Documente Academic
Documente Profesional
Documente Cultură
SUBMITTED BY:
SUSHANT LULLA
PALAK KAUR ANAND
MASTERS IN FASHION MANAGEMENT
(2015-2017)
SUBMITTED TO:
DEPARTMENT OF FASHION MANAGEMENT STUDIES
NATIONAL INSTITUTE OF FASHION TECHNOLOGY- KOLKATA (MINSITRY OF
TEXTILES, GOVT. OF INDIA)
NIFT CAMPUS
BLOCK-LA, PLOT NO. 3B
SECTOR-III, SALTLAKE CITY,
KOLKATA-700098
UNDER GUIDANCE OF
DR. SOUGATA BANERJEE
ASSISTANT PROFESSOR
DEPARTMENT OF FASHION MANAGEMENT STUDIES
AUGUST 2016
1
Declaration
2
The Idea:
A production unit for our new brand which would produce unique accessories for men.
The accessories would include bags, wallets, backpacks, ties, belts, bows etc. These items
will be made of artificial leather, hemp, coir and jute and would be sold on shopping sites
like jabong, flipkart, snapdeal, amazon as well as on exhibitions and trade fairs.
Men’s fashion has taken the spotlight. One area of the men’s fashion market with
significant growth is accessories. According to research from The NPD Group, sales of
men’s accessories overall increased eight percent from last year. Of that growth, bags
saw a 24% increase in sales, accounting for 40% of the men’s growth.
It is being said that briefcases will always remain the dominant accessory, due to their
functional value. The growth in men’s accessories picked up steam in the last five years.
We have started to see more and more companies emerge that were just making men’s
products or traditionally women’s focused ones that were adding in accessories for men.
From pocket squares to bracelets, backpacks to colorful socks, accessories are the hottest
category in men’s wear.
International Market
In recent years, the domestic market for women’s accessories has become increasingly
saturated and highly competitive In response, several accessory [brands] have begun to
design and sell a larger variety of men’s accessories that extend beyond wallets, belts and
laptop bags.
The growth isn’t being seen only in the U.S. Sales are booming from Japan to Europe. In
Italy, men’s accessories, including textile accessories, belts, small leather good was worth
2.6 billion euros, or $3.2 billion at average exchange, in 2016. Although shoe sales were
under pressure, sales of textile accessories and leather goods rose 4 and 16 percent,
respectively, according to a Fashion Consumer Panel survey by Sita Ricerca. According
to Euro-monitor, the men’s luxury jewelry category saw 6 percent growth worldwide in
2016. As a result of this growth, retailers and brands are devoting more resources than
ever to the men’s accessories.
On the heels of a big increase for the last few years, spring 2015 is continuing to show
high-double-digit increases in men’s accessories especially in leather goods, bags and
luggage as well as sunglasses, jewelry, headwear and belts. Top brands include Valextra
small leather goods, Balenciaga bags,
3
Many see a simple explanation for the growth in bags and similar items: Men are just
carrying more stuff. “Men are definitely buying more trend-inspired accessories as they
are quickly starting to understand the concept of function versus fashion,” said Durand
Guion, vice president and men’s fashion director for Macy’s. “He is simply carrying
multiple and larger personal electronics. He feels the need to have these with him at all
times and they can no longer fit comfortably into a front or back pocket, so the need for
bags and portfolios is amplified. From the fashion aspect, men are learning that the right
finishing touch is key to completing an outfit. Even if he cannot buy a new suit, a pocket
square or a lapel pin provides an instant update to his look.”
Indian Scenario
The Indian fashion accessories market was worth US$ 3 billion, in 2013, and is expected
to grow at a CAGR of 12 percent to touch US$ 6 billion by 2019. The market is largely
dominated by unorganised players. Further, it is estimated that organised retail contributes
only 16 percent to the bags, belts and wallets markets and 45 percent to the watches
market.
The increasing acceptance of fashion accessories among Indian consumers lend optimism
to the belief that the currently nascent fashion accessories market can be expected to go
through a dynamic phase in the years to come and witness a series of innovations, apart
from the entrance of new players.
