Canon DADF D1 Parts and Service Manual PDF

DADF-D1
REVISION 0
JUNE 2000
FY8-13GT-000
COPYRIGHT2000 CANON INC.
CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN USA
Scope of Application
This document is published by Canon Inc. for the purpose of providing its readers with
the technical knowledge needed to install, maintain, and repair the product under
discussion. It may also be used as a reference when studying the technical aspects of the
product.
The contents of this document are generic in nature so as to cover all areas where the
product is sold. In this respect, it is important to note that some of the specifications or
descriptions found in this document may not apply in some areas.
In addition, it must be borne in mind that the specifications or descriptions may differ
from those noted in the actual machine or found in advertisements or in other printed
matter.
All questions concerning this document are to be addressed to the Service Department of
the appropriate Sales Company.
Revision
The information disclosed in this document may not necessarily be accurate because of
updates made to the product, and major differences will be communicated in the form of
technical bulletins.
The following will not apply where it does not conform to the laws or regulations of the
country in which the product is used.
Trade Marks
The product names and company names found in this document are registered trade marks
or trade marks of their respective companies.
Copyright
The title to this document belongs to Canon Inc., and no part of it may be reproduced,
quoted, or translated into another language without the consent of Canon Inc. in writing.
COPYRIGHT 2000 CANON INC.

Printed in USA
Warning
This document must be handled with utmost care. Disclosure of its contents may lead to
legal proceedings.
CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution,
or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric
outlet.
Memo
REF.
Indicates an item intended to provide notes assisting the understanding of the

topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
INTRODUCTION
2 Outline of the Sevice Manual

This Service Manual contains basic information needed to service the DADF-D1in the
field, conducted for the purpose of maintaining its product quality and a specific level of
performance.
This Service Manual consists of the following chapters:
Chapter 1 General Description, shows the features and specifications of the machine,
as well as the names of parts and how to operate it.
Chapter 2 Operations and Timing, explains the mechanical and electrical systems of
the machine by function in relation to the principles of operation and timing
at which they are driven.
Chapter 3 Mechanical Systems, shows how to disassemble/assemble the machine
and make adjustments.
Chapter 4 Maintenance and Inspection, provides tables of periodically replaced
parts and consumables/durables and a scheduled servicing chart.
Chapter 5 Troubleshooting, contains troubleshooting tables and diagrams of electrical
parts, lists of VRs, LEDs, and check pins by PCB, and an outline of selfdiagnosis.
In addition, an appendix is added to offer a general timing chart, list of signals/abbreviations, general circuit diagrams, and PCB diagrams.
The machine comes with an Installation Procedure. Refer to the instructions in the booklet when installing the machine.
ii
INTRODUCTION
The following rules apply throughout this document:

As a rule, the descriptions in this documentation are based on the following:
1. As needed, the work of each function and its relationship with electrical and mechanical parts are explained; where applicable, the timing at which associated parts
are driven are also outlined.
indicates a path of mechanical drive; the symbol
In a diagram, the symbol
accompanied by a notation indicates the flow of an electrical signal.
The expression power-on means turning on the power switch, closing the front
door, and closing the delivery door so that the parts of the machine are supplied with
power.
2. In a digital circuit, the state of a signal is indicated by 1 if its voltage level is high
and by 0 if low. The level of voltage, however, differs from circuit to circuit.
The machine uses a CPU; however, since the internal functions of a CPU is outside
the scope of a service person, detailed explanations are omitted from descriptions. In
this document, a circuit diagram may cover from sensors to inputs of a controller
PCB or from outputs of a controller PCB to loads, or it may be a functional diagram.
The descriptions of the machine are subject to change for product improvement, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to be fully familiar with the contents of this Service
Manual and Service Information bulletins to develop a good understanding of the machine,
equipping themselves with the ability and skill to identify faults and to maintain the machine
in good order.
iii
INTRODUCTION
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1
2 Specifications ...................................... 1-2
2.1 Specifications ............................. 1-2
3 Names of Parts .................................... 1-4
3.1 External View ............................. 1-4
3.2 Cross Sectional View ................. 1-5
4 Operating the Machine ....................... 1-6

4.1 Original Set Indicator ................. 1-6
4.2 Warnings and Corrective Action
................................................... 1-6
4.3 Routine Maintenance by the
User ............................................ 1-7
CHAPTER 2 OPERATIONS AND TIMING

1 Basic Construction .............................. 2-1
1.1 Outline of Electrical Circuitry ... 2-1
1.2 Inputs to the ADF Controller PCB
................................................... 2-2
1.3 Outputs from the ADF Controller
PCB ............................................ 2-3
2 Basic Operations ................................. 2-4
2.1 Outline ....................................... 2-4
2.2 Operations .................................. 2-6
2.2.1 Outline ................................. 2-6
2.2.2 CW Pickup/Delivery(singlesided original to single-sided
print) .................................... 2-7
2.2.3 CW Pickup/Reversal
Delivery(double-sided original
to double-sided print) .......... 2-8
2.2.4 Idle/Pickup/Delivery (doublesided originals of different
widths (large size) to doublesided prints) ....................... 2-10
2.2.5 Idle feed/Reversal Pickup/Delivery (single-sided originals of
different widths to single-sided
prints) ................................. 2-13
2.3 Checking the Originals ............ 2-15
2.3.1 Outline ............................... 2-15
2.3.2 Detecting the Presence/Absence
of an Original ..................... 2-17
2.3.3 Initial Original Size Detection
(feed direction) .................. 2-18
iv
2.3.4
Initial Original Size Detection

(breadthwise) ..................... 2-19
2.3.5 Last Original Size Detection
........................................... 2-22
2.3.6 Checking Originals When Printing Originals of Different
Widths or in Extra-Length
Mode .................................. 2-25
2.4 Original Pickup/Separation ...... 2-26
2.4.1 Basic Sequence of Pickup Operations .............................. 2-26
2.4.2 Pickup Unit and Stopper .... 2-28
2.4.3 Timing of Pickup ............... 2-29
2.4.4 Controlling the Pickup Motor
(M1) ................................... 2-30
2.5 Reversal .................................... 2-31
2.5.1 Operations .......................... 2-31
2.5.2 Sequence of Operations ..... 2-32
2.6 Feeding and Delivering Originals
................................................. 2-33
2.6.1 Operations .......................... 2-33
2.6.2 Sequence of Operations ..... 2-34
2.6.3 Controlling the Feed Motor
(M2) ................................... 2-35
2.6.4 Controlling the Delivery Reversal Motor (M3) .................. 2-36
2.7 Controlling the Fan .................. 2-37
2.7.1 Outline ............................... 2-37
3 Jam .................................................... 2-38
4 Power Supply .................................... 2-42
INTRODUCTION
CHAPTER 3 MECHANICAL SYSTEMS

1 Basic Construction .............................. 3-1
1.1 External Covers .......................... 3-1
1.1.1 Detaching the Machine ........ 3-1
1.1.2 Removing the Front Cover .. 3-3
1.1.3 Removing the Rear Cover ... 3-3
1.1.4 Removing the Feeder Cover 3-4
1.1.5 Removing the ADF Controller
Cover .................................... 3-4
1.1.6 Removing the Inside
Cover .................................... 3-5
1.1.7 Removing the Left Lower Cover
............................................. 3-5
1.1.8 Removing the Original Delivery
Assembly ............................. 3-5
2 Drive System ....................................... 3-7
2.1 Drive Assembly .......................... 3-7
2.1.1 Removing Pickup Motor ..... 3-7
2.1.2 Removing the Feed Motor ... 3-7
2.1.3 Removing the Delivery Reversal
Motor ................................... 3-9
2.1.4 Removing the Drive Unit ..... 3-9
3. Feed System ...................................... 3-11
3.1 Feed System ............................. 3-11
3.1.1 Removing the Feed System 3-11
3.1.2 Removing the Pickup Roller/
Feed Roller ........................ 3-11
3.1.3 Removing the Separation Plate/
Separation Pad ................... 3-12
3.1.4 Removing the Registration
Lower Roller ...................... 3-13
3.1.5 Removing the Registration Upper Roller ........................... 3-15
3.1.6
Removing the Registration

Roller 2 .............................. 3-16
3.1.7 Removing the Feed Large
Roller ................................. 3-17
3.1.8 Removing the Delivery Upper
Reversal Roller .................. 3-19
3.1.9 Removing the Lead Roll 2 . 3-21
3.1.10 Removing the Delivery Lower
Reversing Roller ................ 3-22
3.1.11 Removing the Lead Roll 1
........................................... 3-22
3.1.12 Replacing the C Guide Sheet
........................................... 3-24
4 Electrical System .............................. 3-25
4.1 Electrical System ..................... 3-25
4.1.1 ADF Controller PCB ......... 3-25
4.1.2 Removing the Delivery Reversal
Sensor ................................ 3-26
4.1.3 Removing the Read Sensor 3-28
4.1.4 Removing the Post-Separation
Sensor ................................ 3-28
4.1.5 Removing the Cooling Fan 3-29
4.1.6 Removing the Locking Solenoid
........................................... 3-29
4.1.7 Removing the Pickup Clutch
........................................... 3-30
4.1.8 Removing the Open/Close
Switch ................................ 3-31
4.1.9 Removing the Original Width
Volume ............................... 3-31
CHAPTER 4 MAINTENANCE AND INSPECTION

1
2
3
4
Periodically Replaced Parts ................ 4-1

Durables .............................................. 4-1
Scheduled Servicing Chart ................. 4-2
Cleaning .............................................. 4-4
4.1 Parts of the Reader Assembly .... 4-4
4.1.1 Copyboard Glass .................. 4-4
4.1.2 Copyboard Glass Retainer ... 4-4
4.2 Parts of the ADF ........................ 4-4

4.2.1 Platen Guide ........................ 4-4
4.2.2 White Plate (copyboard cover)
............................................. 4-4
4.3 Sensors ....................................... 4-5
4.3.1 Delivery Reversal Sensor ..... 4-5
4.3.2 Read Sensor ......................... 4-6
INTRODUCTION
4.3.3 Post-Separation Sensor ........ 4-6

4.4 Rollers and Guides ..................... 4-7
4.4.1 Original Pickup Tray ........... 4-7
4.4.2 Pickup Roller and Feed Roller
............................................. 4-7
4.4.3 Separation Pad and Separation
Plate ..................................... 4-7
4.4.4 Upper Registration Roller and
Registration Roller 2 ............ 4-8
4.4.5 Pre-Registration Guide, C
Guide, Lower Registration
Roller, Upper Delivery Reversing Roller ............................. 4-9
4.4.6
Reversing Guide, Large Feed

Roller, Delivery Guide, and
Feed Roll 2 ........................ 4-10
4.4.7 Feed Roll 1 ........................ 4-11
4.4.8 Lower Delivery Reversing
Roller and Original Delivery
Assembly ........................... 4-12
5 Replacement ..................................... 4-13
5.1 Replacing the Dust-Collecting Tape
(upper, large, small) ................. 4-13
6 Adjust ................................................ 4-15
6.1 Height adjusting member (check for
contact and adjustment) ........... 4-15
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1
1.1 Making Basic Adjustments ........ 5-1
1.1.1 Angle Guide (opening at 90)
............................................. 5-1
1.1.2 Correcting the Tilt ................ 5-2
1.1.3 Adjusting the Height of the
ADF ..................................... 5-3
1.1.4 Adjusting the ADF Perpendicularity ..................................... 5-4
............................................. 5-6
1.1.6 Adjusting the Read Position
............................................. 5-7
1.1.7 Adjusting the Horizontal Registration ................................... 5-8
1.1.8 Adjusting the Read Speed
........................................... 5-11
1.1.9 Adjusting the Leading Edge
Registration ........................ 5-16
1.2 Making Adjustments After Replacing Major Parts ......................... 5-20
1.2.1 Outline ............................... 5-20
1.2.2 Adjusting the Sensor Output
........................................... 5-20
1.2.3 Tray Width Volume Adjustment
Mode .................................. 5-23
1.3 Display ..................................... 5-25
vi
1.3.1 Sensor Check Mode ........... 5-25

1.4 Others ....................................... 5-27
1.4.1 Clearing the EEPROM ...... 5-27
Troubleshooting ................................ 5-29
2.1 Troubleshooting Malfunction .. 5-29
2.1.1 E412 ................................... 5-29
2.1.2 E420 ................................... 5-29
2.1.3 E421 ................................... 5-29
2.1.4 E422 ................................... 5-30
2.1.5 The print image has black lines
in sub scanning direction. .. 5-30
Arrangement of Electrical Parts ....... 5-31
3.1 Sensors ..................................... 5-31
3.2 Motors, Clutches, Solenoids, PCBs,
and Others ................................ 5-32
Light-Emitting Diodes (LED), Check
Pins, and Switches by PCB .............. 5-33
4.1 ADF Controller PCB ............... 5-33
4.1.1 Arrangement of the Parts ... 5-33
4.1.2 List of the DIP Switch Functions ................................... 5-34
4.2 Original set LED PCB ............. 5-39
Self Diagnosis ................................... 5-40
5.1 Outline ..................................... 5-40
5.2 Alarm ....................................... 5-41
5.3 Jams ......................................... 5-41
5.4 Errors ....................................... 5-42
INTRODUCTION
APPENDIX
1 General Timing Chart ........................ A-1
1.1 A4,3 Single-Sided Originals;
Stream Reading ......................... A-1
1.2 A4,2 Double-Sided Originals; reading face a back .......................... A-2
1.3 A4,2 Double-Sided Originals (reading the back and then face) ....... A-3
2
3
4
5
List of Signals/Abbreviations ............ A-5

General Circuit Diagram ................... A-7
ADF Controller Circuit Diagram ....... A-8
Original Set Indicator Circuit Diagram
......................................................... A-11
6 List of Special Tools ........................ A-12
7 List of Solvents and Oils ................. A-12
vii
CHAPTER 1
GENERAL DESCRIPTION
1 Features
a. Exclusively designed for stream reading.
The machine is exclusively designed for stream reading, and reads originals while passing them over the copyboard in all models.
b. Identifies the size of originals.
The machine is able to detect the length (feed direction) and the width of originals and
send the data to the host machine.
c. Handles double-sided originals.
The machine is equipped with a reversing function to handle double-sided originals.
d. Extra-length mode.
When extra-length mode is selected, the machine will be able to handle originals as long
as 630 mm in length.
e. Deals with sheets of different widths.
Originals of two different widths may be used.
*However, must not be of both metric- or inch-configuration sheets.
1-1
2 Specifications
2.1 Specifications
Item
Pickup method
Original orientation
Original position
Separation method
Original type
Original size
Stack on tray
Stack in delivery
assembly
Original mode
Original size
identification
Residual original
detection
Mixed sizes
Book original
Specifications
Auto pickup/ delivery
Original tray: face-up
Original tray: center reference
Top separation
Single-sided sheet
AB size 38 to 128g/m2
INCH size 50 to 128g/m2
Double-sided sheet: 50 to 128g/m2
A5 to A3/STMT to 279.4 x 431.8mm
(11 x 17)
Width: 148.5 to 297.0mm/
5.8 to 11.7in.
Length: 139.7 to 432.0mm/
5.5 to 17.0in.
100 sheets
100 sheets
Remarks
If longer than 432mm,

paper of 60 ~ 90 g/m2.
In extra-length
mode, 630 mm max.
Paper of 80 g/m2.
Paper of 80 g/m2.
Single-sided, double-sided
Yes (default size only)
Yes (in conjunction with host
machine)
Yes (same widths)
Yes (different widths)
Assurance Combinations of Widths
AB-configuration
A3/B4 A4/B5 B4/A4R B5/A5
Yes (must be 50 mm or less in
thickness)
T01-201-01
1-2
Item
Communication with
host machine
Power supply
Weight
Dimensions
Specifications
IPC communication 2.1
Serial number
Operating environment
Temperature
Humidity
Remarks
24 VDC (from host machine)

14.0kg/30.8Ib (approx.)
565 (W) x 545 (D) x 149 (H) mm/
22.2(W) x 21.5(D) x 5.9(H) in.
A-configuration:
XDDxxxxx
Inch/ A-configuration:
XDCxxxxx
AB-configuration:
XDBxxxxx
Inch-AB-configuration:
XDExxxxx
Same as host machine
T01-201-02
Specifications subject to change without notice.
1-3
3 Names of Parts
3.1 External View
[4]
[5]
[3]
[2]
[7]
[1]
[6]
F01-301-01
[1] Feeder cover
[2] Rear cover
[3] ADF controller cover
1-4
[4] Slide guide

[5] Original pickup tray
[6] Front cover
[7] Original delivery assembly
3.2 Cross Sectional View
[1]
[2]
[3] [4] [5] [6] [7] [8]
[13] [12]
[9]
[11] [10]
F01-302-01
[1] Feed large roller
[2] Registration roller 2
[3] Registration lower roller
[4] Registration upper roller
[5] Separation pad
[6] Feed roller
[7] Separation plate
[8] Pickup roller

[10] Delivery upper reversing roller
[11] Delivery lower reversing roller
[12] Lead roll 2
[13] Lead roll 1
1-5
4 Operating the Machine

4.1 Original Set Indicator
The Original Set indicator turns on when an original is placed on the original tray. It
flashes when an original jam.
Original Set indicator
F01-401-01
4.2 Warnings and Corrective Action

If the Original Set indicator flashes while an original is supposedly moving, a jam may be
suspected, requiring the following corrective action:
1) Remove all originals from the original tray.
2) Open the feeder cover, and remove any jam.
3) Put the originals back in their initial sequence, and place the stack in the machine.
1-6
4.3 Routine Maintenance by the User

Advise the user to clean the following at least once a month.
Part
Roller assemblies
Description
Wipe it with a cloth
moistened with water or
alcohol; then, dry wipe.
Remarks
Sheet assemblies
Platen guide
White plate (copyboard cover)
Copyboard glass
Reader unit
Copyboard glass retainer
Reader unit
T01-403-01
Go through the following to clean the parts:

1) Open the feeder cover, and wipe the
rollers (8 in total) behind the feeder
cover with a moist cloth while rotating
the rollers; thereafter, dry wipe them
with a dry, soft cloth.
Clean the sheets around the rollers in
the same way.
F01-403-01
1-7
2) Wipe the three rollers (3 in total; figure

on right) with a moist cloth while rotating them; thereafter, dry wipe them with
a dry, soft cloth.
the same way.
F01-403-02
3) Open the C guide, and clean the rollers
(5 in total) with a moist cloth while
turning the jam removal lever; thereafter, dry wipe them with a dry, soft cloth.
the same way.
F01-403-03
4) Wipe the rollers (4 in total) with a
moisten cloth while rotating them;
thereafter, dry wipe them with a dry,
soft cloth.
F01-403-04
1-8
5) Close the C guide and the feeder cover;

then, open the ADF. Dry wipe the
copyboard glass with a moist cloth;
thereafter, dry wipe them with a dry,
soft cloth.
F01-403-05
6) Clean the white plate and the platen
guide with a moist cloth; thereafter, dry
wipe them with a dry, soft cloth.
Then, close the ADF.
F01-403-06
1-9
CHAPTER 2
OPERATIONS AND TIMING
1 Basic Construction
1.1 Outline of Electrical Circuitry
The machines electrical mechanisms are controlled by the ADF controller PCB. The
CPU (IC1) on the ADF controller interprets input signals from sensors and the host machine, and generates signals to drive such DC loads as motors and solenoids at such times as
determined in advance.
ADF controller PCB

Motor
CPU
(IC1)
Sensor
EPROM
(IC3)
Solenoid
EEPROM
(IC5)
Clutch
D/A
(IC6)
+24V
IPC
(IC2)
+5V
Original
indicator
LED PCB
J3-6
IPC
communication
2.1
J1-2
5 VDC power
supply (IC1)
Power supply PCB

