NEGOMBO GRAND BEACH HOTEL

METHOD STATEMENT

LIF PIT WATER PROOFING

Document Ref

NGBH-SKN-MST-GN-0005-REV-01

Specification Ref
Drawing Ref

General Notes clause 5.0

N/A

Outgoing Ref

SKNG-MST-0005-REV-01

Name
Prepared by

signature

Anura Fernando

Reviewed by
Approved by

Revision history
Revision

Date

Details of revision

REV 0

16/08/2016

Format

Company Position

Date

Sanken

07.09.2016

Manager Eng

Proposal for Waterproofing Method for Structures Bellow the Ground Level
Introduction :
1. Herewith we are proposing method statement for waterproofing for the structures bellow the
ground level such as Sump pits, Lift pits etc.
Method Statement:
Followings steps will be followed as waterproofing for above structures.
a. Waterproofing admixture will be used for concrete and propose Penetron admix for same.
Even the base is pile cap, herewith propose to caste base with waterproofing admix added
concrete.
b. Water bar will be used in construction joints and propose Rx waterstop material for same.
c. Waterproofing application with integral crystalline waterproofing material will be applied on
internal faces of structure and propose as Penetron Slurry for same.
d. Finally cement sand protection mortar will be applied after completion of curing period for
internal waterproofing application.
2. Find attached bellow mentioned supplier information with catalogue for above process in detail.
a. Method statement from waterproofing supplier H E Engineering.
b. Typical sketch for by showing waterproofing details.
c. Penetron Admix -Product Data Sheet
d. Penetron Slurry - Product data sheet
e. Rx water stop - product data sheet

To

: Sanken Construction (Pvt) Ltd

Attn

: The Project Manager

From

: H. E. Engineering (Pvt) Ltd.

Date

: 12th August 2016

Project

: Proposed Grand Beach Hotel Project -Negombo

Subject

: Basement Waterproofing

Product

: PENETRON ADMIX. PENETRON SLURRY, WATERSTOP RX

1.0 PENETRON Admix - General

Penetron Admix is an integral waterproofing system that is added to concrete. The crystalline
waterproofing admixture is added to the concrete mix at the time of batching and shall permanently
establish a non-soluble crystalline structure throughout the capillary tracts of the concrete. The
product will make the concrete completely waterproof and shall protect the concrete from
deterioration due to exposure to chemicals or harsh environmental conditions.
The crystalline waterproofing material shall be added to the concrete during the mixing cycle, and
shall be used in basement base slabs & wall.
Penetron (mix design) admixture when added shall perform as follows:
Becomes an integral part of concrete to form a complete body of strength and durability.
Does not have any detrimental effect on durability and strength of the concrete over time.
Ability to bridge hairline and shrinkage cracks of up to 0.4mm.
Permits concrete to breath eliminating water vapour build up.

Resists chemical attack (PH 3 11 constant contact, PH 2 12 periodic contact) and provides
a wide range of protection from freeze-thaw cycles, corrosion of reinforcement, aggressive subsoil waters, sea water, carbonates, chlorides, sulphates and nitrates.

Does not require protection during backfilling.

2.0 Dosage
The crystalline waterproofing admixture will be added to the concrete mix at the time of batching.
Dosage rate: under normal conditions, the crystalline waterproofing admixture shall be added to the
concrete mix at a rate of 0.8% by weight of the cementitious materials in the concrete mix. The
crystalline waterproofing admixture shall be in addition to the total weight of the cementitious
content. The technical supervisor from H.E.Engineering (pvt) Ltd, will be supervised at the batching

plant to ensure that the mixing of penetron Admix.

3.0 Concrete mix design

Concrete shall be designed in accordance with the mix design data which is already approved by
the consultant.

4.0 Trial mix

Concrete trial mix must be conducted. Slump test and strength test shall be undertaken as per concrete
specification.

5.0 Ready Mix Plant:

Penetron admix shall be pre-weighed with a weighing machine prior to dosing.
The crystalline admix powder is placed with the aggregates that are being transported on the
conveyor belt or directly dump into the ready mix plant mixer. Under the supervision of the
H.E.Engineering technical supervisor.
Alternatively, the admixture is mixed with water into a slurry consistency (18kg of admix powder mixed
with 22.7 liters of water) and poured into the batching plant. The quantum of water used to form the
slurry consistency is reduced from the overall volume of water in that particular batch mix. The dosage
of admixture will be based on the quantum of concrete that is being mixed in each batch. Do not add dry
admix powder directly into wet concrete.
Please refer drawing (SAN/GBH/BA/PE.AD.SL 001)

6.0 Curing
Concrete containing crystalline waterproofing admixtures shall be moist cured in accordance with the
method for concrete work.

