Documente Academic
Documente Profesional
Documente Cultură
- Dispersing
- Homogenizing
- Emulsifying
- Mixing
- Stirring
- Wet milling
German technology
made in the USA
Process Equipment
Laboratory Technology
Analyzing Technology
machines.
page
Stands
Mobile stands SF
29
Floor stands SB
29
Wall stands SW
29
Systems
Dilution Plants
34
35
Batch Systems
Kneaders
38-39
32
page
Stirring
ROTOTRON - Jet Flow Agitator
26
27
Batch Mixing
22
24
ULTRA-TURRAX
LABORATORY MIXERS
23
24
25
Inline Mixing
IKA 2000 SERIES
8-9
10-11
12-13
14
15
16
17
POWDER-LIQUID MIXERS
MHD 2000
CMS 2000
Masterplant MP 2000
18-19
20-21
30-33
IKA - Innovation
Used in a wide range of industries & applications
Industries:
Food
Chemical
Pharmaceutical & Biological
Personal Care & Toiletry
Household & Institutional Products
Cosmetics
Applications:
Emulsifying - liquid / liquid systems
margarine
ice cream
proteins
creams and lotions
salad dressings and sauces
micro-encapsulations
paraffin
cosmetics
mineral oils
silicon oils
pesticides and herbicides
waxes
catalytic agents
graphite
clays
sulfur
crystals
slurries
tooth paste
dressings
cheese spreads
jams
spice concentrates
binding agents
hydrocolloids
elastomers
resins
thixotropic agents
IKA - Quality
Superior design in every detail
Outlet is self-draining
pharmaceutical applications
DR 2000 Module
Wet milling
MK 2000 Module
As diverse as the mixing industry may be, there are many similarities
from one machine to the next. IKA has developed a new modular
series of machines that takes advantage of these similarities. A basic
drive unit can be fitted with a multitude of different machine heads,
DR Module
Series 2000
Incorporation of powders
Incorporation of powders
Module
IKA offers the most versatile inline mixer for laboratory or pilot
plant work. The innovative design can be converted to seven
different types of mixing devices. A wide variety of mixing
tool options add to the flexibility of this truly unique design.
Additional accessories allow you to expand the capabilities
even further. A controller allows for easy speed adjustment, to
tailer the shear rate to the application requirements, and also
has timer and temperature functions. Pumps, solid feeders, and
other accessories can be added to create a continuous system.
Vessels and stirrers are also available for a batch or recirculation
type system.
MHD Module
CMS Module
MKO Module
hard materials.
high concentrations of
difficult to wet out solids,
10
UTL Module
DR/DRS Module
MK Module
can be interchanged in
wet milling.
interchangeable mixing
tool options.
mum flexibility.
Generators
6F (Fine)
4M (medium)
2G (coarse)
Additional Accessories:
Recirculation Loop
Pumps
Solid Feeders
Variable Frequency Drive for speed
control
Funnel
Vessel made of 316 stainless
steel, with or without jacket
for heating / cooling.
2P (high-flow)
Generators: 2P
Type
ULTRA-TURRAX
UTL 2000/4 2P
UTL 2000/5 2P
UTL 2000/10 2P
UTL 2000/20 2P
UTL 2000/30 2P
UTL 2000/40 2P
UTL 2000/50 2P
1,100
9,000
27,000
78,000
115,000
225,000
340,000
Output
rpm
7,900
5,800
4,200
3,000
1,500
1,500
1,100
23
23
23
23
23
23
23
hp
Power
kW
2
5
10
30
50
75
150
1.5
4
7.5
22
37
55
110
* Flow rates can be +/-25% depending on fluid properties and auxillary pumping. Consult IKA for recommendation.
12
25 / 15
40 / 32
50 / 50
80 / 65
150 / 125
150 / 125
200 / 150
Applications
Sauces
Fruit juices
Marmalades
Sugar solutions
Dyes
Binders
Molten resins
Lotions
Adhesives
Stabilizers
of options is available on the motor, base, materials of construction, and more. The ULTRA-TURRAX
has high quality surface finishes for easy cleaning,
and the machine is self-draining and CIP capable.
