2002

RX Z
SUPPLEMENTARY
SERVICE MANUAL
55K-F8197-E1

FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and data for the RXZ (2002). For complete service information procedures it is necessary to use this Supplementary
Service Manual together with the following manual.

RX-Z (85) SERVICE MANUAL: 55K-28197-W0

RX-Z (2002)
SUPPLEMENTARY
SERVICE MANUAL
2001 by Yamaha Motor Co., Ltd.
First Edition, December 2001
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.

NOTICE
This manual was written by Yamaha Motor Company Ltd. primarily for use by Yamaha dealers and
qualified mechanics. It is not possible to put an entire mechanics education into one manual, so persons using this book to perform maintenance and repairs on Yamaha motorcycles should have a basic
understanding of the mechanical concepts and procedures inherent in motorcycle repair technology.
Without such knowledge, attempted repairs or service to the motorcycle may render it unfit to use
and/or unsafe.
Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha.
Modifications and significant changes in specifications or procedures will be forwarded to all
Authorized Yamaha dealers and will, where applicable, appear in future editions of this manual.

HOW TO USE THIS MANUAL

PARTICULARLY IMPORTANT INFORMATION
This material is distinguished by the following notation.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

cC

A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

fWARNING:

A WARNING indicates special procedures that must be followed to avoid injury to

a motorcycle operator or person inspecting or repairing the motorcycle.

PARTICULARLY IMPORTANT INFORMATION

All of the procedures in this manual are organized in a sequential, step-by-step format. The information has been compiled to provide the mechanic with an easy to read, handy reference that contains
comprehensive explanations of all disassembly, repair, assembly, and inspection operations.
In this reversed format, the condition of a faulty component will precede an arrow symbol and the
course of action required will follow the symbol, e.g.,
8 Bearings
Pitting/Damage Replace.
EXPLODED DIAGRAM
Each chapter provides exploded diagrams before each disassembly section for ease in identifying correct disassembly and assembly procedures.

ILLUSTRATED SYMBOLS
(Refer to the illustration)

GEN
INFO

INSP
ADJ

Illustrated symbols 1 to 8 are designed as

thumb tabs to indicate the chapters number
and content.

ENG

1
2
3
4
5
6
7
8

COOL

CARB

CHAS

ELEC

APPX

p
LS

a
LT

Illustrated symbols 9 to r are used to identify the specifications appearing in the text.
9 Filling fluid
0 Lubricant
q Tightening
w Wear limit, clearance
e Engine speed
r , V, A

General information
Periodic inspection and adjustment
Engine
Cooling system
Carburetion
Chassis
Electrical
Appendices

Illustrated symbols t to a in the exploded diagrams indicate the types of lubricants and lubrication points.

t Apply engine oil

y Apply gear oil
u Apply molybdenum disulfide oil
i Apply wheel bearing grease
o Apply lightweight lithium-soap base grease
p Apply molybdenum disulfide grease
a Apply locking agent (LOCTITE)

CONTENTS
GENERAL INFORMATION .......................................................................1
MOTORCYCLE IDENTIFICATION ..............................................................1
FRAME SERIAL NUMBER.....................................................................1
ENGINE SERIAL NUMBER ...................................................................1

PERIODIC INSPECTIONS AND ADJUSTMENT................................2

PERIODIC MAINTENANCE/LUBRICATION...............................................2

CHASSIS ........................................................................................................6
REAR WHEEL .............................................................................................6
FRONT FORK..............................................................................................7
HANDLEBARS ............................................................................................8
INSTALLATION.......................................................................................9
STEERING HEAD......................................................................................11
REAR SHOCK ABSORBER AND SWINGARM .......................................12

APPENDICES .............................................................................................13
SPECIFICATIONS .....................................................................................13
GENERAL SPECIFICATIONS...................................................................13
MAINTENANCE SPECIFICATIONS..........................................................14
ENGINE................................................................................................14
TIGHTENING TORQUE .......................................................................15
CHASSIS..............................................................................................16
TIGHTENING TORQUE .......................................................................16
ELECTRICAL .......................................................................................17

MOTORCYCLE IDENTIFICATION

GEN
INFO

GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
FRAME SERIAL NUMBER
The frame serial number 1 is stamped into the
steering head pipe.

ENGINE SERIAL NUMBER

The engine serial number 1 is stamped into the
elevated part of the right rear section of the engine.