Competition
There are many brands which sell a few accessories for men but are mainly women’s
brands. Some of these are: Baggit, Addons, Alessia74, Ayesha, Bata, Be for Bag,
Being Human, Bleu, Chumbak etc. also brands like Lime, Via Mazzini, ShalinIndia,
Rootz, Chola , Generic, EVANA, ITOS365, Alpha Man, SORELLA'Z are selling
men’s accessories through online portals like amazon.
Target Market
4
Geographic Pan India
Impulsive Buyers
1. Online Retail Sector Doing Very Well. It Has Witnessed Steady Growth Of 50-60
% Over The Years. E-retailing Accounts For 10 % Of E-commerce Activities In
India.
2. Market size of artificial leather is estimated to reach Rs. 9000 Crore in 2017,
increasing at a CAGR of 15%
5
lines in men’s clothing and accessories to capture the growing menswear market.
For example, Michael Kors opened its flagship store in SoHo, New York in 2015
and the location became the brand’s first to carry a men’s collection. Specialist
retailers and department stores are expanding and upgrading their selection of
menswear and men’s accessories to attract more male consumers.
Online retailers are also active in offering clothing and accessories for male
consumers. Online retailing is the preferred channel for male consumers, as this
best suits men’s purchasing habits. It offers men a way to spend less time buying
stylish accessories and allows them to shop at their convenience. Compared with
women, men tend to spend less time shopping. When purchasing personal
accessories, men often value practicality and functionality as well as style. The
online format allows them to make purchasing decisions by finding specifications
of the products on a website that helps them evaluate its suitability for their needs.
Online retailing has an easy and straightforward checkout procedure that helps
male consumers minimise the time spent and the hassle of shopping.
Manufacturers and retailers will continue to invest in building their presence in
internet retailing and improving websites to enable consumers to make their
purchasing decisions with confidence.
Men’s grooming sales more than doubled over the past five years, growing from
INR30 billion in 2010 to INR75 billion by 2015. Growth remains strong, with
current retail value sales rising by a strong 18% in 2015 and demand being fuelled
by increasing image and appearance awareness among urban male consumers.
Customized Accessories for Men will have the following product Mix:
Bags Accessories
Wallets Belts
6
Brooches
Suspenders
Rating of factors:
Average Ratings
by industry
Sr. Our Composite
Factors experts Reasons
No. Rating score
(Weighted
average rating)
7 Political 2 4 8 As government is
promoting these types
of organic materials to
used for manufacturing
7
of goods
Total 193.5
8
The second idea is to have an online website providing the service of not only cleaning
and clearing the walls of house and furniture but also painting them by our special artists.
Proper paintings would be done on the walls, furniture etc. All types of traditional,
contemporary designs from the options available as well as designs provided by
customers would be available. Not only this but artistic painting of buildings and houses
and adjoining walls would also be available.
International Scenario
Over the past decade a number of new trends have been observed in this industry. The
tremendous growth of the economy has fueled the painting contractors industry as well,
as people have progressively spent more and saved less. The high technology boom has
created great opportunities in the Pacific Northwest which the industry has also benefited
from. However, the growth of firms such as Home Depot, which encourages do-it-
yourself painting and construction, has lead to a serious decline in sales for the residential
segment. The growth of this trend poses a significant threat to the industry. Barnum
Painters plans to increasingly focus on the commercial segment as the company grows in
order to promote greater revenue and income.
In the painting contracting industry, there are a limited number of large firms that
compete for the largest projects, and a vast number of smaller companies that fight for all
the rest. Within the largest company section, market consolidation is always a threat.
Indian Scenario
The paint industry can easily grow at 12-13% annually over the next few years from its
current size of Rs 350 bn. The per capita paint consumption in India which is a little over 4
kgs is still very low as compared to the developed western nations. Therefore, as the
country develops and modernizes, the per capita paint consumption is bound to increase.
The unorganised sector counts around 35% of the paint market, with the organised sector
accounting for the balance. In the unorganised segment, there are about 2,000 units having
small and medium sized paint manufacturing plants. Top organised players include Asian
Paints, Kansai Nerolac, Berger Paints and ICI.