7.0 Concrete works

Note:

Penetron Admix is an integral waterproofing system that is added to concrete. Hence good concrete
practices must be adhered to. Honey combing, voids and cracks over 0.4mm width would be beyond the
capabilities of the material. Construction joints must be sealed with other materials as it is also outside
the scope of this material.
In the event of water penetration, the following would be the methodology for rectification:
a. Cracks in concrete:
To be sealed by injection grouting with PU/Epoxy as required.

b. Sealing of honey combing and voids in concrete:

In the event of water seepage from voids and honey combs, the area will
be hacked to remove all
Weak / defective concrete and repaired as per the following general repair system.
1.
2.
3.
4.
5.
6.

Hacked the area of weakened concrete and remove same.

Apply Penetron slurry to the hacked out area.
Patch with Mortar fast, hydraulic cement in areas where water seepage needs to be plugged.
Apply Penetron slurry to the plugged area.
Fill the void with Grout 280 repair mortar.
Apply Penetron Slurry to the Grout 280 filled area.

7. Form tie holes, if there is water seepage, the above method should be followed and tie hole must be filled
with Grout 280 non shrinkage construction grout.

8.0 Waterstop for the Construction Joints

Water stops will be installed in its correct position securely while the concreting is being placed.
Concrete will be fully compacted around the water stops to ensure that no voids or porous areas
remain.
Please refer drawing (SAN/GBH/BA/PE.AD.SL 001)

9.0 Safety Measures

For maximum safety, hands should be protected with rubber gloves whenever cementitious
capillary waterproofing materials are being used for an extended period of time.

10.0 Method Statement -Penetron application for Basement/Lift/Sump Internal

Surface preparation:
The product is applied directly on structural concrete. Therefore any cement mortar etc, on the surface must
be removed by the main contractor/client, if honeycombing exists in; they will be hacked and patched with
using construction grout by main contractor. The surface is then inspected.
The surface is then thoroughly cleaned. Once the surface preparation is completed, the surface is then
washed with clean water to be free from dust and dirt.

Application
Prior to application of the waterproofing the surface will be wetted. This is to promote capillary action of
product into substrate.
Penetron Slurry powder mixed with water as per the specification, with a mechanical mixer to ensure proper
dispersion of the components. The first coat applied on the concrete substrate. The second coat must be applied
whilst the 1st coat is green but sufficiently set so that it is not drawn off wile applying the second coat.
In the event that the first coat dries due to weather conditions, the first coat is wetted prior to application of the
second coat.

Curing Period
Leave the application to dry for a minimum of 48 hours. The treated areas should be kept damp for a period
of few days.

Pond testing for Sump tank or Lift - (Ponding will be done If necessary)
The structure is then pond tested for a minimum of 48 hours.

Protection for the waterproofing application

On completion of the curing the areas should be protected with a cement sand mortar by main
contractor/client.

Penetron Slurry
Waterproofing Application

Penetron Admix

Waterstop RX
for Construction

DETAILING OF WATER PROOFING FOR BASEMENT AND PILE AREA

Proposed Grand beach hotel Negombo

DATE : 12/08/2016
DR NO : SAN/GBH/BA/PE.AD.SL-001

P
D
S

PENETRON ADMIX

RODUCT
ATA

C RYSTA LLI N E WATE R P R O O F I N G A D M IXTU R E

HEET
DESCRIPTION

PENETRON ADMIX (integral crystalline waterproong admix) is added to the concrete mix at the time of batching. PENETRON ADMIX consists of Portland cement, very ne treated silica sand and various active, proprietary
chemicals. These active chemicals react with the moisture in fresh concrete with the by-products of cement hydration to cause a catalytic reaction, which generates a non-soluble crystalline formation throughout the pores and
capillary tracts of the concrete. Thus the concrete becomes permanently sealed against the penetration of water or
liquids from any direction. The concrete is also protected from deterioration due to harsh environmental conditions.

RECOMMENDED FOR

Reservoirs
Sewage and Water Treatment Plants
Secondary Containment Structures
Tunnels and Subway Systems
Underground Vaults

Foundations
Parking Structures
Swimming Pools
Pre-Cast, Cast-in-Place and Shotcrete
applications

ADVANTAGES

T A

The Penetron Admix has been specially formulated to meet varying project and temperature conditions (see
SETTING TIME AND STRENGTH). Consult with a Penetron Technical Representative for additional detailed
support on your project.