NOTE:
The first three digits of these numbers are for
model identifications; the remaining digits are
the unit production number.

Starting Serial Number:

5PV-000101

NOTE:
Designs and specifications are subject to
change without notice.

INSP
ADJ

PERIODIC MAINTENANCE/LUBRICATION

PERIODIC INSPECTIONS AND ADJUSTMENT

PERIODIC MAINTENANCE/LUBRICATION
EVERY
No.

ITEM

CHECKS AND MAINTENANCE JOBS

1 * Fuel line

9 Check fuel hoses for cracks or damage.

9 Replace if necessary.

Spark plug

9 Check condition.
9 Clean, regap or replace if necessary.

Air filter

Initial
(1,000 km)

6,000 km
or
6 months
(Whichever
comes first)

12,000 km
or
12 months
(Whichever
comes first)

9 Clean or replace if necessary.

4 * Battery

9 Check electrolyte level and specific gravity.

9 Correct or recharge if necessary.
9 Make sure that the breather hose is properly routed.

9 Check operation.
9 Adjust or replace cable.

6 * Front brake

9 Check operation, fluid level and vehicle for fluid

leakage. (See NOTE on page 6-5.)
9 Correct accordingly.
9 Replace brake pads if necessary.

7 * Rear brake

9 Check operation.
9 Adjust cable and replace brake shoes if necessary.

8 * Wheels

9 Check balance, runout, spoke tightness and for

damage.
9 Tighten spokes and rebalance, replace if necessary.

9 * Tires

9 Check tread depth and for damage.

9 Replace if necessary.
9 Check air pressure.
9 Correct if necessary.

10 * Wheel bearings

9 Check bearing for looseness or damage.

9 Replace if necessary.

11 * Swingarm

9 Check swingarm pivoting point for play.

9 Correct if necessary.
9 Lubricate with lithium soap based grease.

12

Drive chain

9 Check chain slack.

9 Adjust if necessary. Make sure that the rear wheel is
properly aligned.
9 Clean and lubricate.

Every 500 km and after washing

the motorcycle or riding in the rain

13 * Steering bearings

9 Check bearing play and steering for roughness.

9 Correct accordingly.
9 Lubricate with lithium soap based grease every
24,000 km or 24 months (whichever comes first).

14 * Chassis fasteners

9 Make sure that all nuts, bolts and screws are properly
tightened.
9 Tighten if necessary.

15

9 Check operation.
9 Lubricate and repair if necessary.

9 Check operation and for oil leakage.

9 Correct accordingly.

9 Check operation and shock absorbers for oil leakage.

9 Replace shock absorber assembly if necessary.

Clutch

Sidestand/centerstand

16 * Front fork
17 *

Rear shock absorber

assemblies

18 * Carburetor

9 Check engine idling speed and starter operation.

9 Adjust if necessary.

19 * Autolube pump

9 Check operation.
9 Correct if necessary.
9 Bleed if necessary.

20

9 Check oil level and vehicle for oil leakage.

9 Correct accordingly.
9 Change oil at initial 1,000 km and thereafter every
24,000 km or 24 months (whichever comes first).

Transmission oil

*: Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.

PERIODIC MAINTENANCE/LUBRICATION

INSP
ADJ

NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Brake fluid replacement
1. When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.
Check the brake fluid level regularly and fill as required.
2. Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two
years.
3. Replace the brake hoses every four years or if cracked or damaged.

INSP
ADJ

PERIODIC MAINTENANCE/LUBRICATION

q
q

1 5 ~ 8 mm (0.2 ~ 0.3 in)

1 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)

1 20 ~ 30 mm (0.8 ~ 1.2 in)

1 0.30 ~ 0.35 mm (0.012 ~ 0.014 in)

PERIODIC MAINTENANCE/LUBRICATION

INSP
ADJ

1 2 ~ 3 mm (0.08 ~ 0.12 in)

1 Front = 175 kPa

(1.75 kg/cm2, 25 psi)
Rear = 200 kPa
(2.0 kg/cm2, 28 psi)

1 20 ~ 30 mm (0.8 ~ 1.2 in)

CHAS

REAR WHEEL

CHASSIS
REAR WHEEL
1
2
3
4
5
6
7
8
9

0
q
w
e
r
t
y
u
i

Chain puller
Stopper
Cam lever
Wear indicator
Spacer collar
Tension bar
Brake lining plate
Brake cam shaft
Brake lining

o
p
a
s

Oil seal
Bearing
Spacer flange
Bearing spacer
Bearing
Damper
Sprocket shaft
Sprocket hub
Driven sprocket