Host machine
F02-101-01
2-1
1.2 Inputs to the ADF Controller PCB

Inputs to the ADF Controller PCB (1/1)
Registration
1 paper
sensor
ADF
open/closed
sensor
Large/small
identification
sensor
A4R/LTRR
identification
sensor
Original
set sensor
ADF controller PCB

J4 +5V
-8
-10 RG1S When paper is present,
-9
'1'.
PI1
J18
-3
-1
-2
PI2
J21
-3
-1
-2
PI3
J23
-3
-1
-2
J22
-1 -6
-3 -4
-2 -5
J6 +5V
-7
-9 L/S
-8
PI4
J24
-3
-1
-2
J22
-4 -3
-6 -1
-5 -2
J6 +5V
-5
When paper is A4R,
-4 A4R/LR
'1'; when paper is
-6
PI5
J28
-3
-2
-1
J17
-1 -4
-3 -2
-2 -3
J5 +5V
-4
-6 ADFOP When ADF is opened,
-5
'1'.
When paper is present,

'1'; then, identifies as
large size.
LTRR, '0'.
J7 +5V
-6
-8 DTS
-7

'0'.
J16
-3
-1
-2
J13
-5 -3
-6 -2
-7 -1
J4 +5V
-5
-6 DRS
-7 DRSAJ

'1'.
Reference intensity
adjustment signal
Read
sensor
J20
-3
-2
-1
J19
-1 -3
-2 -2
-3 -1
J5 +5V
-1
-2 RDS
-3 RDAJ

'1'.
Reference intensity
adjustment signal
Postseparation
sensor
J106
-3
-2
-1
Delivery
reversal
sensor
Original
width
volume
VR1
J7 +5V When paper is present,

'1'.
-1
-2 P-SEP Reference intensity
-3 SEPAJ adjustment signal
J25
-3 -1
-2 -2
-1 -3
J6 +5V
Detects original width
-1
-2 WIDTH (analog signal).
For details, see
-3
p. 2-19.
F02-102-01
2-2
1.3 Outputs from the ADF Controller PCB

Outputs from the ADF Controller PCB (1/1)
Locking
solenoid
Pickup clutch
Pickup motor
Feed motor
Delivery
reversal motor
SL2
CL1
J13
-3
-5
J4
-3
-2
-4
-4 SL
-1
-4
J8
-2
-1
-1 PUCL
-2
J10
-1
-2
-3
-4
-5
-6
J9
-1
-2
-3
-4
-5
-6
M2
J34
-1
-6
-5
-2
-5
-2
-6
-1
-4
-3
-4
-3
Cooling fan
SW1
+24V
M1A
M1A*
M1B
M1B*
When '1', CL1

turns on.
For details, see

p. 2-30.
+24V
M2A
M2A*
M2B
M2B*
For details, see

p. 2-35.
+24V
M3A
M3A*
M3B
M3B*
For details, see

p. 2-36.
+24V
J11
-1
-2 FLCK For details, see
-3
p. 2-37.
FM1
Cover open
switch
J8
-3
-4
-7
-8
-5
-6
When '1', SL2

turns on.
+24V
J33
-2
-1
M1
M3
ADF controller PCB

+24V
J15
-1
-2
J31
-1
-1
-2
-2
-3
-3
J11 +24V
-3
-2 CR SW For details, see
-1 CR SW* p. 2-42.
F02-103-01
2-3
2 Basic Operations
2.1 Outline
The machine is designed exclusively for stream reading.
It uses three motors and one clutch to pick up, feed, and deliver originals.
Name (notation)
Pickup motor (M1)
Feed motor (M2)
Delivery reversal motor (M3)
Pickup clutch (CL1)
Function
Separates/moves originals.
Moves originals.
Delivers and reverses originals.
Engages or disengages drive from the pickup motor (M1) to
the pickup roller or feed roller.
T02-201-01
2-4
Original detection signal(RDS)J5-2

Original detection signal(DRS)J4-6
SL2
Locking solenoid drive signal(SL)J4-4
S1
M3
Delivery reversal motor drive signal
M1
Pickup motor drive signal
PI5
CL1
Pickup clutch drive signal(PUCL)J8-1
Original detection signal(P-SEP)J7-2
PI4
A4R/LTRR identification signal(A4R/LR)J6-4
PI3
Large/small identification signal(L/S)J6-9
2-5
Original set signal(DTS)J7-8
ADF controller PCB
S3
PI1
F02-201-01
Registration 1 original detection signal(RG1S)J4-10
The following figure shows the signals used to drive the machines loads.
M2
S2
Feed motor drive signal
2.2 Operations
2.2.1 Outline
The machine has four different modes of operation. It responds to the instructions from its
host machine to execute a specific mode of operation as described in the following table.
Mode of operation Operation

[1] CW pickup/
Picks up an original, and delivdelivery
ers it as it is after reading.
Printing mode
single-sided original to singlesided print
single-sided original to doublesided print
[2] CW pickup/
Picks up an original, and deliv- double-sided original to doublereversal delivery
ers by reversing it after reading. sided print
double-sided original to singlesided prints
[3] Idle feed/rever- Executes idle feed to identify
double-sided originals of different
sal pickup/reversal the size of the original; then,
configurations
delivery
executes idle feed to enable
double-sided print
reading from the face of the
double-sided originals of different
original and turns it over for de- configurations
livery.
single-sided print
[4]Idle feed/reversal Executes idle feed to identify
single sided originals of different
pickup/delivery
the side of the original; then,
configurations
turns it over for reading and
single-sided print
then delivery.
single-sided originals of different
configurations
double-sided print
extra-length original
single-sided print
T02-202-01
The following tables show small-size and large-size.
Small size
Large size
A5R, A5, A4, B5, LTR, STMT

A4R, B5R, A3, B4, LTRR, LGL, 279.4 x 431.8mm (11 x 17)
T02-202-02
2-6
2.2.2 CW Pickup/Delivery (single-sided original to single-sided print)

The following figures show the flow of originals.
Original
Delivery
Pickup
Arching
Waiting for reading
Reading
F02-202-01
2-7
2.2.3 CW Pickup/Reversal Delivery (double-sided original to double-sided

print)
Original
Pickup
Feed
Arching
Reversal
Waiting for reading
Arching
Reading the face
Waiting for reading
To next page.
F02-202-02a
2-8
Reaching the back
Feed
Feed
Idle feed
Reversal
Delivery
Arching
F02-202-02b
2-9
2.2.4 Idle/Pickup/Delivery (double-sided originals of different widths (large

size) to double-sided prints)
Pickup
Reversing
Arching
Arching
Idle feed
Idle feed
Feed
Feed
To next page
F02-202-03a
2-10
Re-pickup from
reversing assembly
Feed
Arching
Reversing
Wait for reading
Arching
Reading the face
Wait for reading

To next page
F02-202-03b
2-11
Reading the back
Feed
Feed
Idle feeding
Reversing
Delivery
Arching
F02-202-03c
2-12
2.2.5 Idle feed/Reversal Pickup/Delivery (single-sided originals of different

widths to single-sided prints)
Pickup
Arching
Idle feed
Idle feed
Feed
Feed
Reversal
Re-pickup from the reversal

assembly
To next page.
F02-202-04a
2-13
Arching
Waiting for reading
Reading the face
Delivery
F02-202-04b
2-14
2.3 Checking the Originals

2.3.1 Outline
The machine checks originals in either of two methods depending on the selected print
mode:
Normal printing mode (other than printing originals of different widths or extra-length
mode)
Printing originals of different widths or extra-length mode
a. Normal Printing (other than printing originals of different widths or extra-length
mode)
Function
Original detection
Initial original size detection
Feed direction
Cross feed direction
Description
Sensor used (notation)
Detects the presence/absence of an Original set sensor (PI1)
original on the original tray.
Detects the length of the original

set on the original pickup tray
(identification of small/large size).
Identifies small-size and large-size.
Identifies LTRR and LGL.
Detects the width of the original
placed on the original pickup tray.
Large/small identification
sensor (PI3)
Original width volume

(VR1)
A4R/LTRR identification
sensor (PI4)
Last original size detection

Feed direction
Detects the length of an original in Separation sensor (S3)
feed direction within the feed path.
T02-203-01
2-15
b. Printing Originals of Different Widths/Extra-Length Mode

When printing originals of different widths, the machine checks the originals using the
following three mechanisms:
Function
Original detection
Original
length detection
Description
Detects the presence/absence of an
original on the original pickup tray.
If the post-separation sensor (S3) is
off (small size) in read wait position,
Detects the distance of feed from
when the separation sensor turns off
(passage of the trailing edge) to
when the original stops in wait position.
If the separation sensor (S3) is on
(large size) in read wait position,
Detects the distance of feed from
when the read sensor (S2) turns on
to when the read sensor (S2) turns
off in idle CCW rotation.
Sensor used (notation)

Original set sensor (PI1)
Post-separation sensor (S3)

Read sensor (S2)
T02-203-02
2-16
2.3.2 Detecting the Presence/Absence of an Original

The presence/absence of an original on the original tray is checked by the original set sensor (PI5).
When an original is placed on the original tray, the detecting lever operates in conjunction
with the light-blocking plate, which blocks the light of the photointerrupter, causing the
original set sensor (PI5) to generate the original detection signal (DTS). The ADF controller
PCB turns on the Original Set indicator in response to the original detection signal (DTS).
DTS
ADF controller PCB
Detecting lever
Original
PI5
F02-203-01
2-17
2.3.3 Initial Original Size Detection (feed direction)

The initial original size detection (feed direction) mechanism is executed using the large/
small identification sensor (PI3) designed to find out whether the original on the original
tray is of a small size or a large size. In addition, it serves to distinguish between LTRR and
LGL during last original size detection.
When a large-size original is placed on the original tray, the detecting lever operates in
conjunction with the light-blocking plate, which blocks the light of the photointerrupter,
causing the machine to identify the original as being of a large-size and send the result of
detection to its host machine.
The result is based on real-time detection, and is sent to the host machine at 100-msec intervals.
T02-203-04 shows the mechanism used for initial original size detection.
L/S
ADF controller PCB
Large-size original
Detecting lever
PI3
F02-203-02
2-18
2.3.4 Initial Original Size Detection (breadthwise)

a. Outline
The initial original size detection mechanism for the breadthwise direction of an original
is performed by the original width detecting volume (VR1) located inside the original tray.
The original width volume operates in conjunction with the slide guide, and the resistance shows analog fluctuations. The ADF controller receives the fluctuations in resistance
in the form of the original size signal (WIDTH), and converts it to a breadthwise size.
The A4R/LTRR identification sensor (PI4) is used exclusively to enable the original
width detecting volume (VR1) to accurately detect the width of A4R (210 mm wide) and
LTRR (216 mm wide).
The A4R/LTRR identification sensor generates the A4R/LR identification signal (1)
when the width of an original is 197 mm or more and less than 214 mm.
Slide guide
(rear)
4R/LTRR
identification
sensor (PI4)
WIDTH
A4R/LR
ADF controller PCB
Gear
Slide guide (front)
F02-203-03
2-19
The width of an original is detected as shown in T02-203-03.
Original width (w; mm)
140 w 164
167 w 195
198 w 235
238 w 267
270 w 287
290 w 297
Large/small identifi- Remarks

cation sensor (PI3)
OFF
ON
A5R
B5R
A4R/LTRR ON A4R
For A5, A4R is identified.
identifica- OFF LTRR
For STMT, LTRR is identified.
LGL
tion sensor*1
B5
B4
LTR
11 x 17
A4
A3
*1: However, the activation range of the A4R/LTRR identification sensor is between 197
mm and 214 mm.
T02-203-03
If the width of an original is not any indicated in the table at power-on yet is between 140
and 297 mm, the next largest size will be selected.
For instance, if the width is a non-default width of 236 mm, the default width of 238 to
267 mm will be selected. If a non-default width is identified except at power-on, the default
width before a shift is made to a non-default width will be used.
The machine will select a default size based on the width of the original detected by initial original size detection and the length of the original, and communicates the result to
the host machine.
2-20
b. Slide Guide Positioning Roll

The rail of the slide guide is provided with a groove so that the guide may stop at any of
default size positions. The stop positions, however, are closely located for some paper
sizes, possibly stopping the guide at the wrong point.
The machine comes with two slide guide positioning rolls to enable a change of stop positions so that the slide guide may be stopped at the positions shown in the following table.
Side guide
positioning roll color and marking
While/marking A
(for A/B)
Black/marking L
(for inch)
Slide guide stop position

Using 1 groove
Using 2 grooves
A4R
A4R
LTRR
LTRR
A4R
LTRR
T02-203-04
Slide guide positioning

roll (black)
Position used
Wait position
F02-203-04
2-21
2.3.5 Last Original Size Detection

The last original size detection mechanism is executed by the post-separation sensor (S3).
The last original size detection mechanism takes place when the original is held in read
wait position. The mechanism uses the width detected by the initial original size detection
mechanism using the original width volume (VR1), and uses the post-separation sensor (S3)
to find out the length of the original.
If the original is large size, the post-separation sensor (S3) emits light in response to the
reference intensity adjustment signal (SEPAJ), and its light-receiving segment detects the
light reflected by the original, and sends the original detection signal (P-SEP) to the ADF
controller PCB.
P-SEP
SEPAJ
ADF controller PCB
Original trailing edge

(small size)
Original trailing edge

(large size)
S3
Read wait position
F02-203-05
2-22
The following table shows the default sizes that may be detected by the machine:
[AB-Configuration]
Default size
A5R
B5R
A5
A4R
B5
B4
A4
A3
Original width w (mm)

148 w 164
164 w 195
195 w 235
235 w 267
267 w 297

OFF
ON
OFF
ON
OFF
ON
OFF
ON
T02-203-05
[Inch-Configuration]
Original width w (mm) Post-separation
sensor (S3)
STMT
OFF
140 w 235
LTRR
ON
LGL
ON
LTR
OFF
235 w 297
279.4 x 431.8mm
ON
(11 x 17)
Default size
Large/small identification sensor (PI3)

OFF
ON
T02-203-06
2-23
[AB/Inch-Configuration]
Default size
Original width
w (mm)
A5R
B5R
A5
A4R
STMT
LTRR
LGL
B5
B4
LTR
279.4 x 431.8mm
(11 x 17)
A4
A3
148 w 164
164 w 195
195 w 235
235 w 267
267 w 287
Post-separation sensor
(S3)
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
Large/small
identification
sensor (PI3)
A4R/LTRR identification sensor

(PI4)
ON*1
OFF
ON
OFF
287 w 297
*1: The A4R/LTRR identification sensor (PI3) turns on in the range between 197 mm and
214 mm in terms of the width of an original.
T02-203-07
2-24
2.3.6 Checking Originals When Printing Originals of Different Widths or in

Extra-Length Mode
When printing originals of different widths or in extra-length mode, the originals are identified as being large size or small size with reference to the state of the post-separation sensor (S3) with an original held in read wait position. The detection is based solely on the
length of the original, and is executed within the feed path.
a. Post-Separation Sensor (S3) Is Off (small size)
The distance over which the original has moved is checked based on the number of
clock pulses from the feed motor (M2) between when the post-separation sensor turns off
(passage of the trailing edge) and when the original is held in wait position.
b. Post-Separation Sensor (S3) Is On (large size)
The distance of feed is detected based on the number of clock pulses from the feed motor (M2) between when the read sensor (S2) turns on and the read sensor (S2) turns off.
M2
Original trailing edge (large size)
S3
S2
Original trailing edge (small size)

Read wait position
F02-203-06
2-25
2.4 Original Pickup/Separation

2.4.1 Basic Sequence of Pickup Operations
When the Start key is pressed while originals are placed on the original tray, the following
takes place to pickup up the originals:
a. Pickup
The pickup motor (M1) rotates in reverse, and the pickup clutch (CL1) turns on. As a
result, the stopper and the pickup roller unit move down to rotate the pickup roller. The
separation plate and the separation pad are used to prevent double-feeding of originals.
M1
Pickup roller unit
Original
CL1
CL1
M1
Stopper
Separation pad
Pickup roller unit

Original
Separation plate
F02-204-01
b. Arching
The pickup motor (M1) is stopped so that the original is butted against the registration
roller and is made to arch, thereby removing any skew.
CL1
Arching
Registration
roller
M1
F02-204-02
2-26
c. Feeding
The pickup motor (M1) and the feed motor (M2) rotate clockwise, and the original is
moved to read wait position. When the original reaches read wait position, the pickup motor (M1) and the feed motor (M2) stop.
M1
M2
Feed roller
Read wait position
F02-204-03
d. Stream Reading
When the leading edge of an original reaches read wait position, the image leading edge
signal is sent to the host machine to start stream reading, in which the host machines scanner is held in place and originals are slid over the copyboard glass for scanning. The results of reading are stored in the host machines memory.
Feed roller
Scanning lamp
Read glass
F02-204-04
2-27
2.4.2 Pickup Unit and Stopper

The pickup unit consists of a pickup roller and a feed roller. When the Start key is pressed
or the original pickup signal is generated, the pickup motor (M1) starts to rotate in reverse,
and the pickup clutch (CL1) turns on.
At the same time, the stopper and the pickup unit move down, and the pickup roller and
the feed roller rotate to move the original. To prevent double-feeding, the separation pad and
the separation plate are used to ensure proper separation.
Pickup clutch (CL1)
Pickup rollers
Stopper
M1
Gear
Sheets
Feed roller
Separation pad
Separation plate
F02-204-05
2-28
2.4.3 Timing of Pickup

Sequence of Operations (small size)
Original set
Start key ON
Original pickup signal input
Pickup/feed
Original set
sensor (PI5)
Pickup motor
(M1)
Pickup clutch
(CL1)
Arching
CCW
Read
Read wait
CW
Registration 1paper
sensor (PS1)
Feed motor
(M2)
Read sensor
(S2)
Image leading
edge signal
F02-204-06
2-29
2.4.4 Controlling the Pickup Motor (M1)

The following figure shows how the pickup motor (M1) is controlled. The pickup motor is
a 4-phase stepping motor, and its control circuit has the following mechanisms:
Turning on and off the motor.
Controlling the direction of rotation of the motor.
Controlling the speed of rotation of the motor.
+24V
J10
MODE
IC1 CLK
CPU CW/CCW
RESET
V-REF
IC10
Motor
Driver
A
A*
B
B*
3
1
4
M1
5
2
6
ADF controller PCB
F02-204-07
The CPU (IC1) on the ADF controller PCB receives commands and print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the
main motor based on the types of data.
Signal notation
MODE
CLK
CW/CCW
RESET
V-REF
Description
Excitation mode setting
Reference clock
Rotation direction setting
System reset
Reference current setting
T02-204-01
2-30
2.5 Reversal
2.5.1 Operations
The reversal mechanism operates to turn over originals from their first side to their second
side or from their first side to their second side; these two operations are virtually identical,
and the discussions that follow are based on turning originals from their first side to their
second side.
SL2
a. Picking Up the 1st Side

The feed roller rotates using the drive of the feed motor (M2), and the 1st side is read.
To move the original, the delivery reversing roller rotates using the drive of the delivery
reversal motor (M3), and the original is moved to the delivery assembly.
The locking solenoid (SL2) turns on in reference to the end of reading operation, and the
delivery reversing roller becomes locked to let the original move.
M2
S1
M3
S1
Feed roller
Delivery reversing roller
F02-205-01
M3
SL2
M3
SL2
b. Reversal/Feed 1
When the trailing edge of the original moves past the delivery reversal sensor (S1), the
delivery reversal motor (M3) stops. Immediately thereafter, it starts to rotate in reverse to
move the original to the registration roller 2.
Registration roller 2
S1
S1
F02-205-02
2-31
c. Reversal/Feed 2
The feed motor (M2) rotates, and the original is moved to read wait position; the original will have been turned over by this time. Then, reading, delivery, and feed operations
will take place.
M2
Feed roller
Read wait position
F02-205-03
2.5.2 Sequence of Operations

