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PAYSANDU; Uruguay

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

No.
LIST OF CONTENTS

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

Page

GENERAL COMMENTS

PLANT SITE DATA

PRICE SUMMARY

811 - POWER DISTRIBUTION EQUIPMENT

821 - MOTORS & DRIVES

11

831 - INSTALLATION EQUIPMENT

14

841 - CONTROL EQUIPMENT

33

851 - INSTRUMENTATION

35

861 - ELECTRICAL AUXILIARY EQUIPMENT

43

891 - SINGLE MACHINE EQUIPMENT

44

Erection

Equipment

PAYSANDU; Uruguay

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

No.
GENERAL COMMENTS
Enclosed "Bill of Quantity" covers the amount of Electrical Equipment, which
has to be handled and erected during the construction of mentioned Cement Plant
project.
The "Bill of Quantity" is preliminary and the amounts are not limited to listed.
Preamble for the erection work is described for each group of equipment.
Equipment to be erected, fitted and aligned by Mechanical Contractor is
shown grey shaded and marked by MC in Info column. This equipment is
only listed for information.
It is the same for activities, which the Civil Contractor, CC, is in charge of.
See also the document "Borderline Activities" describing interfaces to other
Contractors.
The quantities listed under Dept. 891, "Single Machines" shall be erected
on the respective machines and the amount of equipment, cables and cable
termination's are additional quantities to listed quantities in i.e. 831 Installation
Equipment.
Unit erection prices for each item shall be filled-in at the green shaded cells (see right).
Please notice that total prices and summary will be calculated automatically based on
filled-in unit price and quantity.
Unit prices for equipment and materials to be supplied by the Electrical Contractor
shall be filled-in at the yellow shaded cells (see right).
Please notice that total prices and summary will be calculated automatically based on
filled-in unit price and quantity.

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

PAYSANDU; Uruguay

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Dept.
Equip.

Info

Electrical Equipment incl. Preamble

No.

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

PLANT SITE DATA


Plant Power Supply:
- High Voltage level :
- Medium Voltage level:

31.5 kV
6.3 kV

- Low Voltage Level :

400 V

- AC Control Power Supply :

230 V

- Control Voltage, PLC interface :


- Lighting:
- Frequency :

24 VDC
230 V
50 Hz

Site Conditions:
- Max. ambient temperature :

40 deg.C

- Average ambient temperature :

31 deg.C

- Min. ambient temperature :


- Max. ambient temperature, electrical rooms :
- Average Relative Humidity :
- Altitude above Sea Level :
Equipment Standards:

5 deg.C
40 deg.C
0 %
120 meters
IEC

Erection

Equipment

PAYSANDU; Uruguay

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Dept.
Equip.

Info

Electrical Equipment incl. Preamble

No.

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

PRICE SUMMARY
Erection
811

POWER DISTRIBUTION EQUIPMENT

Medium Voltage System

Low Voltage System

Stand-by Power Supply System

821

MOTORS & DRIVES

831

INSTALLATION EQUIPMENT

Cable System

27,930

Cable Rack and Conduit System

98,143

Earthing and Lightning Protection System

Lighting System

841

CONTROL EQUIPMENT

851

INSTRUMENTATION

861

Electrical Auxiliary Equipment

871

Ventilation and Air-condition Equipment

891

SINGLE MACHINES
Weigh Feeders
Hydraulic and Lubrication Units
Dedusting Filters
Burner Stations

Grand Total

4,430
19,557

Equipment

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
811

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

POWER DISTRIBUTION EQUIPMENT


MEDIUM VOLTAGE SYSTEM
Reference drawings:
- One Line Diagram, dwg. No. 10195879
- General Plant Layout, dwg. No. 10194399
- Substation Layout Sketches
unit

811.MV220

1 set

MV Switchgears

Cubicles

Cubicles

Incoming feeder cubicle

Bus coupler/riser cubicle

Outgoing feeder cubicles

metal-clad and partitioned, factory assembled, type tested


cubicles, designed for indoor installation.
The cubicles are equipped with air-insulated single copper
bus bar system, draw-out type vacuum or SF6 circuit breaker,
control and metering devices and cable compartment,
Service voltage: 6.3 kV
consisting of:
Preamble

MV Switchgears
The requested unit price for the erection (unit price = total price)
for below listed switchgears shall comprise:
- transport from storage to relevant substation
- erect and align each panel according to lay-out and instruction
- ensure proper tightened bus bar system to next panel(s)
- re-termination of dismantled internal cables
- test and commissioning assistance
Unit
MV Main Switchgear 801MV100

installed in Coal Mill Substation, composed of:

0 N/A

PAYSANDU; Uruguay

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Electrical Equipment incl. Preamble

Dim.

Weight

HxWxD

Net

Unit Price

kg

UYU / USD

Qty.

Unit

Cubicles

Incoming feeder cubicle

pcs

2.2x0.8x1.5

500

Transformer feeder cubicle

pcs

2.2x0.8x1.5

700

Motor feeder cubicle

pcs

2.2x0.8x1.5

700

units

1.2x1.2x0.6

No.
MV Substation Switchgear 490MV300

Erection

Equipment

Total Price

Unit Price

UYU / USD

UYU / USD

0 N/A

0 N/A

installed in Coal Mill Substation, composed of:

Auxiliary Power Supplies


Preamble

110 V DC Control Power Supplies


The requested unit price for the erection shall comprise:
- transport from storage to relevant substation
- erect and align each unit according to lay-out and instruction
- re-termination of dismantled internal cables, if any
- test and commissioning assistance
Unit

811.LV230

110 V DC Power Supply

400

Battery charger and batteries installed in cabinet.


Rated power: 80-150 Ah
Application: Main Transformer Station
Total

Medium Voltage System

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Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

LOW VOLTAGE SYSTEM


Reference drawings:
- One Line Diagram, No. 10195879
- Electrical Load List, No. 80017512
- Motor-Starter Wiring Diagrams 80017509
811.TA510

Distribution Transformers

units

Three-phase oil-immersed transformers mounted in corrugated


steel tank designed for ONAN cooling.
Voltage ratio: 6,3 kV / 400 V
Preamble

Distribution Transformers
The requested unit price for the erection shall comprise:
- transport from storage to relevant transformer cell
- ensure correct location and alignment in the cell
- fit and re-terminate dismantled items and cables, if any
- checking of transformer oil, if required
- test and commissioning assistance
Unit

811.LV530

1600 kVA Transformer

pcs

LV Switchgears/MCC

boards

metal-enclosed, free standing, factory-assembled type tested


cubicles, designed for indoor installation.
The cubicles are subdivided into three compartments:
- bus bar compartment
- equipment compartment with draw-out units
- cable compartment
Service/rated voltage: 400/690 V
Rated bus bar current: 800-3000 A

1.8x1.1x1.8

3.090

0 N/A

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Electrical Equipment incl. Preamble

Info

LV Switchgears

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

2.2x7.0x0.5

7.600

with horizontal main bus bar system L1, L2, L3, PE + N,


incoming section with circuit breaker, outgoing load feeders and
normally LV capacitor banks
Motor Control Centers, MCC's
with horizontal main bus bar system L1, L2, L3, PE,
incoming section with load break switch, outgoing load feeders
and motor starter units in draw-out design.
MDB and MCC will be an integrated board, if suitable.
Preamble

LV-switchgear/MCC
The requested unit price for the erection shall comprise:
- transport from storage to relevant substation
- assembling of transport sections
- erect and align each panel according to lay-out and instruction
- ensure proper tightened bus bar system
- re-termination of dismantled internal cables
- test and commissioning assistance
LV-switchgear consisting of:
Unit
LV-switchgear/MCC 401LV100
installed in coal mill substation 491

pcs

0 N/A

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Electrical Equipment incl. Preamble

Qty.

