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Electrical:
Because power transferred into the field circuit is much less than in the armature circuit,
AC generators nearly always have the field winding on the rotor and the stator as the
armature winding. Only a small amount of field current must be transferred to the moving
rotor, using slip rings. Direct current machines necessarily have the commutator on the
rotating shaft, so the armature winding is on the rotor of the machine.
n electricity generation, an electrical generator is a device that converts mechanical energy to electrical
energy. The reverse conversion of electrical energy into mechanical energy is done by a motor;
motors and generators have many similarities. A generator forces electric charges to move
through an external electrical circuit, but it does not create electricity or charge, which is
already present in the wire of its windings. It is somewhat analogous to a water pump, which
creates a flow of water but does not create the water inside. The source of mechanical energy
may be a reciprocating or turbine steam engine, water falling through a turbine or waterwheel,
an internal combustion engine, a wind turbine, a hand crank, compressed air or any other
source of mechanical energy.
There is probably one thing that we can all agree on: the worlds energy reserves are not
unlimited. Actually that's not strictly true, there is a near unlimited supply of energy
coming from the sun but we are pretty bad at converting it into useful energy. Look
around and ask yourself how much things will change in the near future. It is pretty
certain that we will run out of gas in your lifetime. Quite when it will happen is up for
debate but a guess of around twenty years would probably be pretty close. That's not long
considering that, certainly in the UK, a good portion of houses have only gas powered
heating and cooking.
We have, in all likelihood, gone to war in Iraq to ensure a steady supply of oil for the next
twenty to thirty years but even if we can get exclusive access to that oil, and that's
unlikely, it's a rather sort amount of time before people start getting cold and hungry.
Make no mistakes, when the oil runs out the western culture will collapse and we will be
sent hurtling back to the middle ages. Starvation will become a real problem, medicine
will become scarce and transport will be by your own two feet or not at all.
The UK currently has around sixty million people. Without oil it could support maybe
twenty million but probably less because there will be no oil to power farm machines, no
fertilizer to grow strong crops and no herbicides or pesticides to keep the weeds and
insects at bay. We will be sent back to a pre-industrial revolution world with no hope of it
ending.
Winter will be the worst time for us because there will be nothing to burn. The first
winter with no gas or oil will see every tree cut down for firewood even though burning
unseasoned wood is nearly pointless. Our houses will start to fail as there will be no
materials to maintain them with and rats will breed in their masses because we can't
transport out waste away. Basic raw materials like wood and steal will become valuable
commodities because we won't be able to produce them ourselves but they won't last
anywhere near as long as we are used to because we won't have lacquers, paints and
varnishes to protect them with.
endanger wildlife. Cadmium, for example is toxic to aquatic invertebrates and can bio-
of
USB
The USB port of a computer provides a reliable 5V supply able to source 100mA. This is
sufficient to power small electronic systems or to recharge batteries or supercapacitors.
The connections for series A plugs (generally used at the computer end of a USB wire)
and sockets are:
Connections on the plug at the end of a USB cable
Connections looking into the plug at the end of a USB cable and the device socket on the
computer
VBUS +5 VDC
D-
Data -
D+
Data +
GND
Ground(0V)
From the table above, as you look at a USB port on a computer (assuming the visible
metal connectors are underneath (as shown above right) the left-hand connector is +5V
and the right-hand connector is GND (0V). As we are simply using the USB port as a
power source, we can ignore the data lines (connectors 2 and 3).
Solar Power
Solar cells convert light energy to electrical energy. They can be used to power small
electronic systems or to refresh rechargeable batteries or supercapacitors.
The Rapid 42-0240 produces an output of up to 3V and 100mA.
Hand-cranked Power
Hand-cranked power can be used to recharge commercial radios, torches, phones etc.
However the core winding units to achieve this dont seem to be available to education
users.