Type
ULTRA-TURRAX
UTL 2000/4
UTL 2000/5
UTL 2000/10
UTL 2000/20
UTL 2000/30
UTL 2000/40
UTL 2000/50
300
2,500
8,000
20,000
40,000
70,000
125,000
Output
rpm
7,900
5,800
4,200
3,000
1,500
1,500
1,100
23
23
23
23
23
23
23
hp
Power
kW
2
5
10
30
50
75
150
1.5
4
7.5
22
37
55
110
25 / 15
40 / 32
50 / 50
80 / 65
150 / 125
150 / 125
200 / 150
* Flow rates can be +/-25% depending on fluid properties and auxillary pumping. Consult IKA for recommendation.
13
Applications
Neutralization & PH adjustment
Tooth paste
Salt solutions
Edible oil refining & degumming
Shampoos & Conditioners
Polymerizations
Pesticides, Herbicides
Reaction Enhancements
Microencapsulations
Viscosity Control
Creams, Lotions
Fuels
Type
DISPAX-REACTOR
DR 2000/4
DR 2000/5
DR 2000/10
DR 2000/20
DR 2000/30
DR 2000/40
DR 2000/50
300
2,500
8,000
20,000
40,000
70,000
125,000
Output
rpm
7,900
5,800
4,200
3,000
1,500
1,500
1,100
23
23
23
23
23
23
23
hp
Power
kW
2
7.5
20
40
75
125
200
1.5
5.5
15
31
55
95
160
* Flow rates can be +/-25% depending on fluid properties and auxillary pumping. Consult IKA for recommendation.
14
25 / 15
40 / 32
50 / 50
80 / 65
150 / 125
150 / 125
200 / 150
Substances
Colloidal solutions
Metal-oxide suspensions
Inks
Printing colors
Incorporation of pigments
Sub-micron emulsions
same high quality features as the UTL and the DR, and
Greases, Lubricants
Graphite Slurries
DISPAX-REACTOR
DRS 2000/5
DRS 2000/10
DRS 2000/20
DRS 2000/30
DRS 2000/50
Output
rpm
3
10
30
90
175
10,500
7,300
4,900
2,850
2,000
700
2,500
7,000
20,000
40,000
40
40
40
40
40
hp
Power
kW
10
20
50
100
200
7.5
15
37
75
160
40 / 32
50 / 50
80 / 65
150 / 125
200 / 150
* Flow rates can be +/-25% depending on fluid properties and auxillary pumping. Consult IKA for recommendation.
15
Colloid Mills
MK 2000/
Applications
Colloidal solutions
Micro-suspensions
Incorporation of pigments
Metal-oxide suspensions
Micro encapsulation
Coating masses
Mustard
Mayonnaise
Ointments
Type
COLLOID MILL
MK 2000/4
MK 2000/5
MK 2000/10
MK 2000/20
MK 2000/30
MK 2000/50
300
2,500
7,500
20,000
40,000
80,000
Output
rpm
7,900
5,800
4,200
2,850
1,420
1,100
23
23
23
23
23
23
hp
Power
kW
2
7.5
15
40
75
150
1.5
5.5
11
27
50
110
25 / 15
40 / 32
50 / 50
80 / 65
150 / 125
200 / 150
* Flow rates are dependent of the gap setting and the material being processed. Flow rates can be reduced to as low as 10% of
the maximum rating for difficult to process materials and near zero gap settings.
16
Cone Mills
MKO 2000/
Applications
Another unique IKA innovation, the cone mill MKO 2000 was
Pigments
Mustard Seeds
Polymers
Coatings
Crystals
Type
CONE MILL
MKO 2000/4
MKO 2000/5
MKO 2000/10
MKO 2000/20
MKO 2000/30
MKO 2000/50
10
150
500
1,500
3,000
6,000
Output
rpm
7,900
5,800
4,200
2,850
1,420
1,100
23
23
23
23
23
23
hp
Power
kW
2
7.5
15
40
75
150
1.5
5.5
11
27
50
110
25 / 15
40 / 32
50 / 50
80 / 65
150 / 125
200/ 150
* Flow rates are dependent of the gap setting and the material being processed. Flow rates can be reduced to as low as 10% of
the maximum rating for difficult to process materials and near zero gap settings.