Unit

units

pcs

No.
LV Capacitor Banks

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

2.2x1.0x0.5

500

metal enclosed, factory-assembled units, designed for indoor


installation with reactive power controller and reactors for
harmonic damping.
Note
Preamble

LV Capacitors are usually integrated in LV-Switchgears.


LV Capacitor Banks
The requested unit price for the erection shall comprise:
- transport from storage to relevant electrical room
- erect and align each panel according to lay-out and instruction
- re-termination of dismantled internal cables
- test and commissioning assistance
250 kVAr Capacitor banks, Internal in LV-switchgear/MCC

Total

Low Voltage System

0 N/A
0

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

STAND-BY POWER SUPPLY SYSTEMS


811.UP620

UPS, Uninterruptible power supply


Preamble

sets

set

- Cabinet containing, Rectifier, Inverter and Electronic by-pass

pcs

1.8x1.0x0.6

700

- Cabinet containing, Lead-acid battery, battery fuses

pcs

1.8x1.2x0.6

1.500

- Distribution cabinet with miniature circuit breakers

pcs

1.0x1.0x0.2

50

UPS System
with rack mounted batteries installed in cabinet.
The requested unit price for the erection shall comprise:
- transport from storage to relevant electrical room
- erect and align each panel according to lay-out and instruction
- re-termination of dismantled internal cables
- test and commissioning assistance

811.UP620

UPS, Uninterruptible power supply

0 N/A

installed in Central Control Building, consisting of:

Rated output: 15 kVA, 3-phases


Total

Stand-by Power Supply Systems

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
821

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

MOTOR & DRIVES


Reference drawings:
- One Line Diagram, drw. No. 10224202
- Electrical Load List, No. 80017512
MV Squirrel Cage Motors

motors

with capacitor bank


Preamble

MV Squirrel Cage Motors


- as above

MC

MV Capacitor Bank

pcs

MV Squirrel Motor 430 kW

motor

MV Variable Speed Drives

drives

drive

1.0x0.5x0.5

620 kg

0 N/A

0 N/A

3470 kg

with step-down transformer


Preamble

Variable Speed Drives


Motors:

MC
-

- transport from storage to motor foundation


- erect and align motor and coupling to the related machine
The requested unit price for electrical erection shall comprise:
- electrical test and commissioning assistance
Frequency Converter
- transport from storage to relevant substation
- erect and align converter according to lay-out and instruction
- re-termination of dismantled internal cables, if any
- test and commissioning assistance
Step-down transformer
- transport from storage to relevant transformer cell
- ensure correct location and alignment in the cell
- fit and re-terminate dismantled items and cables, if any
- checking of transformer oil, if required
- test and commissioning assistance
Frequency Drive Unit: 455 kW

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Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

Qty.

Unit

LV Squirrel Cage Motor

pcs

LV Frequency Converter

pcs

1.6x0.6x0.5

1240 kg

Step-down Transformer, MV/LV

pcs

1.4x0.8x1.2

1810 kg

LV Variable Speed Drives

drives

Frequency Drive Unit:

drive

LV Squirrel Cage Motor

pcs

LV Frequency Converter

pcs

50

LV Frequency Converter

pcs

135

LV Frequency Converter

pcs

540

64

motors

No.

m
MC

Preamble

Erection

Equipment

3400 kg

Variable Speed Drives


- as above

MC

LV SC-Motors and Geared Motors


Preamble
MC
-

0 N/A

LV Motors
- transport from storage to motor foundation
- erect and align motor and coupling to the related machine
The requested unit price for electrical erection shall comprise:
- electrical test and commissioning assistance

MC

LV-SC Motors, 0.1 - 2.2 kW

11

pcs

0 N/A

MC

LV-SC Motors,

12

pcs

0 N/A

MC

LV-SC Motors, 11 - 30 kW

21

pcs

0 N/A

MC

LV-SC Motors, 37 - 90 kW

pcs

0 N/A

MC

LV-SC Motors, 110 - 160 kW

13

pcs

0 N/A

MC

LV-SC Motors, 200 - 315 kW

pcs

0 N/A

3 - 7.5 kW

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Electrical Equipment incl. Preamble

Qty.

Unit

10

actuator

Linear Actuators, Raco-motors, 0,1 - 2 kW

pcs

Control box

pcs

Servo-Motors, single/three phase, 0,1 - 1 kW

pcs

No.
Motor-Operated Actuators
Preamble
MC
-

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

0.6x0.4x0.2

30

Actuators
- transport from storage to motor foundation
- erect and align motor and coupling to the related machine
The requested unit price for electrical erection shall comprise:
- installation of control box
- test and commissioning assistance

MC

MC

0 N/A

0 N/A

with position transmitter


Total

Motors & Drives

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Qty.

No.
831

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

INSTALLATION EQUIPMENT
CABLE INSTALLATION
Preamble

Total

Cable Installation
The below listed amount of cables are foreseen to be used for
the following installation works:
- MV power distribution system, motors and drives
- LV power distribution system, motors and drives
- Field Control and Instrumentation
Cable Laying Distribution:
The average unit price (price/meter) for pulling and fixation of
cables shall be based on to the following distribution of installation
conditions:
Cable Racks
HT cables:
MV cables:

80 %

LV cables (>10 mm2):

90 %

LV cables (?10 mm2):

85 %

Control cables:
Signaling cables:

Imbedded Pipes

Conduit

100 %

80 %
80 %

20 %
5%
10 %
10 %
10 %

5%
5%
10 %
10 %

Cable Fixation
Cables laying on cable racks shall be proper arranged and fixed by
cable straps.
Cable Terminations:
Number of cable cuts are listed at "Info" and number of
terminations (two/cut) at "Qty" for each type of cable.
Unit price for cable termination shall be based on the
following termination method:
- MV-cables: - termination with MV termination kits and cable lugs
- LV-cables (? 6 mm2): - termination with cable lugs
- LV-cables (? 4 mm2): - termination in terminals
- Control and signal cables: - termination in terminals
Cable Numbering
Cable number labels shall be fitted at both cable-ends on all cables.

