Shield HDPE

SHIELD POLYETHYLENE
PIPING SYSTEM
INNOVATION IN POLYETHYLENE PIPING SYSTEM
FOR WATER, GAS & FIRE APPLICATIONS
FIRE
GAS
WATER
COMPANY PROFILE
Shield is a company created to cater to the
infrastructure, fire protection and building service
industries with a comprehensive range of products
designed to be competitive and of assured quality.
We stay ahead of todays ever evolving market
requirements by committing to a program of continual
research and development.
We are able to maintain our high standards by ensuring
that our worldwide manufacturing networks are the
most advanced in the industry. Our fully experienced
and professional staff is there to provide engineering
expertise and after sales service exactly when you
need it.
Combine this with highly responsive and customer
focused network of distribution centers around the
world, you will find that customer satisfaction is what
we excel at.
We are justifiably proud of our global client base. With
offices and facilities in the UK, Middle East and Africa,
we are able to comprehend the specific needs of your
particular region.
Today, Shield proudly serves clients across the
Gulf Countries & Middle East by manufacturing
FM approved HDPE pipes and fittings in U.A.E to the
highest quality standards.
Shield reser ves the right to change the contents without notice.
CONTENTS
INTRODUCTION 1
CHARACTERISTICS OF SHIELD HDPE 2
DESIGN STRESS & SAFETY FACTOR 3
PIPE SDR AND PRESSURE RELATIONSHIPS 4
MANUFACTURING 5
QUALITY CONTROL 6
PIPE SIZE CHART AS PER ISO4427 7
WATER LINE 8
GAS LINE 9
FIRE LINE 10
DRAINAGE LINE 11
FITTINGS 12
FUSION MACHINES 15
INTRODUCTION
Through a committed, quality focused
and comprehensive research program
and development, Shield has become
a leader in manufacturing and supply
of high quality HDPE piping systems.
Shield HDPE pipes and fittings are
manufactured as per ISO and AWWA
Standards from its manufacturing
facilities located in Dubai, U.A.E.
Products must pass strict quality
control procedures and are routinely
checked throughout the production
process, from the inspection of
incoming raw materials, to the storage
of the finished products to ensure they
are fully compliant with the relevant
standards. Continual improvements,
innovative production techniques
and review of existing facilities are

always carried out without affecting the
consistency of the production process at
the factory.
Shield High Density polyethylene pipes
and fittings are extremely tough, durable
and strong for long service, trouble free
installation, flexibility and offer many
other features. Therefore, Shield HDPE
piping system is an effective solution for
municipal, industrial, marine, agricultural
and fire fighting applications. Its efficiency
has been tested and proven for above
ground, surface, buried, slip lined, floating
and sub-surface marine applications.
Shield HDPE is capable of meeting all your
piping requirements.
CHARACTERISTICS OF HDPE
We recommend Shield HDPE as your piping solution due to the

following characteristics:
Impact
Resistant
Poor Heat
Conductivity
!
Elastic
Non-toxic
Thermal
Resistant
Insulating
Smooth
Internal Wall
Highly
Suitable for
Welding
Wear
Resistant
Homogeneous
Welded Joints
Weather-resistant
/ Uv Resistant
Prefabrication
Light weight
PHYSICAL PROPERTIES OF HDPE
CHARACTERISTICS
DENSITY
DESIGN STRESS
UNITS
PE80
PE100
TEST STD
gm/cm3
0.93
0.95
EN ISO1183-1
MPa
5 / 6.3
EN ISO1167
TENSILE STRENGTH AT YIELD
N/mm2
18 -23
23 - 25
EN ISO 527-1
FLEXURAL MODULES (BEND CREEP)
N/mm2
650 - 850
1000 - 1200
EN ISO 527-1
ELONGATION AT BREAK
> 600
> 600
EN ISO1167
CRYSTALLITE MELT RANGE
128 - 132
128 - 132
DIN 51007
SURFACE RESISTANCE
1013
> 1014
ASTM D 1639
DIN 53752
mm/m*k
0.2
0.13
HEAT CONDUCTIVITY AT 20 C
COEFFICIENT OF LINEAR EXPANSION
W/m*K
0.43
0.38
EN 12664
IMPACT STRENGTH AT 23 DEG C
Kj /m2
110
83
EN ISO 179-1
< -70
< -70
ASTM D746-79
BRITTLENESS TEMPERATURE
SHORE HARDNESS
MELT FLOW RATE (MELT FLOW INDEX MFI)
WATER ABSORPTION
65
62
DIN 53505
g/10min
0.2
0.15
BS 3412 ISO 1133
0.01 - 0.04
0.01 - 0.04
EN ISO 62
MRS-MINIMUM REQUIRED STRENGTH

The MRS value for PE100 compound is 10MPa. PE100
pipe has enhanced toughness, higher permissible
design strength and improved resistance to
rapid crack propagation in addition to benefits
in efficiency and economy. This allows the design
engineers to use PE100 pipes at substantially higher
operating pressures than PE80 pipes with equivalent
SDR rating i.e. allows PE100 pipes to be produced
with thinner walls than PE80 pipes of equivalent
SDR rating.
Polyethylene pipes and fittings materials are

evaluated on the basis of their Minimum Required
Strength.
When PE100 pipes are hydrostatically tested at
20 deg C, ISO 1167 specify a Minimum Required
Strength at 50 years of 10 Mpa (100bar) - MRS100.
When PE80 pipes are hydrostatically tested at 20
deg C, ISO1167 specify a Minimum Required Strength
at 50 years of 8 Mpa (80bar) - MRS80.
DESIGN STRESS & SAFETY FACTOR