17
18
Rotor-stator
Applications
Composites
Pectin
the MHD 2000 can get the job done. Solids and liquids are
Vitamins
Xanthan
Flour
Starches
Pigments
Fertilizers
Soy
Calcium Hydroxide
High viscosity liquids
Pastes
Resins & Fillers
and more .....
Type
MHD 2000/4
MHD 2000/5
MHD 2000/10
MHD 2000/20
MHD 2000/30
MHD 2000/50
0.5
3
10
30
90
175
100
700
2,500
7,000
20,000
40,000
50
500
1,300
2,800
6,200
11,200
Base Power
hp
kW
2
7.5
20
25
60
100
2 / 0.75 / 0.75
2 / 1 / 1.5
2.5 / 1.5 / 2
3 / 2 / 2.5
6/3/4
8/4/6
1.5
5.5
15
20
46
75
50 / 15 / 15
50 / 25 / 32
65 / 32 / 50
80 / 50 / 65
150 / 80 / 100
200 / 100 / 150
* Higher feed rates can be achieved with the addition of pumps and a powder feeding device.
19
20
Applications
Alumina suspensions
Starch solutions
Calcium carbonate
Milk powder
Fumed Silica
Carbopol
All applications where large
amounts of solids are
incorporated into liquids
Type
CMS 2000/4
CMS 2000/5
CMS 2000/10
CMS 2000/20
CMS 2000/30
CMS 2000/50
7,000
15,000
35,000
65,000
100,000
200,000
500
2,500
5,500
8,500
14,000
28,000
hp
Power
kW
5
10
25
50
125
200
4
7.5
18.5
37
90
160
25 / 25 / 25
25 / 32 / 32
40 / 50 / 50
50 / 80 / 80
100 / 100 / 100
100 / 150 / 150
* Flow rates can be +/- 25% depending on fluid properties and auxillary pumping. Consult IKA for recommendation.
21
stator tooth
shearing gap
ULTRA-TURRAX
UTC-KT
(atmospheric)
rotor tooth
results.
ULTRA-TURRAX
UTC-KD
(vacuum or
pressure)
Sealing type KD
Sealing type KT
(mechanical seal)
(lip seal)
ball bearing
ball bearing
o-ring
O-ring
stationary seal
rotating seal
centrifugal ring
pressure spring
22
ULTRA-TURRAX
UTE
(vacuum or
pressure)
23
Applications
Creams
Waxes
Polishing agents
Gelling agents
Dyes
Polymer emulsions
Generator
T .../6
Generator
TP .../2
and more....
UTC / KT
Generator
TP .../4
UTC / KD
Generator
TM .../2
UTS / KT
or KD
Type
ULTRA-TURRAX
UTC
UTC
UTC
UTC
UTC
UTC
UTC
UTC
UTS - Ph
UTS - Ph
Size
gpm
Nominal
gallon
liters
80
115
150
220
280
300
330
350
115
150
40
130
450
660
900
1,000
1,300
1,500
130
450
150
500
1,700
2,500
3,500
4,000
5,000
6,000
500
1,700
Motor Power
hp@60Hz kW@50Hz
5
7.5
15
25
30
50
60
75
7.5
15
1.5
3
5.5
7.5
18.5
30
22
22
3
5.5
Nominal Speed
rpm @60Hz
Tip Speed
m/s@60Hz
3600
3600
3600
1800
1800
1800
1200
1200
3600
3600
12
18
25
18
24
25
18
20
18
25
* Tip Speeds to 25 m/sec can be achieved with optional VFD Speed Controller on all UTC and UTE models.
24
Applications
Creams
Waxes
Polishing agents
Gelling agents
Dyes
Polymer emulsions
Shampoos, Conditioners
In-tank reactions
and more...