An interesting approach using LEGO components to create a charger for devices
powered by USB is described at Instructables.com
LEGO hand-crank from Instructables
Web links
Originally, a hand crank was used to start engines, but it was inconvenient, difficult, and
dangerous to crank-start an engine. Even though cranks had an overrun mechanism,
when the engine started, the crank could begin to spin along with the crankshaft and
potentially strike the person cranking the engine. Additionally, care had to be taken to
retard the spark in order to prevent backfiring; with an advanced spark setting, the
engine could kick back (run in reverse), pulling the crank with it, because the overrun
safety mechanism works in one direction only
engaged (as for example because the operator fails to release the key as soon as the
engine starts), the pinion will spin independently of its driveshaft. This prevents the
engine driving the starter, for such backdrive would cause the starter to spin so fast as to
fly apart. However, this sprag clutch arrangement would preclude the use of the starter as
a generator if employed in hybrid scheme mentioned above; unless modifications are
made.
This overrunning-clutch pinion arrangement was phased into use beginning in the early
1960s; before that time, a Bendix drive was used. The Bendix system places the starter
drive pinion on a helically-cut driveshaft. When the starter motor begins turning, the
inertia of the drive pinion assembly causes it to ride forward on the helix and thus engage
with the ring gear. When the engine starts, backdrive from the ring gear causes the drive
pinion to exceed the rotative speed of the starter, at which point the drive pinion is forced
back down the helical shaft and thus out of mesh with the ring gear.
A crank is an arm attached at right angles to a rotating shaft by which reciprocating
motion is imparted to or received from the shaft. It is used to change circular into
reciprocating motion, or reciprocating into circular motion. The arm may be a bent
portion of the shaft, or a separate arm keyed to it. Attached to the crank by a pivot is a
rod, usually called a connecting rod. The end of the rod attached to the crank moves in a
circular motion, while the other end is usually constrained to move in a linear sliding
motion, in and out.
One application is a human-powered crank, which is used to manually turn an axle as in a
bicycle crankset or a brace and bit drill. In this case a person's arm or leg serves as the
connecting rod, applying reciprocating force to the crank. Often there is a bar
perpendicular to the other end of the arm, often with a freely rotatable handle on it to hold
in the hand, or in the case of operation by a foot (usually with a second arm for the other
foot), with a freely rotatable pedal.
Hand Crank
The unit is light weight (2.5 lb), portable, low cost ($10-$20) and can be used to recharge
single cell batteries at from 1-3.5 amps. It can be made from a cordless electric drill in a
primitive environment. The simplest way of how to make a hand crank DC generator
using a standard 12, 14.4 or 18 Volt Cordless drill from Harbor Freight Tools. With no
modification hook an alligator clip jumper to the two charging terminals (on the bottom
that the battery plugs into). See picture below. Note that when a 14.4 Volt drill is laid
down pointing to the left then the upper terminal is most likely to be the plus and the
lower terminal the minus for these units.
When one holds down on the variable speed trigger switch, the crank handle will began
to rotate slowly acting like a drill. Grab the handle with your other hand and crank faster
in the same direction it is turning (trigger switch still held down). If an amp meter is hook
in series with the generator then one can tell when it changes from running as a motor to
becoming a generator and begins to charge the battery. The current flow will change sign
going from "-" to "+" (or vice versa) on the meter. The forward and reverse switch works
as normal and allows one to crank in the opposite direction to charge the battery while
holding the trigger switch closed.
If you have an unknown drill then hook it up one way and see how many amps you get
when cranking vigorously. Then hook it up the other way reversing the polarity of the
wires and compare the amps using an amp meter in series with a one celled rechargeable
battery (NiMH or NiCad). One way will charge the battery the other way will bring the
charging current to near zero and it will become hard to crank. Use the polarity that
charges the battery. The procedure outlined above gives the basic way you can check any
cordless drill to see if it is a permanent magnet motor and wired such that will work as a
DC generator.
Determining switch setting for 18 Volt drill: Wire or tape the trigger variable speed
switch wide open or all the way held down. Look at the top of the battery for the plus and
minus. Hook up a dc volt meter according to the polarity that the battery was hooked up.
If one lays the drill pointing to the left then the upper terminal is positive and the lower is
negative. Now give a twist clockwise to the chuck with your hands (no crank). Watch the
voltage reading and the sign plus or minus then give a counter clockwise twist and note
the sign and voltage. Also note how hard it is to turn. Pick the direction that gives the
most voltage and is easiest to turn. Note the "L" or "R" switch setting. I found that for
this 18 volt drill when "R" was set that a counter clockwise turn was best and gave a
correct polarity as the battery hook up. In like manner when "L" was set then a clockwise
turn worked best.