Safety factors take into account handling conditions, service conditions and other circumstances not directly
considered in the design. In terms of ISO 4427 the minimum safety factor is 1.25. This factor, when applied to
the Minimum Required Strength (MRS), for the particular material classification (e.g. PE80, PE100), gives the
maximum allowable hydrostatic design stress for the designated material.
Designation of material
MRS at 50 years and

20 deg C (Mpa)
Hydrostatic design
Stress (Mpa)
PE100
10
PE80
6.4
MRS ,c=1.25
c
PIPE SDR AND PRESSURE RELATIONSHIPS

SDR is the standard dimensional ratio, it is the ratio between the OD (outside diameter) of the pipe & the wall
thickness. Eg:
As per ISO 4427, the SDR of 110mm 16 bar rated PE100 pipe is 110/10 = 11 ie. SDR11
As per ISO 4427, the SDR of 110mm 10 bar rated PE100 pipe is 110/6.6 = 16.66 ie. SDR17
As per ISO 4427, the SDR of 110mm 20 bar rated PE100 pipe is 110/12.3 = 8.94 ie. SDR9
Material
Design
Stress
(Mpa)
Nominal Pressure (PN)

4
10
12.5
16
20
25
PE 100
SDR 41
SDR33
SDR26
SDR21
SDR17
SDR13.6
SDR11
SDR9
SDR7.4
PE 80
6.4
SDR33
SDR26
SDR21
SDR17
SDR13.6
SDR11
SDR9
SDR7.4
SDR6
PRESSURE REDUCTION CO-EFFICIENT FOR

PE100 & PE80 as per ISO4427: 2007
When a PE piping system is operated at a continious
constant temperature higher than 20 deg C, a
pressure reduction co-efficient as given in the
below tables are applicable.
From the above table Pressure rating of different

SDRs
at various level of temperature can be
determined, therefore pipe selection can be made
at the design stage.
PE100
Temp (Deg C)
20
25
30
35
40
Pressure
Reduction
Co-efficient
0.93
0.87
0.8
0.74
25
23.3
SDR
7.4
Pressure in bar
21.8
20
18.5
20
18.6
17.4
16
14.8
11
16
14.9
13.9
12.8
11.8
13.6
12.5
11.6
10.9
10
9.3
17
10
9.3
8.7
7.4
21
7.4
6.4
5.9
26
5.6
5.2
4.8
4.4
33
4.7
4.4
3.7
41
3.7
3.5
3.2
20
25
30
35
40
8.7
7.4
30
35
40
PE80
Temp (Deg C)
20
25
30
35
40
Pressure
Reduction
Co-efficient
0.93
0.87
0.8
0.74
25
23.3
21.8
20
18.5
7.4
20
18.6
17.4
16
14.8
SDR
Pressure in bar
16
14.9
13.9
12.8
11.8
11
12.5
11.6
10.9
10
9.3
13.6
10
9.3
8.7
7.4
17
7.4
6.4
5.9
21
5.6
5.2
4.8
4.4
26
4.7
4.4
3.7
33
3.7
3.5
3.2
41
3.2
2.8
2.6
2.4
10
20
9.3
25
MANUFACTURING
SHIELD manufactures Polyethylene Pipes
and Fittings with a combination of advanced
technology, tested and proven materials
and efficient factory production techniques.
Facilities are equipped with state of the art
technology, operated by a team of highly
skilled personnel to handle all related
processes.
Shields fully equipped laboratory consists of

modern calibrated machines to meet stringent
quality standards to achieve our goal. Continuous
improvements, innovative production techniques
and review of existing facilities are always carried
out without affecting the consistency of production
process.
The manufacturing facilities have been

inspected on an ongoing basis, regularly
passing both scheduled and unscheduled
inspections. Strict Quality Control procedures
are conducted on a routine basis through the
entire production cycle from the inspection
of the incoming raw materials to the storage
of the finished goods to ensure that products
are fully compliant with the relevant
standards.
QUALITY CONTROL
Shield facilities are equipped with most
up-to date state of art technologies which
can handle all the related process by a team
of highly skilled personnel. Strict quality
control procedures are routinely conducted
throughout the production process from
the inspection of raw materials to the
finished goods.
To achieve the quality control process
more effective, continuous improvements,
innovative production techniques and
review of existing facilities are always carried
out without affecting the consistency of
production process.
Apart from the manufacturing process,
Shield also provides on-site engineering,
technical and installation assistance to
customers.
TEST AND ACCEPTANCE
Raw materials
IN-PROCESS INSPECTION
PROCESS MONITORING
Production
FINAL INSPECTION
- dimensional control
- surface finish
- melt flow index
- heat reversion test
- hygienical and
toxicological test
-mechanical testing
-pressure testing
In-process stock
Storage
Packing & Despatch
Sh i e l d re s e r ve s t h e r i g ht to c h a n g e t h e co nte nt s w i t ho ut no t i ce.
9.7
10.8
2.9
15.4
630
9.7
17.1
15.2
13.7
12.2
10.9
10.9
19.3
17.2
15.3
13.8
12.3
12.1
21.4
19.1
17
15.3
13.7
13.6
24.1
21.4
19.1
17.2
15.3
26.7
23.7
21.2
19.1
17
15.1
13.5
11.9
10.7
9.6
8.6
7.7
6.1
30
26.7
23.9
21.5
19.1
16.9
15
13.4
11.9
10.8
9.6
8.6
7.7
6.7
33.1
29.5
26.4
23.8
21.2
18.7
16.6
14.9
13.2
12
10.7
9.6
8.6
7.5
6.7
4.1
3.4
37.4
33.2
29.7
26.7
23.7
21.1
18.7
16.6
14.8
13.4
11.9
10.7
9.5
8.3
7.4
6.6
5.4
4.5
3.8
2.8
41.3
36.7
32.8
29.5
26.2
23.4
20.7
18.4
16.4
14.9
13.2
11.9
10.6
9.3
8.3
7.4
6.1
5.1
4.3
3.4
46.3
41.2
36.8
33.1
29.4
26.1
23.2
20.6
18.4
16.6
14.7
13.3
11.8
10.3
9.2
8.1
6.7
5.6
4.7
3.7
51.1
45.5
40.6
36.6
32.5
28.9
25.7
22.8
20.4
18.4
16.3
14.8
13.1
11.5
10.3
9.1
7.5
6.3
5.3
4.2
3.5
2.8
2.3
e-max
a)PN values are based on C=1.25

