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c. Dumptruck (min.

of 2 units)

EQUIPMENT OUTPUT/DAY

8. Average output of one gang

BASIC ASSUMPTIONS:
1. Average output of Road Roller (12 passes)
(Vibratory Roller)
MOUNTANOUS)
2. Average output of Road Grader
3. Average output of Asphalt Distributor
4. Average output of Transit Mixer
m. cap)
5. Average output of one gang
For clearing & grubbing

360 m3/day (FLAT)


300 m3/day (ROLLING &

For Embankment
road cut) add dozer

400-500 m2/day
2,400 m2/day
30 m3/day (8 trips 4 cu.

a. Road Grader
other source) no
b. Payloader
c. Dumptruck
d. Road Roller
e. Water Truck

4,000 m2/day

2,400 m2/day

10. Average output of one gang

100-200 m2/day

300-400 m3/day

For Agg. Sub-base course

OPTION NO. 1 (USE 100 M2/DAY)

a. Road Grader
b. Road Roller
c. Water Truck
11. Average output of one gang

a. Jackhammer
b, Payloader
c. Dumptruck
OPTION NO. 2 (USE 200 M2/DAY)

flat
rolling
mountainous

=
=
=

7. Average output of one gang

a. Road Grader
b. Road Roller
c. Water Truck

400 m3/day
350 m3/day
300 m3/day
300-400 m3/day

For Agg. Base course

a. Backhoe with Concrete Breaker or Pencil Hammer


b. Payloader
c. Dumptruck (min. of 2 units)

a. Bulldozer D7
b. Payloader

bulldozer

For Sub-grade preparation


a. Road Grader
b. Vibratory Roller
c. Water Truck

6. Average output of one gang

For surplus common excavation


excavation)

base from HD (if embankment from

9. Average output of one gang

a. Road Grader
b, Payloader
c. Dumptruck (min. of 2 units)

For Removal of Dilapidated PCCP

300-400 m3/day (emb. from

flat
rolling
mountainous

=
=
=

400 m3/day
350 m3/day
300 m3/day

12. Average output of one gang


3

400-500 m /day (full

For Bituminous Conc. Surface course


verify maintenance

2,249 m2/d (0.05 thk.)


1,500 m2/day (0.075 thk.)

verify maintenance

SPEED (KPH)
W/ LOAD
W/O LOAD

a. Asphalt Paver
b. Steel Roller
c. Pneumatic Roller
13. Average output of one gang
For PCCP (transit mixer)

90 m3/day (0.20 thk.)


90 m3/day (0.23 thk.)

a. Transit Mixer (3 units)


b. Payloader
c. Concrete Vibrator
d. Batching Plant
e. Water Truck with pump
For PCCP (1 bagger mixer)

COMPOSITION OF ONE GANG PER ITEM OF WORK


(IF BY ADMINISTRATION, WITH ENGINEERING ASSISTANT)
8 10 m3/day
ITEM 104: EMBANKMENT

14. Average output of one gang


For Structural Conc. Class A

27 m3/day

a. Transit Mixer (3 units)


b, Payloader
c. Concrete Vibrator
d. Batching Plant
e. Water Truck w/ pump
Using 1 Bagger Mixer
15. Average output of Backhoe
16. Average output of Crane Clamshell
up equipt. Below)
17. Average output of Bulldozer
18. Average output of Dredger

30.00
20.00
15.00
30.00
30.00
25.00
5.00
4.00
3.50
CAPACITY (M3)
10.00
6.00
4.50
NO. OF DT
1.00
1.00
1.00
ITEM 202:
Flat
= 12.00 m3
Rolling
= 8.00 m3
Mountainous = 6.00 m3

1 Foreman
1 Laboratory Technician
4 Laborers
ITEM 105: SUB GRADE PREPARATION

6 8 m3/day
150 m3/day
150 m3/day (with back350 m3/day (D6)
500 m3/day (D7)
80 m3/day (10)
200 m3/day (12)