Erection

Equipment

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Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Price for fitting of labels shall be included in termination work.

831.CB020

Total

MV Power Cables (H)

705

5,931

Cross linked polyethylene (XLPE) insulation (2X)


Copper wire screen (S)
Screen of copper tape applied on each phase (SE)
PVC outer sheath (Y)
Rated voltage: 6/10 kV
Cross section: mm2
Cable
Cuts
Three phase cable, type 2XSEY
0

3 x 70 RM/16 cable

Cable terminations

3 x 95 RM/16 cable

210

Cable terminations

14

pcs

3 x 150 RM/25 cable


Cable terminations

495

12

pcs

1,425

4,506

0 N/A

0 N/A

0 N/A

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Total

LV Power Cables (W)

Qty.

Unit

14,781

No.
831.CB030

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

15,285

Cross linked polyethylene (XLPE) insulation (2X)


Concentric neutral conductor (C )
PVC outer sheath (Y)
PE conductor (G)
Without PE conductor (O)
Rated voltage: 0,6/1 kV
Cross section: mm2
Cuts

Three phase cable, type 2XY-G

42

4 x 2.5 RE cable
Cable terminations

40

4 x 4 RE cable
Cable terminations

4 x 6 RM cable
Cable terminations

5 x 2,5 RE cable
Cable terminations

5 x 4 RE cable
Cable terminations

5 x 10 RM cable
Cable terminations

5 x 25 RM cable
Cable terminations

5 x 35 RM cable
Cable terminations

5 x 95 RM cable
Cable terminations

3 x 2,5 RE cable
Cable terminations

3 x 35 SM/1G16 RM cable
Cable terminations

13,680
3,800

84

pcs

3,550

80

pcs

670

12

pcs

100

pcs

100

pcs

100

pcs

120

pcs

500

16

pcs

100

pcs

200

pcs

100

pcs

889

1,087

287

28

37

78

202

1,302

584

81

160

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

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Electrical Equipment incl. Preamble

Qty.

Unit

3 x 50 SM/1G25 RM cable

300

pcs

No.
4

Cable terminations
9

3 x 70 SM/1G35 RM cable
Cable terminations

3 x 95 SM/1G50 RM cable
Cable terminations

11

10

3 x 150 SM/1G70 RM cable

1,017

18

pcs

220

pcs

200

Cable terminations

pcs

4 x 10 RM/10 cable

845

Cable terminations

22

pcs

4 x 16 RM/16 cable

990

Cable terminations

18

pcs

4 x 25 RM/25 cable

768

Cable terminations

20

pcs

Three phase cable, type 2XCY


3

110

Cable terminations

pcs

3 x 70 SM/35 cable

187

Cable terminations

10

pcs

Cable terminations

204

12

pcs

Single phase cable, type 2XY-O


10

1 x 240 RM cable
Cable terminations

Weight
Net

kg

Erection
Unit Price
UYU / USD

563

2,652

783

1,074

521

901

921

Equipment

Total Price

Unit Price

UYU / USD

UYU / USD

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

501

3 x 35 RM/16 cable

3 x 120 SM/70 cable

Dim.
HxWxD

198

517

950

600
600

20

pcs

1,470

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

831.CB040

Total

Control Cables (M)

17,877

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

3,352

PVC insulation (Y)


PVC outer sheath (Y)
PE conductor (G)
Rated voltage: 600/1000 V
Cross section: mm2
Cuts

Control cable, type YY-G

220

3 x 1.5 RE cable
Cable terminations

33

4 x 1.5 RE cable

pcs

2,642

66

pcs

5 x 1.5 RE cable

70

pcs

7 x 1.5 RE cable
Cable terminations

440

Cable terminations

Cable terminations
4

14,935

14 x 1.5 RE cable
Cable terminations

100

pcs

200

10

pcs

2,615

602

17

29

89

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

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Total

Signaling Cables (C )

Qty.

Unit

No.
831.CB050

37,517

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

3,362

14,640

933

286

pcs

Erection

Equipment

Instrumentation cable (MSR)


Polyethylene insulation (2Y)
Overall screen of Al laminated foil in contact with a drain wire (St)
PVC outer sheath (Y)
Rated voltage: 300 V
Cross section: mm2
Cuts

Screened signal cables, type MSR-2Y(St)Y

143

1x2x1 + 1 RM cable
Cable terminations

220

1x4x1 + 1 RM cable
Cable terminations

100

10

4x2x1 + 1 RM cable

440

pcs

2,590

Cable terminations

200

pcs

8x2x1 + 1 RM cable

889

20

pcs

Cable terminations
5

19,198

32x2x0,5 + 0,5 RM cable


Cable terminations

1,632

427

254

116

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

200

10

pcs

lot

28 N/A

N/A

lot

35 N/A

N/A

lot

200 N/A

N/A

Accessories for Cable Installation


(price for fitting to be included Cable Termination)
831.CB100

Info

MV Termination Kits
for MV power cables, heat shrinking type

831.CB110

Info

Cable Lugs
for power cables ? 6 mm2, press tool erection

831.CB120

Info

Cable Numbering System


Tools for fabrication of cable number labels
Materials for cable number labels

Total

Cable System

27,930

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Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

CABLE RACK AND CONDUIT SYSTEM


831.CM210

Total

Cable Rack System

5,290

18,333

3,700

8,510

0 N/A

Cable Trays, width: 300 mm

212

868

0 N/A

Cable Trays, width: 500 mm

50

480

0 N/A

cable trays and cable ladders are fabricated of galvanized steel


plates and sections, supplied in standard lengths of approx. 4 m.
Standard accessories as bends, joints, wall rails, brackets, pendants,
bolts, nuts and washers are included in the supply.
Preamble

Erection of Cable Rack System and Conduit


The average unit price (price/meter) for erection of cable rack system
and conduit shall be based on max. 2 m between the supports
and the following distribution of erection conditions:
Steel Structure

Brick Wall

Tray, 100 mm:

Concrete
50 %

30 %

20 %

Tray, 300 mm:

60 %

30 %

10 %

Tray, 500 mm:

90 %

10 %

Ladder, 200 mm:

80 %

10 %

10 %

Ladder, 300 mm:

80 %

10 %

10 %

Ladder, 600 mm:

100 %

Ladder, 900 mm:

100 %

Conduit (25 mm):

50 %

30 %

Conduit (50 mm):

80 %

20 %

20 %

Erection
Vertical distance between parallel running rack system containing
cables for different voltage level shall be a least 300 mm.
The cables shall be separated according to the following voltage
levels:
- Communication cables (Y) - top level
- Signal cables (C )
- EX-zones cables (I)
- Control cables (M)
- LV power cable (W)
- MV power cable (H) - bottom level
Cable Tray, width: 100 mm

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Cable Ladders, width: 200 mm

574

2,412

0 N/A

Cable Ladders, width: 300 mm

238

1,033

0 N/A

Cable Ladder, width: 500 mm

307

1,441

0 N/A

Cable Ladder, width: 600 mm

209

1,074

0 N/A

Covers for Cable Trays, 100 mm

900

1,125

0 N/A

Covers for Cable Trays, 300 mm

26

100

0 N/A

Covers for Cable Trays, 500 mm

26

100

0 N/A

Covers for Cable Ladders, 200 mm

200

615

0 N/A

Covers for Cable Ladders, 300 mm

50

230

0 N/A

Covers for Cable Ladders, 500 mm

25

115

0 N/A

Covers for Cable Ladders, 600 mm

50

230

0 N/A

2,310

Cable racks installed outdoor or places with risk for cable damage
shall be protected by covers.