Resists extreme hydrostatic pressure from either positive or negative surface of the concrete slab
Becomes an integral part of the concrete
Highly resistant to aggressive chemicals
Can seal hairline cracks up to 1/64 (0.4 mm)
Allows concrete to breathe
Non-toxic (NSF 61 certied for potable water applications)
Less expensive than traditional methods
Permanent
Added to the concrete at time of batching and therefore is not subject to climatic restraints
Reduces construction scheduling time

DIRECTIONS FOR USE

Dosage Rate: 0.8-1.0% by weight of cement. Consult with Penetrons Technical Department for assistance in
verifying the appropriate dosage rate and for further information regarding enhanced chemical resistance and
optimum concrete performance for your project.
Mixing: PENETRON ADMIX must be added to the concrete at the time of batching.
The sequence of procedures for addition will vary according to the type of batch plant operation and
equipment. The following are some typical mixing guidelines. For more detailed information on dosing
procedures contact your Penetron representative.
Ready Mix Plant - Dry Batch Operation: Add PENETRON ADMIX in powder form to the drum of the
ready-mix truck. Drive the truck under the batch plant and add 60% - 70% of the required water along with 300500 lbs (136-227 kg) of aggregate. Mix the materials for 2-3 minutes to ensure the PENETRON ADMIX is distributed evenly throughout the mix water. Add the balance of materials to the ready-mix truck in accordance with
standard batching practices.
T

T A

v. B04

PENETRON ADMIX
P R O D U C T DATA SH E E T

C RYSTA LLI N E WATE R P R O O F I N G A D M IXTU R E

PACKAGING

Ready Mix Plant - Central Mix Operation: Mix

PENETRON ADMIX with water to form a very thin slurry
(e.g. 40 lbs (18 kg) of powder mixed with 6 gallons (22.7 l)
of water). Pour the required amount of material into the
drum of the ready-mix truck. The aggregate, cement and
water should be batched and mixed in the plant in
accordance with standard practices (taking into account the
quantity of water that has already been placed in the
ready-mix truck). Pour the concrete into the truck and mix
for at least 5 minutes to ensure even distribution of
PENETRON ADMIX throughout the concrete.

PENETRON ADMIX is available in 40 lb (18 kg) bags, 55

lb (25 kg) pails, and 6.6 lb (3 kg) soluble bags. For large
projects, customized packaging is available.
STORAGE / SHELF LIFE
Penetron products must be stored dry at a minimum
temperature of 45F (7C). Shelf life is one year when stored
under proper conditions.
TECHNICAL SERVICES

Precast Batch Plant: Add PENETRON ADMIX to the

rock and sand, then mix thoroughly for 2-3 minutes before
adding the cement and water. The total concrete mass
should be blended using standard practices.

For more detailed instructions, alternative application

methods, or information concerning the compatibility of the
Penetron treatment with other products or technologies,
contact the Penetron Technical Department or your local
Penetron representative.

NOTE: It is important to obtain a homogeneous mixture

of PENETRON ADMIX with the concrete. Therefore, do
not add dry PENETRON ADMIX powder directly to wet
concrete as this may cause clumping and thorough dispersion will not occur. For further information regarding the
proper use of PENETRON ADMIX for a specic project,
consult with a Penetron Technical Representative.

SAFE HANDLING INFORMATION

PENETRON ADMIX is alkaline. As a cementitious powder
or mixture, Penetron Admix may cause signicant skin and
eye irritation. ICS Penetron International, Ltd. also maintains
comprehensive and up-to-date Material Safety Data Sheets
on all its products. Each sheet contains health and safety
information for the protection of your employees and
customers. Contact ICS Penetron International, Ltd. or your
local Penetron representative to obtain copies of Material
Safety Data Sheets prior to product storage or use.

Setting Time and Strength: The setting time of

concrete is affected by the chemical and physical composition of ingredients, temperature of the concrete and
climatic conditions. Retardation of set may occur when
using PENETRON ADMIX. The amount of retardation will
depend upon the concrete mix design and the dosage rate
of PENETRON ADMIX. However, under normal conditions, PENETRON ADMIX will provide a normal set
concrete. Concrete containing PENETRON ADMIX may
develop higher ultimate strengths than plain concrete. Trial
mixes should be carried out under project conditions to
determine setting time and strength of the concrete.

1085-CPD-0044
Chloride content:
EN 934-2
< 0,10 % by mass
ICS Penetron International Ltd. Alkali content: < 9,3 % by mass
601 South Tenth Street,
Compressive strength:
Unit 300
85 % of control
Allentown, PA 18103
Conventional dry material
content: > 99,5 %
08
Air content in fresh concrete:
PENETRON ADMIX
2 % by volume
Crystalline Capillary
Capillary Absorption (after 90
Admixture
day curing): 60 % by mass
Water Resisting Admixture

Concrete treated with PENETRON ADMIX should be

placed and nished in accordance with good concrete practices. ACI guidelines and recommendations should be
observed.
SPECIAL CONSIDERATIONS
When incorporating PENETRON ADMIX, the temperature of the concrete mix should be above 40F (4C).
WARRANTY

ICS PENETRON INTERNATIONAL LTD. warrants that the products manufactured by it shall be free from material

defects and will conform to formulation standards and contain all components in their proper proportion. Should any
of the products be proven defective, the liability to ICS PENETRON INTERNATIONAL LTD. shall be limited to replacement of the material proven to be defective and shall in no case be liable otherwise or for incidental or consequential
damages. ICS PENETRON INTERNATIONAL LTD. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. User shall
determine the suitability of the product for his intended use and assume all risks and liability in connection therewith.