Warning: With the trigger switch wired or tape closed, one can not leave it
connected to a battery without a diode to keep it from draining the battery.
Incremental improvements can now be made. Use a 6-10 amp external diode in series
with the jumper wires (wired in the direction of the current flow). If one stops cranking
the drill as a generator it will not continue to turn as a motor. The diode bocks the battery
flow. One can then tape or wire the trigger switch in the full ON position. This approach
produces a hand crank battery charger that in a pinch could easily be reversed and still
used as a drill again. This reversal can be done by taking the diode out of the circuit and
un-taping the trigger switch and plugging in the battery pack. Note: Be sure to lock the
drill into direct drive mode (locks out the ratchet screw torque gear arrangement). Chouse
a cordless drill that has a high figure of merit or highest ratio of input voltage to RPM.
The 12 volt/500 RPM and 14.4 volt/550 RPM have a ratio of .024 and .0262 respectively.
Note that the 14.4 volt unit is slightly more efficient than the 12 volt unit. The 18 volt
runs at 900 RPM and this gives a ratio of .02 which is not as high as the other two but not
that far off.
The 12 Volt drill item 47156-5VGA currently sells for $9.99 with keyed chuck and the
14.4 volt drill item 4285-1VGA currently sells for about $15.99. The 18 volt item 901208VGA sells for about $19.99. The 12 Volt units are currently the lowest cost but after
testing are the least desirable (harder to crank). The 14.4 Volt tests as most efficient with
the 18 volt units coming in second due to ease of cranking (lower gear ratio) with
resulting lower output power. I recommend using the "Keyed chuck" type drill instead of
the hand tighten type. It is a bit cheaper and the hand crank can be tightened a bit tighter
so it doesn't come loose while cranking. In actual fact either will work. So use what you
have available.
MAKING AN ELECTRICAL
GENERATOR
The very simple generator described below is primitive but shows the basic operation. It
has been deliberately left as simple as possible so that there is maximum scope for using
it in imaginative designs and inventions. It can therefore form the basis for a more
complex device as shown a little further on.
The generator is made from a coil of wire (about 1000 turns) wound around the last 3 cm,
or so, of a large nail. When a spining magnet is placed near to the device it induces a
voltage into the coil and this can then be used to light a bulb (or better still an LED see
end for details) - generation of electricity can therefore be simply demonstrated.
from the head rapidly move the magnet from side to side. The Bulb or LED will light
showing generation of electricity !!
way an LED (light emitting diode) works really really well in this design because they
take very little current (about 0.01A). LED's can be obtained from Tandys or Maplins
(almost any sort will do) or scrapped from an old radio or toy that contains one.
Click here for information about LED's
WHAT TYPE OF MAGNET SHOULD I USE ?
In general the stronger the magnet the better. Eclipse make all sorts of magnets and are
generaly avaliable from most hardware stores. The 'crank handle' generator descrobed
above used a E825 Eclipse magnet. Its is well worth trying other types of magnets but
you might have to devise other ways of spinning the magnets to make sure the magnetic
field is changing in the correct way with respect to the coil. Good generators can be made
from button, bar, hourseshoe and cylindrical magnets - its just up to your imagination !
PARTS LIST AND TOOLS
Cardboard from a cereal box for example
Iron nail with head (1/4" (6mm) diameter, ~6" (15cm) long)
Reel (aprox. 25m) of enamelled copper wire (30 SWG or ~0.3mm diameter)
E825 Eclipse Button Magnet
Torch bulb (6V, 0.06A) and holder or better still an LED
Hand drill (standard toolbox type)
Most of these parts can be obtained from a DIY store or from electronic shops such as
Tandy or Maplins.
Books and articles:
Advanced Physics, Tom Duncan, 4Ed., John Murray, ISBN 0 7195 5199 4
nice section on generators and electricity.
Ideas for further work:
1) try varying the number of turns. Is it always true that the voltage goes up with number
of turns for this simple gen ? What happens when the coil gets so large that mots of it is
no longer very close to the nail ?