9
Major segments in decorative include exterior wall paints, interior wall paints, wood
finishes and enamel and ancillary products such as primers, putties etc. Decorative paints
account for over 70% of the overall paint market in India. Asian Paints is the market
leader in this segment. Demand for decorative paints arises from household painting,
architectural and other display purposes. Demand in the festive season (September-
December) is significant, as compared to other periods. This segment is price sensitive
and is a higher margin business as compared to industrial segment.
The paints sector is raw material intensive, with over 300 raw materials (50% petro-based
derivatives) involved in the manufacturing process. Since most of the raw materials are
petroleum based, the industry benefits from softening crude prices.
Competition
This industry is highly seasonal. The busiest times are during the summer months where it
is easy for a company to become so engaged that it must turn down contracts. During the
winter months businesses must focus on marketing to get any contracts at all. The
unorganised sector counts around 35% of the paint market, with the organised sector
accounting for the balance. In the unorganised segment, there are about 2,000 units having
small and medium sized paint manufacturing plants. Top organised players include Asian
Paints, Kansai Nerolac, Berger Paints and ICI.
Major segments in decorative include exterior wall paints, interior wall paints, wood
finishes and enamel and ancillary products such as primers, putties etc.
But still in India it is one of a kind portal where artistic paintings of both houses and
buildings(interior and exterior), furniture, ceilings etc. is being provided.
Our Services
General residential painting
General non residential painting
wall covering
Paint and wallpaper removal
Other construction painting
Non building painting
Bridge painting
Painting buildings or other structures
Spray painting buildings or other structures
House painting
Rustproofing
Paint and wallpaper removal
Whitewashing
Furniture Painting
10
Target Market Segmentation
Creative
Our focus is on two markets within the industry, the residential segment (including
apartment buildings) and the commercial segment which includes buildings used for
professional purposes. The company can handle any size building that needs its services.
It is the goal of the company to eventually have approximately one-third of all business
coming from the commercial segment, since this generates the greatest cash flow.
Furthermore, this segment has the lowest percentage of variable costs. The residential
segment is considered to be the company's cash cow. Even during the slow winter
months, the company can expect to have a small number of residential contracts.
11
Factor rating
12
9. Social 4.1 3 12.3 Society is open to More
creativity and designs.
Beautiful exterior of
buildings and constructions
will make the city look
beautiful
Total 185.9
Conclusion
After the factor Analysis we see the weightage of all the factors for the first business plan
is higher than that of the second business plan. Online Portal for men’s accessories having
a weightage of 193.5 is hence chosen as the business idea which will be taken forward
and a proper business plan of the same would be made.
Description of Business
13
Type of Products:
Men’s Accessories which would include bags: Briefcase bags, wallets, backpacks,
laptop bags
Accessories like bracelets, belts, ties, bows,pocket squares, broaches and
suspenders.
All these accessories would be made using artificial leather, jute, hemp and coir,
silk and matty.
Work Experience
CGPA
Masters of Fashion
NIFT 2017 9.19
Management
8.97
CGPA:
B.Sc.(Hons)in Textile 9.63
J.D Birla
Science, Clothing and Jadavpur University 2015 %
Institute
Fashion Studies Marks:
78
14
Internship – J.J Exporters – Merchandiser
Internship - Manyavar – Procurement and Marketing
J.D Birla Institute- Best Academic Performer- All Three Years.
Certificate of Accomplishment in Personality Development- ILEAD Super
Soft Finishing School- 2011
Research Paper for my Seminar on Fragrance Textiles – 2014
Marketing Research paper on consumer preference for fast food among the
youths with respect to KFC, Mc Donald’s, Domino’s, Pizza Hut and
Subway.
Paper on Product development of fragrance socks.
Projects On Store Operations, Marketing Strategies to Understand
Consumer Behaviour and attract them.