10 Nm (1.0 kgm,7.2 ftlb)

Drive chain
Bearing
Oil seal
Collar

TIRE SIZE:
90/90 - 18 51P

C RIM SIZE: 1.40 X 18

2
1

LINING WEAR LIMIT:

2.0 mm (0.08 in)

D
LS

A USE NEW ONE

20 Nm (2.0 kgm,14 ftlb)

5
8
7
6

LS

A USE NEW ONE

20 Nm (2.0 kgm,14 ftlb)

0
q
B6202 w e

r
B6202Z
LS

B6202Z
p
a

RIM RUNOUT LIMIT:

VERTICAL: 2.0 mm (0.078 in)

G LATERAL: 2.0 mm (0.078 in)

LS

26 Nm (2.6 kgm,19 ftlb)

H

DRIVE CHAIN FREE PLAY:

20 ~ 30 mm (0.8 ~ 1.2 in)

85 Nm (8.5 kgm,61 ftlb)

FRONT FORK

CHAS

FRONT FORK
1
2
3
4
5
6
7

Rubber cap
Cap bolt
O-ring
Spacer
Washer
Fork spring
Rebound spring

8
9
0
q
w
e
r

t Slide metal
y Outer tube
u Damper rod bolt

Damper rod
Inner tube
Oil lock piece
Dust seal
Retaining clip
Oil seal
Plate washer

23 Nm (2.3 kgm,17 ftlb)

1
2
3
4
5
6

7
8

30 Nm (3.0 kgm,22 ftlb)

q
w
e
r
t
9

FORK OIL CAPACITY (EACH FORK):

165 cm3 (5.82 Imp oz, 5.78 US oz)

RECOMENDED OIL:
SAE 10W30 TYPE SE MOTOR OIL

FORK SPRING MINIMUM LENGTH:

428.1 mm (16.9 in)

0
u
23 Nm (2.3 kgm,17 ftlb)

CHAS

HANDLEBARS

HANDLEBARS
1
2
3
4

5 Handlebar (right)
6 Throttle and oil pump cable
assembly
7 Adjuster

Handlebar grip end

Grip rubber
Leaf ring
Throttle guide tube

8
9
0
q

Locknut
Clutch cable
Handlebar (left)
Collar

25 Nm (2.5 kgm,18 ftlb)

1
2

9 Nm (0.9 kgm,6.5 ftlb)

4
LS

5
0
q
2

8
LS

20 Nm (2.0 kgm,14 ftlb)

HANDLEBARS

CHAS

INSTALLATION
1. Install:
9 Handlebars

2.
9
9
9
9

Install:
Lever holder 1 (left)
Handlebar grip 2 (left)
Handlebar switch 3 (left)
Handlebar grip end 4 (left)

Left handlebar install steps:

8Install the lever holder 1 to the handlebar.
Bolt (lever holder):
6.5 Nm (0.65 mkg, 4.7 ftlb)
8Apply a light coat of an adhesive for rubber
to the handlebar.
8Fit the handlebar grip fully over the handlebar end.
NOTE:
Wipe off the excess adhesive with the clean
rag.

:WARNING:
Leave the handlebar intact until the adhesive becomes dry enough to make the
grip and handlebar stuck securely.
8Install the handlebar grip end (left).
Handlebar grip end:
25 Nm (2.5 mkg, 18 ftlb)
8Install the handlebar switch (left).

CHAS

HANDLEBARS
3.
9
9
9

Install:
Handlebar grip (right)
Throttle cable
Handlebar switch (right)

NOTE:
Before installing the handlebar grip (right), apply
a light coat of lithium - soap base grease onto
the handlebar end.