b)Tolerances in accordance with grade V of ISO 11922-1:1997
c)The calculated value of emin (ISO 4085:1998) is rounded up to the nearest value of either 2.0, 2.3 or 3.0. This is to satisfy certain national requirements.
For practical reasons a wall thickness of 3.00 mm is recommended for electrofusion jointing and lining applications.
12.3
13.7
500
11
450
560
8.7
9.8
355
400
10.7
12.1
7.7
280
315
8.6
9.6
225
7.7
200
250
6.2
6.9
160
180
5.4
140
5.4
5.3
4.2
4.8
110
125
4.8
3.6
3.5
90
3.3
75
2.9
2.5
63
2.8
2.4
2
2.4
40
50
2
2.4
8.6
e-min
2.3
e-max
25
2.3
e-min
32
2.3
e-max
PN 12.5
SDR11
e-min
PN 16
57.2
50.8
45.4
40.9
36.3
32.2
28.6
25.4
22.7
20.5
18.2
16.4
14.6
12.7
11.4
10
8.2
6.8
5.8
4.6
3.7
63.1
56
50.1
45.1
40.1
35.6
31.6
28.1
25.1
22.7
20.2
18.2
16.2
14.1
12.7
11.1
9.2
7.6
6.5
5.2
4.2
3.4
2.7
2.3
e-max
PN 12.5
e-min
55.8
50.3
44.7
39.7
35.2
31.3
27.9
25.2
22.4
20.1
17.9
15.7
14
12.3
10.1
8.4
7.1
5.6
4.5
3.6
2.3
e-min
wall thickness
PN 10
SDR 13.6
2.3
e-max
PN 10
PN 8
SDR17
e-min
PN 8
PN 6
SDR21
20
e-max
PN 6
PN 5
SDR26
e-min
PN 5
PN 4
SDR33
16
e-max
PN4
PE 100
e-min
PN 3.2
Nominal
Size
SDR41
SDR
PE 80
PN 20
PN 16
SDR 9
61.5
55.5
49.3
43.8
38.9
34.6
30.8
27.9
24.8
22.3
19.8
17.4
15.6
13.7
11.3
9.4
6.3
5.1
4.1
3.4
2.7
2.3
e-max
61.5
54.7
48.5
43.1
38.3
34.2
30.8
27.4
24.6
21.9
19.2
17.1
15.1
12.3
10.3
8.6
6.9
5.5
4.4
2.5
2.3
e-min
PN 25
PN 20
67.8
60.3
53.5
47.6
42.3
37.8
34
30.3
27.2
24.2
21.3
19
16.8
13.7
11.5
9.6
7.7
6.2
3.4
2.7
e-max
SDR7.4
65
57.7
51.3
45.8
41.3
36.7
33
29.4
25.6
23
20.3
16.7
13.9
11.7
9.3
7.5
6.1
4.8
3.9
3.4
e-max
Dimension in millimeters
59
52.3
46.5
41.5
37.4
33.2
29.9
26.6
23.3
20.8
18.3
15
12.5
10.5
8.3
6.7
5.4
4.2
3.4
e-min
PN 25
SDR 6
PIPE SIZES & CORRESPONDING WALL THICKNESS AT DIFFERENT SDRS AS PER ISO 4427
WATER LINE
WATER LINE
SHIELD HDPE PIPING SYSTEM FOR
WATER LINE
PIPE SELECTION
Design Engineers choose Shield PE100 piping system, as the system
provides larger bore size because of its lower wall thickness. Moreover,
at the same working pressure, designers can opt for lower SDR level pipe
than in PE80 piping system.
C OM PAR IS O N OF BO RE SIZ E OF P E100 & PE 8 0 A S PE R I S O 4 4 2 7 :