831.CM220

Total

Steel Conduits

492

Rigid galvanized steel pipes including clamps and end-bushings


supplied in standard lengths for cable laying and protection
Steel Conduit: 26 mm

102

173

0 N/A

Steel Conduit: 48 mm

390

2,137

0 N/A

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Total

Duct Bank Conduit

Qty.

Unit

No.
831.CM230

7,700

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

38,500

38,500

Erection

Equipment

PVC pipes for underground cable duct banks.


CC

831.CM250

The Civil Contractor shall be responsible for:

- excavation of trenches and back-filling

- placing of duct banks pipes with pull wire

PVC Conduit: 200 mm

Total

Accessories

Info

Cable Binders

7,700
39

tonnes

N/A

39000
N/A

Cable binders/straps, UV resistant for cable fixation


1 lot: 1000 binders
Info

Steel Plate and Sections

N/A

Electrical Erection Contractor shall be responsible for the supply,


design and manufacturing of supports, as follows:
Steel plates and sections for manufacturing of rails, supports and
brackets required for proper erection of the cable rack system.
All steel items shall be painted with primer and colour paint after
manufacturing.
Info

Fixation Items

N/A

Expansion bolts for erection of the cable rack system and


conduits on concrete and brick walls.
Bolts, nuts, screws and plugs required for proper erection of
cable rack system and conduit, where expansion bolts are not
suitable to use.
Total

Cable Rack and Conduit System

98,143

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

EARTHING AND LIGHTNING PROTECTION SYSTEM


Earthing and Lightning installation shall be carried out according
to FLS Instruction Manual - Earthing and Bonding 36681-02,
and local Standards and Regulations.
831.LN310

Total
Preamble

Earthing System
Primary earthing system
Primary earthing system carried out as a meshed network
of clamped concrete steel bar, earth electrodes, ring conductor
around buildings and interconnection conductors between buildings.
Earthing Outlets will be fitted to the MV Clamps embedded in
concrete walls or foundation as connection points to the
meshed network.

CC

This work will be executed by the Civil Contractor


Earth electrodes
As supplement to the meshed earthing network a number of
earth pits with electrodes shall be placed in the ground around
substations and other buildings. The earth electrodes shall be
interconnected by ring-conductor and connected to earthing rail.

CC

Excavating of trenches and back-filling will be executed by others.


Earthing Rail and Equipotential Earth Connector
Earthing Rails shall be erected on the walls in each substation
cable basement. Equipotential Earth Connector shall be erected
on walls in other buildings, cable tunnel or at foundations.
Earthing Outlets shall be connected to the nearest earthing rail
equipotential earth connector
Interconnecting Bonding
All earthing rails and equipotential earth connectors shall be interconnected by a ring-conductor bonding of 120 mm2 bare Cu cables

lot

4,337

Erection

Equipment

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Equalization Bonding
In general all metallic parts shall be at earth potential obtained by
bonding to earthing rails, test clamps or bonding bars, such as:
- steel structure
- doors and frames
- ducting and piping
- ladders and staircases
- transformer body and rails
- cable trays and ladders
- motor frames
- electric panels and boxes
- conveyors
- filters
831.LN310

Primary Earthing:
CC

MV clamps (to clamp the reinforcement steel bars)

CC

Earthing outlets (embedded and tightened to MV clamps)


Ring-conductor, 95 mm2, Bare Cu

280

pcs

129

70

pcs

23

2,270

53

2,171

0 N/A

pcs

159

0 N/A

330

361

0 N/A

13

pcs

0 N/A

for interconnection of earth electrodes to the earthing rails


Earth electrode, 1.5 m, Bare Cu with coupling for ring-conductor
connection, - placed in earth pits mainly around substations
Interconnection conductor, 120 mm2, Bare Cu
Conductor terminations
for interconnection of earthing rails, test clamps and bonding bars
Bonding wire, 16 mm2, Flexible Cu
Bonding terminations

90

284

pcs

15

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
831.LN320

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Secondary Earthing
Earthing Rails, 35 x 6 mm, Bare Cu

80

150

0 N/A

709

0 N/A

with distance holders for mounting on walls in substation basements


Bonding wire, 95 mm2, Bare Cu

770

Bonding terminations

132

pcs

60

pcs

126

0 N/A

2,690

418

0 N/A

555

pcs

1,280

pcs

26

lot

50

Equipotential earth bars with 10 connectors


with attachment for mounting on walls or foundations
Bonding wire, 16 mm2,yellow/green Cu conductor
Bonding terminations
Cable lugs, 16 - 120 mm2
Standard bolts, nuts, screw and washers for fixation

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Total

Lightning Protection System

Qty.

Unit

lot

No.
831.LN340

Preamble

Dim.

Weight

HxWxD

Net

kg

Erection

Equipment

Unit Price

Total Price

Unit Price

UYU / USD

UYU / USD

UYU / USD

93

Meshed Earthing Network


The lightning protection system will be carried out as an
integrated installation of the primary earthing system and it
will also be used to discharge lightning strikes to the ground.
Earthing and Lightning protection will be an integrated system.
Lightning Outlets will be embedded in the building roof and walls
as base for lightning conductors.
Embedding of MV Clamps and Lightning Outlets will be executed
by the Civil Contractor
Lightning rods
Lightning rods on roofs shall be mounted on Concrete Bases.
Lightning rods shall be interconnected by horizontal lightning
conductors by rod clamps.
Down-conductors
Down-conductors shall be erected on buildings with brick or plate
walls.
Test-Joints
Test-Joints shall be placed 1 m above ground level as termination
point for down-conductors and/or reinforcements to the underground
earthing ring-network.
Lightning System Materials

CC

MV clamps (to clamp the reinforcement steel bars)

10

pcs

CC

Lightning outlets (embedded and tightened to MV clamps)