T A

ICS Penetron International, Ltd.

45 Research Way, Suite 203
East Setauket, NY 11733, USA
+1 (631) 941-9700
penetron.com
info@penetron.com

P
D
S

PENETRON

RODUCT
ATA

C RYSTA LLI N E WATE R P R O O F I N G C O ATI N G

HEET
DESCRIPTION

RECOMMENDED FOR
PENETRON integral crystalline waterproong can be applied to all structurally sound concrete new or old. It may be
applied to either the positive or negative sides of the concrete face. Typical areas of application are:

PENETRON is a surface-applied, integral crystalline waterproong material, which waterproofs and protects concrete
in-depth. It consists of Portland cement, specially treated quartz sand and a compound of active chemicals. PENETRON
needs only to be mixed with water prior to application. When PENETRON is applied to a concrete surface the active
chemicals react with moisture and the by-products of cement hydration to cause a catalytic reaction which generates an
insoluble, crystalline structure. These crystals ll the pores and minor shrinkage cracks in the concrete to prevent any
further water ingress (even under pressure). However, the PENETRON will still allow the passage of vapor through the
structure (i.e. the concrete will be able to breathe). Even after the concrete has cured, PENETRON remains dormant
in the concrete and will reactivate in the presence of moisture to seal capillary tracts and hairline cracks. In addition to
waterproong the structure, PENETRON protects concrete against seawater, wastewater, aggressive ground water and
many other aggressive chemical solutions. PENETRON is approved for use in contact with potable water, and is therefore
suitable for use in water storage tanks, reservoirs, water treatment plants, etc. PENETRON is not a decorative material.

Basement retaining walls

Parking structures
Concrete slabs (oor/roof/balcony, etc.)
Tunnels and subway systems
Construction joints
Foundations
Water retaining structures

Underground vaults
Swimming pools
Sewage and water treatment plants
Channels
Reservoirs
Bridges, dams and roads

ADVANTAGES

T A

Becomes an integral part of the concrete, forming a complete body of strength and durability; PENETRON
should not be confused with a coating or membrane
Penetrates deeply and seals concretes capillary tracts and shrinkage cracks
Can be applied from either the positive or negative side
Waterproong and chemical-resistance properties remain intact even if the surface is damaged
Completely effective against high hydrostatic pressure
More effective overall and less costly than hydrolitic membrane or clay panel systems
Easy to apply, labor-cost effective
Increases concretes compressive strength
Cannot come apart at the seams, tear or be punctured
Does not require protection during backlling, placement of steel or wire mesh, and other common procedures
Seals hairline and shrinkage cracks of up to 1/64 (0.4 mm) rather than merely masking or bridging them
Resists chemical attack (pH 3-11 constant contact, pH 2-12 intermittent contact) and provides a range of
protection from freeze/thaw cycles, aggressive subsoil waters, sea water, carbonates, chlorides, sulfates and
nitrates
Can be applied to moist or green concrete
Protects embedded steel (reinforcing steel and wire mesh)
Nontoxic. Approved for potable water applications (NSF 61)

DIRECTIONS FOR USE

Surface Preparation: All concrete to be treated with PENETRON must be clean and have an open capillary
surface. Remove laitance, dirt, grease, etc. by means of high pressure water jetting, wet sandblasting or wire brushing. Faulty
concrete in the form of cracks, honeycombing, etc. must be chased out, treated with PENETRON and lled ush with
T

T A

v. B05

PENETRON
P R O D U C T DATA SH E E T

C RYSTA LLI N E WATE R P R O O F I N G C O ATI N G

Post-treatment: The treated areas should be kept damp for
a period of ve days and must be protected against direct sun,
wind and frost, by covering with polyethythene sheeting, damp
burlap or similar.

PENECRETE MORTAR. Surfaces must be carefully prewatered prior to the PENETRON application. The concrete
surface must be damp but with no wet sheen on the surface.
Mixing: PENETRON is mechanically mixed with clean water
to a creamy consistency or that resembling thick oil. Mix only as
much material as can be used within 20 minutes and stir
mixture frequently. If the mixture starts to set do not add more
water, simply re-stir to restore workability.

SPECIAL CONSIDERATIONS
Do not apply PENETRON at temperatures at or below freezing or to frozen or freezing surfaces. PENETRON cannot be
used as an additive to concrete or plasters. (PENETRON
ADMIX should be considered for these applications).

Mixing ratios:
Vertical surfaces

Horizontal Surfaces

Brush
Application

5 parts PENETRON
to 2 parts water

3 parts PENETRON
to 1 part water

Spray
Application

5 parts PENETRON
to 2.75-3.25 parts
water

PACKAGING
PENETRON is available in 50 lb (22.7 kg) bags or 55 lb (25 kg)
pails.
STORAGE / SHELF LIFE
When properly stored in a dry place in unopened and undamaged
original packaging, shelf life is 12 months.