Reversing an Original (small size)
Start key ON
Pickup/feed
Read
Reverse
Original set sensor

(PI5)
Pickup motor (M1)
Registration 1paper
sensor (PS1)
Arch
CW
Read wait
CCW
Feed motor
(M2)
Read sensor
(S2)
Delivery reversal
sensor (S1)
Delivery reversal
motor (M3)
Reverse wait
Locking solenoid
(SL2)
Image leading
edge signal
CW
Arch
CCW
F02-205-04
2-32
2.6 Feeding and Delivering Originals

2.6.1 Operations
When an original has been read in stream reading mode on the copyboard glass, it is
moved as follows to the original delivery assembly.
SL2
a. Moving the Original

The locking solenoid (S2) turns on, and the delivery lower reversing roller locks to the
delivery upper reversing roller. The feed roller rotates, and the original after moving past
read position is moved to the delivery reversing roller.
M3
Feed roller
Read position Delivery reversing roller
F02-206-01
M3
SL2
b. Delivery to the Original Delivery Tray

The original is delivered to the original delivery assembly by the delivery reversing
roller driven by the delivery reversal motor (M3) rotating in clockwise direction.
Delivery reversing roller
F02-206-02
2-33
2.6.2 Sequence of Operations

Sequence of Operations (delivery of small-size sheets)
Start key ON
Pickup/feed
Delivery end
Read
Delivery
Standby
Original set sensor

(PI5)
Pickup motor (M1)
Arching
CCW
Registration 1paper
sensor (PS1)
Read wait
CW
Feed motor (M2)

Read sensor (S2)
Delivery reversal
sensor (S1)
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Image leading
edge signal
F02-206-03
2-34
2.6.3 Controlling the Feed Motor (M2)

The following figure shows the circuit used to control the feed motor, which is a 4-phase
stepping motor. The circuit has the following functions:
+24V
MODE1
J9
MODE2
IC1
CPU
CW/CWB
CLK
ENB
IC8
Motor
Driver
A
A*
B
RESET*
B*
V-REF
3
1
4
M2
5
2
6
ADF controller PCB
F02-206-04
The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the read motor based
on the data.
The read motor is a stepping motor, and its direction and speed of rotation are controlled
by changing the sequence and the frequency of drive pulses (A, A*, B, B*).
Signal notation
MODE 1
MODE 2
CW/CCW
CLK
ENB
RESET*
V-REF
Description
Rotation direction setting
Phase switch clock
Output cut-off
System reset
T02-206-01
2-35
2.6.4 Controlling the Delivery Reversal Motor (M3)

The following figure shows the circuit used to control the delivery motor (M1), which is a
4-phase stepping motor. The circuit has the following mechanisms:
IC1
CPU
+24V
A
A*
B
B*
J8
IC13
Motor
Driver
V-REF*
REFA*
REFB*
A
A*
B
B*
7
3
8
M3
6
4
5
ADF controller PCB
F02-206-05
The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the main motor based
on the data.
The main motor is a stepping motor, and the direction and speed of its rotation are controlled by changing the sequence and the frequency of drive pulses (A, A*, B, B*).
Signal notation
V-REF*
Description
T02-206-02
2-36
2.7 Controlling the Fan

2.7.1 Outline
The machine is equipped with a single fan (FM1), which is used to cool the ADF controller PCB.
+24V
FAN[1]
CPU
(IC1)
+5V
J11
24V
1
0V
3
FLCK
2
FLCK[2]
FM1
Cooling fan
ADF controller PCB
F02-207-01
The following signals are used to control the fan:
[1]cooling fan drive signal; when the signal goes 1, the fan starts to rotate.
[2]cooling fan lock detection signal; when the fan locks, the signal goes 1.
Sequence of Operations
Start key ON
INTR
SCFW
SCRV
LSTR
STBY
Cooling fan(FM1)
F02-207-02
E412 (cooling fan rotation error)

It is indicated if the lock signal (FLCK) is generated 100 msec or more
while the cooling fan is being driven.
2-37
3 Jam
The machine uses the sensors shown in F02-301-03 to check for an original jam. The
ADF controller PCB detects a jam in relation to the presence/absence of an original over a
specific sensor at such times as stored in its ROM in advance.
When a jam is detected, the machine sends the data to its host machine in the form of a
code:
A jam occurring in the machine is indicated by the following two ways:
Host machines service mode screen
LEDs on the ADF controller PCB
Service Mode Screen of the Host Machine
Jam codes; see Table

2-301 and later.
'1' indicates a jam
in the machine.
F02-301-01
LEDs on the ADF Controller PCB
LED2 LED4
PSW1
DSW1
LED1 LED3
F02-301-02
2-38
PI3
PI4
PI2
S3
PI5
PI1
S1
U2
S2
F02-301-03
The following table shows jam codes, LED indications, jam types, related sensors, and
conditions of detection:
: off
: flashing (at 160-msec intervals)
x=1: pickup of 1st original x=0: pickup of 2nd and subsequent originals
Jam
code
00x1
LED indicator
00x2
00x3
00x4
Jam type
Sensor
Post-separation S3
sensor delay
Condition
The post-separation sensor (S3) does

not detect an original a specific feed after the start of separation.
Post-separation S2, S3 The trailing edge of an original moves
sensor stationpast the read sensor (S2) before the
ary
post-separation sensor (S3) turns off.
S3, PI1 The registration 1paper sensor (PI1)
Registration
sensor delay
does not detect an original a specific
feed after the post-separation sensor
(S3) turns on.
PI1
Registration
The registration 1paper sensor (PI1) desensor stationtects an original a specific time after the
ary
feed starts from registration 2 position
(10 mm front of the registration roller
2).
T02-301-01
2-39
: off
Jam
code
00x5
00x6
00x7
00x8
00x9
LED indicator
Sensor
Read sensor de- S2
lay
Jam type
Condition
The read sensor (S2) does not detect an

original a specific feed from registration
2 position (10 mm in front of the registration roller 2) after separation.
The read sensor (S2) does not detect an
original a specific feed after the start of
feed from registration roller 2 position
after reversal.
Read sensor
S2
The read sensor (S2) detects an original
stationary
a specific feed after the start of feed
from read wait position.
The read sensor (S2) detects an original
a specific feed after the start of feed
from read wait position when large/
small identification is done in mixed
size mode.
Delivery rever- S1, S2 In single-sided mode, the delivery reversal sensor delay
sal sensor (S1) does not detect an original a specific feed after the read sensor
(S2) turns on.
In double-sided mode, the delivery reversal sensor (S1) does not detect an
original at the end of reading.
Delivery rever- S1, S2 In single-sided or double-sided mode,
sal sensor stathe delivery sensor (S1) detects an origitionary
nal a secific feed after the delivery sensor (S1) turns on while idle reversal is
taking place.
In double-sided mode, the delivery reversal sensor (S1) detects an original a
specific feed after the read sensor (S2)
turns off.
While idle reversal is taking place, the
delivery reversal sensor (S1) detects an
original a specific feed after the read
sensor (S2) turns off.
User ADF open PI2
The ADF is opened during operation
(drive system at rest).
T02-301-02
2-40
: off
Jam
code
00xA
LED indicator
00xB
00xC
00xD
Jam type
ADF open
User cover
open
Cover open
00xE
Initial stationary
Pickup fault
00xF
Timing fault
Sensor
PI2
Condition
The ADF is opened during operation

(drive system in operatioin).
SW2 The upper cover is opened during operation (drive system at reset).
SW2 The upper cover is opened during operation (drive system in operatioin).
PI1, S1 Paper is detected in the path when the
,S2, S3 first sheet is picked up.
PI15
The pickup signal is received for 2 sec
while no original exists ion the original
pickup tray.
S2
The next original is moved to registration 2 before reading ends.
T02-301-03
2-41
4 Power Supply
The following figure shows an outline of the machines power supply system.
The machines power supply receives two type of 24V power (24 VP, 24 VL) from its host
machine.
The 24VP supply is mostly used for loads, and is cut off when the upper cover is opened.
If an overcurrent starts to flow into the circuit, the circuit breaker (CB1) will turn on to
cut the power supply, thereby protecting the circuit.
The 24VL supply is converted to 5V power by the IC11, and is sent to sensors and is also
used to drive the controller PCB.
24V
CRSW
CRSW*
Cover open
switch (SW1)
J2
3 21
24VP
Host
machine
J1
2
24VL J3
6
24V
CB1
DC5V Power Supply
5V
Motor
Clutch
Solenoid
Sensor
IC11
ADF controller PCB
F02-401-01
2-42
CHAPTER 3
MECHANICAL SYSTEMS
1 Basic Construction
1.1 External Covers
[1] Front cover
[2] Rear cover
[3] Feeder cover
[4] AD controller cover
[5] Left lower cover
[7] Original delivery assembly
[8] Slide guide
[8]
[6]
[4]
[7]
[2]
[3]
[1]
[5]
F03-101-01
Remove the covers as needed to clean,
inspect, or repair the inside of the machine.
1.1.1 Detaching the Machine

1) Turn off the host machine.
2) Disconnect the machines communication cable [1] from its host machine.
[1]
F03-101-02
3-1
3) Peel up the rubber cover [2], and remove the two screws [3]; then, detach
the angle guide metal plate [4].
[2]
[3]
[4]
[2]
F03-101-03
4) Remove the two stop screws [5], and
remove the screw [6] equipped with a
washer.
5) Slide the machine as shown, and lift it
to detach.
[5]
[6]
F03-101-04
3-2
1.1.2 Removing the Front Cover

1) Open the feeder cover [1], and remove
the mounting screw [2].
[2]
[1]
F03-101-05
2) Remove the two mounting screws [3],
and detach the front cover [4] as shown.
[4]
[3]
F03-101-06
1.1.3 Removing the Rear Cover

1) Open the feeder cover, and remove the
mounting screw [1].
[1]
F03-101-07
3-3
2) Lift the original pickup tray, and remove the mounting screw [2]; then, detach the rear cover [3].
[2]
[3]
F03-101-08
1.1.4 Removing the Feeder Cover

1) Remove the front cover.
2) Remove the mounting screw [1] and positioning pin [2]; then, detach the feeder
cover [3].
[3]
[2]
[1]
F03-101-09
1.1.5 Removing the ADF Controller Cover

1) Remove the mounting screw [1], and
detach the controller cover [2].
[2]
[1]
F03-101-10
3-4
1.1.6 Removing the Inside Cover
[1]
1) Open the feeder cover.

and slide the inside cover [2] to the
right to detach.
[2]
F03-101-11
1.1.7 Removing the Left Lower Cover
[2]
1) Open the ADF.

2) Remove the front cover and the rear
cover.
and detach the left lower cover [2].
[1]
F03-101-12
1.1.8 Removing the Original Delivery Assembly

1) Remove the front cover and the rear
cover.
2) Remove the three mounting screws [1]
from the front of the machine.
[1]
[1]
F03-101-13
3-5
3) Open the original pickup tray, and remove the two mounting screws [2].
[2]
F03-101-14
4) Remove the two mounting screws [3]
from the back of the machine.
[3]
[3]
F03-101-15
5) Open the machine, and slide the original delivery assembly [4] as shown to
detach.
[4]
F03-101-16
3-6
2 Drive System
[2]
2.1 Drive Assembly
[3]
2.1.1 Removing Pickup Motor

1) Remove the rear cover.
2) Disconnect the connector [1].
3) Remove the two screws [2], and detach
the pickup motor [3].
[1]
[2]
F03-201-01
2.1.2 Removing the Feed Motor

[1]
It is very important to note the differences

in procedure whenever you must replace the
feed motor and its timing belt:
When using the same feed motor and its
timing belt.
When using a new feed motor and its
timing belt.
a. If you are using the same feed motor
and its timing belt,
and detach the feed motor [3] and the
timing belt [4].
[3]
[5]
[4]
[2]
F03-201-02
When mounting the feed motor,
be sure to attach the timing belt
[4] on the pulley [5] of the motor correctly.
3-7
b. If you are using a new feed motor and

its timing belt,
3) Remove the two tension springs [2].
4) Loosen the two mounting screws [3],
and slide the adjusting plate [4] down.
[2]
[1]
[3]
[4]
F03-201-03
and detach the feed motor [6] and the
timing belt [7].
[6]
When mounting the tension

spring [2], be sure to tighten the
mounting screw [3] while keeping the mounting screws [3] on
the adjusting plate [4] loose.
[7]
[5]
F03-201-04
3-8
2.1.3 Removing the Delivery Reversal Motor

2) Disconnect the connector [1], and free
the harness from the guide [2].
and detach the feed motor [4].
[3]
[2]
[4]
When attaching the delivery reversal motor, make sure that the
gear of the motor is engaged
with the transmission gear.
[1]
[3]
F03-201-05
2.1.4 Removing the Drive Unit

1) Remove the rear cover and the inside
cover.
2) Remove the faston [1], and disconnect
the three connectors [2].
3) Remove the five reuse bands [3], and
free the harness from the locking support [4].
[3]
[4]
[2]
[3]
[1]
[2]
F03-201-06
3-9
4) Remove the six mounting screws [5].

5) Free the harness from the wire saddle
[6]; then, detach the drive unit [7].
[7]
[5]
[5]
[6]
F03-201-07
When mounting the drive unit,
be sure that the spring [8] and
the arm are as shown . In addition, check to make sure that the
arm [9] on the drive side is
above the pin [10].
[8]
[10]
F03-201-08
[9]
[10]
F03-201-09
3-10
3 Feed System
3.1 Feed System
[1]
[2]
3.1.1 Removing the Feed System

1) Remove the inside cover.
2) Remove the two resin E-rings [1] and
two bushings [2]; then, detach the
pickup roller unit [3].
[3]
[1]
[2]
F03-301-01
3.1.2 Removing the Pickup Roller/Feed Roller

1) Remove the pickup roller unit. (See p.
3-11.)
2) Remove the three resin E-rings [1], and
detach the pickup roller support plate
[2].
[1]
[3]
[1]
The pin [3] will come off; take

care not to lose it.
[2]
F03-301-02
3-11
3) Remove the feed roller [4].

4) Remove the resin E-ring [5], and remove the pickup roller [6].
Pay attention to the orientation
of the pickup roller and the feed
roller.
Be sure to mount the separation
guide [7] so that the wider side
of the plastic film [8] is toward
the feed roller.
[3]
[8]
[4]
[5]
[7]
[6]
F03-301-03
3.1.3 Removing the Separation Plate/Separation Pad
[2]
1) Remove the pickup roller unit.

and detach the separation plate [2].
[1]
F03-301-04
3) Slide the separation pad [3] as shown to
detach.
[3]
F03-301-05
3-12
3.1.4 Removing the Registration Lower Roller

1) Remove the front cover, rear cover, and
inside cover
2) Remove the drive unit. (See p. 3-9)
the pre-registration guide [2].
[1]
[2]
F03-301-06
4) Holding it as shown, free the front of
the C guide [3], and slide the rear from
the shaft to detach.
[3]
F03-301-07
3-13
5) Remove the resin E-ring [4], and remove the bushing [5].
[5]
[4]
F03-301-08
6) Remove the resin E-ring [6], and remove the gear [7] and the bushing [8].
7) Remove the registration lower roller [9].
[7]
[8]
[6]
[9]
F03-301-09
3-14
3.1.5 Removing the Registration Upper Roller

1) Remove the front cover and the feeder
cover.
and detach the cover [2].
[1]
[2]
F03-301-10
detach the support plate [4]; then, detach the registration upper roller [5].
[3]
[4]
[5]
F03-301-11
3-15
3.1.6 Removing the Registration Roller 2

1) Remove the front cover and the feeder
cover.
[1]
[2]
F03-301-12
3) Remove the mounting screw [3] and the
support plate [4]; then, detach the registration roller 2 [5].
[5]
[3]
[4]
F03-301-13
3-16
3.1.7 Removing the Feed Large Roller

1) Open the machine, and remove the front
cover, rear cover, and left lower cover.
and detach the platen guide [2].
3) Detach the machine from its host machine.
[1]
Be sure to detach the machine

from its host machine before
starting the following steps.
[2]
F03-301-14
4) Remove the C guide.
6) Remove the four mounting screws [3],
and detach the feed motor unit [4].
[4]
[3]
[3]
F03-301-15
3-17
7) Remove the six mounting screws [5],

and detach the hinge assembly [6].
[5]
[6]
F03-301-16
8) Remove the resin E-ring [7] at the front
and the bearing [8].
[8]
[7]
F03-301-17
3-18
9) Remove the resin E-ring [9] at the rear,

and slide the gear [10] to detach the
bushing [11]; then, lift the shaft somewhat to detach the gear [10].
10) Remove the feed large roller [12].
[12]
[9]
[11]
[10]
F03-301-18
3.1.8 Removing the Delivery Upper Reversal Roller

inside cover.
and detach the pre-registration guide
[2].
[1]
[2]
F03-301-19
3-19
4) Remove the C guide [3].
[3]
F03-301-20
5) Remove the resin E-ring [4], and remove the busing [5].
[4]
[5]
F03-301-21
3-20
6) Remove the hook, and detach the gear

[6].
7) Remove the resin E-ring [7] and the
bushing [8].
8) Remove the delivery upper reversing
roller [9].
[8]
[7]
[6]
[9]
F03-301-22

original delivery assembly.
2) Open the stopper [1], and detach the
lead roll 2 [2].
[2]
[1]
F03-301-23
3-21
3.1.10 Removing the Delivery Lower Reversing Roller

delivery assembly.
2) Open the stopper [1], and detach the delivery lower reversing roller [2].
[1]
[2]
F03-301-24
[2]

left lower cover.
2) Open the feeder cover; then, remove the
resin E-ring [1], arm [2], and bushing
[3].
[3]
[1]
F03-301-25
3-22
3) Remove the resin E-ring [4] and the

bushing [5].
4) Remove the bushing [6], and detach the
lead roll 1 unit [7].
[6]
[7]
[4]
[5]
F03-301-26
5) Open the stopper [8], and detach the
lead roll 1 [9].
[9]
[8]
[7]
F03-301-27
3-23
3.1.12 Replacing the C Guide Sheet
[1]
1) Open the feeder cover, and detach the C

guide. (See p. 3-13)
2) Peel off the C guide sheet [1], and clean
the area with lint-free paper moistened
with alcohol.
3) Attach the new C guide sheet [2] as
shown on the right.
[2]
When attaching it, be sure to

butt both its vertical and horizontal sides against the stops.
F03-301-28
3-24
4 Electrical System
[1]
4.1 Electrical System

4.1.1 ADF Controller PCB
2) Disconnect all connectors from the ADF
controller PCB; then, free the harness
[2] from the locking support [1].
[2]
[3]
F03-401-01
4) Remove the mounting screw [4]; then,
push the locking support [5] to detach
the front side of the ADF controller
PCB [6].
[4]
[5]
[6]
F03-401-02
3-25
5) Shift the ADF controller PCB [6] in the

direction of the arrow to detach.
[6]
F03-401-03
4.1.2 Removing the Delivery Reversal Sensor

1) Open the feed cover.
2) Remove the screw [1] and the stepped
screw [2], and detach the C guide [3].
[1]
[2]
[3]
F03-401-04
3-26

[4]
[5]
F03-401-05
disconnect the connector [7]; then, detach the delivery reversal sensor [8].
[6]
[7]
[8]
F03-401-06
3-27
4.1.3 Removing the Read Sensor

[5]
1) Remove the left lower cover.

