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IT T

HYDROVAR

3. Attach Power wires to drive: Attach ground wire


to ground screw. If 1 Ph, attach L and N to appropriately labeled terminals. If 3 Ph, attach wires
to appropriate L1, L2, L3 terminals. See IOM for
terminal locations.
1 Ph 2, 3 HP

3 Ph 3, 5 HP

3 Ph 7.5, 10, 15 HP

Pump Control
Quick Start Guide

drives. Daisy chain communication wires starting


at Master drive to all additional drives.
10. Verify all connections are secure with no stray
wires. Attach ground wire from drive to cover
and replace cover. Note: Be sure cover sits securely on drive without pinching any wires. Securely
HAND TIGHTEN cover screws. Cover must be
firmly attached for buttons to function properly.
11. Connect power. The display should look as
follows:

ITT
STOP
(A) Power supply
(B) Motor
(C)
connections
(D) RS-485 Interface
(E) Status-Relays
- User interface
- Internal interface (F) Optional
Relay Card

Startup of a Hydrovar drive or Packaged Hydrovar Pump/Drive. Consult IM223 for recommended system design, including pump, valves,
transducer, and diaphragm tank. For additional
applications, consult IM223.
Must be installed by qualified personnel.
1. Align drive on 3 Ph/TEFC motor and attach to motor using 4 clamps and screws provided. Remove
cover.
2. Verify power is off before connecting to drive.
Attach power wires to pump mounted fused
disconnect (if packaged product) or from wall
mounted fused disconnect or breaker box. Use
fast acting Class T fuses. Route wires through
cable gland, conduit plate large opening and
through cable gland nut.

0.0 Hz
XXX.X PSI

Terminal block:
- START/STOP
- SOLORUN
- RS-485 Interface

4. Drive connection to motor: Route wires through


cable gland and other large conduit opening as
above. Connect wires to appropriate terminals.
Use crimp-on spades for sizes 2, 3, 5 HP. Terminate wires at terminals U, V, W for sizes 7.5 HP
and up.
*** Route the following low voltage wires
through small conduit glands and openings as
needed. ***
5. Attach transducer wires to terminals X3: 1-3;
Shield, White, Brown respectively.
6. Attach thermal overload switch to motor body at
conduit box screw, and terminate at the 2 terminals labeled X1 PTC. If not using Thermal overload switch, place jumper between PTC terminals.
7. Provide Emergency stop switch, or jumper between terminals X3: 7, 8.

12. See attached flowchart for available programming options to change.


13. Push Right arrow to next screen to change Setpoint. Use Up/Down arrows to change setpoint,
(Required value).
14. Push left arrow once to get back to main screen.
Push left arrow again to get to Main menu. Use
Down arrow to scroll through menu options. To
change any parameter other than set point, you
must first enter a password. From main menu,
scroll down to Group 60, and push right arrow
once to parameter 61. Enter password using up
arrow key, (password = 66).

8. Provide additional on/off switch or jumper between terminals X3: 11, 12

15. For multipump programming, change the highlighted parameters in the flowchart. Change:
Parameter 105 to Cascade Serial; set the pump
address to 1, 2, etc in parameter 106.

9. If using multiple communicating drives, attach


RS485 wires to terminals X4: 4-6, (-, +, Shield
respectively) on Master drives; X2: 1-3 on Basic

16. From main screen, press up arrow to start drive.


Check rotation on pump. Switch 2 of 3 line wires
from the drive at motor if reverse rotation.

230

225

Goulds Pumps and the ITT Engineered Blocks Symbol are


registered trademarks and tradenames of ITT Corporation.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.