2) can you find a better iron former than a nail ?
3) how about trying other forms of energy to power the rotating magnet, eg. wind power,
wave power (for example see the section building your own windmill)
goto 'build your own windmill'
4) can you build-in a moving switch to make the voltage direct (DC) instead of
alternating (AC) - this is called a commutator
5) can you use the nail-coil (without the magnet) as a 'search' coil for detecting magnetic
fields ? Try putting the nail-head coil near to a speaker playing load music, does the LED
(...or :How I learned to stop looking for a wall socket and start cranking)
UPDATE december 5th, 2005, I can now charge my ipod with my bicycle as well! :-)
first of all, this is the magic flashlight, here in Holland its sold as perfectmate dynamo
flashlight, but Im sure this is one of those products which all of a sudden are all over this
planet
it comes with this socket for charging a mobile phone or something else (btw my phone
takes 6V instead of 4.2)
I bought a USB-extension-cable (simply because they are cheap and that way I only had
to solder one side )
I tried all kinds of different setups, here for instance, its a zener-diode of 5.1v + 100 ohm
resistor and a diode (to make sure the current doesnt flow the other way around (that is,
from the ipod to the flashlight))...
courtesy hardwarebook.net
...this setup gave a cool 5.8V, significantly higher than the 5V USB-power normally is,
but like I said, this was becoming one last attempt I must say I gambled a little here
according to ipodlinux.org there should be a Linear Technology LT4055 USB power
controller/Li-ion linear charger inside my 1G ipod mini and even though I couldnt find
specs of it, I gambled that it could take 5.8V instead of 5V so my choice was between
getting it to work or frying my ipod
(make sure to read my update at the bottom, after this I made yet another cable)
time to put it all to a final test (this has taken almost all of my weekend, so its about
time!)
...this is the last screen you see before it goes totally dead
...this is the first sign of life you see (this is not an animated icon, but a static one)... once
in a while it tries to boot the ipod (with the apple-logo showing) but in the beginning it
kept falling back to this icon so I had to crank some more!
...then it seemed it found its way, cause I could stop cranking and it kept charging (there
are batteries in the flashlight, so those are discharging)... it kept charging for appr. 5
minutes and then this animated charge-icon became static (which I guess tells me it
doesnt charge anymore)... time to check up
YAY! not one, but two (2!!!) stripes on the battery-icon (and two numb hands of
cranking)
well, Im a little sarcastic here, and I didnt test it but I guess this is something like 30?
minutes of music? ...which isnt even that bad imho
This setup worked for me, but I really can not tell you or guarantee you this will work for
you also you are risking your ipod with this!!!
Somehow, the 5.8V this setup was giving, bothered me and kept me from putting this
project away as being finished so I continued a little until I would be satisfied with it
So, I came up with this a 5.1V zenerdiode to make sure the current wouldnt go over it,
a resistor to make sure it doesnt short-cut and a diode to make sure the current flows the
right way (all from the how-to: usb battery v2)
Please tell me its a work of art :-)
Wow, it still looks good after I jammed this circuit inside the enclosure of the plug (a
fresh one, I didnt want any tape on this I-do-it-one-more-time-cable)
So, this wraps it up now I have a nice cable, which also quite safely could be used on
anything that uses USB-power besides this ipod so what shall we hand crank power
today? (oh, and be my guest doing that) :-)
Even if your telecom operator gives you cellular coverage all the way into the heart of a
tropical rainforest, it won't mean a thing if your mobile phone runs out of power. Here's a
product that will address that problem: the Hand-Crank USB Power Charger sold on the
National Geographic online store.
If your mobile phone can be charged using USB, it'll probably work with this. The idea is
simple--plug in your phone and start cranking. You'll probably work up a sweat just
trying to get one call.
This device costs $39.95 and includes adapters to fit most Motorola, Samsung, Nokia,
and LG phones. For those using brands not listed here, getting a third-party USB charger
for your phone will probably do the trick, too. The Hand-Crank USB Power Charger even
comes with an AC adapter so you can deposit power into the device when you have
access to a power outlet--that'll help save you a few turns of the handle when out in the
field.