Nominal
Size in MM
PE100
SDR17 PN10
SDR11 PN16
PE80
SDR9 PN20
SDR13.6
PN10
SDR9 PN16
SDR7.4
PN20
50
44
40.8
38.8
42.6
38.8
36.2
63
55.4
51.4
48.8
53.6
48.8
45.8
75
66
61.4
58.2
63.8
58.2
54.4
90
79.2
73.6
69.8
76.6
69.8
65.4
110
96.8
90
85.4
93.8
85.4
79.8
125
110.2
102.2
97
106.6
97
90.8
140
123.4
114.6
108.6
119.4
108.6
101.6
160
141
130.8
124.2
136.4
124.2
116.2
180
158.6
147.2
139.8
153.4
139.8
130.8
200
176.2
163.6
155.2
170.6
155.2
145.2
225
198.2
184
174.6
191.8
174.6
163.4
250
220.4
204.6
194.2
213.2
194.2
181.6
280
246.8
229.2
217.4
238.8
217.4
203.4
315
277.6
257.8
244.6
268.6
244.6
228.8
Note: For installation instructions please refer to our technical guidelines.
Pipes must
never be thrown
from delivery
vehicles or
slid from the
tailboard of a
moving flat-bed
wagon.
GAS LINE
GAS LINE
Shield Polyethylene is the right choice for your Gas

application due to its characteristics such as strength,
flexibility, inertness, light weight and ease of
maintenance and installation. Shield HDPE pipes are
maintenance free with a design life of over 50 years
under normal operating conditions.
Shield manufactures HDPE pipes for GAS service
as per ISO4437 standards which undergo rigorous
quality checks throughout the entire production
process to ensure their reliability and effectiveness
for gas transportation.
Shield manufactures gas pipes in a size range of
50mm to 250mm sizes from PE100 material grade.
The preferred series of pipes are SDR11 and SDR17 for
gas applications.
Pipes are available in coils in order to reduce the
number of joints to make a cost effective choice for
contractors and clients. Pipes are also available in
straight lengths of 6 or 12 meters. The jointing can
be done by Butt-welding or Electro-fusion jointing
methods, providing a completely homogeneous leak
free system.
Nominal
outside
diameter
PE 100 GAS PIPE PRODUCT

DATA SHEET - ISO4437
10 Bar
6.2 Bar
6 Bar
SDR11
SDR17
SDR17.6
Minimum wall thickness

16
3.0
2.3
2.3
20
3.0
2.3
2.3
25
3.0
2.3
2.3
32
3.0
2.3
2.3
40
3.7
2.4
2.3
50
4.6
3.0
2.9
63
5.8
3.8
3.6
75
6.8
4.5
4.3
90
8.2
5.4
5.2
110
10.0
6.6
6.3
125
11.4
7.4
7.1
140
12.7
8.3
8.0
160
14.6
9.5
9.1
180
16.4
10.7
10.3
200
18.2
11.9
11.4
225
20.5
13.4
12.8
250
22.7
14.8
14.2
280
25.4
16.6
15.9
315
28.6
18.7
17.9
355
32.3
21.1
20.2
400
36.4
23.7
22.8
450
40.9
26.7
25.6
NOTE:
SDR11 & SDR17 are the series
commonly used
Wall thicknesses are according to
ISO 11922 - 1
Pipes available in coils up to 110mm
PE100 Minimum Required Strength
(MRS) is 10 Mpa
FIRE LINE
FIRE LINE
Shield HDPE pipes are manufactured to ISO4427 (metric) and

ANSI/AWWA C906 (inch) standards. Shield supply molded fittings
and also produce segmented fittings as per ISO and AWWA
standards under stringent quality control. Our pipes and fittings
are tested at each stage of production to comply with quality and
standards.
PIPES DIMENSIONS IN ISO 4427:
Nominal
outside
diameter
SDR11
SDR9
PN 16
SDR7.4
PN 20
PN 25
e-min
e-max
e-min
e-max
e-min
e-max
50
4.6
5.2
5.6
6.3
6.9
7.7
63
5.8
6.5
7.1
8.6
9.6
75
6.8
7.6
8.4
9.4
10.3
11.5
90
8.2
9.2
10.1
11.3
12.3
13.7
110
10
11.1
12.3
13.7
15.1
16.8
125
11.4
12.7
14
15.6
17.1
19
140
12.7
14.1
15.7
17.4
19.2
21.3
160
14.6
16.2
17.9
19.8
21.9
24.2
180
16.4
18.2
20.1
22.3
24.6
27.2
200
18.2
20.2
22.4
24.8
27.4
30.3
225
20.5
22.7
25.2
27.9
30.8
34
250
22.7
25.1
27.9
30.8
34.2
37.8
280
25.4
28.1
31.3
34.6
38.3
42.3
315
28.6
31.6
35.2
38.9
43.1
47.6
355
32.2
35.6
39.7
43.8
48.5
53.5
400
36.3
40.1
44.7
49.3
54.7
60.3
450
40.9
45.1
50.3
55.5
61.5
67.8
500
45.4
50.1
55.8
61.5
560
50.8
56
630
57.2
63.1
UNDERGROUND HDPE FIRE LINE

CONNECTED TO
ABOVE GROUND STEEL PIPE
PIPE DIMENSIONS IN ANSI/AWWA C906:
HYDRANT INSTALLATION
Pressure Class
Nominal
IPS,
Size In
Inches
O D in
inches
4
6
8
Class 150
Min Wall
thickness
(inch)
4.500
6.625
8.625
Class 200
Avrage ID
(inches)
Min Wall
thickness
(inch)
Avrage ID
(inches)
0.409
3.633
0.500
3.440
0.602
5.349
0.736
5.065
0.784
6.963
0.958
6.594
10
10.750
0.977
8.679
1.194
8.219
12
12.750
1.159
10.293
1.417
9.746
14
14.000
1.273
11.301
1.556
10.701
16
16.000
1.455
12.915
1.778
12.231
18
18.000
1.636
14.532
2.000
13.760
20
20.000
1.818
16.146
2.222
15.289
22
22.000
2.000
17.760
2.444
16.819
24
24.000
2.182
19.374
2.667
18.346
Where local soil does not provide

the needed support for the HDPE
pipe, heavy thrust blocks or dense
concrete mixes can sink. When a
large thrust block sinks, it creates
excessive bending moment and
failure that we are trying to avoid.
Where good local soil conditions
exist, no thrust block or special
bedding is required. Where local
soil conditions do not provide
needed soil conditions, the use of
geotextile fabrics or stabilized soils
offer another way to provide good
proper support to pipe and fittings
to prevent excessive bending.
Dimension in inches
Note: For installation instructions please refer to our technical guidelines.

