Documente Academic
Documente Profesional
Documente Cultură
Severn Road
Severnside
South Gloucestershire
BS10 7SP
Project Manager: SITA UK Ltd
Address
SITA House
Grenfell Road
Maidenhead
Berkshire SL6 1ES.
5.0
4.0
3.0
2.0
1.0
0.0
Rev
Stl
27.09.2013
Stl
12.08.2013
Author
A31
27.09.2013
A31
12.08.2013
Reviewer
Vofa
27.09.2013
Vofa
12.08.2013
Approver
Hat
27.09.2013
Hat
12.08.2013
Reviewer 2
P-3231
Project Name
AIC
DocType
Supplier
SERC
000000
TII
HZI
50021252 -1.0
Issued by
Hitachi Zosen Inova AG
Hardturmstrasse 127
P.O. Box 680
8037 Zurich, Switzerland
Template DocNo Rev: 50020951-1.0
www.hz-inova.com
Tel. +41 (0)44 277 11 11
Fax +41 (0)44 277 13 13
Title:
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Table of contents
1
Introduction ............................................................................................................ 4
1.1
1.2
1.3
Objective .................................................................................................................. 4
Scope ....................................................................................................................... 4
Definitions and Abbreviations ................................................................................... 4
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
2.2
2.3
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
3.3.4
3.4
3.5
4.1
4.2
4.2.1
4.3
4.3.1
4.3.1.1
4.3.1.2
4.3.1.3
4.3.2
4.3.2.1
4.3.2.2
4.3.2.3
4.4
4.4.1
4.4.2
4.5
4.6
4.7
4.7.1
Electrical Data (ED): Consumer, Instrument and Signal Exchange List ................. 10
Electrical Data ED2 ....................................................................................................................... 10
Degree of precision for the electrical consumers: ......................................................................... 10
Degree of precision for the instruments list: .................................................................................. 10
Degree of precision for the signal list (I/O list):.............................................................................. 11
Electrical Data ED3 ....................................................................................................................... 11
Degree of precision for the electrical consumers: ......................................................................... 11
Degree of precision for the instruments list: .................................................................................. 11
Degree of precision for the signal list (I/O list):.............................................................................. 11
Automation Data (AD): Interface from PUs / System Contractors to DCS ............ 11
Automation Data AD1 .................................................................................................................... 11
Automation Data AD2 .................................................................................................................... 11
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4.8.1
4.8.2
4.9
4.10
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Introduction
1.1
Objective
This document defines the data content of various documents (listed in attachment 2, incl.
delivery date) that have to be handed over to HZI at different stages during the project. The
following binding definitions will help the contractor to supply the necessary data and
information in the needed accuracy. Binding data, which are already stated in the contract,
cannot be changed without permission of HZI (i.e. motor size, sound pressure level).
1.2
Scope
This instruction applies to all procurement lots. It has to be considered that not all the
documents described in this document have to be delivered by every Contractor. Only the
documents stated in the TSD attachment 2 Documents from Contractor have to be
delivered.
1.3
Definition
HZI
Contractor
TII
P&ID
PU
Package units
ED
Electrical Data
BD
Building Data
AD
Automation Data
TSD
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2.1
Naming of Documents
Each document must have its own unique name. The name of each document shall be
marked as in the following example:
Doc Type - Supplier - Doc No._Rev.No_Document title
Example:
TGE HZI 50050505 _ 0.0 _ Noise information
1
2.1.1
Document Type
This code categorizes the document. The codes are divided into different main categories,
Make sure to choose one of the codes of the following table:
Table 2: Document Types
AGE = ANGEBOTE GENERAL
ACA = Calculation
CFO = Form
CLE = Leaflet
CTR = Training
QRE = Q-Records
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RIN = Inquiry
RTE = Tender
JFO = Form
JTE = Template
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2.1.2
Supplier
In order to identify the supplier, a 3 digit code is required which will be defined by HZI.
2.1.3
Our filing system requires a 8-digit number. Please generate the 8-digit document number
by your numbering system. The number must be unique.
2.1.4
Revison No
The revison number of the document has to be zero after the point. For example:
0.0; 1.0; 2.0
For internal (supplier) revisions, the digit behind the point shall be used. For example:
0.1, 0.2, 0.5
2.1.5
Document title
The name of the document can be defined by the supplier. A compelling, short description
is required.
2.2
2.3
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Software requirements
In order to assure simplified data transfer, the following systems and/or software shall be
used. If the contractor wants to use a different software (version) than stated below, he has
to inform HZI, and, on written approval, might do so.
Notice: If different software versions cause any conflicts, the contractor shall rectify this at
his own costs.
3.1
3.2
Drawings:
In case of using other CAD-Systems, files have to be prepared in dwg (dxf) format, that
they can be imported to Autocad 2005 Mechanical without using special converting
tools/programs. The parameters have to be done according HZI- Guidelines TVENG 005
and will be handed over if required.
3.3
3D-based Tools
3.3.1
3.3.2
Inventor
The data structure must be in agreement with HZI
3.3.3
3.3.4
Interfaces:
SDNF - Interface
Preferred Interface, if no other requirements are specified, mainly for 3D data transfer of
steel constructions.