25

pcs

296

Test-joints for down-conductors

Cross joints for lightning conductor interconnection


Standard bolts, nuts, screw and washers for fixation

Horizontal lightning conductors, 50 mm2 Bare Al

41

0 N/A

pcs

0 N/A

lot

lot

50

with conductor-holders for mounting on lightning outlets

Total

Earthing and Lightning Protection System

4,430

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

LIGHTING SYSTEM
831.LG410

Total

Lighting Equipment
for illumination in and around process buildings, substations,
Central Control Building and Plant Roads

Preamble

The lighting system will be a combination of fluorescent lamps


and high bay lamps, depending on application, conditions and
building layout.
Mounting
Depending on the application the lighting fixtures will be mounted
in one of the following ways:
- directly on the ceiling construction
- suspended, - usually several fixtures mounted on a common rail
- wall brackets, - usually outdoor fixtures
- in the suspended ceiling, i.e. central control building
Degree of protection
Degree of protection for lighting fixtures, switches and socket will be
IP54 to IP65 depending on application.
Back-up
A number of fluorescent lamps (approx. 10%) are equipped with
built-in battery for 1 hour illumination back-up.
Foundation blocks
Concrete foundation blocks for road lighting poles will be
constructed by civil contractor. Excavating of cable trenches for
road lighting cables and back-filling will also be executed by others.
Lighting Distribution Panels
Lighting Distribution Panels will normally be installed in the relevant
substation room.

lot

19,557

N/A

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Lighting Cable Installation


Feeding cables to a lighting group shall be pulled in the LV power
cable rack system. Distribution lighting cables in a lighting group
shall be pulled into conduit fitted to the construction. Connection
boxes shall be used to branch off to the group lighting fixtures.
831.LG410

Lighting Equipment, Process areas


Fluorescent lamps in fixture with cover, 36 W single or double

875

pcs

4,375

0 N/A

16

pcs

240

0 N/A

28

pcs

56

0 N/A

pcs

0 N/A

410

pcs

82

0 N/A

15

pcs

75

0 N/A

pcs

880

0 N/A

11

pcs

310

0 N/A

pcs

25

0 N/A

fixtures partly supplied with hooks for wire suspension.


High bay fixtures, mercury or sodium lamps, 150 W, 250 W, 400 W
with bracket for ceiling or wall mounting
Exit fixtures with 8 W fluorescent lamp and battery for back-up
Lighting switches and push buttons, 10 A with cable glands, IP55
Connection boxes with 3-6 cable glands
Plug Socket
Industrial design with cable glands, 1P+N+PE, 10A.
831.LG440

Light Distribution Panels


metal-enclosed, free-standing cubicles for indoor installation

831.LG450

Plug Socket Centre


Industrial design with cable glands, 3P+N+PE, 16A.

831.LG460

Plug Sockets, Welding

0,2x0,1x0,2

Industrial design with cable glands, 3P+N+PE, 125A.


831.LG470

Total

LV Power Cables (W)


Cross linked polyethylene (XLPE) insulation (2X)
Concentric neutral conductor (C )
PVC outer sheath (Y)
PE conductor (G)
Without PE conductor (O)
Rated voltage: 0,6/1 kV
Cross section: mm2

7,690

5,520

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Three phase cable, type 2XY-G


320

16

5 x 2.5 RE cable

2,300

Cable terminations

640

pcs

5 x 4 RE cable

300

32

pcs

Cable terminations
33

5 x 6 RM cable
Cable terminations

20

38

5 x 16 RM cable

66

pcs

390

Cable terminations

40

pcs

5 x 25 RM cable

Cable terminations

5 x 35 RM cable
Cable terminations

22

600

5 x 50 RM cable
Cable terminations

710

76

pcs

500

44

pcs

616

110

309

436

1,645

1,554

0 N/A

0 N/A

0 N/A

0 N/A

N/A

0 N/A

N/A

0
0

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

Rubber cable, type H05 VV-F


220

130

3 x 1 cable

750

Cable terminations

440

pcs

4 x 1 cable

160

Cable terminations

260

pcs

56

15

Single phase cable, type 2XY-G


55

22

3 x 2.5 RE cable

2,500

Cable terminations

110

pcs

3 x 4 RE cable

850

44

pcs

Cable terminations
6

3 x 6 RM cable
Cable terminations

250

12

pcs

478

213

88

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Total

Cable Conduit

Qty.

Unit

1,704

No.
831.LG480

Dim.

Weight

HxWxD

Net

Unit Price

kg

UYU / USD

2,473

Erection

Equipment

Total Price
0

Unit Price

UYU / USD

UYU / USD
0 N/A

PVC and/or steel conduit, 20-40 mm supplied in standard lengths


with clamps for screw/raw plug erection on walls and ceiling
Total

Lighting System

19,557

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
841

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

CONTROL EQUIPMENT
PROCESS CONTROL SYSTEM

841.CS010

Total

Process Control System

system

Operator System

system

- Server PC mounted in cabinet

- Client Operator Stations for CCR

pcs

- Industrial Operator Stations mounted in cabinet for LCR

- Engineering Station

- Printers

pcs

30

- Switch boxes, for network cables

pcs

20

PLC System

system

- PLC Cabinets with terminal rows (installed in electrical rooms)

pcs

2.0x1.2x0.5

- I/O Cabinets with terminal rows (installed in electrical rooms)

pcs

2.0x1.2x0.5

for central control and local control rooms


See Control System Configuration.
Preamble

Operator System
Total price for installation of listed hardware
PLC System
Unit price for installation of PLC and I/O cabinets at proper
locations.
Network Cables
Cables laying on cable rack or in conduit, proper arranged and fixed
according to instructions
Terminations:
Number of cable cuts are listed at "Info" and number of terminations
(two/cut) at "Qty" for each type of cable.
Unit price for cable termination shall be based on the proper fitting
of included terminations kits
Control Desk
Total price for handling, installation and alignment of desk units
according to instruction and arrangement layout.
Unit

0 N/A

200

200

0
30
0
0

N/A

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Electrical Equipment incl. Preamble

Qty.

Unit

- Remote I/O boxes (installed in the field)

Communication Network

system

No.

Dim.