Refer to FM certificate for details.
10
DRAINAGE LINE
DRAINAGE
Shield also provides an effective and economic

alternative to cast iron and other traditional
systems. Shield HDPE drainage system is a total
solution for all types of drainage requirements,
soil and waste include above and below
ground, and chemical waste applications. The
exceptional performance is the result of versatile
characteristics of Shield HDPE includes light
weight, impact resistant and abrasion resistant
make the system fit for long term alternative
solutions to cast iron and other traditional
systems. Its Corrosion resistance and ability to
withstand in temperatures make it suitable for
chemical and greasy kitchen waste applications.
With two homogeneous jointing methods,
electro and butt weld, giving excellent joint
integrity Shield HDPE is the right solution for any
of your installations required
What makes Shield an alternative solution?
Corrosion & Abrasion resistance

Chemical resistance
Impact resistance
Heat Resistance
Low weight, flexible and Easy to install
Ideal for prefabrication and recyclable
Areas of application
Shield Drainage HDPE is suitable for Laboratories, Factories,
Hotels, Domestic, Commercial and industrial buildings
Standards
Shield HDPE system is manufactured according to
European standard EN 1519-1 which supersedes the
German standards DIN 19535-1 and DIN 19535-2
Dimensions of HDPE drainage pipes according

to EN 1519-1
Mean Outside
Diameter (mm)
Wall Thickness (mm)

S 16
Wall Thickness (mm)

S 12.5
Max
Min
Max
Min
Max
32.0
32.3
3.0
3.5
3.0
3.5
40.0
40.4
3.0
3.5
3.0
3.5
50
50.0
50.5
3.0
3.5
3.0
3.5
56
56.0
56.5
3.0
3.5
3.0
3.5
63
63.0
63.6
3.0
3.5
3.0
3.5
75
75.0
75.7
3.0
3.5
3.0
3.5
80
80.0
80.9
3.0
3.5
3.1
3.6
90
90.0
90.9
3.0
3.5
3.5
4.1
100
100.0
10O.9
3.2
3.8
3.9
4.4
110
110.0
111.0
3.4
4.0
4.2
4.9
125
125.0
126.2
3.9
4.5
4.9
5.5
160
160.0
161.5
4.9
5.6
6.2
7.1
200
200.0
201.8
6.2
7.1
7.7
9.7
250
250.0
252.3
7.7
9.7
9.6
10.8
315
315.0
317.9
9.7
10.9
12.1
13.6
Nominal Outside
Diameter (mm)
Min
32
40
Notes:
Series 16 (S 16) is suitable for application area
inside buildings and outside buildings fixed on
the wall.
Series 12.5 (S 12.5) is suitable for application area
under and within 1 metre from the building where
the pipes and fittings are buried undengnound
and connected to the soil and waste discharge
system of the building.

11
PIPE FITTINGS
Shield HDPE system offers electrofusion
fittings which are easy to use and offer
high performance along with a rapid,
convenient method of joining with
Shield polyethylene pipes. Their design
ensures optimum melt pressure as
the energizing coil of wire is precisely
positioned to ensure uniform melting.
Shield also offers custom made segmented

fittings to complete its fittings range.
Its fittings are fully pressure rated full
bore depending up on the configuration
required. Each fittings design is thoroughly
analyzed prior to construction to suit to
the pressure rating of the system in to any
areas in to which it is designed to be.
Each fitting displays a bar code label

that enables the automatic Electro
fusion control units (ECUs) to scan
the barcode and determine the fusion
parameters. Fittings are offered in
PE100 Black & PE80 Yellow, size up to
400mm, (with larger couplers upto
710mm progressively available from
the production line.)
The Long Spigot range and segmented
range offers a comprehensive choice
of fittings suitable for Buttfusion.
Products are offered in PE100 Black &
PE80 Yellow.
Note: Refer to FM certificate for details.
12
PIPE FITTING
HDPE FITTINGS RANGE

SL
NO.
DESCRIPTION
RANGE SDR11
RANGE
SDR17
AVAILABLE
355mm400mm
PE100 Black / Blue PE80

Yellow
ELECTROFUSION FITTINGS
39.5V Couplers
20mm - 315mm
39.5V Reducers
20mm - 180mm

Yellow
39.5V 32mm Top loading Tapping Tee
63mm - 315mm

Yellow
39.5V PE80 63mm Top Loading

Tapping Tees
90mm - 315mm

Yellow
39.5V 25mm Low Volume Under

Clamping Tapping Tees
40mm - 160mm
PE100 Black PE80 Black
39.5V 32mm Low Volume Under

