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of 2 units)
EQUIPMENT OUTPUT/DAY
BASIC ASSUMPTIONS:
1. Average output of Road Roller (12 passes)
(Vibratory Roller)
MOUNTANOUS)
2. Average output of Road Grader
3. Average output of Asphalt Distributor
4. Average output of Transit Mixer
m. cap)
5. Average output of one gang
For clearing & grubbing
For Embankment
road cut) add dozer
400-500 m2/day
2,400 m2/day
30 m3/day (8 trips 4 cu.
a. Road Grader
other source) no
b. Payloader
c. Dumptruck
d. Road Roller
e. Water Truck
4,000 m2/day
2,400 m2/day
100-200 m2/day
300-400 m3/day
a. Road Grader
b. Road Roller
c. Water Truck
11. Average output of one gang
a. Jackhammer
b, Payloader
c. Dumptruck
OPTION NO. 2 (USE 200 M2/DAY)
flat
rolling
mountainous
=
=
=
a. Road Grader
b. Road Roller
c. Water Truck
400 m3/day
350 m3/day
300 m3/day
300-400 m3/day
a. Bulldozer D7
b. Payloader
bulldozer
a. Road Grader
b, Payloader
c. Dumptruck (min. of 2 units)
flat
rolling
mountainous
=
=
=
400 m3/day
350 m3/day
300 m3/day
verify maintenance
SPEED (KPH)
W/ LOAD
W/O LOAD
a. Asphalt Paver
b. Steel Roller
c. Pneumatic Roller
13. Average output of one gang
For PCCP (transit mixer)
27 m3/day
30.00
20.00
15.00
30.00
30.00
25.00
5.00
4.00
3.50
CAPACITY (M3)
10.00
6.00
4.50
NO. OF DT
1.00
1.00
1.00
ITEM 202:
Flat
= 12.00 m3
Rolling
= 8.00 m3
Mountainous = 6.00 m3
1 Foreman
1 Laboratory Technician
4 Laborers
ITEM 105: SUB GRADE PREPARATION
6 8 m3/day
150 m3/day
150 m3/day (with back350 m3/day (D6)
500 m3/day (D7)
80 m3/day (10)
200 m3/day (12)
1 Foreman
1 Laboratory Technician
2 Laborers
ITEM 200: AGGREGATE SUB BASE COURSE
1 Foreman
1 Laboratory Technician
4 Laborers
(NOTE: NO. OF DAYS IN HAULING AGG. NOT INCLUDED)
ITEM 201: AGGREGATE BASE COURSE (ATTAIN BLUE TOP)
1 Foreman
1 Laboratory Technician
8 Laborers
ITEM 311: PORTLAND CEMENT CONCRETE PAVEMENT (CF = 9.08)
use:
USING 1 BAGGER MIXER
1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)
SITE,
500.00 m3/day
2. Hauling Cost
Average Haul Distance
Average truck speed per day
Travel time
Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT &
27.84/m3
1 Payloader, capacity
= 500 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= ------------------------------------------------
=
5.00 KM.
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
-------------------------------------------------
24.00 mins.
25.00 kph
Loading, unloading & shifting time
20.00 mins.
============
Total cycle time
INSTALLATION OF FORMS)
44.00 mins.
44.00 mins.
1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)
Unit Cost
P
6,024.00/day
------------------------------------------
66.93/m3
9.00 x 10.00 m3/truck
Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT &
SITE,
INSTALLATION OF FORMS)
Hauling Cost
112.62/m3
FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
B. PROCESSING:
1. Fine Aggregates
P 3,198.00 + P 304.90 + P 220.00
=
500 m3/day
Screening
24.82/m
-------------------------------------------------
300.00 m3/day
==========
150.00 m3/day
P
37.23/m3
Washing
18.61/m
200.00 m3/day
==========
200 (Processed)
127.51/m3
201 (Processed)
149.85/m3
P
FA
112.62/m3 +
43.43/m3
156.05/m
2. Coarse Aggregate
Screening
37.23/m3
100.00 m3/day
Washing
18.61/m3
200.00 m3/day
==========
P
55.84/m3
CA
168.46/m
112.62/m3 +
55.84/m3
112.62 +
14.89
m3/day=
112.62 +
37.23
m3/day=
FURNISHING OF AGGREGATES
43.43/m3
3
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------27.84/m3
500.00 m3/day
2. Hauling Cost (Source
= unknown)
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------24.00 mins.
