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OPERATION MANUAL
FANUC 0iMC
1OPERATION SECTION.....2
1. OPERATION PANEL.....2
2. OPERATION PANEL SWITCH FUNCTIONS ..3
(1). POWER ON/OFF...3
(2). MODE SELECT.....4
(3). AXIS FUNCTION......5
(4). SPINDLE FUNCTION. .....6
(5). AUTO OPERATION FUNCTION.....6
(6). AUXILIARY FUNCTION..8
(7). ALARM LED..9
(8). INDICATOR LED...9
(9). TOOL NO. DISPLAY10
3. DETAIL OF OPERATION11
(1). WARNING DETAILS BEFORE OPERATING...11
(2). MACHINE OPERATING PROCEDURES..11
(3). MACHINE ORIGIN (ZERO RETURN)...11
8ALARM DESCRIPTION...20
1. ALARM LIST....20
2. ATC Trouble Shooting (ARM type) ....22
3. ATC Trouble Shooting (Armless type) ...22
1Operation Section
1.Operation Panel
FEEDRATE OVERRIDE
MODE
MDI
MPG
AUTO
POWER
79
50
32
JOG
20
DNC
RAPID
EDIT
ZRN
12.6
70
80
%
126 200
90 100 110
120
40
160
30
20
3.2
10
170
7.9
5.0
2.0
ON
OFF
25
500
790
130
140
1260
150
60
50
E-STOP
NC
+Z
70
90
100
60
110
50
120
2000
180
190
3000
200
3500
4000 mm/min
SPD.TOOL
L
PROGRAM
PROTECT
-Y
DR.OPEN
COOLANT
CHIP CVY
SPD.CW
C.T.S.
SPD.SP
AIR BLOW
CHIP FLUSH
SPD.CCW
WORK LAMP
SPD.ORI
MLK
+X
%
80
100
Fn
?
+4
F0
50
2500
MAG.TOOL
SPINDLE OVERRIDE
RAPID OVERRIDE
320
BDT
ZLK
MAG CW
-X
OT.REL
OPT
DRN
MPG INT.
MST
CYCLE START
CYCLE STOP
+Y
-Z
-4
SBK
MST LK
AUTO P.OFF
E-STOP
50
25
F0
100
FEEDRATE OVERRIDE
%
79
50
32
20
12.6
70
60
50
80
126 200
90 100 110
320
120
500
790
130
140
1260
150
2000
40
160
30
20
10
3.2
170
2500
180
190
3000
200
7.9
5.0
2.0
+4
3500
4000 mm/min
+Z
+X
-X
-Z
OT.REL
-Y
OT.REL
+Y
-4
SPD.CW
SPD.CCW
SPD.SP
SPD.ORI
SPINDLE OVERRIDE
%
80
70
90
100
60
110
50
120
CYCLE START
(B) CYCLE STOP BUTTON :
CYCLE STOP
SBK
MST
MST LK
BDT
OPT
MPG INT.
MLK
ZLK
When the button is ON and block with M30 (program end) when
executing program , machine will power off after 10 seconds
COOLANT
CHIP FLUSH
CHIP CVY
AIR BLOW
PROGRAM
PROTECT
(7)ALARM LED
?
NC
(8)INDICATOR LED
SPD.TOOL
MAG CW
10
3 Detail of Operating
(1) Warning details before operating
1.Before operating machine , make sure to read all operating manual . According
to safety instructions and maintenance manual .
2.When operating machine , safety guard should be closed . When running
machine , keep away rotating objects.
3.Dont operating if safety guard opened or other safety devices failed .
4.Check work-piece and tools are clamp correctly .
5.Check the fitting spindle speed and axes feedrate when working .
6.Make sure personal safe to wear fitting costumes (working clothesshoeshat
glasses..etc)
7.Machine should be repaired by allowable technician with instruction
manual . Power off main power of machine before repairing .
(2) Machine operating procedures
1. Power on
(a) Main power on (front side of cabinet)
(b) Power on NC (control panel )
(c) Release EMERGENCY STOP button (red button of control panel)
2. Power off
(a) Push down EMERGENCY STOP button (red button of control
panel)
(b) Power off NC (control panel )
(c) Main power off (front side of cabinet)
(3) Machine origin (Zero return)
Before machine zero searching , move axes to middle of travel or machine
coordinate position greater than origin point position up to 100 mm . Refer to the
following diagram for three axes direction .
11
2M code list
M CODE
FUNCTION
M00
Pr ogr am stop
M01
M02
Pr ogr am end
M03
Spindle CW r otation
M04
M05
Spindle stop
M06
AT C execute
M07
Air blast ON
M08
Coolant ON
M09
M7 / M8 / M39 OFF
M10
M11
M19
M24
M-CODE(OPT ION)
M25
M-CODE(OPT ION)
M29
Rigid tapping
M30
Pr ogr am end
M39
CT S ON(OPT ION)
M40
M41
M79
M80
AT C single ON
M81
Pot down
M82
Ar m 65 CW
M83
M84
Ar m r otation
M85
M86
Ar m 0
M87
Pot up
M98
M99
12
3Timer Setting
No.