Weight

HxWxD

Net

kg

Erection
Unit Price
UYU / USD
0

Equipment

Total Price
0

Unit Price

UYU / USD

UYU / USD
0
0 N/A

The network in CCR (Operator system to Switch boxes A&B)


is carried out with Ethernet RJ45 Twisted Pair cables
The network from Switch Boxes A&B in CCR to PLC cabinets in
electrical rooms is carried out by Fiber Optic cables.
Field bus cables will be used to connect Sub-control system to the
PLC System.
Cuts
1

CCR Network, Twisted Pair cables


Twisted Pair cable terminations

Fiber Optic cables, armored


Fiber Optic cable terminations

Field bus cables, Twisted Pair cables


Twisted Pair cable terminations

Total

Control System

50

pcs

1,076

16

pcs

400

18

pcs

204

40

0 N/A

0 N/A

0 N/A

0
0

PAYSANDU; Uruguay

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
851

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

INSTRUMENTATION
GAS ANALYZER SYSTEMS
Preamble
MC

The mechanical contractor will be responsible for:


- fitting of flanges for sampling probes

- fitting and erection of probe extraction devices

- installation of water supply system

- installation of compressed air supply system


Electrical Erection Work:
The unit price shall include the following erection works:
- install and align analyzer control cabinet
- install and align water control cabinet
- fitting and mounting of internal water and compressed air pipes
- fitting and mounting of internal sampling hoses
- re-termination of dismantled internal cables
- pulling and termination of special cables

851.AM840

Coal Filter/Bin Gas Analysis System

system

- Single dry filter probe

pcs

- Single dry silo probe

pcs

- Gas Monitoring Unit with PLC

pcs

- Sampling hoses

set

system

- Measuring head

pcs

- Mounting flange

pcs

- Control and display unit

pcs

- Light trap

pcs

- Purge air unit

pcs

- Weather protection cover

set

1,225

0 N/A

138

0 N/A

consisting of:

851.AM886

Dust Monitoring System

0.6x1.1x0.6

for mounting on Coal Mill stack, consisting of:

Total

Gas Analyzing Systems

0,6x0,3x0.2

PAYSANDU; Uruguay

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Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

FIELD CONTROL EQUIPMENT


Preamble

Erection
Unit price for installation of support or stands and fitting of the
relevant field control equipment.
The main part of field control equipment shall be mounted on a
fabricated support and erected on the construction or structure.
Field control equipment can also partly be installed direct
on the construction or structure.
Erection on fabricated stands can also be an needed option.
Unit

851.FC910

Local Control Switches with Pushbutton

set

29

- Start/Stop Push-button station

68

pcs

0 N/A

- Emergency Stop Switch, mushroom type

75

pcs

0 N/A

Sirens and/or Horns, 220 V

12

pcs

63

0 N/A

49

pcs

68

0 N/A

tonnes

LOT

one set/motor, consisting of:

851.FC950

for start-up warning


851.FC970

Terminal Boxes
with max. 40 terminals for transfer of digital and analog signals

Steel Plate and Sections

1000

Electrical Erection Contractor shall be responsible for the supply,


design and manufacturing of these supports, as follows:
Steel plates, sections and/or 2" pipes for manufacturing of supports
required for proper erection of above mentioned field control devices
Supports for local control switches shall be designed with protection cap.
All steel items shall be painted with primer and colour paint after
manufacturing.
Fixation Items

Bolts, nuts, washers screw and plugs required for fixation of field
instruments shall be supplied by Electrical Erection Contractor
Total

Field Control System

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Electrical Equipment incl. Preamble

Qty.

Unit

No.
851.IP990

PROCESS INSTRUMENTATION
MC

- fitting of resistance thermometer, Pt-100 for bearing temperature

- fitting of flange sockets for temperature sensors

- fitting of flange support on kiln hood for pyrometer

- fitting of pipe sockets for pressure measurement

- fitting of measuring flange for flow measurement

- fitting of flange support for level measurement

- prepare measure point for fitting of oscillation pick-up

- fitting of stand for Folaphone system

- erection and alignment of position transducers

- erection of solid flow meter including load cell

- erection of belt weighers including load cell

- erection of tank weighing system including load cells

- erection of bridge weighing system including load cells

- fitting of supports on conveyors for switches

- fitting of supports for pull rope wire


Electrical Erection Work
The unit price for each item shall include the following erection
works:
- installation of junction boxes for Pt-100 sensors
- fitting of temperature sensors on flange socket
- installation of temperature transducers
- pulling and connection of compensation cables for thermocouples
- installation of units and transmission cables for Indutherm system
- installation of pressure and flow transmitters
- fitting of measuring pipes for pressure measurement
- installation of level measuring equipment on supporting flange
- installation of transducers for vibration monitors
- installation of units for Folaphone system
- installation of weighing amplifiers for weighing systems
- fabrication of steel supports for transducers and transmitters
- fitting of switches for conveyors
- installation of junction boxes for proximity switches
General:
- fitting and alignment of field instruments, shall be executed in
co-operation with mechanical erection contractor and in

78

unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

PAYSANDU; Uruguay

Print Date:

Cement Plant

Work, Scope off,

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Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

accordance with FLS instruction and supervision


Temp.
Process Temperature Measurement

unit

- Thermocouple or PT-100 insert with and head mounted transmitter

pcs

- Fitting accessories with female muff for mounting on flange socket

set

Machine Temperature Measurement

unit

- Pt-100 sensors with 2 m flexible cable

pcs

- Junction boxes installed next to Pt-100 sensors

pcs

-Temperature transducer

pcs

10

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

each unit consisting of:

each unit consisting of:

- Pulling and termination of cables. Sensor-Junction box-Transducer

2
Bearing Temperature Measurement (2)

unit

- Pt-100 sensors with 2 m flexible cable

pcs

- Junction boxes installed next to Pt-100 sensors

pcs

- TEMAX temperature transducer for 2 pc Pt-100 sensors

pcs

- Pulling and termination of cables. Sensor-Junction box- TEMAX

10

Motor Winding Temperature Measurement (3)

unit

- Pt-100 sensors are pre-connected to junction box on motor frame

pcs

- TEMAX temperature transducer for 4 pc Pt-100 sensors

pcs

- Pulling and termination of cables. Sensor-Junction box- TEMAX

20

Pressure Measurement

unit

each unit consisting of:

each unit consisting of:

for measuring of process pressure, each consisting of.


- Pressure transmitter mounted on 2" steel pipe support

pcs

2-10

- Fittings for measuring pipe connection

set

Differential Pressure Measurement

unit

- Measuring pipe, " reinforced plastic, - proper supported

for measuring of differential pressure and flow, each consisting of.