2) Disconnect the connector [1], and remove the hook [2]; then, detach the
guide [3].
3) Remove the mounting screws [4], and
disconnect the connector [5]; then, detach the read sensor [6].
[6]
[2]
[4]
[3]
[1]
F03-401-07
4.1.4 Removing the Post-Separation Sensor

3) Disconnect the connector [1], and remove the mounting screw [2]; then, detach the post-separation sensor [3].
[2]
[3]
[1]
F03-401-08
3-28
4.1.5 Removing the Cooling Fan

2) Disconnect the connector [1] from J11
of the ADF controller PCB; then, free
the harness from the harness guide [2].
and detach the cooling fan [4].
[4]
[2]
Be user to orient the cooling fan

so that the marking on it (indicating the direction of current)
matches the marking on the
machine's side metal plate.
[1]
[3]
F03-401-09
4.1.6 Removing the Locking Solenoid

1) Remove the front cover.
2) Disconnect the connector [1], and detach the two reuse bands [2].
and detach the hook [4] of the arm.
4) Detach the locking solenoid [5].
[6]
[5]
[2]
The parallel pin [6] will come

off when the locking solenoid is
detached; take care not to lose
it.
[2]
[1]
[3]
[4]
F03-401-10
3-29
4.1.7 Removing the Pickup Clutch

1) Remove the rear cover and the inside
cover.
2) Disconnect the connector [1], and detach the harness from the locking support [2].
and detach the bushing [4] and the
mounting base [5].
[3]
[4]
[5]
[3]
[2]
[1]
F03-401-11
4) Remove the stopper [6].
5) Remove the bushing [7], and detach the
clutch [8].
Memo
[6]
When installing the pickup

clutch, may be made more easily to install it after removing
the pick up roler unit.
[7]
[8]
F03-401-12
After mounting it, check to
make sure that the arm [9] of
the pickup clutch is above the
pin [10].
[9]
[10]
F03-401-13
3-30
4.1.8 Removing the Open/Close Switch

1)
2)
3)
4)
[2]
Remove the rear cover.

Open the feeder cover.
Remove the faston [1].
Remove the mounting screw [2], and
detach the open/close switch [3].
[1]
[3]
F03-401-14
4.1.9 Removing the Original Width Volume

1) Lift the original pickup tray.
2) Remove the three mounting screws [1],
[1]
[2]
F03-401-15
3-31
3) Disconnect the three connectors [3], and

free the harness [4] from the harness
guide.
and detach the original width volume
[6].
[3]
[4]
[3]
[5]
[6]
[5]
F03-401-16
[ Mounting the Original Width Volume ]
1) Fully spread the side guide [1].
2) Turn the gear [2] counterclockwise
(viewing from the gear), and mount the
volume so that the two arrows [3]
match.
[3]
[1]
[2]
[1]
[3]
F03-401-17
3-32
CHAPTER 4
MAINTENANCE AND INSPECTION
1 Periodically Replaced Parts

The machine does not have parts that must be replaced on a periodical basis.
2 Durables
Some parts of the machine may require replacement once or more because of wear or
damage. Replace them as needed while referring to the table of estimated lives (expressed in
terms of the numbers of originals picked up, which may be checked in the host machine's
service mode).
As of June 2000
No. Part name
1
2
3
4
5
Q'ty Estimated Remarks

life
Pickup roller
FC3-0722 1
Use the host machine's service mode
80,000
to find out how much each part has
been used.
Feed roller
FC3-0607 1
80,000
COPIER>COUNTER>DRBL-2>
DF-PU-RL: pickup roller
Separation pad FF3-3983 1
80,000
DF-FD-RL: feed roller
DF-SP-PD: separation pad
Separation plate FF3-3984 1
80,000
DF-SP-PL: separation plate
Dust-collecting FC3-0787 1
80,000
LNT-TAPE: dust-collecting tape
tape (large)
80,000
tape (small)
80,000
tape (upper)
Part No.
T04-201-01
The values in the above table are estimates only and are subject to change
based on future data.
4-1
3 Scheduled Servicing Chart

Do not use solvents or oils other than those indicated. Adhesion of paper
lint or dust to the rollers or scarpers can cause black lines in the images. Be
sure that cleaning is thorough.
: Clean
Ref. Part name
Copyboard glass
Copyboard glass retainer
1
White plate (copyboard cover)
2
Platen guide*
3
4
Read sensor
5
Delivery reversal sensor
6
Upper registration roller
7
Lower registration roller
8
Registration roll 2
9
Large feed roller
10 Feed roll 1
11 Feed roll 2
12 Upper delivery reversing roller
13 Lower delivery reversing roller
14 Pickup roller
15 Separation pad
16 Feed roller
17 Separation plate
18 Registration roller scraper
19 Original pickup tray
20 Pre-registration guide*
21 C guide*
22 Reversing guide*
23 Delivery guide*
24 Original delivery assembly
25 Reversal left guide plastic film
26 Left cover plastic film
27 Dust-collecting tape (large,
small, upper)
28 Height adjusting member (check
for contact and adjustment)
*Including plastic film.
: Replace
: Lubricate
: Adjust
: Inspect
Maintenance interval Remarks

80,000 or 160,000
6 mo.
or 1 yr.
Reader unit
Use the host machine's

service mode to find out
how much each part has
been used.
COPIER>COUNTER
>FEEDER>FEED
T04-301-01
4-2
The following shows the arrangement of parts selected for scheduled servicing:
[25]
[8][18][9] [7] [6] [18][15][16] [17] [14]
[26][10] [11]
[19]
[13] [12]
[24]
F04-301-01
[21]
[22]
S3
[1]
[2]
[20]
[5]
[4]
[3]
[27]
S3
S1
[27]
S2
[27]
[24]
[23]
F04-301-02
4-3
4 Cleaning
4.1 Parts of the Reader Assembly
4.1.1 Copyboard Glass
[1]
1) Wipe the copyboard glass [1] with a

cloth moistened with water or alcohol;
then, dry wipe it.
4.1.2 Copyboard Glass Retainer

1) Wipe the copyboard glass retainer [2]
with a cloth moistened with water or
alcohol; then, dry wipe it.
[2]
F04-401-01
4.2 Parts of the ADF

4.2.1 Platen Guide
1) Wipe the platen guide (including the
plastic film) [1] with a cloth moistened
with water or alcohol; then, dry wipe it.
[1]
[2]
4.2.2 White Plate (copyboard cover)

1) Wipe the white plate [2] with a cloth
moistened with water or alcohol; then,
dry wipe it.
F04-402-01
4-4
4.3 Sensors
4.3.1 Delivery Reversal Sensor
[1]
[2]
1) Open the feeder cover and the C guide.

screw [2]; then, detach the reversal
guide [3].
[3]
F04-403-01
the cover [5].
[4]
[5]
F04-403-02
4) Clean the delivery reversal sensor [6]
and the reflecting plastic film [7] on the
guide side with the blower brush.
[7]
[6]
F04-403-03
4-5
4.3.2 Read Sensor

left lower cover.
2) Disconnect the connector [1], and remove the hook [2]; then, detach the
guide [3].
3) Remove the screw [4], and clean he
read sensor [5] with the blower brush.
[5]
[2]
[3]
[4]
[1]
F04-403-04
4) Clean he reflecting plastic film [7] with
the blower brush.
[6]
F04-403-05
4.3.3 Post-Separation Sensor

3) Remove the screw [1], and clean the
post-separation sensor [2] with the
blower brush.
[1]
[2]
F04-403-06
4-6
4.4 Rollers and Guides

4.4.1 Original Pickup Tray
1) Clean the original pickup tray [1] with
lint-free paper moistened with alcohol.
[1]
F04-404-01
4.4.2 Pickup Roller and Feed Roller

1) Open the feed cover, and take out the
inside cover.
2) Clean the pickup roller [1] and the feed
roller [2] with lint-free paper moistened
with alcohol.
[1]
[2]
F04-404-02
4.4.3 Separation Pad and Separation Plate

1) Take out the pickup roller unit.
2) Clean the separation pad [1] and the
separation plate [2] with lint-free paper
moistened with alcohol.
[2]
[1]
F04-404-03
4-7
4.4.4 Upper Registration Roller and Registration Roller 2

[1]
1) Open the feeder cover, and remove the

two screws [1]; then, detach the cover
[2].
[2]
F04-404-04
2) Clean the upper registration roller [3],
registration roller 2 [4], and the cover
removed in step 2) with lint-free paper
[3]
[4]
F04-404-05
[5]
3) Attach the cover [2].
[5]
F04-404-06
4-8
4.4.5 Pre-Registration Guide, C Guide, Lower Registration Roller, Upper

Delivery Reversing Roller
1) Open the feeder cover, and clean the
pre-registration guide [1] (including the
sheet) with lint-free paper moistened
with alcohol.
[1]
F04-404-07
2) Clean the top and bottom faces of the C
guide 2 [2] where paper comes into
contact and the reflecting plastic film
[3].
[3]
3) Take out the pre-registration guide [1]

and the C guide [2].
[2]
F04-404-08
4-9
4) By moving the shaft [6], clean the lower

registration roller [4] and the upper delivery reversing roller [5] with lint-free
paper moistened with alcohol.
[6]
[5]
5) Mount the pre-registration guide [1] and

the C guide [2].
[4]
F04-404-09
4.4.6 Reversing Guide, Large Feed Roller, Delivery Guide, and Feed Roll 2
screw [2], and detach the reversing
guide [3].
2) Clean the face of the reversing guide [3]
where paper comes into contact and the
plastic film with lint-free paper moistened with alcohol.
[1]
[2]
[3]
F04-404-10
3) While turning the jam removal lever [4],
clean the large feed roller [5] with lintfree paper moistened with alcohol.
[4]
[6]
4) Clean the delivery guide (including the

plastic film) [6] with lint-free paper
[5]
F04-404-11
4-10
5) Wrap the tip of the screwdriver with

lint-free paper moistened with alcohol;
then, clean the feed roll 2 [7] by turning
the jam removal lever [4].
[4]
[7]
F04-404-12
4.4.7 Feed Roll 1

lower cover.
2) Clean the plastic film [1] of the left
lower cover with lint-free paper moistened with alcohol.
[1]
F04-404-13
3) Clean the feed roll 1 [2] with lint-free
4) Remove the platen guide, and clean the
guide and the plastic film [3] with lintfree paper moistened with alcohol.
[2]
[3]
F04-404-14
4-11
5) Clean the reversing left guide plastic

film [4] with lint-free paper moistened
with alcohol.
6) Mount the reversing guide, platen
guide, left lower cover, front cover, and
rear cover.
[4]
F04-404-15
4.4.8 Lower Delivery Reversing Roller and Original Delivery Assembly

1) Open the original pickup tray.
2) Clean the delivery lower reversing roller
[1] and the original delivery assembly
[2] with lint-free paper moistened with
alcohol.
[1]
[2]
F04-404-16
4-12
5 Replacement
5.1 Replacing the Dust-Collecting Tape (upper, large, small)
1) Remove the feeder cover.
2) Peel the dust-collecting tape (upper) [1]
from the feeder cover, and clean the
area with lint-free paper moistened with
alcohol.
[1]
F04-501-01
3) Peel the dust-collecting tape (large) [2]
and the dust tape (small) [3] from the
cover, and clean the area with lint-free
[3]
[2]
F04-501-02
4-13
4) Attach the new dust-collecting tape (upper) [4], and detach the backing sheet.
[4]
Flush
Be user to attach the tape by

butting it against the rib in vertical direction as shown.
F04-501-03
5) Attach the new dust-collecting tapes
(large) [5] and (small) [6], and detach
the backing sheets.
[6]
Flush
Be sure to attach the dustcolleting tape (large) [5] as

shown.
Be sure to attach the dust-collecting tape (small) [6] by butting it against the rear as shown.
[5]
F04-501-04
4-14
6. Adjust
6.1 Height adjusting member (check for contact and adjustment)
[1]
1) With the ADF closed, check to find out

whether the protrusion [1] at the left
front/rear is in contact with the read
glass [2].
Memo
To facilitate the work, try turning on the scanning lamp in the

host machines service mode:
COPIER>FUNCTION>MISCR>SCANLAMP. However, be
sure not to keep it on more than
5 min.
[2]
F04-601-01
[ If Not in Contact ]
1) If the protrusion [1] at left front/rear is
not in contact with the read glass [2],
turn the fixing screw [2] at the top of
the left hinge to make adjustments.
[2]
CC:
to move down the front.
CCW: to move up the front.
F06-601-02
4-15
CHAPTER 5
TROUBLESHOOTING
1 Standards and Adjustments

1.1 Making Basic Adjustments
The machines basic adjustments must be
made in the following order:
1.
Angle (opening at 90)
2.
Tilt
3.
ADF height
4.
ADF perpendicularity
5.
Angle (opening at 70)
6.
Read position*1
7.
Horizontal registration*2
8.
Read speed*2
9.
Leading edge registration*2
*1: Using the host machines service
mode.
*2: Using either the machines or the
host machines service mode.
[1]
The machines angle of opening must be

adjusted. If it is 90, go to [1.1.2].
1) Peel up the rubber cover [1], and remove the two mounting screws [2];
then, remove the angle guide plate [3].
[2]
[3]
[1]
F05-101-01
5-1
1.1.2 Correcting the Tilt
[2]
1) Loosen the nut [1] of the rear of the left

hinge, and turn the bolt (w/ hex hole)
[2] so that the fixing member [3] is at
the marking [4].
2) Tighten the nut [1].
[1]
[4]
[3]
F5-101-02
5-2
1.1.3 Adjusting the Height of the ADF
[1]
1) With the ADF closed, check to find out

whether the protrusion [1] at the left
front/rear is in contact with the read
glass [2].
Memo
To facilitate the work, try turning on the scanning lamp in the

host machines service mode:
COPIER>FUNCTION>MISCR>SCANLAMP. However, be
sure not to keep it on more than
5 min.
[2]
F05-101-03
[ If Not in Contact ]
1) If the protrusion [1] at left front/rear is
not in contact with the read glass [2],
turn the fixing screw [2] at the top of
the left hinge to make adjustments.
[2]
CC:
to move down the front.
CCW: to move up the front.
F05-101-04
5-3
1.1.4 Adjusting the ADF Perpendicularity

The spatial relationship between the host
machines optical system and the machines
original feed direction must be adjusted.
10mm
1) Using an A4 or LTR sheet of paper, prepare a test chart as shown.
10mm
Right
angle
10mm
10mm
F05-101-05
2) Place the test chart on the original tray,
and make a print in Direct.
Test chart
F05-101-06
5-4
3) Match the test chart over the output obtained in step 2), and check the angle.
A 1 mm
B 1 mm
Feed
direction
Different
sheet
Be sure to check the angle by

referring to the lines on the
leading edges.
Sheet obtained in step 2)

B
Feed
direction
Different
sheet
F05-101-07
[ If Standards Are Not Met ]
1) Loosen the two stop screws [1] at the
front of the right hinge unit.
[2]
2) Peel up the rubber cover [2] at the rear

of the right hinge unit, and loosen the
fixing nut [3]; then, use the bolt [4] (w/
hex hole) to make adjustments.
[3]
[4]
[1]
When turning the adjusting

screw, be sure to keep the ADF
open.
3) Tighten the nut [2], and secure the bolt
(w/ hex hole) [3] in place.
4) Make a print using the test chart once
again, and check to make sure that the
image meets the standards.
If A 1 mm, turn the bolt [3] counterclockwise.

If B 1 mm, turn the bolt [3] clockwise.
F05-101-08
5-5
[1]
The machines angle of opening must be

correct.
1) Turn up the rubber cover [1], and mount
the angle guide plate [3] with two
mounting screws [2] while forcing it
slightly down.
[2]
[3]
[1]
F05-101-09
5-6
1.1.6 Adjusting the Read Position

The host machines read position (for
stream reading) must be adjusted in relation
to the machines read position.
Adjustments may be made the following
way.
1) Press the key, 2 and 8 keys at the
same time, and key on the control
panel in sequence to start service mode.
2) Make the following selections:
COPIER>FUNCTION>INSTALL>STRDPOS; then, execute auto adjustment.
3) End service mode.
5-7
1.1.7 Adjusting the Horizontal Registration

The horizontal registration may be adjusted in either of the following two ways:
By using the host machines service
mode.
By adjusting the position of the side
guide plate of the ADF pickup tray.
Memo
Adjustments may be made more

easily by using the host
machines service mode.
10mm
10mm
10mm
Right
angle
10mm
F05-101-10
2) Place the test chart on the original
pickup tray, and make a print in Direct.
Test chart
F05-101-11
5-8
3) Match the test chart over the image obtained in step 2), and check to see if the
following is true:
A
B

A
Feed
direction
1 mm
1 mm
Test chart
Feed
direction
Test chart
F05-101-12
a. By Using the Host Machines Service
Mode
2)
Make the following selections:

COPIER>ADJUST>ADJ-XY>ADY-YDF; then, change the setting to make
adjustments.
A higher setting increases the margin A,

while decreasing the margin B.
[ Unit: 0.1 mm ]
Range of adjustments: -30 to 30
3) Make a print of the test chart once
again, and see if the image meets the
standards.
5-9
b. By Adjusting the Position of the Side

Guide Plate of the ADF Pickup Tray
1) Remove the three screws [1], and detach
the cover [2].
[1]
[2]
F05-101-13
2) Loosen the mounting screw [3], and remove the screw [4] from the side of the
positioning hole; then, fit it loosely in
the adjusting long hole [5].
3) Move the original width volume unit [6]
to the front or the rear to make adjustments.
4) Tighten the lightly loosened screw [3]
and the screw [4] fitted in the adjusting
long hole [5].
5) Mount the cover [2].
6 ) Make a print of the test chart once
again, and check that the image meets
the standards.
[6]
[3]
[5]
[4]
If A 1 mm, move the volume unit

[6] to the front.
If B 1 mm, move the volume unit
[6] to the rear.
F05-101-14
5-10
1.1.8 Adjusting the Read Speed

The adjustments may be made in either of
the following two ways:
mode.
By using the ADF controller PCB
10mm
10mm
10mm
Right
angle
10mm
Memo
The adjustments may be made

more easily by using the host
F05-101-15
Test chart
F05-101-16
5-11
3) Check to see if the dimension A of the

test sheet and the dimension B of the
image obtained in step 2) are as follows:
A
A
Test chart
Feed
direction
1 mm
1 mm

Test chart
Feed
direction
F05-101-17
a. Using the Host Machines Service
Mode
FEEDER>ADJUST>LA-SPEED; then,
change the setting to make adjustments.
Each +1 will cause the read speed to increase by 0.1%, making the margin A
smaller and the margin B larger.
[ Unit: 0.1% ]
Range of adjustment: -30 to 30, -3% to
+3%
5-12

again, and check to see if the image
meets the standards.
4) Shift all bits of the DIP switch (DSW1)
on the ADF controller PCB to OFF.
b. By Using the ADF Controller PCB
[2]
1) Remove the screw [1], and detach the