Market size of artificial leather is estimated to reach Rs. 9000 Crore in 2017,
increasing at a CAGR of 15%
15
clothing purchases. As the reason for buying new clothes was mainly to
replace an old item, men left clothing purchases to someone else. However,
this has been gradually changing as an increasing number of male
consumers purchase new clothes to keep up with trends. As more offices
allow employees to wear casual business attire every day, working men
prefer clothes and accessories that are suitable for multiple occasions from
work to business travel and other private occasions.
Online retailing has an easy and straightforward checkout procedure that helps
male consumers minimise the time spent and the hassle of shopping.
Manufacturers and retailers will continue to invest in building their presence in
internet retailing and improving websites to enable consumers to make their
purchasing decisions with confidence. Compared with women, men tend to spend
less time shopping. When purchasing personal accessories, men often value
practicality and functionality as well as style.
Men’s grooming sales more than doubled over the past five years, growing from
INR30 billion in 2010 to INR75 billion by 2015. Growth remains strong, with
current retail value sales rising by a strong 18% in 2015 and demand being fuelled
by increasing image and appearance awareness among urban male consumers.
Marketing:
16
A Marketing survey is conducted to find out the preferences of the consumers
towards our accessories.
QUESTIONNAIRE
Dear Respondent,
We, the students of Fashion Management Studies of NATIONAL INSTITUTE OF
FASHION TECHNOLOGY (NIFT), KOLKATA, are doing a research on “Men’s
Preference Towards Accessories”. We would highly appreciate it if you could spend 5
minutes to answer the following questions. No information provided shall be disclosed
anywhere.
Name: ______________________________________
1. Address (City) ___________________________________
4. Educational qualifications:
Matriculation Higher Secondary Undergraduate Post
Graduate
Professionally Qualified
5. Occupation:
Student Service Holder Business Man Self
Employed
Others (Please Specify) ___________________
6. Income group (in case of student please mention the income of family):
Below 3 lakhs 3 lakhs-5 lakhs 5 lakhs-8 lakh 8
lakhs – 11 lakhs
11 lakhs and above
9. Are you brand conscious while purchasing accessories? If yes, which brands do you
refer? If no, where do you purchase your accessories from?
Yes,
______________________________________________________________________
No,
______________________________________________________________________
17
10. What kind of accessories do you prefer most? (Rank the following from 1-10
according to your preference for them with 1 being the most preferred and 10 being the
least preferred)
Bag
Wallets
Bows
Ties
Belts
Mobile Cover
Sunglass Cover
Suspenders
Key Holders
Earphone Clips
Bracelets
Bandanas
Umbrellas
11. Which materials do you prefer your accessories to be made of? (Rank the following
from 1-6 according to your preference for them with 1 being the most preferred and 6
being the least preferred)
Artificial Leather
Jute
Hemp
Coir
Matty
Silk
12. Which kind of look do you mainly prefer in your accessories? (Rank the following
from 1-2 according to your preference for them with 1 being the most preferred and 2
being the least preferred)
13. What do you look for in your accessories? (Rank the following from 1-3 according to
your importance for them while purchasing accessories, 1 being the most important and 3
being the least important)
Variety in Design
18
Quality
Price
Results:
Income of Respondents
No. Of Respondents
8=11 Laks
5-8 Laks
3-5 Laks
Below 3 Laks
0 5 10 15 No. Of…
Interpretation: Most of the respondents fall within the Rs 5 Laks to Rs 11 Laks category
19
No. Of Respondents
Above 3000
1000-3000
No. Of
500-1000 Respondents
Below 500
0 5 10 15
No. Of Respondents
Offline
No. Of
Respondents
Online
0 10 20
Brand Consciousness
20
No. Of Respondents
No
No. Of
Respondents
Yes
0 10 20 30
Interpretations: The men are not brand conscious
Products Ranking
Wallet 1
Bows 2
Ties 3
Belts 4
Bracelets 5
Bandanas 6
Suspenders 7
Bags 8
Earphone Clips 9
Key Holders 10
Mobile Cover 11
21
Sunglass 12
Material Preferrence
Materials Ranking
Aritifcial Leather 1
Jute 2
Hemp 3
coir 4
matty 5
silk 6
Looks Ranking
Looks Ranking
Variety in Design 1
Quality 2
Price 3
Strategy Formulation
22
Vision Statement: To become the top men’s accessories brand in India
Mission Statement: Our Mission is to deliver unique accessories to the men in India,
using simple techniques and continuously providing latest and up to date designs, made
ethically in our manufacturing unit by our valuable employees, keeping the environmental
health and social concerns in mind.