The data structure and file size must be in agreement with HZI
DGN - Interface
Data transfer between 3D-civil constructions if data transfer with SDNF is impossible, data
transfer in that configuration and structure needs to be approved by HZI in advance
STEP
Interface used for components. Data structure and file size needs to be agreed with HZI.
The detail of the component must be reduced in accordance with HZI.
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Data transfer between different 3D-components, plant systems and process sections data
transfer in that configuration needs to be approved by HZI in advance.
Before the first CAD-files will be exchanged, a test run of the dxf / dwg-configuration must
be carried out. This will ensure the correct use of layer, layer style, type of lines, drawing
frame etc.
The final definition will be done by the purchaser after a satisfied test run.
The standardized header will be sent to the contractor after request.
3.4
Time schedules:
Civil Contractor: Check special requirements that will be handed over by HZI.
Other suppliers: No special software requirements, since there will be no direct exchange
between the systems.
3.5
Other formats:
Documents have to be handed over in original format as well as in PDF. As for drawings
and P&IDs, the pdf - format has to be print size A3.
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4.1
Process Engineering
4.2
Final data of heat loads (kW) for components at nominal and maximal ambient
temperature
Final data of surface sound pressure level including octave band for components
according to ISO 3746
4.2.1
Check of P&ID
All items (actuators, motors, instruments, valves, etc.) shall be placed in the correct
position on the P&IDs, including already known drainage and venting of pipes.
All components shall be identifiable by a KKS-number. Basically, there has to be
ONE KKS-number for every component or system that has its own documentation
(manual, data sheet)/ordering number. E.g. a compressor has just one KKSNumber.
All E&IC-package units (autonomous items like cabinets etc.) shall be shown on
P&ID and shall be identifiable with KKS-numbers.
All limits of supply have to be marked on the P&ID. The symbol always causes a
change of the KKS-number.
All cross reference boxes to connecting P&IDs/systems (e.g. for compressed air,
water etc) shall be shown on the P&ID.
4.3
4.3.1
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4.3.2
All electrical equipment signals shown on the latest version of the P&IDs shall be
included in the signal list.
4.4
Final data
4.4.1
Signal exchange list of all signals from/to DCS, accuracy min. 90% (number of
signals)
Type of signals transmitted (binary, analogue. range) accuracy min. 90%
Kind of interface (HW, bus, type of protocol, baud rates, definition of first/last bit)
4.4.2
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4.5
Interface List
Purpose: The interface list serves as an information basis to ensure that all connections can
be engineered.
Each interface is defined with a number. The interface is always placed between two
different KKS-Numbers (number changing at minimum on equipment code level: e.g.
1HAD10 BR100 to 1HAD10 BR200).
4.6
4.7
4.7.1
4.7.2
KKS designations
All floor and walls openings
Final locations and dimensions of the main components 0.0m
Final version for civil work related information
Location of power connections
Location of junction boxes
Required space for inspection and maintenance
Required space for dismantling and removal
Noise protection enclosures (if applicable)
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4.8.1
4.8.2
Final data of main dimensions and maximum operating weights of assembled units
(incl. max. weights for test purposes)
Final data of system relevant height requirements
Location and dimensions of connections for all media and location of all terminal
boxes
Space for admission/revisions/maintenance, requirements for erection and
commissioning
Requirements for accessibility to manholes, instrumentation and inspection
openings
Equipment supports, admissible forces and moments on connections. The
accuracy of forces and moments must lie within 0 to minus 10 %. E.g. a force is
indicated with 1000N. The final value must be between 900N and 1000N
Detailed load information (dead or live) with supports and anchorage details, design
of foundations, base frame for skids incl. anchor details with minimum spacing
between frame and pedestal/floor
Any auxiliary devices required for component erection/commissioning or
maintenance or repairs, e.g. disassembly devices, etc.
Location and designation of electrical and control system connections.
4.9
The contractor shall provide a clear and comprehensive documentation in form of text,
block diagrams, or sequence diagrams.
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The FDS as built contains all the necessary changes applied during erection/
commissioning phase, marked as red correction.
4.10
All equipment is considered to be a black box. Its content is of no interest for erection
purposes, therefore papers for advertising purposes, drawings issued for design, fabrication
and shop assembly and sales documents are not acceptable because they are unsuitable
for planing the erection activities.
Content: The erection instructions should have at least the following content:
Simple and clear description of each equipment (black box) including overall
dimensions and weights (weights of every single equipment to install, crane load)
Requirements for erection on site
Guidelines for conservation and temporary storage on site
Special precaution measures for transportation and handling on site
Handling points for suspension (cables) or jacks
List and description of necessary tools, hoists and cranes, etc. for transportation
and handling on site
Complete erection instructions including descriptions of all procedures, safety
measures, part lists, material data, piping, valve, cable and instrument lists, wiring
diagrams, etc.
Erection time schedule including the following milestones: start on-site,
commissioning, clear site, full compliance/turn over, etc.
Manpower chart
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