Type
ULTRA-TURRAX
UTE
UTE
UTE
UTE
UTE
UTE
UTE
Size
gpm
Nominal Capacity
gallon
liters
60
115
150
220
250
280
300
18
100
200
300
400
660
1,000
70
400
750
1,200
1,500
2,500
4,000
Motor Power
hp@60Hz kW@50Hz
3
7.5
15
25
40
50
60
1.85
3
5.5
11
15
22
30
Nominal Speed
rpm @60Hz
Tip Speed
m/s@60Hz
3600
3600
3600
1800
1800
1800
1800
27
18
25
18
21
24
25
* Processing volume can be substantially increased with supplemental agitation. Consult IKA forrecommendation.
UTE
25
Jet Mixers
ROTOTRON
Applications
Polishes
Enamels
Fragrances
Gels
Flocculants
Latex
Waste water aeration
Bio-reactors
and more...
KD
st.
KT
Type
ROTOTRON
RT 115
RT 150
RT 220
RT 250
RT 280
RT 350
Nominal Capacity*
gallons
liters
250
1,250
2,500
4,000
5,000
8,000
1,000
5,000
10,000
15,000
20,000
30,000
Motor Power
hp@50Hz
hp@60Hz
3
7.5
10
15
25
40
1.5
3
5.5
7.5
11
15
Nominal Speed
rpm@60Hz
Max Length
in. (mm)
Flow Capacity
gpm@60Hz
3,600
3,600
1,800
1,800
1,800
1,200
59 (1,500)
67 (1,700)
90 (2,300)
90 (2,300)
98 (2,500)
106 (2,700)
110
260
470
650
900
1,000
* Processing volume can be substantially increased with supplemental agitation. Consult IKA for recommendation.
26
Batch Mixers
TURBOTRON
The name IKA-TURBOTRON
represents the classic stirrer. The
machine can be fitted with a wide
variety of mixing tools, as shown
to the right. Motor, drive and seal
options are available to fit the
machine to the application.
propeller P
RK / RKG
disk S
Nomenclature:
RK-00-P-800
installation length
stirring tool
machine size
Type
TURBOTRON
RK / RF 00
RK / RF 01
RK / RF 02
RK / RF 03
RK / RF 04
RK / RF 05
RK / RF 06
RK / RF 07
500 / 1,000
1,000 / 2,000
1,500 / 3,000
2,000 / 4,000
2,500 / 5,000
3,000 / 6,000
3,500 / 8,000
4,000 / 12,000
Motor Power
hp@60Hz
kW@50Hz
0.75 / 1
1 / 1.5
1.5 / 3
3/5
3 / 7.5
5 / 7.5
7.5 / 10
7.5 / 7.4
0.37 / 0.55
0.55 / 0.75
0.75 / 1.5
1.1 / 2.2
1.5 / 3
2.2 / 4
3 / 5.5
4 / 7.4
saw-toothed disk Z
Nominal Speed
rpm@60Hz
Max. Length
mm
1,200 / 1,800
1,800 / 1,200
1,200 / 900
1,200 / 1,200
900 / 1,200
900 / 900
1,200 / 900
1,200 / 900
800 / 1,500
1,000 / 1,500
1,500 / 1,750
1,250 / 1,500
1,500 / 1,500
1,750 / 1,750
1,750 / 1,750
1,750 / 2,000
125
160
190
220
250
275
300
350
100
125
150
200
220
250
275
300
90
100
125
150
170
200
250
275
90
100
125
150
170
200
250
275
27
Batch Mixers
TURBOTRON
anchor stirrer
propeller stirrer
disk stirrer
turbine stirrer
0.75
D
H
0.5
D
H
0.75
0.5
D
H
0.75
0.5
D
H
0.75
0.2
d
D
0.5
0.9
d
D
0.98
0.1
d
D
0.5
0.2
d
D
0.5
0.1
d
D
0.3
D
3
0.75
h
d
D
3
D
2
D
3
D
3
0.75
D
H
0.1 d
D
2
0.1 D
D
2
D
2
10
RFG-05-A
RFG-04-A
RFG-03-T
Type
TURBOTRON
RKG / RFG 00
RKG / RFG 01
RKG / RFG 02
RKG / RFG 03
RKG / RFG 04
RKG / RFG 05
RKG / RFG 06
RKG / RFG 07
28
1,000 / 1,000
1,500 / 1,500