Target Market
Gender: Male
5. Customer Service Goals: At least 80 percent positive customer feedback regarding the
products we provide.
23
6. Employee appreciation goal: Awarding an employee of the year award to the employee
who provides the most creative input during the year in terms of practical ideas to
improve the company.
SWOT ANALYSIS
Strengths:
3. Use of unique materials in making of accessories (coir, jute, hemp, faux leather)
Weaknesses
2. No online website
Opportunity
Threats
1. Local competitors
24
Ansoff’s Matrix
25
Instead of using traditional advertising to reduce the costs we will
Powerful Competitive
be using inexpensive social media campaigns.
Strategy
More focus on product designs & latest trends
Pay Per Click advertising (PPC) to generate export leads. Google AdWords for
this, Yahoo! Sponsored Search and MSN AdCenter
Occasion based Special deals on our products available during festivals and
marketing occasions in India on the e-retailing sites
26
Organization plan
Directors
(Sushant &
Palak Kaur)
Designing/Pro
Inbound & Sales & Supporting
Production duct Accounts
outbound Marketing Staff
Development
Incorporation:
Advantages of Incorporation:
1. Separate legal entity and Limited liability: In a company, the shareholders have a
limited liability (That’s why it is called private limited or public limited). Individually, all
the share-holders have the liability to the extent of the amount of the shares held by them
for which they haven’t yet paid for. So once you have paid up the price for the shares to
the company, your liability is over. You are not bound to pay anything towards the debts,
27
which the company has incurred. In a partnership form each partner has an unlimited
liability and is personally liable for all the debts of the firm.
2. Ease of operations, because not every member is required to run the company: All the
partners of a firm are entitled to take part in the management. But in case of a company
the board of directors, elected by shareholders, control and manage the business. Every
shareholder doesn’t have to worry about the management of the company. Only majority
voting power (>50%) is needed to control the most operations of a company (in a few
very important cases >75% is required).
Pattern Master
Cutter:
2. Cutter should be alert so that not to fall any dirt on the floor during cutting.
3. Cut panel numbering and bundling have to finish carefully and dispatch quickly.
28
Machine Operator:
1. Mounts attachments, such as needles, cutting blades, or pattern plates, and adjusts
machine guides according to specifications.
Designer:
1)Confer with sales and management executives or with clients in order to discuss design
ideas and develop the mood board.
3) Develop a group of products and/or accessories, and market them through venues such
as boutiques or mail order catalogues.
4) Direct and coordinate workers involved in drawing and cutting patterns and
constructing samples or finished accessories.
5) Identify target markets for designs, looking at factors such as age, gender, and
socioeconomic status.
1) Handling of raw material & checking of material while receiving from suppliers
2) Dispatching the product by handing over to the logistics partner of the market-
place portals.
29
Cataloguing Team:
Supporting Staff:
30
Miscellaneous Tea/coffee/snacks 16 1500/- per 24000/-
expense on staff employee
Taxes Application
Jute: 10%
Hemp: 10%
2. VAT/CST Faux Leather: 5%
Jute: 5%
Hemp: Exempted
3. Service Tax to Market places 14.5%
31
Operation Management
3.
Manufacturing
2. Product
4. Working
development
Capital
(samples)
Operations
1.
5. Supply
Purchasing
Chain
& supply
6. Services
Suppliers
Raw Material
Srl
Items Suppliers
No.
1. Rexine Fabric Masira Rexine Center,Toto Pvc
Rexine Pvt Ltd, Indiamart
Sheet -
Artificial Leather
32
4. Coir Fabric Coco Flora, Sri Kannan Coir
Products, etc.