Application:
Slurry consistency: Apply PENETRON in one or two coats
according to specication by masonry brush or appropriate
power spray equipment. When two coats are specied apply
the second coat while the rst coat is still green.

SAFE HANDLING INFORMATION

PENETRON contains cement which is alkaline. Will irritate
eyes and skin and may cause skin sensitization. Wear appropriate eye, skin and breathing protection when using this product.
Avoid contact with skin and eyes. In case of contact with eyes,
rinse immediately with plenty of water and seek medical advice.
For further information please refer to Material Safety Data
Sheet. KEEP OUT OF REACH OF CHILDREN.

Dry powder consistency (for horizontal surface only): The

specied amount of PENETRON is distributed in powder
form through a sieve or a semi-mechanical barrow spreader
and troweled into the freshly placed concrete once this has
reached initial set.
Application Rates:
Vertical Surfaces: Two coats of PENETRON at 1.25-1.5
lb/yd (0.7-0.8 kg/m) applied by brush or spray. Please contact
your Penetron Representative for alternative application methods that may be applicable to your project and help to increase
production.

1085-CPD-0040
EN 1504-3
Penetron International Ltd.
601 South Tenth Street, Unit 300
Allentown, PA 18103

Horizontal Flatwork: PENETRON at 2 lb/yd (1.1 kg/m)

applied in one slurry coat to hardened concrete. Alternatively,
PENETRON can be dry sprinkled and trowel applied to fresh
concrete when it has reached initial set.

08
PENETRON
for structural and
non-structural repair CC
mortar

Construction joints: PENETRON at 3 lb/yd (1.6 kg/m)

applied in slurry or dry powder consistency immediately prior
to placing the next lift/bay of concrete.
Blinding concrete: PENETRON at 2.5 lb/yd (1.4 kg/m)
applied in slurry or dry powder consistency immediately prior
to placing the overlying concrete slab.

Compressive strength:
Class R3 ( 25 MPa)

Chloride content:
< 0,05 % by mass
Adhesive bond: NPD
Restrained shrinkage,
expanding: NPD
Elastic modulus: NPD
Thermal compatibility (Part 1):
0,8 MPa
Corrosion behaviour:
deemed to have
no corrosive effect
Reaction to re: NPD
Dangerous substances: NPD

WARRANTY

PENETRON INTERNATIONAL, LTD. warrants that the products manufactured by it shall be free from material defects

and will conform to formulation standards and contain all components in their proper proportion. Should any of the
products be proven defective, the liability to PENETRON INTERNATIONAL, LTD. shall be limited to replacement of the
material proven to be defective and shall in no case be liable otherwise or for incidental or consequential damages.
PENETRON INTERNATIONAL, LTD. MAKES NO WARRANTY AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE AND THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. User shall determine

the suitability of the product for his intended use and assume all risks and liability in connection therewith.

T A

Penetron International, Ltd.

45 Research Way, Suite 203
East Setauket, NY 11733, USA
+1 (631) 941-9700
penetron.com
info@penetron.com

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waterstop-rx product manual

expanding concrete joint waterstop

product manual

waterstop-rx

expanding concrete joint waterstop

CONTENTS
Section 1: Product Description
Section 2: General Applications
Section 3: General Installation Procedures

extruded in half-circle (crescent) shape measuring 3/4 x 3/8 x33' 4"

(19mm x 9mm x 10m). See Table 1.
CETSEAL is a multi-purpose, single component polyether moisture cure
adhesive used to secure Waterstop-RX into position. Apply a continuous bead of CETSEAL to substrate then install Waterstop-RX before
CETSEAL skins over and cures. Adhesive yeild will vary with use, substrate and application.

Section 4: Penetrations
Section 5: Pile Caps and Grade Beams
Section 6: Property Line Installations

Before
Hydration

Section 7: Irregular Concrete Surfaces

Section 8: Joining Waterstop-RX to PVC Waterstops

SECTION 1
PRODUCT DESCRIPTION
Waterstop-RX is a flexible strip concrete construction joint waterstop
that provides a permanent seal by expanding upon contact with water.
Waterstop-RX is an active sodium bentonite based waterstop that is designed to replace conventional passive PVC dumbbell waterstops, thus
eliminating the requirement of split-forming and product seam welding.