25.00 kph
Loading, unloading & shifting time
20.00 mins.
=
=
============
Screening =
44.00 mins.
No. of trips/day =
9.09 say 9.00 trips
14.89/m3
250.00 m3/day
Screening =
44.00 mins.
24.82/m3
3
150 m /day
Blending
12.41/m3
Unit Cost
=
P
6,024.00/day
------------------------------------------
66.93/m3
9.00 x 10.00 m3/truck
Screening =
==========
Hauling Cost
B. PROCESSING:
1. Fine Aggregates
P 3,198.00 + P 304.90 + P 220.00
-------------------------------------------------
18.61/m3
200.00 m3/day
==========
43.43/m3
P
43.43/m3
156.05/m
2. Coarse Aggregate
37.23/m3
100.00 m3/day
Washing
18.61/m3
200.00 m3/day
==========
P
55.84/m3
CA
168.46/m3
3. Sub base course
112.62/m3 +
300.00 m3/day
==========
200 (Processed)
127.51/m3
201 (Processed)
149.85/m3
55.84/m3
112.62 +
14.89
m3/day=
112.62 +
37.23
m3/day=
FURNISHING OF AGGREGATES
Screening
37.23/m3
112.62/m3 +
150.00 m3/day
FA
12.41/m3
24.82/m3
150 m3/day
Blending
Washing
24.82/m3
112.62/m3
250.00 m3/day
P
Screening =
Screening
14.89/m3
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------= P
27.84/m3
500.00 m3/day
2. Hauling Cost (AHD = 4.00 Km. (source = L allog Pit, Luna, Isabela Magat
River))
Average truck speed per day
= 30.00 KPH
2.00 x 4.00 x 60.00 kph
Travel time
= ------------------------------------------------=
16.00 mins.
30.00 kph
Loading, unloading & shifting time
=
7.00 mins.
============
Screening
-------------------------------------------------
57.85/m3
23.00 mins.
100.00 m3/day
8.00 X 60.00
-------------------------------------------
No. of trips/day =
21.00 trips
Washing
38.57/m3
23.00 mins.
200.00 m3/day
Unit Cost
P
6,024.00/day/truck
------------------------------------------
==========
=
28.69/m3
P
96.42/m3
CA
175.30/m
==========
Hauling Cost
78.88/m3 +
96.42/m3
78.88/m3
B. PROCESSING:
1. Fine Aggregates
Screening
38.57/m3
150.00 m3/day
Washing
28.92/m3
200.00 m3/day
==========
P
67.49/m3
FA
78.88/m3 +
67.49/m3
146.37/m3
2. Coarse Aggregate
(P 4,622.00+ P 377.00+P 220.00)(1.10)
D
O
E S C R I P T
N
TYPE OF EQUIPMENT
1. BULLDOZER
D9
As of 1998
P
A
75%
D8
D7
D6
D4
2. LOADER
3 cu. m.
2 cu. m.
1 cu. m.
3. GRADER
4. ROAD ROLLER,
105 H.P.
5. PNEUMATIC ROLLER, 107 H.P.
6. VIBRATORY ROLLER , 100 H.P.
7. SHEEPFOOT ROLLER
8. CRANE, CRAWLER TYPE,
71
80 tons
9. CRANE, CRAWLER TYPE,
21
25 tons
10. CRANE, TRUCK MTD. TYPE, 21
25 tons
11. CRANE, TRUCK MTD. TYPE, 2
5 tons
12. BACKHOE, CU. M.
13. PILE HAMMER, M33
14. DROP HAMMER, 2 TONS
15. PILE VIBRA. HYD. DRIVEN, 45,000
KG M
16. ASPHALT DISTRIBUTOR, 5 TONS,
3000 USG
17. ASPHALT PAVER
18. CONCRETE PAVER
19. CONCRETE MIXER, 1.5 2.0
BAGGER
20. CONCRETE TRANSIT MIXER, 5 8
CU. YDS.
21. DUMPTRUCK
5 CU. M./LOAD (AVE.)
10 CU.M./LOAD (AVE.)
22. AIR COMPRESSOR
23. WATER PUMP ( 4 DIA.)
24. WATER TRUCK (500 1000 GALS.)
25. WELDING MACHINE
GAS DRIVEN, 400 AMP.