ADF controller cover [2].
[1]
F05-101-18
2) Set the DIP switch (SW1) on the ADF
controller PCB as shown, and press the
push switch (PSW1) to start read speed
adjustment mode.
LED2 LED4
PSW1
DSW1
LED1 LED3
F05-101-19
5-13
When the machine enters read speed adjustment mode, the LEDs on the ADF controller PCB (F05-101-19) will indicate the
current setting as follows:
LED1 indicates the higher-order number
and LED4 indicates the lower order number
in binary notation; a LED remaining on indicates a + number, while a flashing LED
indicates a - number.
In the case of the figure (F05-101-20),
-26 is indicated.
1.
2.
3.
4.
5.
6.
All LEDs remain on for 2 sec to

start indication.
All LEDs remain off for 1 sec.
The numeral in the 10s of the setting is indicated for 1 sec.
All LEDs go out.
The numeral in the 1s of the setting is indicated for 1 sec.
All LEDs remain off for 1 sec.
:on
:flashing
:off
1. All LEDs remain on for 2

sec.
2. All LEDs remain off for 1
sec.
3. The numeral in the 10s of
the setting is indicated.
'-2'
sec.
5. The numeral in the 1s of
the setting is indicated:
'-6' is indicated.
sec.
*If the setting is a negative value,

both 10s and 1s digits flash.
F05-101-20
5-14
3) Enter the appropriate setting of the

original feed speed using the DIP
switch (DSW1) on the ADF controller
PCB (T05-101-01).
Be sure to use binary notation, and keep
in mind that a positive number is expressed when bit 1 is off while a negative number is expressed when it is on.
The range of adjustment is 30.
Each +1 causes the speed to increase
by 0.1%.
4) Press the push switch (PSW1) to update

the setting (in response, the LEDs will
go out). If the LEDs start to flash or
turn on, enter the new setting once
again. (F05-101-21)
:switch OFF
Setting
:switch ON
bit
1 2 3 4 5 6 7 8
Setting
+1
-1
+2
-2
+3
-3
+4
-4
+5
-5
+6
-6
+7
-7
+8
-8
+9
-9
+10
-10
+11
-11
+12
-12
+13
-13
+14
-14
+15
-15
+16
-16
+17
-17
+18
-18
+19
-19
+20
-20
+21
-21
+22
-22
+23
-23
+24
-24
+25
-25
+26
-26
+27
-27
+28
-28
+29
-29
+30
-30
bit
1 2 3 4 5 6 7 8
5) Press the push switch (PSW1) to end

speed adjustment mode.
T05-101-01
again, and check to see that the image
meets the standards.
7) Shift all bits of the ADF controller PCB
to OFF.
:flashing
:off
1. updating
successful
2. write failure
3. time-out error
F05-101-21
5-15
1.1.9 Adjusting the Leading Edge Registration

The leading edge registration may be adjusted in either of the following two ways:
mode.
By using the ADF controller PCB.
Memo
The adjustments may be made

more easily by using the host
10mm
10mm
Right
angle
10mm
10mm
F05-101-22
Test chart
F05-101-23
5-16
3) Check to see if the dimension A of the

test chart and the image obtained in step
2) are as follows:
A
B
1 mm
1 mm
Test chart
A
Feed
direction

Test chart
B
Feed
direction
F05-101-24
a. By Using the Host Machines Service
Mode
FEEDER>ADJUST>DOCST; then,
change the setting to make adjustments.
Each +1 will delay the output timing of
the image leading edge signal for 0.5 mm so
that the margin A will increase and the margin B will decrease.
[ Unit: 0.5mm ]
Range of adjustment: -10 to +10, -5 to
+5 mm
5-17

again, and check to make sure that the
image meets the standards.
b. By Using the ADF Controller PCB
[2]
[1]
F05-101-25
2) Set the DIP switch (DSW1) on the ADF
push switch (PSW1) to start leading
edge registration mode.
When the machine enters leading edge
registration adjustment mode, the LEDs on
the ADF controller PCB (F05-101-26) will
indicate the current setting as follows:
LED1 indicates the higher-order number
and LED4 indicates the lower order number
in binary notation; a LED remaining on indicates a + number, while a flashing LED
indicates a - number.
In the case of the figure (F05-101-20),
-26 is indicated.
5-18
LED2 LED4
PSW1
DSW1
LED1 LED3
F05-101-26
3) Enter the appropriate setting of the leading edge adjustment setting using the
DIP switch (DSW1) on the ADF controller PCB (T05-101-02).
Be sure to use binary notation, and keep
in mind that a positive number is expressed when bit 1 is off while a negative number is expressed when it is on.
The range of adjustment is 10.
Each +1 delays the output timing of
the image leading edge signal for 0.5
mm.
:switch OFF
Setting
:switch ON
bit
1 2 3 4 5 6 7 8
Setting
+1
-1
+2
-2
+3
-3
+4
-4
+5
-5
+6
-6
+7
-7
+8
-8
+9
-9
+10
-10
bit
1 2 3 4 5 6 7 8
T05-101-02
4) Press the push switch (PSW1) to update
the setting. (LEDs will go out to indicate that the setting has been updated.)
If the LEDs flash or turn on, enter the
new setting once again. (F05-101-27)
leading edge registration adjustment
mode.
again, and check to see that the image
meets standards.
:flashes
(at intervals of 80 msec)
:off
1. updating
successful
2. write error
3. time-out error
F05-101-27
7) Shift all bits of the DIP switch (DSW1)

of the ADF controller PCB to OFF.
5-19
1.2 Making Adjustments After Replacing Major Parts

1.2.1 Outline
Major parts
ADF controller PCB
Adjustments
[1] Read speed
[2] Leading edge registration
[3] Sensor output
[4] Tray width volume
Page
P.5-11
P.5-16
P.5-20
P.5-23
Delivery reversal sensor (S1)

Read sensor (S2)
[1] Sensor output

[1] Sensor output
[1] Sensor output
P.5-20
P.5-20
P.5-20
Original width detecting volume (VR)
[1] Tray width volume
P.5-23
T05-102-01
1.2.2 Adjusting the Sensor Output

Perform the adjustment whenever any of the following parts has been replaced:
ADF controller PCB
Delivery reversal sensor (S1)
Read sensor (S2)
If you have replaced any of the above sensors (S1, S2, S3), be sure to clean
the reflecting plastic sheet before making adjustments (p. 4-5).
5-20
The adjustments may be made in either of

the following two ways:
mode.
By using the ADF controller PCB.
1. By Using the Host Machines Service
Mode
FEEDER>FUNCTION>SENS-INT,
and execute sensor output adjustment.
[2]
3) End service mode.
2. By Using the ADF Controller PCB

[1]
F05-102-01
controller PCB as shown.
LED2 LED4
PSW1
DSW1
LED1 LED3
F05-102-02
5-21
3) Press the push switch (PSW1) on the

ADF controller PCB.
The LEDs indicate adjustment in the
following order: post-separation sensor
a read sensor a delivery reversal sensor.
The LEDs representing each sensor
being adjusted flash to indicate the
progress of adjustment.
For the post-separation sensor, LED1
flashes at intervals of 250 msec.
For the read sensor, LED2 flashes at intervals of 250 msec.
For the delivery reversal sensor, LED3
When adjustments end successfully,
LED4 turns on.
If adjustments fail, LED4 turns off, and
the LEDs representing the sensor in question flash.
The results after adjustment are as shown
in T05-102-02.
: On
: Flash
State
: Off
LED1 LED2 LED3 LED4
Success
EEPROM error
Post-separation
sensor upper limit
error
Post-separation
sensor lower limit
error
Read sensor
upper limit error
Read sensor
lower limit error
Delivery sensor
upper limit error
Delivery sensor
lower limit error
T05-102-02
[ If Adjustments End in Error ]

Check and, if necessary, replace the sensor indicated.
4) After adjustment, press the push switch
(PSW1) on the ADF controller PCB
once again to end sensor adjustment
mode; then, shift all bits of the DIP
switch (DSW1) to OFF.
5) Fit the screw [1], and mount the ADF
controller cover [2].
5-22
1.2.3 Tray Width Volume Adjustment Mode

The adjustment must be performed whenever any of the following has been replaced:
ADF controller PCB
[2]
[ Making Adjustments ]
[1]
F05-102-04
push switch (PSW1) to start tray width
volume adjustment mode.
For AB configuration, use 1; for Inch
configuration, 2; for AB/Inch configuration,
either 1 or 2.
LED2 LED4
PSW1
3) See that LED2 for AB configuration or

LED4 for Inch configuration has started
to flash to indicate the start of tray
width volume adjustment mode.
4) Place the following on the original
pickup tray, and press the push switch
(PSW1):
For AB configuration, A3 or A4.
For Inch configuration, 11x17 or LTR.
DSW1
LED1 LED3
1. AB
configuration
2. Inch
configuration
F05-102-05
5-23
5) Press the push switch (PSW1) so that

LED3 for AB configuration or LED1
for Inch configuration starts to flash.
6) Place the following on the original
pickup tray, and adjust the slide; then,
press the push switch (PSW1):
For AB configuration, A5R.
For Inch configuration, LTRR or
STMT.
7) See that the LED turns off to indicate
that the adjustment ended successfully.
Press the push switch (PSW1) to end
tray width volume adjustment mode.
F05-102-06 for the results of adjustment.
:flashes

ADF controller PCB once again to end
tray width volume adjustment mode.
1. updating successful
[ If Results Are in Error ]

Check and, as necessary, replace the
original width volume.
3. EEPROM
time-out error
:off
2. EEPROM
write failure
4. input AD value error
9) After adjustment, press the push switch

(PSW1) on the ADF controller PCB to
end tray width volume adjustment
F05-102-06
10) Fit the screw [1], and attach the ADF

5-24
1.3 Display
Item
Description
Sensor check mode 1 Indicates the presence/absence of paper over the postseparation sensor, registration 1 sensor, read sensor, and
delivery reversal sensor.
Page
P.5-25
Sensor check mode 2 Indicates the presence/absence of paper over the original
set sensor, large/small identification sensor, A4R/LTRR
identification sensor, and ADF open/closed sensor.
P.5-25
Sensor check mode 3 Indicates the state (on/off) of the cover open switch.
P.5-25
T05-103-01
1.3.1 Sensor Check Mode
[2]

[1]
F05-103-01
controller PCB to suit the mode to use
(F05-103-02), and press the push switch
(PSW1) to start sensor check mode.
LED2 LED4
PSW1
DSW1
LED1 LED3
Sensor check mode 1
Sensor check mode 2
Sensor check mode 3
F05-103-02
5-25
3) In mode 1/2, LEDs 1 through 4 on the

ADF controller PCB indicate the presence of paper over the sensors. The
LEDs turn on in response to paper.
In mode, 3, the LEDs turn on when the
cover switch (SW1) is off.
T05-103-02 shows the correspondence
between LEDs and sensors for each
mode.
4) Check the display, and press the push
switch (PSW1) on the ADF controller
PCB once again to end sensor check
5) Fit the screw [1], and mount the ADF
LED Sensor
Mode 1 LED1 Delivery reversal sensor
(S1)
LED2 Read sensor (S2)
LED3 Registration 1 sensor
(PI1)
LED4 Post-separation sensor
(S3)
Mode 2 LED1 ADF open/closed sensor
(PI2)
LED2 A4R/LTR identification
sensor (PI4)
LED3 Large/small identification
sensor (PI3)
LED4 Originals set sensor (PI5)
Mode 3 LED4 Cover switch (SW1)
T05-103-02
5-26
1.4 Others
Item
Initialization of EEPROM
Description
Executes initialization of the EEPROM.
Page
P.5-27
T05-104-01
1.4.1 Clearing the EEPROM
[2]

[1]
F05-104-01
controller PCB as shown.
LED2 LED4
PSW1
DSW1
LED1 LED3

ADF controller PCB to start initialization.
F05-104-02
5-27
4) See that the LEDs have gone out to indicate that the initialization was successful. If they flash or remain on, enter
the setting once again. (F05-104-03)
EEPROM initialization mode; then,
shift all bits of the DIP switch (DSW1)
to OFF.
6) Fit the screw [1], and attach the ADF
:flashes
:off
1. updating
successful
2. write failure
3. time-out error
F05-104-03
5-28
2 Troubleshooting
2.1Troubleshooting Malfunction
2.1.1 E412
Foreign object
1)Is there a foreign object that prevents the rotation of the cooling fan?
YES: Remove the foreign object.
Connector
2)Is the connector (J11) on the ADF controller PCB connected firmly?
NO: Connect it securely.
Cooling fan (FM1), ADF controller PCB
3)Try replacing the cooling fan (FM1). Is the problem corrected?
YES: End.
NO: Replace the ADF controller PCB.
2.1.2 E420
ADF controller PCB
1)Replace the ADF controller PCB.
2.1.3 E421
ADF controller PCB
1)Replace the ADF controller PCB.
5-29
2.1.4 E422
Communication cable
1)Is the cable between host machine and the machine connected normally?
NO: Connect it properly.
Connector
2)Is the connector (J1) on the ADF controller PCB connected normally?
NO: Connect it normally.
Cable, ADF controller PCB
3)Is the cable from the connector (J1) on the ADF controller PCB to the
communication cable normal?
NO: Correct the cable.
YES: Replace the ADF controller PCB.
2.1.5 The print image has black lines in sub scanning direction.
Reading glass (foreign matter)
1)Clean as instructed. (p. 4-4)
5-30
3 Arrangement of Electrical Parts

3.1 Sensors
PI3
PI4
PI2
S3
PI5
PI1
S1
U2
S2
F05-301-01
Symbol
Name
Photo interrupter
Notation
PI1
PI2
PI3
PI4
PI5
Description
Registration 1 sensor
ADF open/closed sensor
Large/small identification sensor
A4R/LTRR identification sensor
Original set sensor
Reflecting type sensor S1

S2
S3
Delivery reversal sensor

Read sensor
Original LED
Indicates the presence/absence of an

original
U2
T05-301-01
5-31
3.2 Motors, Clutches, Solenoids, PCBs, and Others
FM1
CL1
[1]
SW1
VR1
M1
M2
M3
SL2
F05-302-01
Symbol
Name
Motor
Clutch
Notation
M1
M2
M3
CL1
Description
Pickup motor
Feed motor
Delivery reversal motor
Pickup clutch
Solenoid
SL2
Locking solenoid
Cooling fan
FM1
Cools the ADF controller PCB
ADF controller PCB
[1]
Controls the ADF
CL
SL
Original width volume VR1
Detects the width of an original
T05-302-01
5-32
4 Light-Emitting Diodes (LED), Check Pins, and

Switches by PCB
Of the LEDs and check pins used in the machine, those needed when servicing the machine in the field are discussed.
Those check pins not listed in the tables are for use at the factory only, and
require special tools and high accuracy. Do not touch them in the field.
4.1 ADF Controller PCB

Leakage current flows in some LEDs, causing them to emit dim light when they are off.
This is a normal condition, and must be kept in mind.
6 J5 1 3
1
J11
J4
1 J3 7
1
J1
CB1
IC3
PSW1
LED2 LED4
LED1
DSW1
J9
1 J10 5
1 J12 4 8 J7
J8
J6
10
1 J2 3
4.1.1 Arrangement of the Parts
LED3
F05-401-01
5-33
4.1.2 List of the DIP Switch Functions

The DIP switch (DSW1) on the ADF controller PCB have the following functions:
Function
Setting
Normal operation
Description
Simulate normal operation.
Operation check
Single-Sided Operation
A press on the push switch (PSW1) on the ADF
controller PCB moves the original.
Singe-Sided Intermittent Operation (read wait position stop)
A press on push switch (PSW1) on the ADF controller PCB stops and moves the original at read
wait position.
Signal-Sided Intermittent Operation (read wait position stop)
A press on the push switch on the ADF controller
PCB stops and moves the original at read position.
Double-Sided Operation (face a back)
A press on the push switch (PSW1) after pressing
the push switch (PSW1) on the ADF controller
PCB moves the original.
Double-Sided Intermittent Operation (read wait position stop)
PCB stops the original at read stop wait position.
Double-Sided Operation (back a face)
A press on the push switch (PSW1) after pressing
the push switch (PSW1) on the ADF controller
PCB moves the original.
Double-Sided Intermittent Operation (read wait position stop)
controller PCB stops the original at read wait position.
T05-401-01
5-34
Function
Operation check
Setting
Description
Cleaning the Registration Roller
A press on the push switch of the ADF controller
PCB will cause all LEDs to flash. Place 10 sheets
of paper on the original pickup tray, and shift all
bits of the DIP switch (DSW1) to OFF, and press
the push switch (PSW1) to start pickup operation.
Thereafter, the number of sheets which have been
picked up will be indicated by means of the LEDs;
press the push switch (PSW1) to end the operation.
Motor/Solenoid/Fan/Clutch Drive
controller PCB drives the following in sequence;
the operation ends automatically.
Pickup motor (M1)
Feed motor (M2)
Delivery reversal motor (M3)
Locking solenoid (SL2)
Cooling fan (FM1)
Pickup clutch (CL1)
Sensor Check Operation 1
controller PCB causes the following LEDs (1
through 4) to turn on/off to indicate appropriate
sensors:
LED1 post-separation sensor (S3)
LED2 registration 1 sensor (PI1)
LED3 read sensor (S2)
LED4 delivery reversal sensor (S1)
Sensor check operation 2
controller PCB causes the following LEDs (1
through 4) to turn on/off to indicate appropriate
sensors:
LED1 ADF open/closed sensor (PI2)
LED2 A4R/LTRR identification sensor
(PI4)
LED3 large/small identification sensor
(PI3)
LED4 original set sensor (PI5)
T05-401-03
5-35
Function
Operation check
Setting
Description
Cover Open Switch (SW1) Check Operation 3
controller PCB causes LED4 to turn on/off to indicate the cover open switch (SW1).
LED4 cover open switch (SW1)
T05-401-03
5-36
Function
Adjustment
Setting
Description
Read Speed Set
controller PCB starts the operation for setting by
the DIP switch. After adjustment, press the push
switch (PSW1) to store the new setting.
read speed (mm/sec) = DSW setting x 5
Post-Separation Sensor (S1) Adjustment
controller PCB starts the operation; the operation
ends automatically.
(For details, see p. 5-20.)
Read Sensor (S2)
PCB starts the operation; the operation ends automatically.
Delivery Reversal Sensor (S3)
Auto Adjustment of All Sensors (S1, S2, S3)
Leading Edge Registration Adjustment
A press on the push switch (PsW1) on the ADF
controller PCB causes the LEDs to indicate the current setting. Use the DIP switch (DSW1) to make
adjustments. Thereafter, press the push switch
(PSW1) to enter the new setting.
T05-401-04
5-37
Function
Adjustment
Setting
Description
Read Speed Adjustments
Press the push switch (PSW1) on the ADF controller PCB to cause the LEDs to indicate the current
setting. Use the DIP switch (DSW1) to make adjustments. Thereafter, press the push switch
(PSW1) to store the new setting.
Tray Width Volume Adjustment (AB configuration)
Press the push switch (PSW1) on the ADF control
PCB to cause LED4 to flash. Place an A3 original
on the original pickup tray, adjust the slide guide,
and press the push switch (PSW1) to cause LED3
to flash. Then, place an A5R original on the tray,
adjust the slide guide, and press the push switch
(PSW1) so that the operation will end automatically after adjustment.
Tray Width Volume Adjustment (AB configuration)
Press the push switch (PSW1) on the ADF control
PCB to cause LED4 to flash. Place an 11 x 17
original on the original pickup tray, adjust the slide
guide, and press the push switch (PSW1) to cause
LED3 to flash. Then, place an LTRR original on
the tray, adjust the slide guide, and press the push
switch (PSW1) so that the operation will end automatically after adjustment.
Others
EEPROM Initialization Mode

Press the push switch (PSW1) to start initialization.
At the end, LEDs will turn on.
T05-401-05
5-38
4.2 Original set LED PCB

LED1
2
J27
F05-402-01
5-39
5 Self Diagnosis
5.1 Outline
The CPU on the machines ADF controller PCB is equipped with a mechanism to run self
diagnosis. If it detects a fault, it will indicate the fact by the LEDs on the ADF controller
PCB, and send a code to the host machine to indicate the nature of the fault.
The data may be any of three types, and the nature of the error may be checked by referring to the Original Set indicator or the LEDs on the ADF controller PCB. Normally, LED4
Error
Alarm
Original set indicator

Flashes at intervals of 240 msec
Jam
Error
LEDs
Flashes at intervals of 240 msec.
For details, see p. 5-41
Flashes at internals of 160 msec.
For details, see p. 2-38.
Flashes at intervals of 80 msec.
For details, see p. 5-42.
T05-501-01
Alarms and jams may be checked using the host machines service mode. When there is
an error, the host machines display will indicate an error code.
See jam code F05- and later.