After
Hydration

Figure 1.1 - Swelling property of Waterstop-RX

Waterstop-RX is manufactured in light weight, flexible coils that can be

installed in both hot and cold weather. The product is adhered to concrete, steel, and PVC (pipes) with CETSEAL; at or exceeding the required
minimum distance from the exterior concrete
surface.
The key to Waterstop-RX is sodium bentonite. Sodium bentonite swells
when in contact with water, forming an impermeable barrier. This swelling property allows Waterstop-RX to form a permanent pressure seal
within the concrete joint, thus eliminating water migration over or along
the waterstop (see Figure 1.1). In addition to forming a positive pressure seal, the products expansion properties allow it to seal small
cracks and void areas. Waterstop-RX has been successfully tested by
independent testing firms to over 200 feet (60 meters) of hydrostatic
water pressure, under both continuous emersion and wet/dry cycling.
Waterstop-RX is extruded in three sizes and shapes (see Figure 1.2).
Waterstop-RX 101 is extruded in a rectangular shape measuring
1x3/4x168 (25mm x 19mm x 5.03m). Waterstop-RX 101T is extruded in a trapezoidal shape measuring 1-1/4 x 1/2 x 20' (31mm x 12mm
x 6m) with a reinforcing plastic scrim embedded in the top surface for
high tensile strength. The patented trapezoidal shape distributes the
expansive force over a greater area. Waterstop-RX 102 is

2870 Forbs Avenue Hoffman Estates, IL 60192

847.851.1800 | 800.527.9948

-2-

Poly scrim
reinforcement

RX-101T

RX-101

RX-102

Figure 1.2 - Three sizes and shapes of Waterstop-RX

SECTION 2
GENERAL APPLICATIONS
Waterstop-RX applications include both vertical and horizontal concrete construction joints, new-to-existing construction, irregular surfaces, and around throughwall penetrations, such as plumbing and
electrical conduit. Waterstop-RX is designed for both hydrostatic and
non-hydrostatic conditions. Waterstop-RX is not designed, nor intended
to function as an expansion joint sealant. Contact manufacturer for precast concrete applications, technical information and approval.
Waterstop-RX is designed for structural concrete with a minimum of
3000 psi. 101 and 101T, require a minimum 3 (75mm) of concrete
coverage. Waterstop-RX 102 requires a minimum concrete coverage
of 2 (50mm).
RX 101 and RX 101T are designed for vertical and horizontal reinforced
concrete 8 (200mm) thick or greater, with two rows of reinforcing steel
(see Figure 2.1). RX 101T (trapezoidal) is recommended for shotcrete or
gunite concrete construction, extreme hot weather and difficult applications. RX 102 is designed for vertical reinforced concrete 5 (125mm)
thick or greater; and horizontal reinforced concrete 4 (100mm) thick
or greater. RX 102 is designed primarily for concrete with one row of
reinforcement, concrete curbs, planter walls, and light weight concrete.
Footing Joint
Vertical Wall Joint

Waterstop-RX

Concrete

SECTION 3
GENERAL INSTALLATION
Surface Preparation

Surfaces should be clean and dry. Remove all dirt, rocks, rust or other
debris. Do not install Waterstop-RX in standing water.

adhesive

Apply a continuous bead of CETSEAL along the substrate where Waterstop-RX will be installed. Assure proper 3" (75 mm) concrete coverage
wll be maintained. Keep the nozzle tip pressed against the concrete at
o
a 45 angle during application.

Installation

After applying a continuous bead of CETSEAL, remove release paper,

then firmly press the entire length of Watestop-RX onto the adhesive.
For vertical and overhead applications, firmly press a minimum of 15
seconds to assure adhesion. Apply Waterstop-RX within 30 minutes of
adhesive installation; waterstop must be placed into adhesive prior to
CETSEAL skinning over and curing. CETSEAL may be applied to damp
surfaces, but not in standing water.
Waterstop-RX is not a self-adhering product. Use CETSEAL to adhere
the product. Mechanical fasteners should not be used to secure product alone, but may be used in conjunction with CETSEAL.
Tightly butt coil ends together to form a continuous waterstop (do not
overlap coil ends). Place in maximum practical lengths to minimize coil
end joints. Where required, cut coils with knife or utility blade to fit coil
ends together. Pour Concrete.

limitations

Waterstop-RX is not designed, nor intended to function as an

expansion joint sealant. RX-101 and RX 101T require a 3 (75mm)

Min 3" (75 mm) to

exterior wall surface

minimum concrete coverage to the exterior concrete surface (see Figure 3.1). RX 102 requires a 2 (50mm) minimum concrete coverage
to the exterior concrete surface (see Figure 3.2).

Place Waterstop-RX
inside of outer most
dowels
Figure 2.1 - Typical placement of Waterstop-RX at concrete construction joint

Concrete work shall use conventional cast-in-place forms that produce

a smooth surface. Do not use stay-in-place concrete forming; use removable forming products only.
For concrete or other construction techniques not covered herein,
contact CETCO regarding product use and installation guidelines.