- Pressure transmitter mounted on 2" steel pipe support
- Measuring pipe, " reinforced plastic, 2 lines, - proper supported
- Fittings for measuring pipe connection

pcs

4-16

set

PAYSANDU; Uruguay

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.
No.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

PAYSANDU; Uruguay

Print Date:

Cement Plant

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Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

Level
Silo level

unit

- Silo measurement, mounted on flange support on top of silo

pcs

60

- Control box mounted on support and installed close to Silo level.

pcs

Level Limit Switch

pcs

pcs

'- Capacitive or tuning fork detector mounted on flange support

pcs

- Control unit mounted next to detector

pcs

Vibrocontrol

pcs

- Oscillation pick-up with transmission cable

pcs

- Measuring transducer installed next to pick-up

pcs

Tank Weighing Equipment

pcs

- Load cells (mechanical erection)

pcs

- Junction box for connection of load cell cable

pcs

- Weighing amplifier installed next to tank weighing system

pcs

20

18

pcs

- Proximity switches with flexible cable

pcs

- Junction box installed next to proximity switch

pcs

16

pcs

pcs

30

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

0 N/A

electronic level measurement in silos, each consisting of:

capacitive or tuning fork level switch with head mounted electronic


for direct mounting on flange support on silo top
Level Limit Switch
capacitive or tuning fork, high temperature, each consisting of

Vibration
for vibration monitoring of vertical mills, main gears, main ventilators
and big motors, each consisting of:
1

for measuring of quantity in steel silos, each consisting of:


MC

Motion Detectors
normally installed at tale-end of conveyors, each consisting of:

Pull Rope Switches


installed along belt conveyors with a distance of 10-100 m depending
on length of conveyor, each consisting of:
- Pull rope switch
- Pull rope wire including fitting clamps, - average length

PAYSANDU; Uruguay

Paysandu_

Print Date:

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Dim.

Weight

HxWxD

Net

Unit Price

Erection

kg

UYU / USD

Equipment

Qty.

Unit

pcs

- Belt drift switch

pcs

Position Transducers

pcs

N/A

pcs

N/A

tonnes

lot

No.
Belt Drift Switches

Total Price
0

Unit Price

UYU / USD

UYU / USD
0 N/A

installed on long belt conveyors in drive and tale end and also in
between on very long belt conveyor, each consisting of:
1

Position
MC

installed on louver dampers by mechanical erection contractor


Limit Switches

MC

installed on valves, gates and dampers by mechanical erection


contractor

Total

Steel Plate and Sections

2000

Electrical Erection Contractor shall be responsible for the supply,


design and manufacturing of these supports, as follows:
Steel plates, sections and/or 2" pipes for manufacturing of supports
required for proper erection of above mentioned field control devices
Supports for temperature transducers and pressure transmitters
shall be designed with protection cap.
All steel items shall be painted with primer and colour paint after
manufacturing.
Fixation Items

Bolts, nuts, washers screw and plugs required for fixation of field
instruments shall be supplied by Electrical Erection Contractor
Total

Process Instumentation

PAYSANDU; Uruguay

Paysandu_

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.
861

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

ELECTRICAL AUXILIARY EQUIPMENT


FIRE DETECTION SYSTEM
Preamble

Electrical Erection Work


The erection price shall include total price for the following works:
- complete installation work

861.FI010

Fire Detection and Alarm

system

- Annunciate panel

pcs

- Terminal Racks

pcs

80

0 N/A

85

0 N/A

consisting of:

- Smoke Detectors

15

pcs

- Alarm Push-buttons

pcs

- Alarm Bells

pcs

1000

unit

- 1 x 2 x 0.8 mm Cables
861.FI020

Fire Fighting Equipment

1.2x0.6x0.3

6 kg portable CO2 fire extinguisher with wall bracket

Total

Fire Detection System

PAYSANDU; Uruguay

Print Date:

Cement Plant

Work, Scope off,

Paysandu_

Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.
891

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

SINGLE MACHINES
Preamble
MC

The mechanical contractor will be responsible for:


- erection of below mentioned items marked with grey shade

- erection of electrical cabin with pre-installed cabinets

- fixation of cable conduit

- fixation of supports for lighting fixtures


Electrical Erection Work
The unit price shall include the following erection works:
- installation of listed items (not shaded)
- pulling and termination of cable drum cables
- pulling and termination flexible power and control cables
WEIGH FEEDERS

Preamble
MC

The mechanical contractor will be responsible for:


- erection of below mentioned items marked with grey shade
Electrical Erection Work
The unit price shall include the following erection works:
- installation of listed items (not shaded)
- pulling and termination flexible power and control cables

241.WF150

DOSAX or DOSIMAT Weigh Feeders

241.WF250

for Coal Mill feed, each consisting of:


MC

pcs

- SC-Motor, 1,1 - 11 kW

pcs

- Load Cell

pcs

- Limit Switch

pcs

- Junction Boxes

pcs

Local Control Panel

unit

containing power supply, frequency converters and controller


for above 4 Weigh Feeders
- Cables for Load cells
- Cable terminations

200

28

pcs

420

0 N/A

PAYSANDU; Uruguay

Paysandu_

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

pcs

No.
461.RL620

Coal Feed System, DRW

461.RL570

Dim.

Weight

HxWxD

Net

Unit Price

Erection

kg

UYU / USD

Equipment

Total Price
0

Unit Price

UYU / USD

UYU / USD
0 N/A

for coal firing in calciner and/or kiln, consisting of:


MC

- Load cells for tank weighing

pcs

- Load cell for weighing system

pcs

- VFD-Drive-motor, 5,5 - 11 kW

pcs

- Speed and Synchronic sensor

pcs

- Shut-off valves with limit switches

pcs

- Solenoid valves

16

pcs

- Junction boxes for solenoid valves

pcs

- Emergency stop

pcs

- Junction Box for load cell cables

pcs

- Local Control Box on Feeder, prewired

pcs

- Local Control Panel

pcs

100

30

pcs

- Special control cables


- Cable terminations
Total

Weigh Feeders

2.0x1.8x0.7

250

PAYSANDU; Uruguay

Print Date:

Cement Plant

Work, Scope off,

Paysandu_

Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

HYDRAULIC AND LUBRICATION SYSTEMS


461.HY110

Hydraulic Grinding Pressure Unit, AM-HY

pc

0 N/A

0 N/A

for vertical mill, consisting of:


MC

- SC-Motors, 3 - 22 kW for pumps

pc

- Heating element

pc

- Terminal box on hydraulic unit, prewired to sensors

pc

- Switches for roller position

pc

- Layer thickness meter

pc

- Pressure switch

pc

- Emergency stop

pc

- Local Control Panel

pc

- Cable terminations

50

pc

Roller Lubrication Unit, AM-LU

pc

461.LQ120

1.2x1.0x0.3

250

for vertical mill, consisting of:


MC

- SC-Motors, 0,37 -3 kW for pumps

pc

- Heating element

pc

- Terminal box on lubrication unit, prewired to sensors

pc

- Emergency stop

pc

- Local Control Panel

pc

- Cable terminations

80

pc

1.2x1.0x0.3

250

PAYSANDU; Uruguay

Paysandu_

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

pc

No.
461.LQ145

Mill Gear Lubrication Unit, AM-GE

Dim.