'1' indicates the presence of
a jam in the machine.
F05-501-01
5-40
5.2 Alarm
An alarm code may be either of the following two:
Code indicated in the host machines service mode.
Code indicated by the LEDs on the ADF controller PCB.
: off
: flashing (at intervals of 240 msec)
Code LED
Nature of error
03xx
Machine
operation
Host machine operation

The post-1st original
Stops opera- Stops.
separation sensor has de- tion, and
tected a delay jam.
flashes the
The 1st original registra- Original Set
tion 1 sensor has detected indicator.
a delay jam.
Resetting
Remove the
original, and
place it again.
11xx
At time of jam recovery,

the tray has run out of
originals before as many
originals as must be recovered have been fed.
Stops opera- Stops.

tion, and
flashes the
Original Set
indicator.
Place them
once again as
they were initially.
13xx
The read sensor is off after the advance original

has been moved to read
position.
Stops opera- Stops.

tion, and
flashes the
Original Set
indicator.
Remove the
originals, and
place them
once again.
T05-502-01
5.3 Jams
For the nature of each jam, see 3. Jams in Chapter 2 (p. 2-38).
5-41
5.4 Errors
The nature of an error is indicated as follows:
By the host machines message display.
By the LEDs on the ADF controller PCB (at intervals of 80 msec).
: off
Display
: flashing(at intervals of 80 msec)

LEDs
Main cause
Detection
The post-separation sensor (S3) is faulty.

The upper limit of the D/A output of the sensor is higher than specified.
Main cause
Detection
The post-separation sensor (S3) is faulty.

The lower limit of the D/A output of the sensor is lower than specified.
Main cause
Detection
The read sensor (S2) is faulty.

The upper limit of the D/A output of the sensor is higher than specified.
Main cause
Detection
The read sensor (S2) is faulty.

The upper limit of the D/A output of the sensor is lower than specified.
Main cause
Detection
The delivery reversal sensor (S1) is faulty.

The lower limit of the D/A output of the sensor is higher than specified.
Main cause
Detection
The delivery reversal sensor (S1) is faulty.

The lower limit of the D/A output of the sensor is lower than specified.
5-42
E412
Main cause
Detection
E420
Main cause
Detection
E421
Main cause
Detection
E421
Main cause
Detection
E422
Main cause
Detection
The cooling fan (FM1) is faulty.

The ADF controller PCB is faulty.
The lock signal (FMLCK) arrives for 100 msec or more even though the
cooling fan is being driven.

The EEPROM is faulty.
The backup data could not be read when the host machine was turned on;
or, the data, although read, has an error.

The backup data could not be written to EEPROM

The backup data written to the EEPROM has an error.
IPC communication has an error.

The communication line has an open circuit.
The communication between machine and host machine was interrupted
for 5 sec or more while the machine was in standby.
The communication between machine and host machine was interrupted
for 0.5 sec or more while the machine was in operation.
T05-504-01
5-43
APPENDIX
1 General Timing Chart

1.1 A4,3 Single-Sided Originals; Stream Reading
Start key ON
1st original
separated/fed
1st original read

2nd original separated/fed
1st original delivered

2nd original delivered
2nd original read
3rd original read
3rd original separated/fed
3rd original delivered
Original set sensor

(PI5)
Post-separation
sensor (S3)
Registration 1 paper
sensor (PS1)
Read sensor (S2)
Delivery reversal
sensor (S1)
Pickup motor (M1)
Feed motor (M2)
CCW CW
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
:motor rotates in reverse.
A-1
1.2 A4,2 Double-Sided Originals; reading face a back
Start key ON
1st original
separated/
fed
face of 1st
original
read
1st original
reversed
back of 1st
1st original idle
original read reversed/delivered
2nd original
2nd original fed
separated/read
face of
2nd
original
read
2nd original back of 2nd 2nd original

original read idle-reversed/
reversed
delivered
Original sensor (P1)

Post-separation
sensor (S3)
sensor (PI1)
Read sensor (S2)
Delivery reversal
sensor
Pickup motor (M1)
Feed motor (M2)
CCW CW
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
:motor rotates in reverse.
A-2
1.3 A4,2 Double-Sided Originals (reading the back and then face)
Start key ON
1st original
separated/
fed
1st original
idle reversed
back of 1st
original
read
1st original
reversed
face of 1st
2nd original
original read/
delivered 2nd idle-reversed
original
separeated/fed
back of 2nd 2nd original face of 2nd

original
reversed
original read/
read
delivered
Original sensor (PI1)

Post-separation
sensor (S3)
sensor (PI1)
Read sensor (S2)
Delivery reversal
sensor (S1)
Pickup motor (M1)
Feed motor (M2)
CCW CW
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
: motor rotates in reverse
A-3
APPENDIX
2 List of Signals/Abbreviations
The following is a list of the signals and abbreviations used in the text and circuit diagrams.
Note: A signal with a notation in brackets [] is an electric signal but is an analog signal,
which cannot be expressed in terms of 1 and 0. Others are digital signals, which may be
expressed in terms of 1 and 0.
A4R/LR
ADFOP
CRSW
DRS
DRSAJ
DTS-LED
DTS
FANON
FLCK
L/S
M1A
M1A*
M1B
M1B*
M2A
M2A*
M2B
M2B*
M3A
M3A*
M3B
M3B*
P-SEP
PUCL
RDAJ
RDS
RG1S
SEPAJ
SL
WIDTH
A4R/LTRR identification signal

ADF open/closed detection signal
feeder cover open/closed detection signal
delivery reversal original detection signal
delivery reversal original detection reference signal
original set LED signal
original set signal
cooling fan drive signal
cooling fan stop signal
large/small identification signal
delivery reversal motor drive signal
delivery reversal motor dive signal
feed motor drive signal
pickup motor drive signal
post-separation original detection signal
pickup clutch drive signal
read original detention reference signal
read original detection signal
registration roller 1 paper detection signal
post-separation original detection reference signal
locking solenoid drive signal
original width detection signal
A-5
3 General Circuit Diagram

Pickup clutch Delivery reversal motor
CL1
M3
Feed motor
M2
Pickup motor
M1
Cooling fan
FM1
Cover open SW
SW1
I/F connector
M
CL
3 2 1
J29 7 6 5 4 3 2 1
J30 3 2 1
1 2 3
1 2 3 4 5 6
J34
1 2
J33
2 1
1 2 3 4 5 6 7 8
J8
1 2 3 4 5 6 7
J9
1 2 3 4 5 6
J10
1 2 3
J2
1 2 3
J11
GND
DC 24V(P)
GND
EDGO
RXD
TXD
GND
DC24V(L)
GND
24V
CR SW
GND
24V
FLCK
GND
+24V
+24V
M1A
M1A*
M1B
M1B*
+24V
+24V
M2A
M2A*
M2B
M2B*
N.C
PUCL
+24V
+24V
+24V
M3A
M3A*
M3B
M3B*
6 5 4 3 2 1
1 2 3 4 5 6 7
J3
1 2
J1
ADF controller PCB
L/S
GND
+5V
GND
+5V
A4R/LR
GND
WIDTH
+5V
J5
1 2 3 4 5 6
4 5 6 3 2 1
J22
7 6 5 4 3 2 1
J13
3 2 1 4 5 6
J27
3 2 1
2 1
3 2 1
2 1
J28
3 2 1
3 2 1
J23
J24
1 2 3
1 2 3
3 2 1
1 2 3 4 5 6 7
3 2 1
J19
1 2 3
1 2 3
J25
3 2 1
J26
1 2 3
J20
3 2 1
3 2 1
3 2 1
S3
LED1
PI5
PostOriginal set Original set
separation indicator LED
sensor
sensor
J21
3 2 1
PI3
Large/small
identification
sensor
PI4
A4R/LTRR
identification
sensor
VR1
Original width
volume
2 1
J15
1 2
3 2 1
PI2
ADF open/closed
sensor
J16 3 2 1
3 2 1
SL
S2
Read sensor
4 3 2 1
J17
1 2 3 4
VR
P
J4
1 2 3 4 5 6 7 8 9 10
+24V
SL
+5V
DRS
DRSAJ
+5V
GND
RG1S
J6
9 8 7 6 5 4 3 2 1
+5V
RDS
RDAJ
+5V
GND
ADFOP
J7
1 2 3 4 5 6 7 8
+5V
P-SEP
SEPAJ
DTS-LED
GND
+5V
GND
DTS
J12
1 2 3 4
SL2
J18 3 2 1
3 2 1
S1
PI1
Locking
Delivery
Registration
solenoid reversal sensor 1 paper sensor
A-7
4 ADF Controller Circuit Diagram

ADF Controller Circuit Diagram (1/3) A502
A
TP6
+5VE
+5VU
+5VU
D5
R102
R85
J12
[TXD]
1
K
K
R84
IC5
C43
D0
CS
CLK
D1
+5V
E3
+5VU
VREF
C41
C42
GND
V5
C46
GND
C57
GND
RA1.2
RA5.4
RA5.3
RA5.2
RA5.1
RA6.4
RA6.3
RA6.2
RA6.1
GND
RA1.1
2
A
OSCI
RA1.3
D10
2
1
+3.3V
LED4
+5V
R96
GND
C47
GND
RA1.4
*RESET
CT
4
GND
+5VU
TP11
R74
5 VCC
RCS
GND
GND
K
CK
014
A D7
2
RES
J12
[RXD]
3
J12
[GND]
4
C2
R156
R157
R158
+5V
R155
RA10.4
RA10.1
RA10.2
RA10.3
4
3
2
1
J12
[GND]
2
R88
RA0.1
6
NC1
7
NC2
TP7
D4
IC12
LED3
INPUT
LED2
GND
C39
+3.3V
OUTPUT
C98
LED1
GND
+3.3V
SM1.7 10
A7
PA0
PA1
PA2
PA3
PA4
PA5
PA6
PA7
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
P00
SM1.6 11
SM1.5 12
SM1.4 13
SM1.3 14
SM1.2 15
DTS
NF8.1
NF8.2
NF8.3
NF8.4
NF9.1
NF9.2
NF9.3
NF9.4
*RESET
C50
R122
PG3/*CS1
PG3/*CS1
NC
PS0/A0
PS1/A1
PS2/A2
PS3/A3
PS4/A4
PS5/A5
PS6/A6
PS7/A7
PB0/A8
PB1/A9
PB2/A10
PB3/A11
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
PA4/A20/*IR04
PA5/A21/*IR05
PA6/A22/*IR06
PA7/A23/*IR06
P67/*C37/*IR04
P66/*C38/*IRA2
P65/*IR01
P64/*IR00
+5V
PSH1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
GND
+5VU
GND
+5VU
M2_CWB
M2_M2
M2_M1
M3_B*
M3_B
M3_A*
M3_A
ADFOP
C33
J3
[GND]
5
J3
[GND]
1
+3.3V
*MR
*RD
*IPC_CS
*ROM_CS
C97
GND
D16
CRSW
DRS
RDS
RGIS
P-SEP
R119
R120
D15
2
K
C14
1
M1_RESET
M1_ENB*
RESET*
TP12
RA4.4
RA4.3
RA4.2
RA4.1
R109
NF6.4
NF6.3
NF6.2
NF6.1
NF7.4
NF7.3
NF7.2
NF7.1
NF3
NF4.4
NF4.3
NF4.2
NF4.1
NF5.4
NF5.3
NF5.2
NF5.1
R121
R143
R144
R145
R147
R148
R149
R150
R42
TP13
+5VU
R76
R77
TP10
+3.3V
+5V
+3.3V
22
24
31
12
11
10
9
8
7
6
5
27
26
23
25
4
28
29
3
2
TP8
*CE
*OE
*PNG
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
J3
[EBGO]
2
C2
A
ICI4.4Y
B
AK01
AK11
AK21
AK31
AK41
AK51
AK61
AK71
AK81
AK91
AK101
AK111
AK121
AK131
AK141
AK151
AK161
J3
[RXD]
3
R86
GND
GND
+5V
J3
[TXD]
4
GND
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
GND
C51
C81
E3
GND
GND
OSC2
R134
R135
RA7.1
PS3/*ADTRG
PS2/SCK2
PS1/RxD2
PS0/TxD2
PF0/*BREO
PF1/*BACK
PF2/*LCSA/*WT/*BREOO
PF3/*LHR
PF4/*HWR
PF5/*RD
PF6/*AS
PF7/P
EXTAL
XTAL
*STBY
NMI
*RES
*WDTOVF
P20/P00/TIOCA3
P21/P01/TIOCB3
P22/P02/TIOCC3/TMRI0
P23/P03/TIOCD3/TMCI0
P24/P04/TIOCA4/TMRI1
P25/P05/TIOCB4/TMCI0
P26/P06/TIOCA5/TMO0
P27/P07/TIOCB5/TMO1
P53/*TEND1
P52/*DRWO1
P51/*TEND0/*CS5
P50/*DRWO0/*CS4
SM1.1 16
E3
GND
GND
R81
R80
C44
D0
D1
D2
D3
D4
D5
D6
D7
13
14
15
17
18
19
20
21
10K RA9.4
RA9.3
RA9.2
RA9.1
GND
R87
B1
8
7
6
5
8
7
6
5
IC2
32
31
30
29
28
27
26
24
23
22
21
20
19
R75
C2
0.15
EDGO
1
2
3
4
1
2
3
4
P01
P02
P03
P04
P05
P06
P07
Xout
Xin
P10
P11/INT
RESET
CNVss
RA11.1
M2_CLK
IC1
64
63
62
61
60
59
57
56
55
54
52
51
50
49
48
47
46
45
43
42
41
40
A6
A5
A4
A3
A2
A1
A0
DO7
DO6
DO5
DO4
DO3
DO2
RA11.4
RA11.3
RA11.2
R11
R55
M1_CLK
P35/SCK1
P34/SCK0
P33/RxD1
P32/RxD0
P31/TxD1
P30/TxD0
PD7/D15
PD6/D14
PD5/D13
PD4/D12
PD3/D11
PD2/D10
PD1/D9
PD0/D8
PD7/D7
PD6/D6
PD5/D5
PD4/D4
PD3/D3
PD2/D2
PD1/D1
PD0/D0
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)
A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
51
52
53
54
55
56
57
59
60
61
62
63
64
DO1
DO0
*W
*R
*S
VBUS
INTR
PUL
LVL
RxD2
TxD2
RxD1
TxD1
PI6
PI5/*CTS2
PI4/*CTS1
PI3/CLK
PI2
A4R/LR
L/S
M3_A
R132
SM1.8 9
50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
R100
+5V
Vref
P40/AN0
P41/AN1
P42/AN2
P43/AN3
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P17/P015/TIOCB2/TCKD
P16/P014/TIOCA2
P15/P013/TIOCB1/TCKC
P14/P012/TIOCA1
P13/P011/TIOCD0/TCKD
P12/P010/TIOCC0/TCKA
P11/P09/TIOCB0/*DCK1
P10/P08/TIOCA0/*DCK0
MD0
MD1
MD2
PG0/*CAS
PG1/*CS3
PG0/*CS2
GND
R101
GND
J4
5
R159
R160
R161
R162
R163
R164
R165
R166
FLCK
FAN
R89
R133
RA7.4
RA7.3
RA7.2
104
105
106
107
108
109
110
111
112
115
116
117
118
119
120
121
122
123
124
125
126
127
128
WIDTH
P_SEP_AD
RDS_AD
DRS_AD
C88
[GND]
GND
103 101 98 97 96 95 94 93 92 91 90 88 86 85 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 66
+5V
C13
GND
+5VU
R151
R152
R153
R154
GND
J7
[DTS_LEB]
4
RA3.1
RA3.2
RA3.3
RA3.4
+5V
GND
+5V
NF2
M2_ENB
PUOL
M2_PWN
NF1
M1_CLM
M1_MODE
M1_CWB
M1_CWB*
DO
Ao1
Ao2 D1 17
Ao3 CLK 16
Ao4 LD 15
Ao5
Ao6
Ao7
Ao8
Ao9
Ao10
Ao11
Ao12
IC6
RA0.2
RA0.3
RA0.4
OT_REF
OT_REF
OT_REF
P_SEP_DA
P_SEP_TH
RDS_DA
RDS_TH
DRS_DA
DRS_TH
GND
*MR
*RD
GND
14
18
19
2
3
4
5
6
7
8
9
12
14
GND
TP9
1
EDGO
C2
01
012
GND
E3
GND
IC3
GND
A-8

+5V
+5V
+24V
R28
R34
J7
2
R15
J7
3
C21
P-SEP
GND
GND
+
IC7.3
-
11
J9
2
CLK
*B
J9
6
R116
15
14
ENABLE
M2_ENB
MOI
J9
7
R112
C19
J9
M2_CLK
P-SEP_DA
*A
10
CWB
TP37
R13
R28
J9
R118
R117
GND
M2_CWB
C23
P-SEP_AD
M2
12
M3
+
IC3.2
-
GND
TP36
R29
[SEPAJ]
R14
[P-SEP]
J9
M1
9
R113
M2_M2
TP35
J9
2
GND
M2_M1
C29
1
1
Vcc2
GND
R1
P_SEP_TH
J7
1
C60 1
+5V
TP34
[5V]
C67
R68
TP16
R32
TP15
R5
TP14
+5V
R78
C68
13
[24V]
[M2A]
[M2A*]
[M2B]
[M2B*]
[N.C.]
1
*RESET
*RESET
R25
[24V]
PG
7
Vref
TP18
TP19
IC7.4
+
R7
M2_RET
C16
IC8
C94
TP21
C93
C95
C84
C83
C82
C86
C1
C2
C3
C4
C9
R111
GND
R5
GND
R2
+5V
R107
+5V
TP38
R35
R16
GND
RDS_TH
1
R24
[RDS]
J5
2
[RDAJ]
J5
3
GND
TP39
+
IC9.1
-
GND
RDS
+5V
+5V
R94
TP40
C25
C26
C71
RDS_AD
TP23
TP41
GND
TP24
TP25
+
IC7.1
-
C61
TP26
R18
R330
C92
+24V
R92
GND
R90
GND
R79
J5
1
R17
[5V]
C30
10
RDS_DA
C24
R33
VDD
GND
R114
M1_MODE
9
12
M1_CWB
R137
10
J4
5
J4
6
[DRSAJ]
J4
7
13
C30
R26
R20
[5V]
15
R12
ORD_TH
[DRS]
11
M1_RET
TP43
+
IC9.3
-
GND
C11
R6
R36
J10
J10
CWB
J10
RESETB
J10
J10
AB
R8
+5V
TP42
M1_RESET
+5V
CLOCK
R146
GND
MODE
R37
M1_CLK
GND
GND
C93
C95
C84
Vref
SP
2
GND
BB
C83
J10
6
[24V]
[24V]
[M1A]
[M1A*]
[M1B]
[M1B*]
IC10
C82
DRS
C86
C8
C7
C6
C5
C12
R52
TP40
C89
C26
R3
DRS_AD
TP45
GND
R4
GND
GND
R21
R330
+
IC7.2
-
GND
DRS_DA
C27
R66
GND
+5V
[+5V]
J6
1
[WIDTH]
J6
2
[GND]
J6
3
GND
TP3
GND
R64
+24V
VR
R2.4
R2.3
TP29
A
1
D3
TP16
R93
M3_*A
J4
[24V]
3
M3_*B
J4
[SL]
4
+24V
GND
D1
A
TP4
6
IN*A
21
INB
22
IN*B
13
TP32
1
ZD5
+5V
R73
PGB
C/RA
VrefA
C/RB
R115
[24V]
J8
7
[M3A]
10
14
[24V]
J8
8
[M3A*]
18
J8
6
[M3B]
J8
5
[M3B*]
16
25
+5V
VrefB
5
VsA
VsB
TP33
VCC
LG
1
27
C56 1
26
2
R97
C17
016
NC2
NC6
NC3
NC5
11
1 C53
2
C52
C55
NC1
R19
C22
19
12
1 C20
R23
R20
12
24
J4
[S_SOL]
2
R72
OutB
R142
ZD5
COM
Out*B
20
J4
[24V]
1
R10
R69
GND
S_SOL
Out*A
RsB
23
D
R98
R71
GND
J8
4
TP5
J8
3
4
A
PGA
R70
GND
OutA
RsA
15
TP31
M3_RET
SL
INA
M3_B
ZD5
PUCL
R136
J8
[PUCL]
1
+24V
ZD3
IC13
J8
[24V]
2
M3_A
3
GND
R141
ZD3
R140
D9
R2.2
TP27
+24V
GND
GND
R2.1
C32
NC4
2
GND
D11 K
D12 K
D13 K
D14
GND
R20
GND
GND
GND
GND
GND
GND
GND
GND
GND
A-9
Vin
Vo
GND
2
+5V
1
K
C58
C59
[GND]
C45
ZD4
TP49
J6
7
J6
8
J6
[L/S]
9
J6
[+5V]
5
J6
[GND]
6
J6
[A4R/LR]
4
J7
[+5V]
6
J7
[GND]
7
J7
[DTS]
8
J5
[+5V]
4
J5
[GND]
5
J5
[ADFOP]
6
J4
[+5V]
8
J4
[GND]
9
J4
[RGIS]
10
[+5V]
CP1
GND
CB1
J1 2
2
J1 1
[GND]
1
GND
TP48
[24V]
TP46
GND
+24V
1
PTH1
TP1
+24V
R123
J2 3
3
J2 2
[CRSW]
2
J2 1
[GND]
1
[24V]
S3
D2
7
R54
R130
R63
R125
IC11
J3 6
6
J3 7
[GND]
7
[24V]
R126
+5V
+5V
TP47
R127
R128
TP17
1
L/S
R53
R51
5
R41
TP22
A4R/LR
R50
R49
6
R40
TP28
DTS
R48
R47
4
R39
TP30
ADFOP
R46
R45
8
R38
TP52
10
RG1S
R44
R43
C37
C36
C35
C34
R65
C38
C28
R60
G1
GND
R67
R124
GND
GND
05
C2
R61
C2
R91
+5V
B1
+5V
E3
R59
R110
+24V
E3
C40
E3
GND
GND
R56
GND
011
R106
C2
TP2
C2
010
FAN
GND
J11
[+24V]
1
J11
[GND]
3
J11
[FLCK]
2
1
D2
E3
2
1
C2
2
R9
07
R105
GND
TP51
ZD2
E3
R58
FLCK
GND
D8
B1
R104
GND
CRSW
R57
GND
L3
GND
GND1
C33
GND
L4
R103
TPS0
4
5
A
6
ICI4.2Y
B
9
10
1
2
GND
GND2
A
8
ICI4.3Y
B
8
GND
L1
GND
GND
GND2
+5VU
+5V
+3.3V
C80 1
C79 1
C78 1
C76 1
C77 1
C74 1
C62 1
C66 1
C70 1 C75 1
C69 1 C63 1
IC1
GND
+5V
+5V
+5V
+3.3V
C85 1 C64 1
IC2
C72 1
IC3
C91 1
IC6
C90 1
IC7
C73 1
IC9
IC14
2
GND
GND
A-10
+5VU
+5VU
R131
R129
+
4
IC9.4
-
GND
L2
GND
GND1
GND
A
3
ICI4.1Y
B
GND
GND
GND
GND
GND
GND
APPENDIX
5 Original Set Indicator Circuit Diagram