3,000 / 3,000
4,000 / 6,000
5,000 / 8,000
6,000 / 12,000
8,000 / 15,000
12,000 / 20,000
Motor Power
hp@60Hz
kW@50Hz
1/1
1.5 / 1.5
3/3
5 / 7.5
7.5 / 7.5
7.5 / 10
10 / 15
15 / 20
0.55 / 0.55
0.75 / 0.75
1.5 / 1.5
2.2 / 3
3/4
4 / 5.5
5.5 / 7.5
7.4 / 9.2
Nominal Speed
rpm@60Hz
Max. Length
mm
250 / 250
250 / 250
250 / 250
300 / 250
250 / 250
250 / 250
250 / 250
250 / 250
1,250 / 1,500
1,250 / 1,500
1,500 / 1,500
1,500 / 1,750
1,750 / 2,000
2,000 / 2,500
2,000 / 2,750
2,000 / 3,000
200
250
300
350
400
450
500
550
Stands
A complete line of stands are available for all
SFH 150
SBH 150
SWAE 150
with an electro-hydraulic
pump
Type of stand
Mobile Stands
Floor Stands
Wall Stands
Max load
lb
350 / 500
350 / 500
350 / 500
350 / 500
350 / 500
350 / 500
Lift drive
manual
auto
manual
auto
manual
auto
29
Applications
The lid is raised and lowered
with a powered lift that is
enclosed. Safety switches lock
out the mixer when being
lifted. The lid can also swing
away for easy cleaning and
maintenance
Food:
Sauces
Dressings
Mayonnaise
Liquid spices
Cheese spread
Ready-to-serve-meals
Baby food
Jams
Pet food
Starch solutions
Alginate
Plant is completely
encased in stainless steel
Beverage:
Fruit juices
Vegetable juices
Milkshakes
Protein drinks
Liquors
Sugar solutions
Flavors
Cosmetics:
Creams
Sun protection products
Perfumes
Shaving cream
Decorative cosmetics
Shampoo
Body-care products
Conditioners
Hand soaps
Liquid soaps
Tooth paste
Collagen suspensions
Carbopol emulsions
30
Motor is completely
encased
The patented DBI 2000 is
multi-functional; it mixes,
incorporates solids into liquids,
disperses and pumps product,
or cleaning solution.
MP 10
MP 25
MP 50
MP 100
MP 200
Applications
Connections
for vacuum, compressed
air or funnels for additives
Counter-rotating agitator moves product up
or down,depending
on rotation direction
selected Pivoting scrapers keep product off the
vessel walls. The counter-rotating agitator can
also heat or cool!
Electronic controls
include a large
touch screen in
color
Load cells
Integrated
control
cabinet
MP 500
MP 1000
MP 2000
MP 4000
Pharmaceutical industry:
Ointments
Gels
Eye drops
Eye ointment
Cough syrups
Infusion solutions
Sugar-/salt solutions
Suppository masses
Coatings
Lotions (W/O or O/W)
Paraffin emulsions
Lipid emulsions
Disintegration of vegetable
substances
Antiseptics
Serum
Vaccines
Chemical industry:
Cleaning agents
Polishing agents
Lubricants
Colors
Anti-corrosion products
Wax emulsions
Ceramic suspensions
Polymer emulsions
Silicone emulsions
TiO2 -suspensions
Colloidal suspensions
Catalyst suspensions
Impregnating agents
Pesticides
Fungicides
31
CIP-cleaning:
At least three spray nozzles provide thorough
cleaning without dead spots or hidden areas.