Single needle
6. lockstitch machine Juki
machine
Flat bed sewing
7. machine. Juki, Brother
Cylinder bed
9. Juki
sewing machine
Buttonholing
10. Juki
Machine
The Foot: Walking
Foot -or- Roller
Foot – or- Non-
11. Juki
Stick Foot or
Teflon Foot
33
Works
Markers
17. Faber Castle
Forever Enterprises,
18. Magnetic button
Delhi
care instructions
Krishna Labels Inc,
20. tag Delhi
Pliers
21. Local
2. Product development
Process Flow:
generation for
Designing & Raw material Raw material
Purchase
Sampling procurement inspection
Order
Shipment
Pre production
Finishing sample Production
sample
Packing Shipment
34
Sampling
Quantity list
Approval on pre
transferred for bulk-
production sample
production
35
6. Miscellaneous 5000 C
INR 370000
Design to value
Design Glimpse
Material Categ
ory
Belts
Leather
Bows
Ear-
phone
clips
Key
holder
s
Mobil
e
Cover
36
Sungl
ass
cover
Suspe
nders
Walle
ts
Bags
Jute
Belt
Bows
Brooc
h
Walle
Hemp t
bags
Mobil
e
covers
37
New product development
Materials used: Artificial Leather, Hemp, Coir, Jute
Sr. No. Category Material New SKUs per No. of units per
month month
2. Bows 20 200
7. Suspenders 20 200
8. Wallets 80 800
38
15. Mobile covers 20 200
To issue fabric & trims as per BOM for sampling and production & other material
as per requirement.
3. Manufacturing
Operations Strategy
39
Preparation
Planning Spreading Cutting
for sewing
You’ll also want to get more specific into your entire production process, and that means
covering:
How long it will take you to produce a single unit or a predefined number of units?
What measures have been put in place to integrate customer feedback into your product or
service? As in, have you allotted time to create and test prototypes, pricing, or delivery
mechanisms?
How will you deal with major influxes in demand, as in what procedures or steps will you
have in place when you offer a sale and orders come flying in?
This section should signal to the reader of your business plan that you’ve got a good
handle of running your business and the contingency plan you have in place to account for
uncertainty in the marketplace.
A) Spreading:
40
Nap one way & face
one way spreading
Spreading Mode
B. Marking:
C. Cutting: Manual
41
D. Preparation for sewing
Preparation
for sewing
Ticketing Bundles
A) Ticketing
Tickets carry details : style no, size, ply no, bundle no., date issued
B) Bundling
Small batches of bundles move from one work station to another in a controlled
way
Bundle ticket consists of:
Bundle no. :
42
Quantity:
Style no.:
Findings:
Sewing process
Button-button hole/
Final checking Rough checking End line checking
bartack
Production System:
Progressive Bundle System
43
Sewing operations are laid out in sequence.
Each operator receives a bundle, does his work, reties the bundle and passes it to
the next operator.
The work is routed by means of tickets.
Machines required:
44
Punching of leather
45
Riveting on bags
Press Machine
46
Tagging Includes:
Packaging:
Quality check
• Quality of the raw material will be checked by inspection of the material in terms
of following parameters:
• 1. Colour: Checked to be within tolerance of standard pattern.
• 2. Delivered quantity: Any shortfall claimed.
• 3. Faults & stain on the fabric.
• 4. Sewing thread will be inspected on the basis of count, twist, tenacity &
elongation.
• 5. Trims: Zipper dimension, buckles of the belts & locks of the pouches
47
Plant & Workplace Optimization
48
13. Wallet Jute 10 min. 225 5 50
Efficiency=75%
4. Working Capital
Inventory Management
Accounts Receivables
Account Payable
49
5. Supply Chain
Service Level
Online portals & Indiamart
Product Flow
Facilities - Where will you house your inventory (if any) or which office will you be
working out of?
Personnel - How many staff will you require your daily operations? What will
their duties look like?
Shipping and Fulfilment - Here you’ll have to outline whether you’ll be handling
all the deliveries on your orders or if you’ll be using a third-party fulfillment
partner.
Inventory - Here you’ll highlight how much you’ll keep on hand, where it’ll be
stored, and how you’ll have it shipped to third-partners if applicable. Also, an
important detail to note is how you’ll keep track of everything going in and out.
