Documente Academic
Documente Profesional
Documente Cultură
On
Steel Making Process
20th June, 2016 16th July, 2016
Submitted By
Subhash Patel
Registration No. 11309464
Undergraduate student at
Lovely Professional University
Department: Mechanical Engineering
Under The Guidance
Of
SAIL Guide:
Mr. Ranjeet Kumar,
Head of Department,
Summer Internship Report
Page | 1
DECLARATION
I hereby declare that I have completed my six weeks summer
training at _________________________ from _____________to
_____________ under the guidance of
_______________________________. I declare that I have worked
with full dedication during these four weeks of training and my
learning outcomes fulfil the requirements of training for the
award of degree of _________________________, Lovely
Professional University, Phagwara.
no:
Date: ___________________
Name of Student
Registration
CERTIFICATE
ACKNOWLEDGEMENT
Subhash Patel
CONTENTS
ACKNOWLEDGEMENT....................................................................................
...................................... 4
ABOUT THE
COMPANY ..........................................................................................................
.............. 6
VISIONS..................................................................................................
...................................... 7
CAPACITY AND
MILESTONES ......................................................................................................
Summer Internship Report
Page | 5
......... 7
PRODUCTS.........................................................................................................
................................... 8
VARIOUS DEPARTMENT
VISITED ......................................................................................................... 9
MODERNISATION
.. 23
FLOW CHART OF THE
WORK............................................................................................................... 25
APPENDIX
... 26
REFERENCES AND
BIBLIOGRAPHY .............................................................................................
......... 28
VISION
To be a respected world class corporation and the leader in
Indian steel business in
quality, productivity, profitability and customer satisfaction.
CAPACITY
Page | 8
MILESTONES
PRODUCTS
SAIL, Bokaro offers following products:
Hot Steel Machining(HSM) - HR Coils/
Sheets/ Plates
Hot Roll Coil Finishing(HRCF) - HR Sheets/
Plates/ Coils
Cold Rolling Mills(CRM) - CR Coils/ Sheets, GC Sheets
By-products - 1. Nitration-grade Benzene,
2. Nitration-grade Toluene,
3. Light Solvent Naphtha,
4. Still Bottom Oil,
5. Hot Pressed Naphthalene,
Summer Internship Report
Page | 9
6.
7.
8.
9.
Anthracene Oil,
Extra-hard Pitch,
Hard-medium Pitch (solid/ liquid),
Ammonium Sulphate
VARIOUS DEPARTMENT
VISITED
IN
SAIL
1. Raw Material Handling Plant ( RMHP )
2. Coke Oven
3. Sintering Plant
4. Blast Furnace
5. Basic Oxygen Furnace ( BOF )
6. Continuous Casting Shop ( CCS )
7. Hot Strip Mill ( HSM )
4
7
5
1
2
Telphers
Coke ovens
8 Batteries of 5 meter height, 69
Ovens each
The process of coke making
consists of destructive distillation
of coal in absence of air. The
phenomenon is called high
temperature (above 12000c
-13000c carbonization of coal
Volatile matters are driven out leaving behind the residue called
COKE
Sintering Plant
Summer Internship Report
P a g e | 14
Specifications
P a g e | 15
Blast Furnace
The iron oxide of ore and
sinter is reduced to iron with
the help of carbon monoxide
& Coke
The Blast Furnace is a
ceramic refractory lined tall
reactor, used for the
production of liquid iron
called Hot Metal. Iron oxide, present in the iron bearing raw
materials, is reduced inside the reactor by coke and carbon
monoxide.
Coke is used for combustion to attain the high temperatures
required for reduction. Coke on combustion generates carbon
monoxide, which acts as the reducing agent and converts the iron
oxides into molten iron.
Fluxes are used to make low melting slag and control the quality
of Hot Metal.
Hot Metal and Slag are collected in the hearth and tapped
periodically.
Summer Internship Report
P a g e | 16
Specifications
SMS-I: 5 Converters each of 100/130T capacity, 2 Mixers each of
1300 T capacity (Rated Capacity 2.5 MT/Yr.)
SMS-II: 2 Converters each of 300 T capacity, 2 Mixers each of
2500 T capacity (Rated Capacity 2.25 MT/Yr.)
Total capacity 4.5 MT of liquid steel.
Killed, Semi-killed and Rimming steels are made.
Hot metal from the blast furnace and steel scrap are the principal
materials used in Basic Oxygen Steel making (BOS).
sprayed and cooled down with water. Rolls on all sides must also
support it until it has completely solidified. This prevents the still
thin rim zone from disintegrating.
Once it has completely solidified, the strand can be divided by
mobile cutting torches or shears. Intensive cooling leads to a
homogeneous solidification microstructure with favourable
technological properties. speeds of about 0.6 to 3.5 m/min are
possible for slabs.
Specifications
Two Twin strand curvilinear casters with capacity to produce 2.16
MT of Slabs
Steel Refining Unit (SRU) with LF/LRS for treatment of steel before
casting
On-line slab cutting
Steel Killed with Al/Si to O2<5ppm + Argon purging sulphur
reduced <0.015%
Slab size : Thickness
200, 225 & 250 mm
Width
950-1850 mm
Length
9-10.5 m
MgO lined Tundish of 50 T capacity
Slide Gate System
Slab Produced
Mild Steel: DD, EDD, Boiler Plate etc.
Low Alloy Steel : LPG, WTCR, SAILCOR & API grades
Last Modernization
Beam Type
Result of Expansion
GANTT CHART
(Timeline)
Day
Day
Day
Day
Day
Day
Day
Day
Day
Day
1-2
3-5
5-8
9-10
11-13
14-15
16-17
18-20
21-25
26remaing
days
Visitin
Introdu
Visited
Visited
Visited
g of
ction to
Raw
Coke
Sinter
whole
steel
Materia
site (7
plant
units)
Oven
Visited
Visited
Visited
Visited
Blast
Basic
Contin
Hot
uous
Roll
Furnac
Oxyge
Casting
Milling
Furnac
Shop
report
Plant
Handli
APPENDIX
Sources of Raw Material
Made
presentati
ng
Plant
Made
on
REFERENCES
https://www.sail.co.in/learnings_centres/home.html
https://www.sail.co.in/modernisation-expansion
https://www.sail.co.in/bokaro-steel-plant/about-bokaro-steel-plant
http://www.tatasteelindia.com/products-andprocesses/processes/steel-making-process.asp
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