Technical Data
Type
32
MP50
17
13
0.25
120
0.5
75
0.75
55
1
44
MP100
MP200
35
65
25
50
vacuum to 35
300
10
DBI 2000/4
4
a
b
c
MP25
8.5
6.5
Electric control
Dimensions
Height approx. in
MP10
3.5
2.5
65
78.7
24.8
25.6
1.5
36
MP500
170
130
MP1000
350
260
MP2000
685
525
MP4000
1370
1050
2
27
5
21
7.5
17
10
14
10
35
DBI 2000/5
10
DBI 2000/10
DBI 2000/20
35
90
113
161.4
240.2
98.4
110.2
148.8
200.8
303.1
98.4
110.2
Operation of the plant via an HMI (Human Machine Interface) in the control cabinet
Operation unit: Color - TFT - display 10.4 with touch screen
37.2
54.3
73.2
29.5
36.2
42.3
61
70.7
29.5
36.2
53.5
70.9
98.4
45.3
51.2
61.0
84.6
124
45.3
51.2
74.8
109.8
165.4
66.9
78.9
95.3
132.7
195.7
66.9
78.7
Principle of Operation:
The pumping rotor
creates suction within the
system for circulation and for
mixing at low shear stresses. At
high speeds it builds pressure
up to 60 psi (4 bar) and flow
rates sufficient for CIP cleaning
ning
Piston valve
in an execution free of
dead zones guarantees
for avoiding of remaining quantities. Best
cleaning possible.
A throttle valve
between inlet and dispersing
ng
chamber creates the fluid velocity needed to suck in additives,
ves,
thus eliminating the need for
or
pulling a vacuum in the mixing
xing
vessel.
Product
can be recirculated to either
ither
the upper, or lower return
urn
nozzle, depending on the
he
batch size.
Products
can be diverted to an
outlet for downstream
processing or packaging
g
The dispersing chamber
includes a high shear
mixing tool for superior
mixing performance.
33
Applications
Liquid detergents for
household
Type
Nominal Capacity
gpm
I/h
DPV 3000
10
3,000
DPV 5000
20
5,000
DPV 7500
30
7,500
DPV 10000
40
10,000
DPV 15000
60
15,000
* Larger sizes and mixing proportions are available
34
500 - 1,200
800 - 2,000
1,000 - 2,500
1,600 - 4,000
2,500 - 6,000
500 - 2,500
1,600 - 4,000
2,000 - 5,000
3,500 - 8,500
4,000 - 10,000
35
Turn-key plants are designed and built according to the application and operation
requirements. Vessels, mixers and other equipment can be combined to provide a
ready to install plant, including electric controls. Plants can be designed for chemical,
food or pharmaceutical applications.
36
Quality assurance
Every single IKA product is
submitted to a final product
quality test before it leaves our
facility. An operational test and
complete inspection ensures
that every machine will be easily
integrated at the customers
plant.
37
VERTICAL KNEADING
Compared to the classical
planetary mixer, with only one
drive motor, the IKA-PLANETRON
vertical kneading machine offers
2 drive motors, which permits
additional speed adjustment
between the two kneading blades.
This allows even sticky materials
like hotmelts to be processed in a
vertical kneading machine. In
standard planetary mixers, these
materials climb up at the
kneading blades, and were not
effected by the shear forces.
HORIZONTAL KNEADING
A very large viscosity range makes IKA
kneaders unique from low-viscosity glues
(hotmelts) up to extremely high-viscosity
rubber mixtures, any can be processed with
IKA horizontal kneading machines fitted
with DUPLEX or ZETA blades. The use of
these patented kneading blades results in a
substantially improved product homogeneity,
and a savings of up to 30% of kneading time
compared to the classical Z-Kneaders.
Vacuum-tight, and double jacketed kneading
bowls, high-quality stainless steel on all wetted parts, and high-quality shaft seals, with
easy access for service and maintenance are
all standard IKA features.
38
Developed over a decade ago by IKA, the CONTERNA, a continuous kneading and extrusion machine, has proven to be the kneader of choice in numerous production processes. The
CONTERNA significantly reduces operating costs by reducing man
power and production costs with continuous, in-line kneading.
There are several industries where the in-line kneader has gained
acceptance, and is now considered the standard kneader for
producing the highest quality product.
contaminations.
IKA- WERKE
Staufen, Germany
IKA WORKS
Guangzhou, China
IKA WORKS (Asia) Sdn. Bhd
Rawang, Selangor, Malaysia
201302_Process Technology_EN