Product table
product

size

shape

ln ft/carton min concrete coverage

RX-101

1" X 3/4" X 16'8"

Rectangule

100

3" (75 mm)

RX-101T

1 1/4" x 1/2" x 20'

Trapezoid with poly reinforcement

120

3 (75 mm)

RX-102

3/4" x 3/8" x 33' 4"

Half circle

200

2 (50 mm)

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product manual

waterstop-rx

expanding concrete joint waterstop

Waterstop-RX should not be prehydrated by submersion or remain in
contact with water prior to concrete pour. If the product exhibits considerable swell prior to confinement in the joint, it must be replaced with
new material.
In conditions where severe ground water chemical contamination exists, or is expected, consult with manufacturer for compatibility information and approval.
Waterstop-RX is recommended for installation outside of any formed
keyway in poured-in-place concrete construction. Waterstop-RX can
be installed in a formed keyway with the approval of the structural engineer. Consult manufacturer for recommendations on conditions not
represented herein.
Place Waterstop-RX
inside of outer most
reinforcement row

Waterstop-RX in all
cold pour joints
Min 3" (75 mm)

Structural Slab

Min 3" (75 mm)

SECTION 4
PENETRATIONS
Following the General Installation Procedures in Section 3, install Waterstop-RX directly around all applicable single and multiple pouredin-place or sleeved pipe penetrations (see Figure 4.1).

Single Pipe Penetration: Install Waterstop-RX around outer diameter of the pipe (see Figure 4.2). Waterstop-RX 102 shall be installed
around all polyvinyl chloride (PVC) pipes.
Multiple Pipe Penetrations: Install Waterstop-RX around each pipe,

as well as, around any block out box construction joint. Waterstop-RX
102 shall be installed around penetrations with less than 4 (100mm)
between penetrations (see Figure 4.3).

Sleeved Pipe Penetrations: Install Waterstop-RX around the outer

Waterstop-RX
Rebar

diameter of the sleeve. Install another Waterstop-RX strip between the

sleeves inner diameter and the pipe, contacting both surfaces continuously (see Figure 4.4). When there is an excessive gap between the
inner diameter of the sleeve and the pipe, it may be necessary to install
two separate Waterstop- RX strips - one on the inner diameter and the
other on the pipe. Then completely fill the void area between the sleeve
and the pipe with non-shrink grout (see Figure 4.5).
Consult manufacturer for recommedations on conditions not represented herein.

Compacted Substrate

Clean surface and

apply CETSEAL

Figure 3.1 - Placement of Waterstop-RX 101 & 101T at typical construction joints with required 3" (75 mm) concrete coverage.
Rebar

Waterstop-RX in all
cold pour joints

Waterstop-RX 102
Waterstop-RX

Min 2" (50 mm)

Structural Slab

Min 2" (60 mm)

Figure 4.1 - Waterstop-RX installed around all applicable penetrations.

Waterstop-RX 102
Rebar

Compacted Substrate
Figure 3.2 - Placement of Waterstop-RX 102 at typical construction
joints with required 2" (50 mm) concrete coverage.
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-4-

Waterstop-RX
Figure 4.2 - Single pipe penetration

SECTION 5
PILE CAPS AND GRADE BEAMS
Following the General Installation Procedures in Section 3, install Waterstop-RX in all applicable concrete construction joints around or adjacent to pile caps and grade beams.
Non-shrink grout

Waterstop-RX

Figure 4.3 - Multiple pipe penetration

Non-shrink grout

Install Waterstop-RX around pile caps and grade beams above the layer
(not contacting) of exterior waterproofing to establish a separate waterstop layer (see Figure 5.3). Contour all I-beams extending outward
from pile caps with Waterstop-RX (see Figure 5.1) or encircle all metal
reinforcement rods extending out of pile caps (see Figure 5.2).
Waterstop-RX

Metal sleve

I-Beam

Pile

Waterstop-RX
Waterstop-RX

Figure 4.4 - Sleeved Pipe

I-Beam

Waterstop-RX

Non-shrink grout

Pile
Waterstop-RX

Metal sleeve
Figure 4.5 - Sleeved pipe (excessive gap)

Figure 5.1 - Waterstop-RX encircl- Figure 5.2 - Waterstop-RX encircling pile cap metal I-beam
ing pile caps mental reinforcement

Waterstop-RX

Waterstop-RX

Pile cap
Grade beam

Waterstop-RX

CETCO
waterproofing

Piling

Figure 5.3 - Waterstop-RX at grade beams and pile caps

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product manual

waterstop-rx

expanding concrete joint waterstop

SECTION 6
PROPERT Y LINE INSTALLATIONS
Following the General Installation Procedures in Section 3, install Waterstop-RX in all applicable horizontal and vertical construction joints
within the structural property line wall, including concrete interface
joints with soldier piles.

Install Waterstop-RX in all applicable concrete construction joints for

metal sheet piling or concrete cassion construction. Install WaterstopRX around all soldier pile tie-back boxes through wall construction
joints (see Figure 6.3).
Use Waterstop-RX 101T (trapezoidal) for shotcrete or gunite concrete
construction. With shotcrete wall construction, a single strip of Waterstop-RX shall be installed in all shotcrete lift joints. For hydrostatic conditions, two strips of Waterstop-RX shall be installed in all shotcrete
cold construction joints.