Weight

HxWxD

Net

Unit Price

Erection

kg

UYU / USD

Equipment

Total Price

Unit Price

UYU / USD

UYU / USD

0 N/A

0 N/A

for vertical mill gear, consisting of:


MC

- SC-Motors, 7,5 - 30 kW for pumps

pc

- Terminal box on lubrication unit, prewired to sensors

pc

- Temperature transmitters

pc

- Thermostats

pc

- Flow sensors

pc

- Pressure switches

12

pc

- Emergency stop

pc

- Local Control Panel

pc

- Cable terminations

80

pc

Grease Lubrication Unit, GLU

pc

- DC-Motors for pump

pc

- Proximity switches

pc

- Local Terminal/Control Box

pc

- Cable terminations

pc

461.GS155

1.2x1.0x0.3

300

for RAR separator, consisting of:


MC
-

Total

Hydraulic and Lubrication units

0.7x0.7x0.3

20

PAYSANDU; Uruguay

Print Date:

Cement Plant

Work, Scope off,

Paysandu_

Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

MAIN DEDUSTING FILTERS


Preamble
MC

The mechanical contractor will be responsible for:


- erection of below mentioned items marked with grey shade
Electrical Erection Work
The unit price shall include the following erection works:
- installation of listed items (not shaded)
- pulling and termination of power and control cables as listed

231BF410

Jet Pulse Filter

231BF420

type IN, each equipped with:

231BF460

MC

10

units

- Diaphragm Valves

pcs

231BF530

- Jetcon Control Box

pcs

231BF540

- Cable 2 x 1.5 mm2

20

231BF610

- Cable terminations

12

pcs

Jet Pulse Filter

units

0.6x0.6x0.3

0 N/A

0 N/A

0 N/A

20

231BF620
211BF070

type CE1, each equipped with:


MC

461BF300

- Diaphragm Valves

4-12

pcs

- Terminal Box for diaphragm valves

pcs

- Jetcon Control Box

pcs

- 100 mm Cable Plate

- Cable 2 x 1.5 mm2

30

- Cables 12x1.5 mm2

- Cable terminations

24

pcs

Jet Pulse Filter

units

0.6x0.6x0.3

20

type CE2, each equipped with:


MC

- Diaphragm Valves

10-55

pcs

- Terminal Box for diaphragm valves

pcs

- Jetcon Control Box

pcs

- 100 mm Cable Plate

10

- Cable 2 x 1.5 mm2

100

- Cables 12x1.5 mm2

20

- Cable terminations

60

pcs

0.6x0.6x0.3

20

PAYSANDU; Uruguay

Paysandu_

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

No.
Total

Dedusting Filters

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD
0

PAYSANDU; Uruguay

Print Date:

Cement Plant

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Electrical Erection.
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Equip.

Info

Electrical Equipment incl. Preamble

No.
BURNER STATIONS
Preamble
MC

The mechanical contractor will be responsible for:


- erection of below mentioned items marked with grey shade
Electrical Erection Work
The unit price shall include the following erection works:
- installation of listed items (not shaded)
- pulling and termination of power and control cables as listed

Qty.

Unit

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

Equipment

kg

UYU / USD

UYU / USD

UYU / USD

PAYSANDU; Uruguay

Print Date:

Cement Plant

Work, Scope off,

Paysandu_

Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

units

pcs

pcs

pcs

- Local Control Panel

pcs

- Cable terminations

32

pcs

431.BU510

Oil Burner Station for Kiln

units

432.BU510

type B-OK, equipped with:


1

pcs

pcs

pcs

pcs

No.
461.HG700

Heat Generator for oil / gas

Dim.

Weight

HxWxD

Net

Unit Price

Erection

kg

UYU / USD

Total Price
UYU / USD

Equipment
Unit Price
UYU / USD

0 N/A

0 N/A

type B-HGO, equipped with:


MC

- Terminal box on flow control unit, prewired to:

. oil flow transmitter

. oil temperature switch

. oil pressure min.

. solenoid valves

. motorized oil valve

- Terminal box on burner unit, prewired to:

. oil pressure

. oil valves

. valve positions

. pressure stat

. ignition unit

. oil valves

. valve positions

. UV sensor

- Fan unit, consisting of:

. air fan, 22-45 kW

. inlet vane control

. air flow control

. emergency stop

MC

- Terminal box on flow control unit, prewired to:

. oil flow transmitter

. oil pressure min.

- Terminal box on shut-off unit, prewired to:

. oil temperature

. oil pressure

. oil valves

. valve positions

. pressure stat

- Terminal box on burner lance, prewired to:

. motorized oil spindle with up/down control


- Emergency stop

2.0x1.0x0.4

150

PAYSANDU; Uruguay

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Dim.

Weight

Qty.

Unit

HxWxD

Net

Unit Price

Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

- Local Control Panel

pcs

1.2x1.0x0.3

100

- Cable terminations

20

pcs

Electrical Equipment incl. Preamble

No.

Erection

Equipment

PAYSANDU; Uruguay

Print Date:

Cement Plant

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Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

No.
431.BU520

Start Oil Burner Station

432.BU520

type B-SO, equipped with:


MC

units

pcs

pcs

pcs

- Local Control Panel

pcs

- Cable terminations

26

pcs

- Terminal box on flow control unit, prewired to:

. oil flow transmitter

. oil temperature switch

. oil pressure min.

. solenoid valves

. motorized oil valve

. emergency stop

- Terminal box on shut-off unit, prewired to:

. oil pressure

. oil valves

. valve positions

. pressure stat

- Terminal box on burner inlet, prewired to:

. ignition unit

. oil valves

. valve positions

. UV sensor

- Fan unit, 7,5 - 15 kW

Dim.

Weight

HxWxD

Net

Unit Price

Erection
Total Price

Unit Price

kg

UYU / USD

UYU / USD

UYU / USD

2.0x1.0x0.4

Equipment

0 N/A

PAYSANDU; Uruguay

Paysandu_

Print Date:

Cement Plant

Work, Scope off,

Basic Date:

Electrical Erection.
Dept.
Equip.

Info

Electrical Equipment incl. Preamble

Qty.

Unit

units

pcs

pcs

pcs

- UV sensor

pcs

- Emergency stop

pcs

- Local Control Panel

pcs

- Cable terminations

32

pcs

No.
431.BU530

Gas Burner Station for Kiln

432.BU530

Dim.

Weight

HxWxD

Net

Unit Price

Erection

kg

UYU / USD

Equipment

Total Price
0

Unit Price

UYU / USD

UYU / USD
0 N/A

type B-GK, equipped with:


MC

- Terminal box on gas station unit, prewired to:

. gas flow transmitter

. gas temperature switch

. gas pressure min.

. solenoid valves

. valve position

- Terminal box on shut off unit, prewired to:

. gas control valves

. valve positions

. gas pressure

. air pressure

- Terminal box on igniter unit, prewired to:

. gas valve

. air valve

. igniter coil

Total

Burner Stations

2.0x1.2x0.4

150

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
Equipment

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

0
0
0
0
0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

0
0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0
0
0
0

0
0
0
0
0
0
0

0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

0
0
0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

0
0
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

August 2011
October 2010

FEA
Equipment
Total Price
UYU / USD
0

Paysandu_

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