6 57 R 0895
6 57 R 0895 K
6 57 R 0890
6 57 R 0897
6 57 R 0891
6 52 R 0115
6 52 R 0113
6 52 R 0114

CO2 calculation
Designation / Type

Order Code

Calculation of CO2 concentration

6 57 R 0910

Limit values
Designation / Type

Order Code

Load-dependent and fuel-specific limit curves/limit values incl. analogue input card
657 R 0052 and 1 relay module 660 R 0017
Relay module with 6 signalling relays (1 change-over contact) for outputting operating
and status messages, for installation in LT2

6 57 R 0922
6 57 R 0857

O2-regulation
Designation / Type
Integrated PID regulator for O2, temperature, pressure regulation, etc.

Order Code
1)

6 57 R 0120

Field bus connection


Designation / Type

Order Code

BUS connection for Profibus DP


BUS connection for CANOpen
BUS connection for Modbus (RTU)
BUS connection for Ethernet (Modbus TCP)

6 63 R 0401LT
6 63 R 0402LT
6 63 R 0403LT
6 63 R 0406LT

Reference air pump


Designation / Type

Order Code

Reference air pump incorporated in LT2 KS1D-K (wall mounting)


Reference air pump in external housing

6 57 R 1060
6 57 R 1061

26

Ordering Details
Combination Probe KS1D / KS1D-K
Lambda Transmitter LT2 KS1D / KS1D-K
Options and accessories
Designation / Type

Order Code

Analogue output card 0/4...20 mA, 0...10 V


1)
Analogue output card 0/4...20 mA, 0...10 V, potential-free, max. potential difference + 20 V
(outputs 1 and 2 only)
1)
Extra price for potential-free analogue output 1, max. potential difference + 20 V

6 57 R 0050
6 57 R 0051
6 57 R 0054

Analogue input card, potentiometer


Analogue input card 0/4...20 mA
Analogue input card 0/4...20 mA with +24 V d.c. supply for transmitter
Analogue input card 0/2...10 V

6 57 P 6000
6 63 P 6001
6 63 P 6002
6 57 P 6005

Probe simulator

6 55 R 1030

Simultaneous measurement of oxygen (O2) and non-burned residue (CO/H2)


in wall mounting housing, IP 54, for measured gas temperatures up to 300 C (570F)
Designation / Type

Order Code

1 combination probe KS 1D with PTFE connecting cable (up to 300 C), 2 m long - standard
1 measured gas sampling device (MEV), 150 mm long
1 probe mount (SEA), male coupling R 1 "
1 Lambda transmitter LT2 KS1D

6 56 R 2000
6 55 R 1001
6 55 R 1010
6 57 R 1025KS1D

Simultaneous measurement of oxygen (O2) and non-burned residue (CO/H2)


in wall mounting housing, IP 65, for measured gas temperatures up to 450 C (840F)
Designation / Type

Order Code

1 Combination probe KS1D-K, immersion depth from flange 500 mm


1 Lambda transmitter LT2D-K incl. display and control unit
1 Reference air pump integrated in LT2
1 Mating flange DN 65 PN6, material steel, KTF coating, black
1 Flange seal for flange DN 65 PN6, Klinger Sil C - 4400

6 56 R 2030
6 57 R 1028
6 57 R 1060
6 55 R 0137
6 55 P 4209

27

LAMTEC Me- und Regeltechnik


fr Feuerungen GmbH & Co. KG

LAMTEC Leipzig GmbH & Co KG

Wiesenstrae 6
D-69190 Walldorf
Telefon (+49) 06227 / 6052-0
Telefax (+49) 06227 / 6052-57
Internet: http://www.lamtec.de
E-mail: info@lamtec.de

Schlesierstrae 55
D-04299 Leipzig
Telefon (+49) 0341 / 863294-00
Telefax (+49) 0341 / 863294-10

Brochure-No. DLT3007-11-aEN-059
Printed in Germany

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