Value
Unit
T04
1ms
T06
1ms
Explain
T22
500
1ms
T24
500
1ms
T26
1000
1ms
T28
3000
1ms
T30
500
1ms
T32
500
1ms
T34
500
1ms
T36
500
1ms
T38
500
1ms
T46
4000
1ms
T48
4000
1ms
1.
2.
3.
4.
5.
PressSYSTEMbutton
PressPMCbutton
PressPMCPRMbutton
PressTIMERbutton
Display
NO.
ADDRESS
01
T00
02
T02
03
T04
04
T06
05
T08
06
T10
DATA
13
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
1
0
Press SYSTEMbutton
Press PMCbutton
Press PMCPRMbutton
Press KEEPRLbutton
Display
NO.
ADDRESS
01
K00
02
K01
03
K02
04
K03
DATA
00000000
00000000
00000000
00000000
NO.
ADDRESS
01
K00
K0.7
K0.6
K0.5
K0.4
K0.3
K0.2
K0.1
K0.0
02
K01
K1.7
K1.6
K1.5
K1.4
K1.3
K1.2
K1.1
K1.0
03
K02
K2.7
K2.6
K2.5
K2.4
K2.3
K2.2
K2.1
K2.0
04
K03
K3.7
K3.6
K3.5
K3.4
K3.3
K3.2
K3.1
K3.0
DATA
14
5Counter Setting
No.
Value
Explain
C0
20(24)
C2
1.
2.
3.
4.
5.
PressSYSTEMbutton
PressPMCbutton
PressPMCPRMbutton
PressCOUNTRbutton
Display
NO.
ADDRESS
01
C00
02
C04
03
C08
PRESET
20,24(C0)
CURRENT
Pot No.(C2)
15
Value
Explain
Spindle tool No.
11
Pot 1 tool No.
Pot 2 tool No.
Pot 3 tool No.
Pot 4 tool No.
Pot 5 tool No.
Pot 6 tool No.
Pot 7 tool No.
Pot 8 tool No.
Pot 9 tool No.
Pot 10 tool No.
Pot 11 tool No.
Pot 12 tool No.
Pot 13 tool No.
Pot 14 tool No.
Pot 15 tool No.
Pot 16 tool No.
Pot 17 tool No.
Pot 18 tool No.
Pot 19 tool No.
Pot 20 tool No.
Pot 21 tool No.
Pot 22 tool No.
Pot 23 tool No.
Pot 24 tool No.
16
1.
2.
3.
1.
2.
PressSYSTEMbutton
PressPMCbutton
PressPMCPRMbutton
PressDATAbutton
Display
NO.
ADDRESS PARAMETER
TYPE NO.OF DATA
01
D0000
00000001
0
3000
02
03
3. PressG.DATAbutton
NO.
ADDRESS
DATA
000
D0000
Spindle tool No.
001
D0001
Pot 1 tool No.
002
D0002
Pot 2 tool No.
003
D0003
Pot 3 tool No.
.
.
.
021
D0021
Pot 21 tool No.
022
D0022
Pot 22 tool No.
023
D0023
Pot 23 tool No.
024
D0024
Pot 24 tool No..
.
.
103
D0103
ATC TYPE
1 ARMLESS TYPE
5 ARM TYPE
99 Without ATC
17
7Subprogarm
1. Arm type subprogram (O9001)
%
O9001(M06-G30)
#3003=1
#140=#4001
#141=#4003
G80G40
G91G0G30Z0
G30G0X0Y0
M6
G#140G#141
#3003=0
M99
%
18
19
8Alarm Description
Alarm list
NO.
CONENT
DESCRIPTION
ATTENTION
1.Please close safety guard
1.Safety guard is in
opened
1.ATC stop action when 1.Please execute alarm elimination with ATC trouble
tool changing
shooting
2.Arm of ATC is not in 2.Please check pot NO. in ATC and tool number table
normal position
of CNC to have the same number after alarm
elimination
1.T command fault
1.T command can not be great than numbers of total
tools
1008 TF OVER
COMMAND
ERROR
1010 POT NO.1
ERROR
1.Tool no.1 sensor and 1.Please select to Zero return mode and press tool
counter(C2) not match magazine CW button to search tool(pot) 1
2.Please setting counter (C2)
1011 CONUTER(C0
1.Numbers of total tools 1.Please set in numbers of total tools to address C0
D103)SET
not set in
of diagnosis
ERROR
2.Please set in which type of arm ATC to address
D103 of diagnosis
1012 CTR(C2)=0
1.Tool counter is equal 1.Tool counter (C2) can not be equal 0
OR>MAG.