40mm - 160mm
39.5V 32mm Medium Volume Under

63mm - 225mm
PE100 Black only
39.5V 40mm Medium Volume Under

63mm - 180mm
PE100 Black only
39.5V PE80 63mm Top Loading

Branching Saddle
63mm - 110mm
PE80 Black only
10
39.5V 20/32/40/50/63mm Top

Loading Branching Saddle
40mm - 200mm
11
39.5V PE80 Purge Saddle
63/90/125/180mm
PE80 Yellow only
12
39.5V PE80 High velocity Purge Saddle
180/250/315mm
PE80 Yellow only
13
39.5V PE80 Bagging Saddle
180/250/315mm
PE80 Yellow only
14
39.5V 90Deg Elbows
20mm - 180mm

Yellow
15
39.5V 45Deg Elbows
25mm - 180mm

Yellow
16
39.5V Tees
20mm - 180mm

Yellow
17
39.5V Flanged Tees
18
Duck foot bend
19

Yellow
63/90/125/180mm-80,
90/110/125/180mm100
PE100 Black / PE100

Blue
Electrofusion Wipes
Iso-Propyl Alcohol
Wipes
100% Alcohol,
100per tube
20
39.5V Transition Couplers,

PE / Brass, Female BSP Taper
25/32/40/50/63mm
PE100 Black
21
39.5V Transition Couplers,

PE / Brass, Male BSP Taper
25/32/40/50/63mm
PE100 Black
22
39.5V 90 Deg Transition Elbow ,

25/32/40/50/63mm
PE100 Black
23

25/32/40/50/63mm
PE100 Black
24

25/32/40/50/63mm
PE100 Black
25

25/32/40/50/63mm
PE100 Black
13
HDPE FITTINGS RANGE

LONG SPIGOT BUTTFUSION FITTINGS
1
Reducers
20mm - 400mm
32mm315mm

Yellow
90Deg Elbows
20mm - 400mm
90mm400mm

Yellow
45Deg Elbows
25mm - 400mm
90mm400mm

Yellow
Tees
20mm - 400mm
90mm400mm

Yellow
Stub Flanges
32mm - 400mm
75mm400mm

Yellow
Reduced Branch Tees
63mm - 315mm
63mm315mm

Yellow
Flanged Branch Tees
63mm - 315mm
63mm315mm
PE100 Black/Blue
All Flanged Tees
110/250/315mm
End Cap
20mm - 400mm
PE100 Black/Blue
75mm400mm
PE100 Black PE80 Yellow
PUPPED (EXTENDED) BUTTFUSION FITTINGS

1
Pupped Reducers
63mm - 315mm
63mm315mm

Yellow
Pupped 90 Deg Elbow
63mm - 355mm
90mm355mm

Yellow
Pupped 45 Deg Elbow
63mm - 355mm
90mm355mm

Yellow
Pupped Equal Tee
63mm - 400mm
90mm400mm

Yellow
Pupped Equal Tee, Large Diameter
450/500/
630mm

Yellow
Pupped Reduced Branch Tees, Large

Diameter
Pupped Reduced Branch Tees
110mm - 355mm
110mm355mm

Yellow
Pupped Stub Flange Assembly, Backing

ring drilled to BS4504 PN16
63mm - 630mm
90mm630mm

Yellow
Pupped Flanged Short Branch Tees
63mm - 355mm
63mm355mm

Yellow
10
90 Deg Formed Bend
90mm - 400mm
90mm400mm

Yellow
11
45 Deg Formed Bend
90mm - 400mm
90mm400mm

Yellow
12
221/2 Deg Formed Bend
90mm - 400mm
90mm400mm

Yellow
13
11 1/4 Deg Formed Bend
90mm - 400mm
90mm400mm

Yellow
14
90 Deg Segmented Elbow
90mm - 400mm
90mm400mm

Yellow
15
45 Deg Segmented Elbow
90mm - 400mm
90mm400mm

Yellow
16
221/2 Deg Segmented Bend
90mm - 400mm
90mm400mm

Yellow
17
11 1/4 Deg Segmented Bend
90mm - 400mm
90mm400mm

Yellow

Yellow
14
FUSION MACHINES
HDPE
FUSION MACHINES
In addition, Shield also supplies fusion solutions for the
joining its HDPE pipes and fittings. Trained and certified
fusion technicians are available for site installations,
training to assist contractors.
All the fusion machines are designed and built according
to International standards. A wide range of welding
machines will provide all the requirements for your work
site (for more details contact our sales office)
ELECTRO FUSION MACHINE - MODEL 400/800

Universal electro fusionmachine, suitable for welding

HDPE & PP couplings (from 8 to 48V). It is available in
two versions: 400 & 800.
Its Versatile machine body, capable of adapting to
different operational needs, inside & outside the
trench; the control panel can be turned upward or be
positioned horizontally to ground.
Its Optical pen barcode reading system (or optical
scanner, upon request) that allows the automatic
setting of the welding parameters.
Its Built in memory with 4000 welding cycles, featuring
the possibility of transferring data to a PC, to an
external USB storage device, or to a serial printer
RS-232.
Standard Composition
terminals 4,0 mm, adapters 4.7mm
transport case
manual scraper
On request Accessories
Transfer kit for transferring welding data from the
welding machine/ serial printer
data transfer software
Optical scanner, for reading barcodes
BUTT FUSION MACHINE - 250B