:WARNING:
Provide the clearance of 1 mm (0.04 in) between the handlebar grip 1 and the handlebar grip end 2. Otherwise, the grip may
not move.
2
1

4. Tighten:
9 Handlebar grip end (right)
Handlebar grip end:
25 Nm (2.5 mkg, 18 ftlb)
9 Front brake master cylinder
Bolt (master cylinder bracket):
23 Nm (2.3 mkg, 17 ftlb)

5. Install:
9 Clutch cable
NOTE:
Apply a light coat of lithium - soap base grease
onto the clutch cable end.

6. Adjust:
9 Clutch cable free play
Refer to the CLUTCH ADJUSTMENT.

10

CHAS

STEERING HEAD
STEERING HEAD
1
2
3
4
5
6
7

Stem nut
Handle crown
Ring nut
Ball race cover
Ball race (lower - top)
Balls
Ball race (upper - bottom)

8
9
0
q

Ball race (lower - top)

Balls
Ball race (lower - bottom)
Under bracket

40 Nm (4.0 kgm,29 ftlb)

2
1

25 Nm (2.5 kgm,18 ftlb)

38 Nm (3.8 kgm,27 ftlb)

3
4

LS

5
6
7
8
9

LS

11

CHAS

REAR SHOCK ABSORBER AND SWINGARM

REAR SHOCK ABSORBER AND SWINGARM

1
2
3
4
5

6
7
8
9
0

Chain adjuster
Chain adjuster
Chain guard
Shock absorber
Swingarm

Thrust cover
Bearing
Collar
Oil seal
Nipple

A SWING ARM FREE PLAY LIMIT:

B END: 1.0 mm (0.04 in)
C SIDE: 1.0 mm (0.04 in)

40 Nm (4.0 kgm,29 ftlb)

2
1

4
5

LS
LS

7 8

40 Nm (4.0 kgm,29 ftlb)

9
6
LS

0
LS

43 Nm (4.3 kgm,31 ftlb)

7
6

12

SPECIFICATIONS

APPX

APPENDICES
SPECIFICATIONS
GENERAL SPECIFICATIONS
RX-Z

Model
Model Code Number:

5PV

Frame and Engine Starting Serial Number:

5PV-000101

Dimensions:
Overall Length
Overall Width
Overall Height
Seat Height
Wheelbase
Minimum Ground Clearance

1,990 mm (78.3 in)

725 mm (28.5 in)
1,160 mm (45.7 in)
770 mm (30.3 in)
1,300 mm (51.2 in)
175 mm ( 6.9 in)

Basic weight:
With Oil and Full Fuel Tank

118 kg (261 lb)

Spark plug:
Type/Manufacturer
Gap
Transmission:
Primary Reduction System
Primary Reduction Ratio
Secondary Reduction System
Secondary Reduction Ratio
Transmission Type
Operation
Gear Ratio
1st
2nd
3nd
4th
5th
6th

BR9ES/NGK
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
Herical gear
71/22 (3.227)
Chain drive
46/16 (2.875)
Constant mesh, 6-Speed
Left foot operation
34/12 (2.833)
29/16 (1.813)
26/19 (1.368)
24/21 (1.143)
23/23 (1.000)
22/24 (0.917)

Electrical:
Ignition System
Generator System
Battery Type or Model
Battery Capacity

C.D.I.
A.C. Magneto
YB3L-B
12V, 3AH

Bulb Wattage/Quantity:
Headlight
Tail/Brake Light
Flasher Light
Meter Light

12V 35W/30W x 1
12V 5W/21W x 1
12V 10W x 4
12V 1.7W x 3

13

APPX

SPECIFICATIONS
Model

Indicator Light Wattage/Quantity:

NEUTRAL
HIGH BEAM
OIL
TURN

RX-Z
14V 3W x 1
14V 3W x 1
14V 3W x 1
14V 3W x 1

MAINTENANCE SPECIFICATIONS
ENGINE
RX-Z

Model
Piston:
Piston size D/Measuring Point H

55.964 ~ 55.986 mm (2.203 ~ 2.204 in)/

10 mm (0.41 in)

Piston Clearance

0.034 ~ 0.036 mm (0.00134 ~ 0.00142 in)

Piston Offset

0.5 mm (0.02 in) IN side

Carburtor:
Type/Manufacturer/Quantity
I.D. Mark
Main Jet
(M.J.)
Main Air Jet
(M.A.J.)
Jet Needle-clip position
(J.N.)
Needle Jet
(N.J.)
Pilot Jet
(P.J.)
Pilot Air Screw
(P.A.S.)
Float Height
(F.H.)
Fuel Level
(F.L.)
Engine Idling Speed

VM26SS/MIKUNI/1
5PV1 00
# 195
0.5
5FHE5-2
O-8M
# 22.5
1 and 1/4
21.0 1.0mm (0.2 in)
0.5 mm (0.02 in)
(above the carburetor body edge)
1,250 ~ 1,350 r/min

Reed Valve:
Thickness*
Valve Stopper Height
Valve Bending Limit

0.42 mm (0.017 in)