20,248.00 /day
P
18,809.00 /day
P
12,344.00 /day
P
10,176.00 /day
P
5,328.00 /day
15,186.00 /day
P
14,106.00 /day
P
9,258.00 /day
P
7,632.00 /day
P
3,996.00 /day
P
8,328.00 /day
P
6,216.00 /day
P
4,264.00 /day
P
6,368.00 /day
P
4,120.00 /day
P
4,216.00 /day
P
11,184.00 /day
P
2,488.00 /day
P
23,376.00 /day
P
10,064.00 /day
P
9,296.00 /day
P
3,552.00 /day
P
9,656.00 /day
P
7,592.00 /day
P
600.00 /day
P
22,320.00 /day
P
6,246.00
P
4,662.00
P
3,198.00
P
4,776.00
P
3,090.00
P
3,162.00
P
8,388.00
P
1,866.00
/day
/day
/day
/day
/day
P
6,808.00 /day
P
6,808.00 /day
P
10,464.00 /day
P
1,384.00 /day
P
8,528.00 /day
P
4,952.00 /day
P
8,032.00 /day
P
4,472.00 /day
P
305.00 /day
P
7,744.00 /day
/day
/day
/day
P
7,548.00 /day
P
6,972.00 /day
P
2,664.00 /day
P
7,242.00 /day
P
5,694.00 /day
P
450.00 /day
P
16,740.00 /day
P
P
465.00 /day
P
240.00 /day
P
16,635.00 /day
P
373,571.00 /day
P
39,235.00 /day
P
4,824.00 /day
P
265.00 /day
P
308.00 /day
P
4.00/ton/km.
P
4.25/ton/km.
5,106.00
P
5,106.00
P
7,848.00
P
1,038.00
P
6,396.00
/day
/day
/day
/day
/day
P
3,714.00 /day
P
6,024.00 /day
P
3,354.00 /day
P
229.00 /day
P
5,808.00 /day
P
349.00
/day
P
180.00
/day
P
12,476.00
/day
P 280,178.00
/day
P
29,426.00
/day
P
3,618.00
/day
P
199.00
/day
P
231.00
/day
P
3.09/ton/km.
P
3.19/ton/km.
P
150.00
P
200.00 /day
P
195.00 /day
P
91,904.00 /day
P
86,072.00 /day
P
27,976.00 /day
/day
P
146.00
/day
P
68,928.00
/day
P
64,554.00
/day
P
20,982.00
/day
B. Equipment
B.1 Air Comp. w/
Jackleg
2.00 cu. m.
C. Removal of Slides
Using Payloader:
Disposable
Distance
(meter)
7.5
10
20
25
30
40
45
50
55
60
10 meters.
1. Light
2. Medium
3. Dense
50.00 sq. m.
Note:
condition.
2. Beyond 60 meters use dumptruck for
disposal of waste.
3. For A and B consider cost of waste
disposal.
ITEM 102 : EXCAVATION
A. Labor
A. Labor/MD
Reinf. Conc.
0.50 cu. m.
Daily Output
Conc. Pvmnt.
2.520 sq. m.
Asp. Pvmnt.
8.00 sq. m.
Common
Excavation
3.00
S.R.
1.50
0.50
30 m.
Compressor to be
D4 --------------- 210
D6 --------------- 250
D8 --------------- 410
C. Solid Rock
C.1 Particulars:
ITEM 103 : STRUCTURE EXCAVATION
- Cap. of 1 unit Air Compressor with
2
Jackhammers/day based on
perpendicular boring at a maximum height of
150 meters
=
boreholes
- Holes required for 1 cu. m. solid rock
=
m. deep)
- Average no. of dynamite stick per case
=
100
330
Note:
Note:
for heights of more
0.50
disposed to a
specified place, computations for such waste disposal
shall be considered.
2. Above labor outputs are based on a maximum depth of
2.00 meters. For
depths exceeding 2.00 meters,
add provisions for hoisting for double/multiple
handling.
1 Civil Engineer
1 Construction Foreman
2 Skilled Laborers
2 Skilled Laborers
2 Laborers
S.R.
A. Labor
B. 0.25 m3
Backhoe
2 holes (1
B.1.
1 License Blaster
2 Skilled Laborers
2 Laborers
unclassified
m./day)
B.2.
Labor:
Daily output in cu. m./man-day for common earth and
material = 4.0 cu. m./man-day
Equipment:
Output of 1 unit Road Grader 600 cu. m./day (400 cu.
SPL.
AGGREGATE HAULING/TIMESPOTTING
C. Compaction:
A. Quarrying:
C.1.
Labor (Tamping):
backfills for cross drain or
C.2.
