Form No.

: EHSMSM/446/4013
Effective date: 01.04.2009
SOP No.
SOP DESC
DEPARTMENT
Step
No.
01

STANDARD OPERATING PROCEDURES

Form Rev. No. : 01

LD3TSCR /RLZ-MNT/MEC/01/664
PBU Unit Painting

LD#3 & TSCR

Activity
(WHAT)

Associated
Requirements/Hazards/Impacts

Effective Date

10.06.2014

Section
Page

CASTER MECHANICAL

Responsibilit
y (WHO)

General (reporting SAFETY: Requirement of safety for each Associates/

person about awareness.
Maint.
to work). Take
assistant
permit clearance
ENVIRONMENT:
Nil
for the job.

01

REVISION No

00

Of 02

Process / tools / PPEs (HOW)

Remarks /
Reference

By raising proper work permit.

Fill six direction hazard identification

clearance
signed by
working agency
supervisor &
dept. mgr.

Use positive isolation for the energy

source.
Ensure of scaffolding provision wherever
required.

Before
application
checked surface
area thoroughly.

To used hand gloves & Mask.

Use safety belt for working in height.
To ensure that all open end of
connections are covered by cloths.

Follow safe
procedure of
working at
height

QUALITY: Communication should be in

written.
02.

Starting job work. SAFETY: 1.To takes work permit for

Associates/
starting the job. Six direction forms fill up Maint.
at site.
assistant
Person should enter in safe dress, safety
shoes, safety helmet, and safety goggle.
ENVIRONMENT: Oily and greasy.
QUALITY: To Ensure that the surface is
totally clean & dry.

03.

Surface cleaning.

SAFETY: Hand injury due to sharp edges Associates/

& concrete chips.
Maint.
ENVIRONMENT: oily and greasy. Height. assistant
QUALITY: for better quality work.

PREPARED BY:

APPROVED BY :

Name and Designation: Dillip Kumar Sahoo, J.E-1

Name and Designation: Amit Kumar Singh, Manager

Signature with Date:

Signature with Date

Form No. : EHSMSM/446/4013

Effective date: 01.04.2009
SOP No.
SOP DESC
DEPARTMENT
Step
No.
04

STANDARD OPERATING PROCEDURES

Form Rev. No. : 01

LD3TSCR /RLZ-MNT/MEC/01/664
PBU Unit Painting

LD#3 & TSCR

Activity
(WHAT)

Application of
primer, Paint.

Associated
Requirements/Hazards/Impacts

Effective Date

10.06.2014

Section
Page

CASTER MECHANICAL

Responsibilit
y (WHO)

SAFETY: beware of fumes expose during Associates/

mixing & application. Injury to Eye &
Maint.
Skins.
assistant
ENVIRONMENT: Oily and greasy.

02

REVISION No

00

Of 02

Process / tools / PPEs (HOW)

Remarks /
Reference

To use mask while mixing & application of

primer, paint and putty.
Coating materials mixing with the help of
mixer.
Use of safety belts for height jobs.

QUALITY: Proper mixing of materials i.e.

hardener & resin as per mixing ratio.
05

Returning of
clearance

SAFETY: 1. Without vacant of Workers, Associates/

material, tools & tackles from the site.
Maint.
2. Open out personal lock from group key assistant
Box or Equipment etc.

Remove all materials, tools & tackles and Ensure that the
workers from site. To inform dept.
total working
foremen & returning the Clearance dully area cleaned.
Singed by the working Agency.

ENVIRONMENT: The working area to be

clean after completion of the job.

06

Rescue
arrangement

QUALITY: communication should be in

written.
SAFETY: 1. Not use of personal lock
during working.
2. Do not touch any running
equipment/instrument/or electrics
nearby.

Associates/
Maint.
assistant

Immediate Information about incident to

available Officer.

ENVIRONMENT:
QUALITY:
PREPARED BY:

APPROVED BY :

Name and Designation: Dillip Kumar Sahoo, J.E-1

Name and Designation: Amit Kumar Singh, Manager

Signature with Date:

Signature with Date