10.0 ~ 10.6 mm (0.39 ~ 0.42 in)
0.8 mm (0.031 in)

14

APPX

SPECIFICATIONS
RX-Z

Model
Lubrication System:
Autolube Pump:
Color Code
Minimum Stroke
Maximum Stroke
Minimum Output/200 Stroke

White
0.30 ~ 0.35 mm (0.012 ~ 0.014 in)
1.85 ~ 2.05 mm (0.073 ~ 0.081 in)
0.76 ~ 0.90 cm3
(0.027 ~ 0.032 Imp oz, 0.062 ~ 0.030 US oz)
4.65 ~ 5.15 cm3
(0.163 ~ 0.180 Imp oz, 0.158 ~ 0.175 US oz)
Square Mark

Maximum Output/200 Stroke

Adjusting mark (at idle)

TIGHTENING TORQUE
Part to be Tightened
Spark Plug
Reed Valve
Exhaust Pipe
Drain Plug
Push Rod #1
Bearing Cover Plate
Tachometer Housing
Stopper Lever
C.D.I. Magneto

Part Name

Bolt
Stud bolt
Bolt
Nut
Screw
Bolt
Bolt
Nut

Tightening Torque
Thread
Q'ty
Size
Nm mkg ftlb
M14
M6
M8
M12
M6
M6
M6
M6
M12

15

1
4
2
2
1
2
1
1
1

25
10
7
20
7
7
5
10
83

2.5
1.0
0.7
2.0
0.7
0.7
0.5
1.0
8.3

18
7.2
5.1
14
5.1
5.1
3.6
7.2
60

Remarks

APPX

SPECIFICATIONS

CHASSIS
Model
Front Suspension:
Front Fork Travel
Front Spring Free Length
<Limit>
Spring rate/Stroke

Optional Spring
Oil Capacity
Oil Level

Oil Grade

RX-Z
140 mm (5.51 in)
432.4 mm (17.0 in)
<428.1 mm (16.9 in)>
K1 = 7.4 N/mm (0.75 kg/mm, 42.0 lb/in)
0 ~ 120 mm (0 ~ 4.72 in)
K2 = 10.8 N/mm (1.1 kg/mm, 61.6 lb/in)
120~155 mm (4.72 ~ 6.1 in)
No
165 cm3 (5.82 Imp oz, 5.78 US oz)
165 mm (6.5 in)
(From top of inner tube fully compressed
without spring)
Fork oil 10W or equivalent

TIGHTENING TORQUE
Tightening Torque
Part to be Tightened

Thread Size Q'ty

Remarks
Nm mkg ftlb

Engine Mounting:
Front
Rear
Rear Arm and Frame
Handle Crown and Inner Tube
Under Bracket and Inner Tube
Master Cylinder and Brake Hose
Brake Hose and Brake Caliper
Footrest Bracket and Frame
Footrest Bracket and Rear Bracket
Front Hub and Front Disk
Handle Crown and Main Switch
Handlebar and Inner Tube
Handlebar and Handle Crown
End Grip and Handlebar
Side Stand and Frame:
Bolt
Nut

M8
M8
M12
M8
M8
M10
M10
M10
M10
M8
M6
M8
M6
M16

1
1
1
4
4
1
1
4
2
4
2
2
2
2

30
25
43
25
30
26
26
43
43
23
13
20
9
25

3.0
2.5
4.3
2.5
3.0
2.6
2.6
4.3
4.3
2.3
1.3
2.0
0.9
2.5

22
18
31
18
22
19
19
31
31
17
10
14
6.5
18

M10
M10

1
1

23
40

2.3
4.0

17
29

16

SPECIFICATIONS

APPX

ELECTRICAL
RX-Z

Model
Ignition System:
Ignition Timing (B.T.D.C.)
Advancer Type

14 at 1,500 r/min
Digital

C.D.I.:
Magneto-Model/Manufacturer
Pickup Coil Resistance/Color
Source Coil Resistance/Color
C.D.I. Unit-Model/Manufacturer

F5PV/YAMAHA
310 10 % at 20C (68F) / W/L - W/R
860 10 % at 20C (68F) / G/W - B/R
5PV/YAMAHA

Ignition coil:
Model/Manufacturer
Minimum Spark Gap
Primary Winding Resistance
Secondary Winding Resistance