Equipment:
Portable plate compactor
1 Tonner Road Roller
9 -11 Tonner Road Roller
unprocessed material
B. Screening and Stockpiling: (Refer to the following formula)
:
:
:
50 cu. m./day
100 cu. m./day
300 cu. m./day
General Formula:
For Wheel Loaders:
Note:
q x ( 60/CM ) x E
Where:
Q =
q =
CM =
E =
q =
ql =
k =
1. In a cross loading
Cm
D/F + D/R + Z
Cm
D/F + 2 + D/R + 2 + Z
D/F x 2
Where:
Cm
D
=
=
forward speed in
reverse speed in
meters/minute
meters/minute
sum of gear shifting,
Sample Problem:
Loading, turning and
waiting time
Given:
FIXED TIME:
V
Shaped
Loading
0.23
0.20
0.20
Direct Drive
Hydraulic Drive
Torque Flow
Drive
Travel Speed:
Cross
Loading
Load and
Carry
0.35
0.30
0.30
F1 = (0 7.3 km/hr)
R1 = (0 7.8 km/hr)
Computation for screening and stockpiling for wheel loaders
(articulated)
Use job efficiency ( E ) of 0.83 (83%)
Cm = 1.00 min. (cycle time for screening 1 bucket of
unprocessed material)
Q
q = 1.50 cu. m.
Quarry productivity:
F.A. = 60%
C.A. = 30%
Waste = 10%
For 7 cu. m. fine aggregates
Volume of unprocessed material to produce 7 cu.
q x (60/cm) x E; use q
Q x (60/1)
= 49.8 q cm/hr.
capacity
x (0.83)
4.67/1.50
3.113
Screening Time
22.22 (6)
11.11 (6)
133 cu. m.
67 cu. m.
In cases where there is a need for coarse aggregate
only, production is 67
cu. m./day with the fine
aggregates treated as waste.
Cycle time:
3.113 min.
Screening time
Stockpiling Time
3.5/7.0 x 4.6
2.30 min.
Removal of Waste =
Should only be 1.0 min. because the loader
cu. m. greater than
=
=
4.6 min.
1.17 min
capacity considered is 1.5
1.17 cu. m.
7.78 min.
4.67 cu. m. x 1.0 min. =
4.67 min.
Total time per cycle
Hourly production
3.52 x 7 cu. m.
Daily production
24.63 x 6 hrs.
17.05 min.
Total
3.52
6.58 min.
24.63 cu. m.
To summarize, combining the production of fine and
coarse aggregate
148.00 cu. m.
From the given source,
Total time to produce 7 cu. m. fine aggregates
12.38
C.1 Loading and Unloading Time:
6.58
Total Minutes
18.96
In one hour, production is,
1. Aggregates:
=5
=1
=2
mins.
For fine aggregates
60/18.96 x 7.0
22.22 cu. m.
min.
For coarse aggregates =
11.11 cu. m.
60/18.96 x 3.5
=
mins. 6 mins.
maneuvering area:
Duration of water truck is equal to the duration of road grader.
Equiment proportion is 1 unit road grader to 2 units road roller.
2. Boulders 6 minutes
b. Manual Loading (crew of 6 Laborers to fill 1 unit)
C.2 Capacity of 1 unit dumptruck:
-5 cu. m. - 1 hr.
1 Civil Engineer
1 Foreman
equipment except for
2 Flagmen (Optional)
D. Speed of Dumptruck:
Loaded
Trip
W/o
Load
Below 7%
Grade
Dirt
Paved
Road
15
25
20
30
Speed in KPH
7 -12%
A b o v e
Dirt
Road
10
Paved
Paved
15
15
20
10
1 2 %
1 Lab. Tech.
1 Helper/Laborer for every
Dumptrucks and Rollers
E. Stockpiling of Boulders:
A.1.
A.2.
Aggregates:
Fine Aggregates:
Coarse Aggregates:
Labor/Supervision
Loose Volume
Qty. per cu. m. of concrete
0.50 cu. m. (0.45 0.50 cu. m.)
0.80 cu. m. (0.80 0.90 cu. m.)
4 Masons
2 Carpenters
1 Laboratory Technician
1 Foreman
24 Laborers
C. Cutting Provisions:
c.