J55
1
R901
R902
LED901
LED902
J55
2
A-11
APPENDIX
6 List of Special Tools

In addition to the standard set of tools, the following will be needed to service the machine:
No.
Tool name
Tool No.
Digital multimeter
FY9-2002-000
Shape
Rank
Uses
For making electrical

checks.
Rank Legend
A:
Each service person is expected to carry one.
B:
A group of about five service persons is expected to carry one.
C:
Each workshop is expected to carry one.
7 List of Solvents and Oils

No.
Name
Uses
Composition
Remarks
1 Alcohol
Cleaning: e.g.,
glass, plastic,
rubber; external
covers.
Fluoride family
hydrocarbon,
Alcohol, Surface
activating agent,
Water
Do not bring near a source of fire.

Procure locally.
Substitute: IPA (isopropyl alcohol)
2 Lubricant
Lubrication: drive
parts, friction parts
Silicone oil
Tool No.: CK-0551 (20 g)
A-12
Prepared by
Office Imaging Products Technical Support Division
Office Imaging Products Quality Assurance Center
CANON INC.
Printed in USA
REVISION 0 (JUNE 2000) (18723)
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on

100% reprocessed paper.
PRINTED IN USA
0000DI0.00-0
PARTS
CATALOG
REVISION 0
F25 - 4401
F25 - 4411
F25 - 4421
F25 - 4431
JUNE 2000
COPYRIGHT C 2000 CANON INC.
AB SIZE
INCH/A SIZE
A SIZE
INCH/AB SIZE
XDB00001 XDC00001 XDD00001 XDE00001 -
FY8-31EW-000
CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME AU JAPON]
I-1
PREFACE
This Parts Catalog contains listings of parts used in the Canon DADF-D1. Diagrams
are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each item. Be sure to include, in the Parts Request, the full item
description, the item part number, and the quantity.
Canon Inc.
Office Imaging Products Technical Support Div.
5-1, Hakusan 7-chome,
Toride-city, Ibaraki 302-8501, Japan
Use of this manual should be

strictly supervised to avoid disclosure
of
confidential
infor-
mation.
I-2
CONTENTS
- DADF-D1 -
PA.
ASSEMBLY LOCATION DIAGRAM
P01.
MOUNTING HARDWARE
P10.
EXTERNAL COVERS, PANELS, ETC.
P11.
INTERNAL COMPONENTS 1
P12.
P13.
P14.
TOP PANEL ASSEMBLY
P15.
DOCUMENT TRAY ASSEMBLY
P20.
FEED DRIVE ASSEMBLY
P35.
DELIVERY GUIDE ASSEMBLY
P90.
ADF CONTROLLER PCB ASSEMBLY
PB.
LIST OF CONNECTORS
C.
LIST OF STANDARD FASTENERS
PD.
NUMERICAL INDEX
I-3
FIGURE PA
ASSEMBLY LOCATION DIAGRAM

TOP PANEL ASSEMBLY
P15
P14

P90
FEED DRIVE ASSEMBLY
P20

P35
PA-1
FIGURE P01
MOUNTING HARDWARE
2
1
1
FIGURE
&
KEY NO.
P01 -
P01-1
PART NUMBER
501 2
R
A
N
K
NPN
Q
T
Y
RF
DESCRIPTION
MOUNTING HARDWARE
FS2-9540-000
SCREW,STEPPED,M5
FS2-9542-000
SCREW,STEPPED
501
XD1-4200-602
WASHER,TOOTHED LOCK
SERIAL NUMBER / REMARKS
FIGURE P10
AB,INCH/A,INCH/AB SIZE
2B
7
502
503
503
2
2A
503
501
503
8
3
503
5
8A
P10-1
FIGURE
&
KEY NO.
P10 -
PART NUMBER
R
A
N
K
NPN
Q
T
Y
RF
DESCRIPTION
FC3-0619-000
PANEL, FRONT
FF3-4000-000
PANEL, REAR
AB SIZE
FF3-4002-000
PANEL, REAR
INCH/A,INCH/AB SIZE
FF3-4003-000
PANEL, REAR
A SIZE
2A
FB4-5946-000
LABEL, CAUTION, HINGE
2B
FC3-0796-000
LABEL, ADF
AB SIZE
FC3-0797-000
LABEL, ADF
INCH/A,INCH/AB SIZE
FF3-3994-000
COVER, COPYBOARD
FC3-0645-000
TRAY, DELIVERY
FS2-9541-000
SCREW,STEPPED
FC2-8477-000
SCREW,TP,M3X8
FC3-0616-000
PANEL, SMALL
FF3-3976-000
PANEL, LEFT
8A
FC3-0708-000
SHEET
501
XB4-5400-809
SCREW,P,M4X8
502
XB1-2300-806
SCREW,MACH.,TRUSS HEAD,M3X8
503
XB1-2300-606
P10-2
FIGURE P11
18
12
4
33
16
21
6
24
36
12
17
33
26C
22
23
26
SEE FIGURE P15
(J17)
10
35
26A
24
39
26B
(J19)
13
14
38
3
2
1
15
12
SEE FIGURE P35
33
34
12
25
20
(PS2)
(J19)
31
24
(J20)
40
(SL2)
(J15)
32
503
30
501
501
9
12
(J4)
27
501
502
11
24
9
19
(J17)
12
12
28
(J13)
27
P11-1
5
37
34
19
29
12
34
28
27
FIGURE
&
KEY NO.
P11 -
PART NUMBER
R
A
N
K
NPN
Q
T
Y
RF
DESCRIPTION
FC3-0779-000
SCREW,TAPPING,M3X6
FF3-3993-000
PIN, POSITIONING
FC3-0606-000
ARM, JAM CLEARING
FC3-0609-000
GEAR, 22T
FC3-0615-000
ARM, SOLENOID
FC3-0640-000
FLAG, PAPER SENSING
FC3-0655-000
ARM, ROLLER
FC3-0656-000
LINK
FC3-0658-000
ROLLER
10
FC3-0660-000
KNOB, JAM CLEARING
11
FC3-0661-000
CLIP
12
FC3-0662-000
11
CLIP
13
FC3-0700-000
ROLLER, DELIVERY
14
FC3-0701-000
ROLLER, REGISTRATION
15
FC3-0707-000
SHEET
16
FC3-0718-000
LEVER, LOCK
17
FC3-0719-000
LEVER, LOCK
18
FC3-0721-000
LEVER, LOCK
19
FC3-0731-000
SPRING, TORSION
20
XA9-0787-000
SCREW,TP,M4X6
21
FC3-0801-000
CLIP
22
FC3-0760-000
SPRING, TORSION
23
VS1-5057-004
CONNECTOR, SNAP TIGHT
24
FC2-2120-000
AR
SCREW, M4X7
25
FC2-8477-000
AR
SCREW,TP,M3X8
26
FF3-3987-000
GUIDE, PAPER
26A
FC3-0747-000
SHEET
26B
FC3-0757-000
SHEET
26C
FC3-0773-000
LABEL, GREEN
J17
P11-2
FIGURE
&
KEY NO.
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
P11 - 27
FG3-1254-000
ROLLER, FEED
28
FG3-1255-000
ROLLER, FEED
29
FH5-3092-000
CABLE, SOLENOID
J4,13,17
30
FH5-3094-000
CABLE, SENSOR
J19,20
31
FH5-3104-000
SENSOR PCB ASSEMBLY
PS2 J20
32
FH7-5974-000
SOLENOID
SL2 J15
33
FS2-1671-000
BUSHING
34
FS2-1672-000
BUSHING
35
FS4-0588-000
GEAR, 60T
36
FS4-0589-000
GEAR, 24T
37
FS4-2712-000
SPRING, TENSION
38
FS4-2716-000
SPRING, TENSION
39
VS1-5057-003
40
WT2-5565-000
CLAMP, CABLE
501
XD3-2200-122
PIN,DOWEL
502
XB6-7300-409
SCREW,TP,M3X4
503
XD2-1100-502
RING,E
P11-3
J19
FIGURE P12
24
501
(J5)
(J29)
(J30)
27
18
(J21)
(J19)
30
(FM1)
(PI2)
(J21)
15
(J1)
(J11)
8
503
18
18
22A
506
503
26
23A
18
23B
22C
18
(M2)
22B
SEE FIGURE P90
23
(J9)
25
(J3)
22
33
29
19
19
18
3
1
31
17
28
502
14
16
20
12
32
13
504
5
505
20A
20B
SEE FIGURE P13
11
32
2
7
505
10
21
9
P12-1
FIGURE
&
KEY NO.
P12 -
PART NUMBER
R
A
N
K
NPN
Q
T
Y
RF
DESCRIPTION
FC3-0603-000
DEFLECTOR
FC3-0710-000
SHEET
FC3-0783-000
BLOCK, PLATE
FC3-0639-000
SPRING, LEAF
FC3-0642-000
GUIDE, PAPER
FC3-0662-000
CLIP
FC3-0611-000
FOOT, GUIDE
FC3-0677-000
FLAG, SENSOR
FC3-0779-000
SCREW,TAPPING,M3X6
10
FC3-0702-000
ROLLER, PAPER READ
11
FC3-0711-000
SHEET
12
FC3-0714-000
SHEET
13
FC3-0733-000
SHEET
14
FC3-0734-000
SHEET
15
FC3-0735-000
SPRING, TORSION
16
FC3-0774-000
SPRING, TORSION
17
FS2-9541-000
SCREW,STEPPED
18
FC2-2120-000
AR
19
FC2-8476-000
SCREW,W/WASHER,M4X8
20
FF3-3975-000
GUIDE, PAPER
20A
FC3-0637-000
SHEET
20B
FC3-0638-000
SHEET
21
FF3-3992-000
PLATE, PANEL
22
FG3-1248-000
RIGHT HINGE UNIT
22A
FC3-0698-000
SPRING, GROUNDING
22B
FC3-0795-000
SCREW,M3X10
22C
FS2-9539-000
SCREW,ADJUSTING
23
FG3-1271-000
LEFT HINGE UNIT
23A
FC3-0698-000
SPRING, GROUNDING
SCREW, M4X7
P12-2
FIGURE
&
KEY NO.
P12 - 23B
P12-3
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
FC3-0795-000
SCREW,M3X10
24
FH5-3095-000
CABLE, SENSOR
J5,19,21
25
FH5-3100-000
CABLE, INTERFACE
J1,3,29,30
26
FH6-1760-000
MOTOR, STEPPING
M2 J9
27
FH6-1762-000
FAN
FM1 J11
28
FS2-3880-000
GEAR, 55T/PULLEY, 80T
29
FS4-2711-000
SPRING, TENSION
30
WG8-5362-000
IC, TLP1241, PHOTO-INTERRUPTER
31
XF2-1110-510
BELT, TIMING
32
XG4-0818-055
BALL BEARING, LNR-1680HHRPOP15
33
WT2-5565-000
CLAMP, CABLE
501
XB1-2400-289
SCREW,MACH.,TRUSS HEAD,M4X2.8
502
XD3-1300-142
PIN,SPRING
503
XB1-2400-607
504
XB4-7300-809
SCREW,TAPPING,TRUSS HEAD,M3X8
505
XB1-2300-606
506
XB7-2100-407
NUT,HEX,M4
PI2 J21
FIGURE P13
31
22
(PI5)
(J28)
23B
18
17
10
26
22
(J28)
(J7)
506
15
(J26)
(J27)
23
23C
23A
(J17)
22
27
503
22
31
25
24
(PS3)
(J26)
13
(J18)
(PI1)
(U2)
(J27)
505
30
503
20
504
14
505
16
28
12
SEE FIGURE P20
33
34
34
4
11
502
28
6
19
21
29
501
32
2
502 1
4
501
29
34
502
5
19
2
502
P13-1
FIGURE
&
KEY NO.
P13 -
PART NUMBER
R
A
N
K
NPN
Q
T
Y
RF
DESCRIPTION
FC3-0607-000
ROLLER, SEPARATION
FC3-0636-000
BUSHING
FC3-0646-000
FLAG, SENSOR
FC3-0662-000
CLIP
FC3-0670-000
ARM, PICK-UP
FC3-0671-000
ARM, PICK-UP
FC3-0673-000
FLAG, REGIST SENSOR
FC3-0772-000
PAD, PAPER SEPARATION
FC3-0716-000
PANEL, CENTER
10
FC3-0717-000
WINDOW, LED
11
FC3-0722-000
ROLLER, PICK-UP
12
FC3-0784-000
ELIMINATOR, STATIC CHARGE
13
FC3-0746-000
DAMPER
14
FC3-0751-000
SPRING, TORSION
15
FS2-9541-000
SCREW,STEPPED
16
FC3-0715-000
ELIMINATOR, STATIC CHARGE
17
FC3-0758-000
SPRING, TORSION
18
FC3-0771-000
LABEL, JAM CLEARING
19
FC3-0786-000
SPRING, CLUTCH
20
FC3-0780-000
SCREW,S,M3X6
21
FC2-2120-000
AR
SCREW, M4X7
22
FC2-8477-000
AR
SCREW,TP,M3X8
23
FF3-3988-000
GUIDE, PAPER
23A
FC3-0745-000
SHEET
23B
FC3-0752-000
SHEET
23C
FC3-0753-000
SHEET
24
FH5-3089-000
DOCUMENT DISPLAY PCB ASSEMBLY
U2 J27
25
FH5-3093-000
CABLE, SENSOR
J17,18
26
FH5-3099-000
CABLE, PAPER SEPARATING
J7,26,27,28
P13-2
FIGURE
&
KEY NO.
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
P13 - 27
FH5-3104-000
SENSOR PCB ASSEMBLY
28
FS2-1672-000
BUSHING
29
FS2-3882-000
PULLEY, 18T
30
FS4-2715-000
SPRING, COMPRESSION
31
WG8-5362-000
32
XF2-1106-140
BELT, TIMING
33
FS4-2718-000
SPRING, COMPRESSION
34
FC3-0661-000
CLIP
501
XD2-1100-502
RING,E
502
XD3-2200-102
PIN,DOWEL
503
XB6-7400-609
SCREW,TP,M4X6
504
XD2-1200-322
RING,E
505
XB6-6301-609
SCREW,W/WASHER,M3X16
506
XB1-2300-606
AR
P13-3