Self aligning hydraulic butt fusion machine, suitable

for welding under pressure pipes for water, gas and
other fluids up to 250mm. Built according to (UNI
10565, ISO12176-1)
A machine body able to assume two working
position: inclined or horizontal. This can be done by
adjusting 4 screws on the machine frame.
Teflon-coated (PTFE) heating plate with a built -in
independent thermometer, to check the working
temperature & a hi-precision electronic thermo
regulator comes in a water proof casing.
Milling cutter that is equipped with a safety micro-
switch to prevent from accidental starts, a thermal
circuit breaker to protect the engine.
An electro-hydraulic gearcase protected from crashes
& atmospheric corrosion by a plastic box.
250 B is available in 110V and 230V versions
Standard Composition
Machine body with bag and service keys
Heating plate TP Shield BFM 250 TE
Milling Cutter
Gear Box
Milling cutter/ Heating plate support
On request Accessories
Easy Life gearbox
Clamps insert from 75 to 225mm
Tool to weld flange necks/stub-end holder;
Roller kit with lever applicable on the machine
bodysides
Clamps wooden transportation box
Transportation trolley for milling cutter, heating
element and gear box
Inspector data-logging
BUTT FUSION MACHINE

TECHNICAL FEATURES
WORKING RANGE
75 - 250MM
110V
POWER SUPPLY
230V
SINGLE PHASE - 50
/ 60HZ
Total absorbed
power
3470 W
3470W
Working
temperature
180 - 280deg C
Ambient
temperature
5 to 40deg C
Time to reach
Welding Temp
< 20min
Materials
HDPE, PP, PB, PVDF
Dimensions (wxdxh)
1000 x 543 x 418mm
Weight Machine
Body
58.00kg
Total Wg Delta
Dragon 250B
118.00KG
ELECTRO FUSION MACHINE

TECHNICAL FEATURES
MODEL
Working Range
400
800
20 - 400MM
20 800MM
Welding output
voltage
Single phase
power supply
Max.Absorbed
power
Max.Out put
current
60% Duty Cycle
output
8 - 48v
11v
230v
230v
50 /
60Hz
50 /
60Hz
50 / 60Hz
2500W
2700W
3500W
100A
65A
120A
70A
90A
Operating Mode
Barcode/ Manual (numerical

code or tension / time)
Connections
USB for external memory &

RS 232 serial printer
Memory Capacity
4000 reports
Protection
degree
IP 54
External T
reading probe
1C
Out side T range

Display
Welding hose
length
10 to + 50C
128 x 64 graphic
backlighted LCD
3 mt
Connector
Diameter
4.0mm
Adpters
Diameter
4.7mm
Dimensions
Weight
358 x 285 x 302mm
BUTT FUSION
MACHINE FOR
WELDING BIGGER
DIAMETER PIPES
UPTO 1600 MM IS
ALSO AVAILABLE,
PLEASE CONTACT
OUR NEAREST
SALES OFFICE FOR
DETAILS.
19.5 Kg
15
POLYETHYLENE RANGE IS DESIGNED TO COMPLY WITH THE REQUIREMENTS OF ONE OR MORE OF

THE STANDARDS:
GENERAL STANDARDS
ISO 161-1:1996

ISO 4065:1996

BS ISO11922-1:199
BS 6437:1984
BS EN 1092-1:2007

Thermoplastic Pipes Nominal Outside diameters & Nominal pressures metric series.
Thermoplastic Pipes Universal Wall Thickness tables.
Thermoplastic pipes for the conveyance of fluids dimensions and tolerances metric series.
Polyethylene Pipes (type50) in metric diameters for general purposes.
Flanges and their joints Circular flanges for pipes, valves, fittings and accessories,
PN designated steel flanges.
ISO 4427-1,2,3,5 (2007-08)
PE pipes and fittings for water supply- General, Pipes, Fittings, Fitness of system
Buried polyethylene(PE) pipes for the supply of Gaseous fuels-Metric series
Specifications for polyethylene components and systems
Plastic Piping for water supply- Polyethylene
Water supply requirements for systems and components outside buildings
Elastomeric seals. Material requirements for pipe joint seals used in water and drainage applications.
Thermoplastic elastomers.
Fire extinguishing installations and equipment on premises
Polyethylene fittings for use PE pipes for the supply of gaseous fuels
Spigot fittings for buttfusion or socket fusion using heated tools and for use with electrofusion fittings
Electrofusion fittings
Plastic piping systems for supply of gaseous fuels- polyethylene
Elastomeric seals- Materials for seals used in pipes and fittings carrying gas and hydrocarbon fluids
Pipesof high density polyethylene(HDPE) type 2- dimensions
Pipesof high density polyethylene(HDPE) type 2- testing
Part-1 High density polyethylene (HDPE) fittings dimensions, type 2
High density polyethylene (HDPE) tapping valves for HDPE pipes
Bedding & sidefill materials for buried pipelines
Plastic pipes and fittings-Equipment for fusion jointing-Buttfusion, Electrofusion,Operators badge,
Traceability coding
Thermoplastic pipes for conveyance of fluids- Determination of resistance to rapid crack propagation-
Small scale steady state test, Full scale test, Test method for slow crack growth on notched pipes(notch
test), Resistance to slow crack Growth- Cone test method
Specification for bedding and sidefill materials for buried pipelines
Specification for mechanical fittings and joints including flanges for polyethylene pipes for the
conveyance of cold potable water for the size range 90 to 1000 including those made of metal or plastics
or a combination of both
Specification for the fusion jointing of polyethylene pressure pipeline systems using PE80 &PE100
materials
Specification for PE80&PE100 electro fusion fittings for nominal sizes up to and including 630
Specification for PE80&PE100 spigot fittings for nominal sizes up to and including 1000
Specification for Butt fusion jointing machines
Polyethylene pressure pipes for pressurized water supply and sewerage duties
RELEVANT STANDARDS IN THE PE PIPE MODEL FOR WATER & GAS