Install Waterstop-RX directly to soldier piles when wood lagging is positioned outside the piles toward the retained earth or when the wood
agging is positioned adjacent to the piles outer flange (see Figure 6.1).
Install Waterstop-RX within all applicable concrete construction joints
when the wood lagging is positioned adjacent to the soldier piles inside
flange (see Figure 6.2).

Earth

Wood lagging

Soldier pile

CETCO
waterproofing

Waterstop-RX
min 3" (75
mm) coverage
Waterstop-RX

CETCO
waterproofing

Soldier pile

Tieback
rod

Figure 6.1 - Waterstop-RX installed when wood lagging is positioned outside the soldier piles or
adjecent to piles outer flange
Soldier pile

Pre-molded
TB cover filled
with foam
Waterstop-RX
min 3" (75
mm) coverage

Wood lagging

Wood
lagging

Cast-in-place
concrete wall

Waterstop-RX
Concrete wall

CETCO
waterproofing

Figure 6.2 - Waterstop-RX installed when wood lagging is positioned adjacent to soldier piles inside
flange
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847.851.1800 | 800.527.9948

-6-

Figure 6.3 - Typical tie-back section detail

prior to grouting

SECTION 7
IRREGULAR CONCRETE
& STONE SURFACES

Irregular concrete
Waterstop-RX

Following the General Installation Procedures in Section 3, install Waterstop-RX to existing irregular concrete or stone surfaces.
Press Waterstop-RX continuously against irregular surface, contouring
all rises and depressions (see Figure 7.1). Do not span cavities or cracks
leaving a gap between the surface and the Waterstop-RX. In special
conditions it may be necessary to install Waterstop-RX in an irregular
path to circumvent deep depressions or cracks.

SECTION 8
JOINING WATERSTOP-RX TO
PVC WATERSTOPS
Following the General Installation Procedures in Section 3, install
Waterstop-RX on the exterior side of the PVC dumbbell waterstop (see
Figure 8.1). Waterstop-RX should be in direct contact and overlap the
passive PVC dumbbell waterstop by a minimum of 3 (75mm).
Consult manufacturer for recommendations on conditions not represented herein.

Contour concrete

Figure 7.1 - Waterstop-RX installed on irregular concrete

3" (75 mm) min

PVC waterstop

Waterstop-RX

Earth

Figure 8.1 - Overlapping dumbbell waterstop

LIMITED WARRANTY
The information and data contained herein is believed to be accurate and
reliable. Specifications and other information contained herein supersede all
previously printed material and are subject to change without notice.
Manufacturers warranty of installed system is available. Contact seller for
terms and sample documents including all limitations.
All goods sold by seller are warranted to be free from defects in material and
workmanship.
The foregoing warranty is in lieu of and excludes all other warranties not
expressly set forth herein, whether expressed or implied by operation of law
or otherwise including but not limited to any implied warranties of merchantability or fitness.
Seller shall not be liable for incidental or consequential losses, damages or
expenses, directly or indirectly arising from the sale, handling or use of the
goods, or from any other cause relating thereto, and sellers liability hereunder in any case is expressly limited to the replacement (in the form originally

shipped) of goods not complying with this agreement or at sellers election, to

the repayment of, or crediting buyer with, an amount equal to the purchase
price of such goods, whether such claims are for breach of warranty or negligence.
Any claim by buyer with reference to the goods sold hereunder for any cause
shall be deemed waived by buyer unless submitted to seller in writing within
thirty (30) days from the date buyer discovered or should of discovered, any
claimed breach.
Materials should be inspected and tested by purchaser prior to their use if
product quality is subject to verification after shipment. Performance guarantees are normally supplied by the applicator.
Note: Waterstop-RX is not an expansion joint material. Expansion joints shall
be the responsibility of Others.

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AMCOL INTERNATIONAL HEADQUARTERS

Headquartered in Hoffman Estates, IL, AMCOL operates over

68 facilities in Africa, Asia, Australia, Europe, North America and
South America. The company employs approximately 1,750+
employees in 26 countries. The Company, established in 1927,
currently trades on the New York Stock Exchange under the
symbol ACO. AMCOL International produces and markets a
wide range of specialty mineral products used for industrial,
environmental and consumer-related applications. With more

amcol.com

than 68 world-wide locations, AMCOL manages a global supply

chain to deliver world-class quality. Our full range of products
and services allow us to bring value to our customers, but
ultimately, we believe our commitment to understanding
customers needs is what sets us apart in our industry.

AUGUST 2010

IMPORTANT: The information contained herein supersedes all previous printed

versions, and is believed to be accurate and reliable. For the most up-to-date
information, please visit www.CETCO.com. CETCO accepts no responsibility for
the results obtained through application of this product. CETCO reserves the
right to update information without notice.
2010 CETCO | Printed in the USA on recycled paper | Form: RXPM - 08/2010

2870 Forbs Avenue, Hoffman Estates, IL 60192

847.851.1700 | 800.527.9948 | cetco.com
CETCO, a wholly owned subsidiary of AMCOL International Corp.