PS3 J26
PI1,5 J18,28
FIGURE P14
TOP PANEL ASSEMBLY
A SIZE
5B
3
2
1
5
5A
2
3
13
502
502
3
B
3
3
9
3
501
14
C
7
3
501
6
7
3
501
11A
C
A
501
11B
11
12
10
P14-1
FIGURE
&
KEY NO.
P14 -
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
FG3-1285-000
TOP PANEL ASSEMBLY
EXCEPT A SIZE
FG3-1479-000
TOP PANEL ASSEMBLY
A SIZE
FC3-0621-000
HANDLE, PANEL
FC3-0624-000
LEVER, LATCH
FC3-0661-000
18
FC3-0723-000
DAMPER
FF3-3991-000
PANEL, UPPER
EXCEPT A SIZE
FF3-4001-000
PANEL, UPPER
A SIZE
5A
FC3-0799-000
SHEET, U
5B
FC3-0798-000
LABEL, ADF
FS2-6593-000
FS2-6594-000
FC3-0682-000
SPRING, GROUNDING
FH5-3102-000
WIRE, GROUNDING
10
FC3-0620-000
CAP
11
FF3-3997-000
PANEL, TOP
11A
FC3-0787-000
SHEET, L
11B
FC3-0788-000
SHEET, S
12
FS4-2713-000
SPRING, COMPRESSION
13
FS4-2714-000
SPRING, COMPRESSION
14
FS4-2717-000
SPRING, TENSION
501
XB4-5300-809
SCREW,P,M3X8
502
XB4-7300-409
CLIP
A SIZE
P14-2
FIGURE P15
9
15
14
13
21
(PI3)
(J23)
10
12
18
1
8
(J6)
19
5
(J25)
21
8
501
(J22)
(PI4)
(J24)
20
(J23)
12
(J24)
16B
17
501
(J25)
(VR1)
16A
11
501
P15-1
16
502
FIGURE
&
KEY NO.
P15 -
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
FG3-1291-000
AB SIZE
FG3-1301-000
INCH/A SIZE
FG3-1302-000
A SIZE
FG3-1303-000
INCH/AB SIZE
FC3-0631-000
TRAY, DOCUMENT, UPPER
FC3-0632-000
TRAY, DOCUMENT, LOWER
FC3-0633-000
WINDOW
FC3-0634-000
RACK
A4
FC3-0665-000
RACK
LTR
FC3-0668-000
LEVER, SENSOR
FC3-0678-000
COVER, BLANKING
FC3-0680-000
RACK
FC3-0684-000
PLATE, PAPER END
10
FC3-0685-000
PLATE, PAPER END
11
FC3-0729-000
SPRING, LEAF
12
FC3-0730-000
SPRING, LEAF
13
FC3-0762-000
LABEL, SIZE
AB SIZE
FC3-0763-000
LABEL, SIZE
INCH/A SIZE
FC3-0764-000
LABEL, SIZE
A SIZE
FC3-0765-000
LABEL, SIZE
INCH/AB SIZE
FC3-0766-000
LABEL, DOCUMENT SET
AB SIZE
FC3-0767-000
LABEL, DOCUMENT SET
INCH/A,INCH/AB SIZE
FC3-0768-000
LABEL, DOCUMENT SET
A SIZE
15
FC3-0770-000
LABEL, PAPER HEIGHT
16
FG3-1292-000
ROTARY SWITCH ASSEMBLY
16A
FH5-3097-000
SWITCH, ROTARY
16B
FS4-0590-000
GEAR, 62T
17
FH5-3096-000
CABLE, SENSOR
J22-24
18
FH5-3098-000
CABLE, DOCUMENT TRAY
J6,22,25
19
VS1-6198-003
J25
14
VR1 J25
P15-2
FIGURE
&
KEY NO.
P15 - 20
P15-3
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
VS1-6198-006
J22
21
WG8-5362-000
PI3,4 J23,24
501
XB4-5300-809
SCREW,P,M3X8
502
XB4-7300-809
FEED DRIVE ASSEMBLY
FIGURE P20
503
20
13
(CL1)
501
7
(J33)
8
501
9
6
10
502
11
12
1
20
18
(J10)
15
24
19
14
3
23
(M1)
(J31)
21
(M3)
(J34)
(J2)
(SW1)
(J34)
16
22
(J33)
(J8)
17
P20-1
FIGURE
&
KEY NO.
P20 -
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
FG3-1274-000
FEEDER DRIVE ASSEMBLY
FC2-8476-000
SCREW,W/WASHER,M4X8
FC2-8477-000
SCREW,TP,M3X8
FC3-0610-000
JOINT
FC3-0661-000
CLIP
FC3-0662-000
CLIP
FC3-0725-000
COLLAR
FC3-0724-000
LEVER, RELEASE
FC3-0775-000
SPRING, CLUTCH
FC3-0781-000
CLUTCH, ONE-WAY
10
FC3-0659-000
JOINT
11
FC3-0782-000
SPRING, CLUTCH
12
FS4-0587-000
GEAR, 40T
13
FH7-5975-000
CLUTCH, ELECTROMAGNETIC
14
FC3-0622-000
LEVER, SWITCH
15
FH5-3101-000
CABLE, SWITCH
J2,31
16
WC4-5175-000
MICROSWITCH
SW1
17
FH5-3103-000
CABLE, MOTOR
J8,33,34
18
FH6-1759-000
MOTOR, STEPPING
M1 J10
19
FH6-1761-000
MOTOR, STEPPING
M3 J34
20
FS2-1672-000
BUSHING
21
FS2-3881-000
GEAR, 60T/PULLEY, 60T
22
FS4-0586-000
GEAR, 20T
23
XF2-1108-560
BELT, TIMING
24
WT2-5565-000
CLAMP, CABLE
501
XD2-1100-502
RING,E
502
XD3-2200-102
PIN,DOWEL
503
XB6-6301-609
SCREW,W/WASHER,M3X16
CL1 J33
P20-2
FIGURE P35
502
2
3
501
(J13)
(J16)
2A
14
6
11
(J15)
(PS1)
(J16)
13
1
503
7
8
9
10
15
12
10
503
8
9
P35-1
Q
T
Y
DESCRIPTION
FG3-1256-000
FC3-0780-000
SCREW,S,M3X6
FF3-3980-000
GUIDE, DELIVERY
2A
FC3-0706-000
SHEET
FC3-0649-000
COVER, GUIDE
FC3-0662-000
CLIP
FC2-8477-000
SCREW,TP,M3X8
FH5-3104-000
SENSOR PCB ASSEMBLY
FC3-0658-000
ROLLER
FC3-0732-000
SPRING, TORSION
FG3-1261-000
ROLLER, DELIVERY
10
FS2-1672-000
BUSHING
11
FH5-3091-000
CABLE, SENSOR
12
FS2-6596-000
ROLLER
13
VS1-5057-002
J15
14
VS1-5057-007
J13
15
WT2-5565-000
CLAMP, CABLE
501
XB6-7300-409
SCREW,TP,M3X4
502
XB1-2300-609
503
XD3-2200-122
PIN,DOWEL
FIGURE
&
KEY NO.
P35 -
PART NUMBER
R
A
N
K
PS1 J16
J13,15,16
P35-2
FIGURE P90
1
(IC3)
FIGURE
&
KEY NO.
P90 1
P90-1
PART NUMBER
R
A
N
K
Q
T
Y
DESCRIPTION
FG3-1243-000
FF3-3965-000
IC, M27C1001-80XF1, EP-ROM
IC3
FIGURE PB
LIST OF CONNECTORS
J29
J30
J31 J33
J28
J21
J26
J27
J17
J13
J34
J16 J18
J19
J20
J15
J22
J23
J25
J24
PB-1
FIGURE
&
KEY NO.
PB -
PART NUMBER
R
A
N
K
NPN
J1
J4
J10
J11
J13
J15
J17
CABLE, SENSOR
U1

DC CONTROLLER
U1

DC CONTROLLER
U1
U1
CABLE, MOTOR
PCB
DC CONTROLLER
U1
NPN
READ MOTOR
M2
PCB
DC CONTROLLER
U1
NPN
PAPER PICK-UP MOTOR
M1
PCB
DC CONTROLLER
U1
NPN
COOLING FAN
FM1
FH5-3091-000
CABLE, SENSOR
FH5-3092-000
CABLE, SOLENOID
NPN
FH5-3091-000
J16
U1
CABLE, SOLENOID
DC CONTROLLER
PCB
FH5-3103-000
J9
U1
CABLE, INTERFACE
DC CONTROLLER
PCB
FH5-3099-000
J8
U1
CABLE, SWITCH
DC CONTROLLER
PCB
FH5-3098-000
J7
U1
CABLE, INTERFACE
DC CONTROLLER
PCB
FH5-3095-000
J6
LIST OF CONNECTORS
DC CONTROLLER
PCB
FH5-3092-000
J5
PCB
FH5-3100-000
DESCRIPTION
DC CONTROLLER
PCB
FH5-3101-000
J3
RF
PCB
FH5-3100-000
J2
Q
T
Y
SOLENOID
1
NPN
CABLE, SENSOR
PAPER DELIVERY REVERSE SENSOR
FH5-3091-000
CABLE, SENSOR
FH5-3092-000
CABLE, SOLENOID
SL2
PS1
PB-2
FIGURE
&
KEY NO.
P B - J17
J18
J19
J20
PART NUMBER
R
A
N
K
J22
J23
CABLE, SENSOR
VS1-5057-004
NPN
1
CABLE, SENSOR
FH5-3094-000
CABLE, SENSOR
FH5-3095-000
CABLE, SENSOR
VS1-5057-003
NPN
J26
CABLE, SENSOR
FH5-3096-000
CABLE, SENSOR
FH5-3098-000
VS1-6198-006
PB-3
VS1-6198-003
FH5-3098-000

SEPARATION SENSOR
PCB
NPN
SYS
SYS
PI3
PI4
VR1
PS3
U2

EMPTY SENSOR
PI2

DOCUMENT SET LED
PS2
CABLE, SENSOR
DUCUMENT WIDTH SWITCH
NPN
PI1
CABLE, SENSOR
A4/LT SENSOR
NPN
FH5-3100-000
J30
LG/LD SENSOR
NPN
FH5-3099-000
J29
DF OPEN SENSOR
NPN
CABLE, SENSOR
FH5-3099-000
J28
FH5-3095-000
FH5-3099-000
J27
READ SENSOR
NPN
FH5-3096-000
J25
REGISTRATION SENSOR
FH5-3093-000
FH5-3096-000
J24
DESCRIPTION
FH5-3093-000
FH5-3094-000
J21
Q
T
Y
PI5

TO COPIER
CABLE, INTERFACE
TO COPIER
FIGURE
&
KEY NO.
P B - J30
J31
PART NUMBER
R
A
N
K
FH5-3100-000
SW1
CABLE, SWITCH
CL1
CABLE, MOTOR
PAPER DELIVERY REVERSE MOTOR
CABLE, INTERFACE
CLUTCH
NPN
FH5-3103-000
DESCRIPTION
COVER OPEN SWITCH
NPN
FH5-3103-000
J34
NPN
FH5-3101-000
J33
Q
T
Y
M3
CABLE, MOTOR
PB-4
PD
PART NUMBER
FB4-5946-000
FC2-2120-000
FC2-8476-000
FC2-8477-000
FC3-0603-000
FC3-0606-000
FC3-0607-000
FC3-0609-000
FC3-0610-000
FC3-0611-000
FC3-0615-000
FC3-0616-000
FC3-0619-000
FC3-0620-000
FC3-0621-000
FC3-0622-000
FC3-0624-000
FC3-0631-000
FC3-0632-000
FC3-0633-000
FC3-0634-000
FC3-0636-000
FC3-0637-000
FC3-0638-000
FC3-0639-000
FC3-0640-000
FC3-0642-000
FC3-0645-000
FC3-0646-000
FC3-0649-000
FC3-0655-000
FC3-0656-000
FC3-0658-000
FC3-0659-000
FC3-0660-000
FC3-0661-000
FC3-0662-000
FC3-0665-000
FC3-0668-000
FC3-0670-000
FC3-0671-000
FC3-0673-000
FC3-0677-000
FC3-0678-000
FC3-0680-000
FC3-0682-000
FC3-0684-000
FC3-0685-000
FC3-0698-000
FC3-0700-000
FC3-0701-000
FC3-0702-000
FC3-0706-000
FC3-0707-000
FC3-0708-000
FC3-0710-000
FC3-0711-000
FC3-0714-000
FC3-0715-000
FC3-0716-000
FC3-0717-000
FC3-0718-000
FC3-0719-000
FC3-0721-000
FC3-0722-000
FC3-0723-000
FC3-0724-000
FC3-0725-000
FC3-0729-000
FIGURE
&
KEY NO.
P10
P11
P12
P13
P12
P20
P10
P11
P13
P20
P35
P12
P11
P13
P11
P20
P12
P11
P10
P10
P14
P14
P20
P14
P15
P15
P15
P15
P13
P12
P12
P12
P11
P12
P10
P13
P35
P11
P11
P11
P35
P20
P11
P11
P13
P14
P20
P11
P12
P13
P20
P35
P15
P15
P13
P13
P13
P12
P15
P15
P14
P15
P15
P12
P12
P11
P11
P12
P35
P11
P10
P12
P12
P12
P13
P13
P13
P11
P11
P11
P13
P14
P20
P20
P15
2A
24
18
21
19
1
6
25
22
2
5
1
3
1
4
3
7
5
7
1
10
1
14
2
1
2
3
4
2
20A
20B
4
6
5
4
3
3
7
8
9
7
10
10
11
34
3
4
12
6
4
5
4
5
6
5
6
7
8
7
8
8
9
10
22A
23A
13
14
10
2A
15
8A
2
11
12
16
9
10
16
17
18
11
4
7
6
11
NUMERICAL INDEX
FIGURE
&
KEY NO.
PART NUMBER
FC3-0730-000
FC3-0731-000
FC3-0732-000
FC3-0733-000
FC3-0734-000
FC3-0735-000
FC3-0745-000
FC3-0746-000
FC3-0747-000
FC3-0751-000
FC3-0752-000
FC3-0753-000
FC3-0757-000
FC3-0758-000
FC3-0760-000
FC3-0762-000
FC3-0763-000
FC3-0764-000
FC3-0765-000
FC3-0766-000
FC3-0767-000
FC3-0768-000
FC3-0770-000
FC3-0771-000
FC3-0772-000
FC3-0773-000
FC3-0774-000
FC3-0775-000
FC3-0779-000
FC3-0780-000
FC3-0781-000
FC3-0782-000
FC3-0783-000
FC3-0784-000
FC3-0786-000
FC3-0787-000
FC3-0788-000
FC3-0795-000
FC3-0796-000
FC3-0797-000
FC3-0798-000
FC3-0799-000
FC3-0801-000
FF3-3965-000
FF3-3975-000
FF3-3976-000
FF3-3980-000
FF3-3987-000
FF3-3988-000
FF3-3991-000
FF3-3992-000
FF3-3993-000
FF3-3994-000
FF3-3997-000
FF3-4000-000
FF3-4001-000
FF3-4002-000
FF3-4003-000
FG3-1243-000
FG3-1248-000
FG3-1254-000
FG3-1255-000
FG3-1256-000
FG3-1261-000
FG3-1271-000
FG3-1274-000
FG3-1285-000
FG3-1291-000
FG3-1292-000
FG3-1301-000
FG3-1302-000
FG3-1303-000
FG3-1479-000
FH5-3089-000
FH5-3091-000
FH5-3092-000
P15
P11
P35
P12
P12
P12
P13
P13
P11
P13
P13
P13
P11
P13
P11
P15
P15
P15
P15
P15
P15
P15
P15
P13
P13
P11
P12
P20
P11
P12
P13
P35
P20
P20
P12
P13
P13
P14
P14
P12
P12
P10
P10
P14
P14
P11
P90
P12
P10
P35
P11
P13
P14
P12
P11
P10
P14
P10
P14
P10
P10
P90
P12
P11
P11
P35
P35
P12
P20
P14
P15
P15
P15
P15
P15
P14
P13
P35
P B
P B
P B
P11
P B
P B
P B
12
19
8
13
14
15
23A
13
26A
14
23B
23C
26B
17
22
13
13
13
13
14
14
14
15
18
8
26C
16
8
1
9
20
1
9
11
3
12
19
11A
11B
22B
23B
2B
2B
5B
5A
21
1
20
8
2
26
23
5
21
2
3
11
2
5
2
2
FH5-3093-000
22
27
28
FS2-9542-000
FS4-0586-000
FS4-0587-000
FS4-0588-000
FS4-0589-000
FS4-0590-000
FS4-2711-000
FS4-2712-000
FS4-2713-000
FS4-2714-000
FS4-2715-000
FS4-2716-000
FS4-2717-000
FS4-2718-000
PCB
9
23
16
24
11
J13
J15
J16
29
J4
J13
J17
FIGURE
&
KEY NO.
PART NUMBER
FH5-3094-000
FH5-3095-000
FH5-3096-000
FH5-3097-000
FH5-3098-000
FH5-3099-000
FH5-3100-000
FH5-3101-000
FH5-3102-000
FH5-3103-000
FH5-3104-000
FH6-1759-000
FH6-1760-000
FH6-1761-000
FH6-1762-000
FH7-5974-000
FH7-5975-000
FS2-1671-000
FS2-1672-000
FS2-3880-000
FS2-3881-000
FS2-3882-000
FS2-6593-000
FS2-6594-000
FS2-6596-000
FS2-9539-000
FS2-9540-000
FS2-9541-000
P13
P B
P B
P11
P B
P B
P12
P B
P B
P B
P15
P B
P B
P B
P15
P15
P B
P B
P B
P13
P B
P B
P B
P B
P12
P B
P B
P B
P B
P20
P B
P B
P14
P20
P B
P B
P B
P11
P13
P35
P20
P12
P20
P12
P11
P20
P11
P11
P13
P20
P35
P12
P20
P13
P14
P14
P35
P12
P01
P10
P12
P13
P01
P20
P20
P11
P11
P15
P12
P11
P14
P14
P13
P11
P14
P13
P B
P B
P B
P B
P B
P B
P B
P B
P B
25
J17
J18
30
J19
J20
24
J5
J19
J21
17
J22
J23
J24
16A
18
J6
J22
J25
26
J7
J26
J27
J28
25
J1
J3
J29
J30
15
J2
J31
9
17
J8
J33
J34
31
27
6
18
26
19
27
32
13
33
34
28
20
10
28
21
29
6
7
12
22C
1
5
17
15
2
22
12
35
36
16B
29
37
12
13
30
38
14
33
J1
J2
J3
J4
J5
J6
J7
J8
J9
PD-1
FIGURE
&
KEY NO.
PART NUMBER
PCB
VS1-5057-002
VS1-5057-003
VS1-5057-004
VS1-5057-007
VS1-6198-003
VS1-6198-006
WC4-5175-000
WG8-5362-000
WT2-5565-000
XA9-0787-000
XB1-2300-606
XB1-2300-609
XB1-2300-806
XB1-2400-289
XB1-2400-607
XB4-5300-809
XB4-5400-809
XB4-7300-409
XB4-7300-809
XB6-6301-609
XB6-7300-409
XB6-7400-609
XB7-2100-407
XD1-4200-602
XD2-1100-502
XD2-1200-322
XD3-1300-142
XD3-2200-102
XD3-2200-122
XF2-1106-140
XF2-1108-560
XF2-1110-510
XG4-0818-055
PD-2
P B
P B
P B
P35
P11
P B
P11
P B
P35
P15
P B
P15
P B
P20
P12
P13
P15
P11
P12
P20
P35
P11
P10
P12
P13
P35
P10
P12
P12
P14
P15
P10
P14
P12
P15
P13
P20
P11
P35
P13
P12
P01
P11
P13
P20
P13
P12
P13
P20
P11
P35
P13
P20
P12
P12
PART NUMBER
FIGURE
&
KEY NO.
PART NUMBER
J10
J11
J27
13
39
J19
23
J17
14
19
J25
20
J22
16
30
31
21
40
33
24
15
20
503
505
506
502
502
501
503
501
501
501
502
504
502
505
503
502
501
503
506
501
503
501
501
504
502
502
502
501
503
32
23
31
32
FIGURE
&
KEY NO.
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV.
CANON INC.
Printed in Japan
REVISION 0 [ JUNE 2000 ]
5-1, Hakusan 7-chome, Toride-city, Ibaraki 302-8501, Japan
] CANON INC.
PRINTED IN JAPAN [IMPRIME
AU JAPON
COPYRIGHT
C 2000
CANON
INC.
CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME
AU JAPON]

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DADF-D1

CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN USA

COPYRIGHT 2000 CANON INC.

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item intended to provide notes assisting the understanding of the

Provides a description of a service mode.

Provides a description of the nature of an error indication.

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

2 Outline of the Sevice Manual

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

The following rules apply throughout this document:

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

4 Operating the Machine ....................... 1-6

CHAPTER 2 OPERATIONS AND TIMING

COPYRIGHT 2000 CANON INC.

Initial Original Size Detection

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 3 MECHANICAL SYSTEMS

Removing the Registration

CHAPTER 4 MAINTENANCE AND INSPECTION

Periodically Replaced Parts ................ 4-1

COPYRIGHT 2000 CANON INC.

4.2 Parts of the ADF ........................ 4-4

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

4.3.3 Post-Separation Sensor ........ 4-6

Reversing Guide, Large Feed

COPYRIGHT 2000 CANON INC.

1.3.1 Sensor Check Mode ........... 5-25

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

COPYRIGHT 2000 CANON INC.

List of Signals/Abbreviations ............ A-5

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION

If longer than 432mm,

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION

24 VDC (from host machine)

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION

[4] Slide guide

COPYRIGHT 2000 CANON INC.

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION

3.2 Cross Sectional View

[3] [4] [5] [6] [7] [8]

COPYRIGHT 2000 CANON INC.

[8] Pickup roller

CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA

CHAPTER 1 GENERAL DESCRIPTION