D. OTHERS:
D.1 Estimate forms for 3 days operation
D.2 Forms are expected to be re used for a minimum of five (5)
times
Conditions:
4 Laborers
1 Materials Lab. Tech.
1. Hammer TDH 22
2. Piles are spotted
4. Equipment Requirement:
2 Transit Mixer
1 Payloader
2 Portable Concrete Vibrator
1 Water Tank
1 Concrete Batching Plant (include labor for assembly of
1 Civil Engineer
1 Construction Foreman
2 Steelman
2 Skilled Laborers
6 Laborers
1 Civil Engineer
1 Construction Foreman
2 Carpenters
4 Laborers
35 sq. m./day
60 sq. m./day
A. Materials
D.2. Scaffolds for Bridges:
CLASS
A
B
C
D
(1)
(2)
(3)
(4)
CEMENT
FACTOR
(bags/cu. m.)
9.10
8.00
9.50
11.00
SAND FACTOR
(loose vol./cu. m.)
0.50
0.45
0.55
0.44
GRAVEL
FACTOR
(loose vol./cu. m.)
0.80
0.85
0.75
0.73
Materials:
27 bd. ft. per meter height per meter span
104.
B. Size of RCCP
300 mm
450 mm
610 mm
Crew Composition:
1 Civil Engineer
1 Foreman
1 Mason
6 Laborers
B. Labor:
weepholes.
Minimum Crew Composition:
1 Civil Engineer
2 Skilled Laborer
1 Foreman
6 Laborers
1 Materials Lab. Tech.
B.2. Preparation of foundation i.e. excavation:
Labor capacity See Item 103: Structure Excavation For
6 Skilled Laborers
12 Laborers
capacity of laborers.
C. Materials:
1 Civil Engineer
1 Foeman
10 Laborers
C. Materials:
C.1. Boulders
C.2. Cement
C.3 Sand
Note: For Stone Masonry, the cement factor of 5 bags per cu. m.
of stone masonry was
based on minimum mortar bedding and
joint thickness of 35 mm.
DERIVATION FOR STOCKPILING COST:
D. Water provisions:
FOR D7 BULLDOZER
Consider source or availability of water at site.
M./DAY
RATE
=
CAPACITY =
9,258.00 PER/DAY
500.00 CU.
4,662.00 PER/DAY
500.00 CU.
UNIT COST
38.57
M./DAY
UNIT COST
9258 + 4663
----------------------------500
UNIT COST
27.84
4,662.00
PER/DAY
OUTPUT/DAY =
100.00
CU. M./DAY
FOREMAN
377.00
LABORER
220.00
PER DAY
PER DAY
UNIT COST
UNIT COST
57.85
4,662.00
PER/DAY
150.00
CU. M./DAY
FOREMAN
377.00
PROJECT
COST
LABORER
220.00
0 ~ 1M
1M ~ 2M
2M ~ 5M
5M ~
PER DAY
PER DAY
UNIT COST
Flat Terrain
New
Rehab
1.000
0.500
0.750
0.375
0.500
0.250
0.375
0.188
% of TEPC
Rolling Terrain
New
Rehab
1.500
0.750
1.250
0.625
1.000
0.500
0.750
0.375
Mountainous
New
Rehab
2.500
1.250
2.250
1.125
2.000
1.000
1.750
0.875
TEPC: Total
(2) Tool
Not to exceed five percent (5%) of TEPC
(3) Project Superintendence
Not to exceed five percent (5%) of TEPC
(4) Engineering and Administrative Overheads
Three percent of TEPC
(5) Material Testing Cost (Quality Control)
Project Cost
0 ~ 0.1 M
0.1 M ~ 0.3 M
0.3 M ~ 0.75 M
0.75 M ~ 2.0 M
2.0 M ~ 5.0 M
5.0 M ~
% of TEPC
1.250
1.000
0.875
0.750
0.625
0.500
DEPARTMENT ORDER
NO. 57
Series of 2002
ESTIMATED
DIECT COST (EDC)
Up to P 1 Million
Above 1 M to 5 M
Above 5 to 10 M
Above 10 M to 20 M
Above 20 M to 50 M
Above 50 M
INDIRECT COST %
FOR OCM AND PROFIT
(maximum ranges)
OCM
(% of EDC)
13
12
12
11
11
10
PROFIT
(% of EDC)
15
14
13
12
11
10
% COST FOR
MOB./DEMOB.
(maximum)
TOTAL
MAXIMUM
INDIRECT
COST %
FOR OCM,
PROFIT
AND MOB./
DEMOB.
1
1
1
1
1
1
29
27
26
24
23
21