4BE/YAMAHA
6mm (0.24 in) at 1,300 r/min
0.23 20 % at 20C (68F)
7.9 k 20 % at 20C (68F)

Charging System:
Type
Charging Current

C.D.I. Magneto

Charging Current (A)

Ich (A)
4
3

Ich

2
1
0

10

Engine Speed ( x 103 r/min)

Charging Coil Resistance (Color)

Lighting Coil Resistance (Color)

0.4 20 % at 20C (68F) / B-W

0.3 20 % at 20C (68F) / Y/R - B

17

APPX

SPECIFICATIONS
Model

Rectifier Regulator:
Model/Manufacture
No Load Regulated Voltage
Capacity

RX-Z

(Charging)
(Lighting)
(Charging)
(Lighting)

SH671 - 12/SHINDENGEN
14.0~15.0 V
Less than 13.3 V
8A
12 A

Battery:
Capacity
Specific Gravity

12 V, 3 AH
1.260

Horn:
Type/Quantity
Model/Manufacturer
Maximum Amperage

Plain type/1
5PV/NIKKO
5A

Oil Level Switch:

Model/Manufacturer

3FY/STANLEY

Circuit Breaker:
Type
Amperage for Individual/Quantity
Main
Reserve

Fuse
7Ax1
7Ax1

18

RX-Z (2002) WIRING DIAGRAM

B/R

Or

W/R

B/W W/L

G/W
B/W

B Br
R

Br B
R

LOCK
OFF
ON

B/W

W/L W/R

W Sb
Y/R B

Sb W
B Y/R

W/R W/L
G/W B/R

B/R G/W

B/W

B/W
Or

Br R B
R

W B
R Y/R

B/W

Y/R

Y/R

A
B

Sb

P
Br

P
Br

MAIN HARNESS

RUN
OFF

5
6

W/L
W/R
G/W
B/R

W/L
W/R
G/W
B/R

SUB HARNESS

Br

Br
A
Br

Br

Br
Dg
Ch

G
B
L

Sb
B/R
Br

Dg
Ch

P Br/W
Br

Sb
B/R
Br

G
B
L

j
k

h
B/R

HI
LO

Dg
Sb

Y/R

Ch

P
A
P

OFF
ON

OFF
PUSH

L
N
R

B
G
B

G
B

Y/R L
B
P

Dg
Ch
Br/W

L Y/R
P B

Dg
Ch
Br/W

Y G

Dg

Ch

G/Y

Dg

Dg

Dg

Ch

Ch

G/Y G/Y
L

Ch

B
Y
G

B Ch
Dg
Y G

Sb
Y
G
B

B
Sb
B/R

G/Y

B
Sb
B/R

Br

Sb

Br

Br/W

Y
G

Br

Y
G
B

Ch B
Dg
G Y

Ch

cx

z
B

B
B

Dg

Ch

COLOR CODE
B...................Black
Br .................Brown
Ch ................Chocolate
Dg ................Dark green
G ..................Green
L ...................Blue
O ..................Orange

P...................Pink
R ..................Red
Sb.................Sky blue
W..................White
Y...................Yellow
B/R ...............Black/Red
B/W ..............Black/White

Br/W .............Brown/White
G/W..............Green/White
G/Y...............Green/Yellow
W/L...............White/Blue
W/R ..............White/Red
Y/R ...............Yellow/Red

L
G/Y
Dg

L
G/Y
Dg

Ch

1
2
3
4
5
6
7
8
9
0
q
w
e
r
t
y
u
i
o
p
a
s
d
f
g
h
j
k
l
;
z
x
c
v
b
n
m

Main switch
Fuse
Battery
Ground lead
Handlebar switch (right)
Engine stop switch
Rectifier/Regulator
C.D.I. Magneto
Neutral switch
C.D.I. Unit
Ignition coil
Spark plug
Rear brake switch
Front brake switch
Turn signal relay
Horn
Handlebar switch (left)
LIGHTS dimmer switch
PASS switch
HORN switch
TURN signal switch
Meter assy
TURN signal indicator light
HI BEAM indicator light
Meter light
FUEL meter
OIL warning indicator light
NEUTRAL indicator light
Fuel sender
Oil level gauge
Tail/Brake light
Rear turn signal light (right)
Rear turn signal light (left)
Front turn signal light (left)
Front turn signal light (right)
Sub lead wire
Headlight

YAMAHA MOTOR CO., LTD.

2500 SHINGAI IWATA SHIZUOKA JAPAN