Customer Support - How will support requests, refunds, and customer complaints
be considered and integrated in your business workflow?
6. Services
50
WAREHOUSING
1. Objective:
To keep the inventory by maintaining the essence of right product at right place which helps in
easy stock picking at the time of order processing also to seek for the optimum utilization of
the resources involving space, equipment and workforce. This department also helps us the fast
order processing to reduce delivery time and process inventory removed request from
merchandising.
2. Person’s involved: Supervisor/Computer Operator
3. Functions:
Warehouse handles
Sales:
I. Picker (warehouse): Picking the items from respective locations with the help of pick-
list generated, and putting all the items picked against one pick list in a bin together with pick
list.
II. Computer operator (outbound scanning): Scanning the individual items against each
pick list and handover to outbound department.
51
If item picked shows an error while scanning (either due to cancellation or modification of
order by customers) - Such item is restored back to its picked location.
In case of short picked- Picker pick the remaining items.
Inventory removal:
I. Picker: Pick the products as per the pick list.
II. Computer operator: Scan the picked products and generate the return challan and passes
the products to outbound for packaging.
Stock transfer to l
I. Computer operator: Generate the pick list by entering code and handover to picker.
II. Picker: Pick the products as per the pick list.
III. Computer operator: Scan the picked products and generate the return challan and passes
the products to outbound for packaging.
52
1. Flow chart: Outbound and Packaging Department
1. Objective: Outbound department works towards stimulating the task of packing right orders
for right address, it receives items with pick list from warehouse and contributes by proper
packaging, right invoice with right product and delivering to the right person.
3. Functions:
A. Sales / SI’s
I. Computer operator (order processing):
i. Check the pending orders portal wise and print the pick list mentioning SKU’s, product
location, size etc. and handover the pick list to warehouse department.
ii. For SI’s goods are directly received from warehouse and packer to change the
packaging as per the requirement of SI’s.
iii. Collect products from warehouse and generate invoices including invoices of 3P
channels for all the orders of the pick list.
II. Picker (outbound): Arrange all the product in accordance of their SKU categories and
then pick product manually by seeing the product codes in invoice and place all the styles with
requisite quantities along with invoice in standard portal packaging machine with lower foam
layer and pass the box to computer operator (packing).
III. Computer operator (packing): Open the box and enter the order no. in ERP from
invoice and scan the individual product placed in the box so as to verify that products
handpicked by picker (outbound) are all as per invoice and pass the box to packer.
IV. Packer: Arrange all the products along with two layer of foams in the box. Place one
copy of invoice in the box then insert the package in standard polybag and paste one copy of
invoice on the polybag. After packing, drop the package in the box of courier company.
V. Computer operators (dispatch): Scan the package for order Id, AWB no. and arrange in
the rack marked for the courier company.
Get the signed manifest from courier man for handing over the parcel and documented it in file.
53
VI. During any of the stage involving computer operator if it is acknowledge that the order
is cancelled then that computer operator will return the product to supervisor.
Supervisor: Create the move of that product to the manufacturing bin and pass the
product physically to warehouse department.
B. EBO’s:
I. Packer: Receive the product from warehouse and packing of the products as per the
requirement of EBO’s.
Packer: All the products in the cartoon for dispatch.
II. Computer operator (dispatch): Get all the signed manifest from courier man for handing
over the parcel and documented it in file.
54
Production Schedule
Sr
.
No Departme Durati 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3
. Task nt on 12 3 45 6 78 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
Designing
&
1 Sampling Designer 10
Design
2 Details Designer 1
Raw
material
procurem
ent for Procureme
3 sampling nt person 5
Preparatio
n of Productio
4 Sample n 2
Approval
5 of sample Head 2
Generatio
n of
purchase
order for
bulk
productio
6 n Head 1
Raw
material
procurem
ent for
productio Procureme
7 n nt person 5
Inspection
of raw Procureme
8 material nt person 1
55
Pre-
productio Productio
9 n sample n 2
Sample
10 Approved Head 2
Sample
sent for
photoshoo Catalogoui
11 t ng team 2
Bulk
Productio Productio
12 n n 9
Productio
13 Spreading n 2
Productio
14 Marking n 1
Productio
15 Cutting n 1
Productio
16 Stitching n 5
Finishing
17 Finishing & Packing 5
Finishing
18 Packing & Packing 5
Transferr
ed to
Warehous Supportin
19 e g Staff 5
56
Costing and Finance
2.d Flooring for Kota stone 35INR per 1900 Walltract 66500
57
warehouse & square Sq feet s India INR
production area feet Pvt. Ltd.