Copyright (c) 2009 ITT Corporation


HYDROQSG
www.goulds.com
July, 2009

905 OFFS.INPUT

OFF

1005 TESTRUN

100 hours

1110 FACTORY SET



USA

1205

SUBMENU
OFFSET

900

1000 SUBMENU
TESTRUN

1100 SUBMENU
SETUPS

1200 SUBMENU
RS485-INTERFACE

ADDRESS
1

805 C.REQ.VAL.1

digital

705 ANALOG OUT1


Output frequency

800
SUBMENU
REQUIRED VALUES

SUBMENU
OUTPUTS

700

BOOST
5%

analog I 4-20mA

555 SWITCH INTV



24 hours

565 SYNCH.WIN.

2 Hz

550 OVERVAL DLY



0 sec

1210 BAUDRATE

9600

1120 PASSWORD 2

0000

1010 TESTRUN FREQ.



30 Hz

907 OFFS.INPUT

100

810 C.REQ.VAL.2

OFF

LEVEL 2
100

915

REQ.VAL.1
50 PSI

1220 PUMP ADDR



1

1215

FORMAT
RTU N81

1130 CLR MOTORH.



ALL

1020 TESTR.TIME

5 sec

917 OFFSET X2

100

912 OFFSET X1

0

830 ACTUAT.FRQ1

0.0 Hz

820

1125 CLR ERRORS



ALL

1015 TESTR.BOOST

10 %

LEVEL 1
0

910

815 SW REQ.VAL

Setpoint 1

1135 CLR OPERAT.



Press > 3 sec

1030 TESTRUN MAN



Press > 3 sec

1025 SEL.DEVICE

01

918 OFFSET Y2

0 PSI

913 OFFSET Y1

0 PSI

835 ACTUAT.FRQ2

0.0 Hz

REQ.VAL.2
50 PSI

SUBMENU
OUTPUTS

SUBMENU
OFFSET

1200 SUBMENU
RS485-INTERFACE

1100 SUBMENU
SETUPS

1000 SUBMENU
TESTRUN

900

800
SUBMENU
REQUIRED VALUES

700

715 CONF REL 1



Running

SUBMENU
ERRORS

500 SUBMENU
SEQUENCE CNTR

400 SUBMENU
SENSOR

710 ANALOG OUT2


Actual value

530 DISABLE FRQ



30.0 Hz

445 SENS2 CAL X


0 % = xx,xx PSI

300 SUBMENU
REGULATION

200 SUBMENU
CONF INVERTER

100 SUBMENU
BASIC SETTINGS

600

825

570 MSTPRIORITY

ON

525 SWITCH DLY



2 sec

520 ENABLE DLY



5 sec

720 CONF REL 2



Errors

560 SYNCH.LIM.

0.0 Hz

440 SENS2 CAL 0


0 % = x,xx PSI

435 SENS1 CAL X


0 % = xx,xx PSI

430 SENS1 CAL 0


0 % = x,xx PSI

425 SENS. CURVE



linear

420 SENS. RANGE



300 PSI

330 LIFT AMOUNT



0.0 %

291 CURR. LIMIT



100 %

280 SEL.SW.FRQ.

Auto

325 FRQ. LIFT



30.0 Hz

290 CURR. LIMIT



OFF

286 SKIPFRQ RNG



60 Hz

RAMP 2
4 sec

250 MIN. FREQ



20 Hz

220

125 DISP. BRIGHT



100 %

320 REG. MODE



normal

275 POWER RED.



OFF

270 KNEE FREQ.



60 Hz

RAMP 1
4 sec

245 MAX. FREQ



60 Hz

215

120 DISP. CONTR.



75 %

240 RAMP FMIN D



2 sec

210 INVERTER

ALL

115 LOCK FUNCT.



0066

615 ERROR RESET



ON

545 OVERVALUE

disabled

515 ENABLE FREQ



48 Hz

415 SENSOR TYPE

315 HYSTERESIS

80 %

285 SKIPFRQ CTR



0.0 Hz

265

235 RAMP FMIN A



2 sec

205 MAX. UNITS



6

110 SET PASSW.



0066

610 DELAY TIME



2 sec

540 DROP FREQ



42.0 Hz

535 DISABLE DLY



5 sec

605 MIN.THRESH.

disabled

510 ACT.VAL.DEC

2 PSI

505 ACT.VAL.INC

5 PSI

500 SUBMENU
SEQUENCE CNTR

SUBMENU
ERRORS

410 CONF SENSOR



Sensor 1

405 DIMENS. UNIT



PSI

400 SUBMENU
SENSOR

600

310 WINDOW

10 %

305 JOG Hz

50 PSI

260 FMIN TIME



0 sec

RAMP 4
70 sec

300 SUBMENU
REGULATION

255 CONF. FMIN



F >0

RAMP 3
70 sec

203 SET VER INV


sel. 01
act. 01

202 SOFTWARE

HV V01.3

106 PUMP ADDR



1

200 SUBMENU
CONF INVERTER

Hz
50 PSI

105 MODE

Controller

JOG

100 SUBMENU
BASIC SETTINGS

62

61 PASSWORD

0000

SUBMENU
SETTINGS

60

IT T

Engineered for life

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