Skoda Workshop Manuals > Fabia Mk2 > Power unit > 1,4/63 kW MPI engine > Engine

cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

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Fabia Mk2
Power unit > 1,4/63 kW MPI engine > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

Removing and installing camshaft housing

Special tools and workshop equipment required

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Counterholder -T30004 (3415)- with replaceable bolts -T30004/1 -

Camshaft lock -T10016-

Extractor -T10094 A-

Sealant remover gasket stripper (bearing code GST, bearing article no. R 34402), manufacturer
Retech s.r.o.

Cleaning and degreasing agent, e.g. -D 009 401 04-

Sealant -D 188 003 A1-

Protective goggles and gloves

Removing
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1.6/77 kW MPI engine
1,4/63 kW MPI engine

Technical Data
Self diagnosis, V.A.G Inspection Service

Engine assy,cylinder block,crankcase

Enginecrankshaft group, pistons

Engine cylinder head, valve gear

Cylinder head
Cylinder head - summary of componen
>>Removing and installing camshaft hou
Removing and installing the cylinder he

Testing the compression

Testinf the combustion chamber for tig

Valve gear
Engine lubrication
Engine cooling

Fuel supply, gas operation

Mixture preparation system, electronic inj.,Ga

Exhaust system
Ignition system, glow plug system

1.2/55 kW TDI CR Engine

1.6/55; 66; 77 kW TDI CR Engine
1,2/63; 77 kW TSI engine

1.4/51; 59 kW TDI PD Engine

Note
The camshafts are located in the camshaft housing. This is why the camshaft housing must only
be removed once the two toothed belts have been removed.
Do not rework the sealing surface of the camshaft housing.
Removing and installing camshafts Chapter.
Remove the air filter housing Chapter.
Removing both timing belts Chapter.
Unscrew earth cable from camshaft housing -arrow-.
Removing ignition coils Chapter.
Remove guide with wiring loom from camshaft housing.
Remove the coolant ventilation line from the camshaft housing.
Disconnect the 3-pin plug from the hall sender.
Release the fixing screw for the rear toothed belt guard near the right lifting eye.
Slacken the screws for the cylinder head housing crosswise from outside to inside and unscrew.
Carefully remove the camshaft housing.
Remove the roller rocker arms together with the hydraulic balancing elements and lay aside on a

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Skoda Workshop Manuals > Fabia Mk2 > Power unit > 1,4/63 kW MPI engine > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

clean surface. Make sure that the roller rocker arms and the hydraulic balancing elements are not
interchanged.

1.2/44; 47; 51; 55 kW MPI engine

Install
l

The pistons must not be positioned at top dead centre.

The crankshaft - toothed belt sprocket is secured to the crankshaft with fixing screw and two
washers.

Lock the camshaft sprockets with camshaft lock -T10016- in the fit holes in the camshaft housing
and secure them against turning Fig..

Note

When turning the camshaft the valves may touch the piston in TDC.
WARNING
Wear protective gloves when working with sealant and grease remover!
Remove residual sealant on the cylinder head and on the camshaft housing using a chemical
sealant remover.
Ensure that no dirt and sealant residues get into the cylinder head.
Degrease the sealing surfaces.
Apply a thin coating of sealant -D 188 003 A1- uniformly on the clean sealing surface of the
camshaft housing (see grid surfaces in the illustration).

Note
The sealant must not be applied too thickly, as otherwise excess sealant may penetrate into the oil
bores and possibly cause engine damage.

Make sure all roller rocker arms are correctly positioned on the valve stem ends -1- and on the
relevant hydraulic balancing elements -2-.
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Skoda Workshop Manuals > Fabia Mk2 > Power unit > 1,4/63 kW MPI engine > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

When installing, screw 2 pin screws (M6 x 70) into the cylinder head in order to guide the
camshaft housing.

Carefully place the camshaft housing at right angles to the cylinder wall onto the pin screws arrows- and dowel pins of the cylinder head.

Tighten the new fixing screws of the camshaft housing diagonally and evenly from the inside to
the outside. Tightening torque 10 Nm + torque a further 1/ turn (90).

WARNING
The camshaft housing must not tilt!

Note
t

After installing the camshaft housing, allow the sealant to dry for about 30 minutes.

After installing new hydraulic balancing elements, the engine must not be started for about 30
minutes. The hydraulic balancing elements must settle (otherwise the valves would strike the
pistons).

The further assembly is carried out in reverse order to disassembly.

Power unit > 1,4/63 kW MPI engine > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

http://workshop-manuals.com/skoda/fabia-mk2/power_unit/14/63_kw_mpi_engine/engine_cylinder_head_valve_gear/cylinder_head/removing_and_installing_camshaft_housing/[23/02/2016 02:55:59 p. m.]

Skoda Workshop Manuals > Fabia Mk2 > Power unit > 1,4/63 kW MPI engine > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing

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