0
2.Please set in current pot number of ATC to address
CAPACITYR
2.Tool counter is great C2 of diagnosis
than numbers of total
tools
1013 TOOL SEARCH 1.Action of tool search 1.Please check tool counter and ATC wires are
command is fault
correct
FAILED!
2.Action over time when
tool searching
1014 SP. ORI ALARM 1.Action of spindle orient 1.Please check wires of position coder and spindle
command is fault
motor are correct
2.Please check parameters of spindle motor
1016 SP TOOL (D0)
1.Spindle tool number is 1.Please check parameter of spindle tool number (D0)
ERROR
fault
which is not great than 25
1017 CTS UNIT
1.CTS filter box is fault 1.Please check CTS filter box which is not blocking
FILTER ERR
1019 M6 AXIS
1.Z axis is not on correct 1.Please execute command G91G30Z0 to back
MISSED
position
when
tool second zero position of Z axis then execute
changing
command M6 to make tool exchange
1023 MAG NOT
1.Tool magazine (pot) is 1.Please press button tool magazine CW or button
INPOSITION
not in position
tool magazine CCW on manual mode
2. Please check pot NO. in ATC and tool number table
of CNC to have the same number
1024 ATC CYCLE
1.Action over time when 1.Please refer to alarm1005 trouble shooting
FAILED
tool changing
2.Please check sensors or wires of ATC Arm which
are correct
20
Alarm list
NO.
CONENT
1030 MAGAZINE
FOR/BACK LS
MISSED!
1034 COOLANT
MOTOR
OVERLOAD(F1)
1035 ARM MOTOR
OVERLOAD(F3)
2003 LUBE
LEVEL/PRESSUR
E ERROR
2004 CHIP
CONVEYOR
MOTOR
OVERLOAD (F2)
DESCRIPTION
ATTENTION
1.Sensor of pot up or 1.Please check air loops and oil loops which are
down is fault
correct
2.Please check sensor of pot up (X5.0) and pot down
(X5.1) which are correct
1.Air pressure is not 1.Please check air loop which is correct
2.Please check sensor of air pressure sensor (X4.4)
enough
which is correct
1.Type of Arm ATC is 1.Please check type of Arm ATC on diagnosis address
not set in correct to D103 which is correct
parameter
1.Action of tool clamp is 1.Please execute manual tool unclamp function only
fault
on MPGJOGRAPIDZERO mode
2.Please check sensors of tool clamp (X4.5) and
unclamp (X4.6) which are correct
1.Sensor of magazine 1.Please check air loops and oil loops which are
forward or backward is correct
fault
2.Please check sensor of forwardd (X5.0) and
backward (X5.1) which are correct
1.Coolant motor overload 1.Please press reset button of motor overload relay
relay (F1,F12) is leaped (F1,F12) to cancel motor overload message
2.Please check oil pipes which is not blocking
1.ATC of Arm motor
1.Please press reset button of motor overload relay
(F3) to cancel motor overload message
overload relay (F3) is
2.Please check ATC of Arm which is not jammed by
leaped
foreign body
1.Tool pot motor
1.Please press reset button of motor overload relay
overload relay (F4) is
(F4) to cancel motor overload message
leaped
2.Please check tool pot which is not jammed by
foreign body
1.Lubrication oil of axes 1.Please check oil of lubrication unit which is not low
is in low level or oil than oil low level
pressure is down
2.Please supply lubrication oil
3.Please check lubrication oil pressure which is not
low than 8kg/cm2
4.Please check pipes of lubrication unit
1.Chip conveyor motor
1.Please press reset button of motor overload relay
overload relay (F2) is
(F2) to cancel motor overload message
leaped
2.Please check chip conveyor screws which is not
jammed by foreign body
21
060
SELCTION MODE
MDI
60
MDI
60180
MDI
180
MDI
1800
MDI
MDI
TROUBLE SHOOTING
1. Press OT release button over than 3 seconds
2. M82
3. M83
4. M84
5. M85
6. M86
7. M87
8. Press RESET button
1. Press OT release button over than 3 seconds
2. M83
3. M84
4. M85
5. M86
6. M87
7. Press RESET button
1. Press OT release button over than 3 seconds
2. M83
3. M84
4. M85
5. M86
6. M87
7. Press RESET button
1. Press OT release button over than 3 seconds
2. M86
3. M87
4. Press RESET button
1. Press OT release button over than 3 seconds
2. M86
3. M87
4. Press RESET button
1.M19(Spindle oriention)
2.M80(Manual tool changing enable)
3.M81(Pot to down)
4.M82(Arm to 60 degree)
5.M83(Tool unclamp)
6.M84(Arm to 180 degree)
7.M85(Tool clamp)
8.M86(Arm to 0 degree)
9.M87(Pot to up)
22
23