Total INR
construction 34815
00
6. Architect/interi 7% of INR
58
or designer fees work 24370
5
Total cost: INR 28,87,500+ INR 3481500 +INR 1,50,000+ INR 68000+ INR
500000+INR 100000+ INR 243705= INR 7430705
2. Documentations
: Time to Cost to
Procedure
complete: complete:
1 Obtain director identification number (DIN) online from 1 day INR 100
the Ministry of Corporate Affairs portal (National)
2 Obtain digital signature certificate online from private 3 days INR 1,500
agency authorized by the Ministry of Corporate Affairs
(National)
3 Reserve the company name online with the Registrar of 2 days INR 500
Companies (ROC) (National)
4 Stamp the company documents at the State Treasury 1 day INR 1,300
(State) or authorized bank (Private) (INR 200 for
MOA + INR
1,000 for AOA
for every INR
500,000 of
share capital or
part thereof +
INR 100 for
stamp paper
for declaration
59
Form 1)
5 Get the Certificate of Incorporation from the Registrar of 5 days INR 14,133
Companies, Ministry of Corporate Affairs (National) (see
comments)
8* Obtain a Tax Account Number (TAN) for income taxes 7 days INR 60 (INR
deducted at source from the Assessing Office in the 50 application
Mumbai Income Tax Department fee + 14.5%
service tax)
9* Register with the Office of Inspector, Shops, and 2 days INR 6,500
Establishment Act (State/Municipal) (INR 2000 + 3
times
registration fee
for trade refuse
60
charges)
10* Register for Value-Added Tax (VAT) at the Commercial 12 days INR 5,100
Tax Office (State) (registration
fee INR 5000
+ stamp duty
INR 100)
11* Register for Profession Tax at the Profession Tax Office 2 days No cost
(State)
13* Register for medical insurance at the regional office of 9 days No cost
the Employees’ State Insurance Corporation (National)
61
3. Machinery Cost:
Quantity Remarks
Description Rate
Srl Item/Part per ( Brand Amount
/ (Work) Specification Per
No. iculars fabric Recomm (In Rs.)
Utility Unit
type ended)
62
Printed) Indiamar
t etc
6. Miscella INR
neous 5000
INR 370000
5. Packing material
63
12 x 16 60 Yes ₹ 7.90 ₹ 6.50 ₹ 5.70 ₹ 4.60
64
3. Tailors cutting, stitching, 5 10000/- 50000/-
finishing
Remarks
Description Rate
Sr. Item/Particu ( Brand Amount
/ (Work) Specification Per Quantity
No. lars Recomm (In Rs.)
Utility Unit
ended)
2000 INR
1. Electricity 10/-
Units 20000
65
automatically
to a slower
plan of 1
Mbps.
Municipal INR
4.
2000/-
Transportati
5. 10000/-
on
Indiamart B2B
6 2500/- per 2500
fee networking
month
Water INR
6. 1000/-
supply 1000/-
As provided Averag
Logistics online INR
7. by market 1800
e: 90/- 1,72,000
places
Amazon,
Market Flipkart, 18-20% 90000
8. Snapdeal,
place fees of sales INR
Voonik,
Limeroad
Stationery/
office - INR
9. Local Stores - -
2000
expense
TOTAL
INR 3,16,900
66
Recurring costs
Nature of selling: Market places (B2C) & Indiamart –Bulk (B2B or B2C)
67
Sr. No. Yearly DATA
9. Reserved funds:
SOURCES OF FINANCE
68
Areas
69
70