ISO4437 (2007-06)
BS EN 15494:2003
BS EN12201:2003
BS EN 805:2000
BS EN 681-2:2000

BS 5306:1990-Part2
BS EN ISO8085:2001-1
BS EN ISO8085:2001-2
BS EN ISO8085:2001-3
BS EN1555:2002
BS EN682:2002
DIN 8074:1999
DIN 8075:1999
DIN 16963:1980
DIN 3543-4:1984-08
IGN 4-08-01:1994
ISO 12176-1,2,3,4

ISO 13477/78/79/80

WIS 4-08-02:1994
WIS 4-24-01:1998

WIS 4-32-08:2002

WIS 4-32-14:1995
WIS 4-32-15:1995
WIS 4-32-16:1998
WIS 4-32-17:2001
LI S T O F AB B R E V IAT I O N S
ANSI
ASTM
BS
DIN
ISO
ABS
PVC-U
PVC-C
PP
PE
PVDF
EPDM
GP
American National Standard Institute

American Society for Testing & Materials
British Standard
Deutsche IndustrieNormen
International Standard Organization
Acrylonnitrile Butadien Styrene
Polyvinyl Chloride
Polyvinyl Choliride Chlorinated
Polypropylene, heat stabilized
Polyethylene
Polyvinylidene Fluoride
Ethylene Propylene Rubber
Gross Pack
FPM
NBR
G
R
PTFE
Rp
PB
E
PBTP

St
DVS
d
Fluoric Rubber
Nitrile Rubber
Pipe Thread
Taper Male Thread
Polytetrafluorethylene
Parallel Female Thread
Polybutylene
Wall Thickness
Polybutylene Terephthalate
Registered Trade Mark
Steel
German Association of Welding
Pipe Outside Diameter
KRV
SDR
WIS
S
IGN
FM
DN
PN
Kg
g
SP
Mpa
Psi
Plastic piping Association

Standard Diamentional Ratio
Water Industry Specification
Pipe Category
Information & Guidence Note Water Industry
Fusion Method/ Factory Mutual
Nominal Diameter
Nominal Pressure
Weight In Kilogram
Weigth In Gram
Standard Pack
Mega Pascal
Pounds per square inch
16
For further information please contact your nearest office:

UNITED KINGDOM
29th Floor, Regus Suite One Canada Square Canary Wharf, London
Email: shielduk@shieldglobal.com
Tel: + 44 (0) 207 712 1610 + 44 (0) 207 712 1722 Fax: + 44 (0) 207 712 1578
MIDDLE EAST & AFRICA
Jebel Ali Free Zone DUBAI U.A.E
Email: shieldme@shieldglobal.com
Tel: + 971 (4) 881 2070 Fax: + 971 (4) 881 2198
www.shieldglobal.com

Shield HDPE

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SHIELD POLYETHYLENE

and review of existing facilities are

We recommend Shield HDPE as your piping solution due to the

PHYSICAL PROPERTIES OF HDPE

TENSILE STRENGTH AT YIELD

FLEXURAL MODULES (BEND CREEP)

CRYSTALLITE MELT RANGE

COEFFICIENT OF LINEAR EXPANSION

IMPACT STRENGTH AT 23 DEG C

BS 3412 ISO 1133

MRS-MINIMUM REQUIRED STRENGTH

Polyethylene pipes and fittings materials are

DESIGN STRESS & SAFETY FACTOR

MRS at 50 years and

PIPE SDR AND PRESSURE RELATIONSHIPS

Nominal Pressure (PN)

PRESSURE REDUCTION CO-EFFICIENT FOR

From the above table Pressure rating of different

Shields fully equipped laboratory consists of

The manufacturing facilities have been

a)PN values are based on C=1.25

SHIELD HDPE PIPING SYSTEM FOR

C OM PAR IS O N OF BO RE SIZ E OF P E100 & PE 8 0 A S PE R I S O 4 4 2 7 :

Note: For installation instructions please refer to our technical guidelines.

SHIELD HDPE PIPING SYSTEM FOR

Shield Polyethylene is the right choice for your Gas

PE 100 GAS PIPE PRODUCT

Minimum wall thickness

SHIELD HDPE PIPING SYSTEM FOR

Shield HDPE pipes are manufactured to ISO4427 (metric) and

UNDERGROUND HDPE FIRE LINE

PIPE DIMENSIONS IN ANSI/AWWA C906:

Where local soil does not provide

SHIELD HDPE PIPING SYSTEM FOR

Shield also provides an effective and economic

What makes Shield an alternative solution?

Corrosion & Abrasion resistance

Dimensions of HDPE drainage pipes according

Wall Thickness (mm)

Wall Thickness (mm)

Shield also offers custom made segmented

Each fitting displays a bar code label

Note: Refer to FM certificate for details.

HDPE FITTINGS RANGE

PE100 Black / Blue PE80

PE100 Black / Blue PE80

39.5V 32mm Top loading Tapping Tee

PE100 Black / Blue PE80

39.5V PE80 63mm Top Loading

PE100 Black / Blue PE80

39.5V 25mm Low Volume Under

PE100 Black PE80 Black

39.5V 32mm Low Volume Under

PE100 Black PE80 Black

39.5V 32mm Medium Volume Under

PE100 Black only

39.5V 40mm Medium Volume Under

PE100 Black only

39.5V PE80 63mm Top Loading

PE80 Black only

39.5V 20/32/40/50/63mm Top

PE100 Black PE80 Black

39.5V PE80 Purge Saddle

PE80 Yellow only