HAULING OF AGGREGATES DATA


FLAT ROLLING MOUNTAINOUS

1 Foreman
1 Laboratory Technician
2 Laborers
ITEM 200: AGGREGATE SUB BASE COURSE
1 Foreman
1 Laboratory Technician
4 Laborers
(NOTE: NO. OF DAYS IN HAULING AGG. NOT INCLUDED)
ITEM 201: AGGREGATE BASE COURSE (ATTAIN BLUE TOP)
1 Foreman
1 Laboratory Technician
8 Laborers
ITEM 311: PORTLAND CEMENT CONCRETE PAVEMENT (CF = 9.08)

use:
USING 1 BAGGER MIXER
1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)

SITE,

500.00 m3/day
2. Hauling Cost
Average Haul Distance
Average truck speed per day
Travel time

Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT &

27.84/m3

USING TRANSIT MIXER


1
1
6
10

1 Payloader, capacity
= 500 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= ------------------------------------------------

=
5.00 KM.
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
-------------------------------------------------

24.00 mins.
25.00 kph
Loading, unloading & shifting time

20.00 mins.
============
Total cycle time

INSTALLATION OF FORMS)

44.00 mins.

ITEM 405: STRUCTURAL CONCRETE CLASS A (CF = 9.08)


No. of trips/day =
9.09 say 9.00 trips

USING 1 BAGGER MIXER

8.00 X 60.00 (83.33% eff.)


-------------------------------------------

44.00 mins.

1 Foreman
2 Mason/Carpenter
15 Laborers
(NOTE: INCLUDES INSTALLATION OF FORMS)

Unit Cost

P
6,024.00/day
------------------------------------------

66.93/m3
9.00 x 10.00 m3/truck

USING TRANSIT MIXER


1
1
6
10

Foreman
Laboratory Technician
Skilled Workers
Laborers
(NOTE: INCLUDES WORKFORCE BOTH AT BATCHING PLANT &

SITE,

3. Excise Tax (3.00% of items 1 & 2)


2.84/m3
4. Royalty access road Provl. & Brgy. Tax
15.00/m3
==========

INSTALLATION OF FORMS)

Hauling Cost
112.62/m3

FURNISHING OF AGGREGATES
A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity

B. PROCESSING:
1. Fine Aggregates
P 3,198.00 + P 304.90 + P 220.00
=

500 m3/day

Screening
24.82/m

-------------------------------------------------

300.00 m3/day

==========
150.00 m3/day

P
37.23/m3

Washing
18.61/m

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

200.00 m3/day
==========

200 (Processed)
127.51/m3
201 (Processed)
149.85/m3

P
FA

112.62/m3 +

43.43/m3

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

156.05/m
2. Coarse Aggregate
Screening
37.23/m3
100.00 m3/day
Washing

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

18.61/m3
200.00 m3/day
==========
P
55.84/m3
CA
168.46/m

112.62/m3 +

55.84/m3

3. Sub base course

112.62 +

14.89

m3/day=

112.62 +

37.23

m3/day=

FURNISHING OF AGGREGATES

43.43/m3
3

A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------27.84/m3
500.00 m3/day
2. Hauling Cost (Source
= unknown)
Average Haul Distance
=
5.00 KM.
Average truck speed per day
= 25.00 KPH
2.00 x 5.00 x 60.00 kph
Travel time
= ------------------------------------------------24.00 mins.
25.00 kph
Loading, unloading & shifting time
20.00 mins.

=
=

============

Screening =

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

Total cycle time


=

44.00 mins.

No. of trips/day =
9.09 say 9.00 trips

14.89/m3
250.00 m3/day
Screening =

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

8.00 X 60.00 (83.33% eff.)


-------------------------------------------

44.00 mins.

24.82/m3
3

150 m /day

Blending
12.41/m3

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

Unit Cost
=

P
6,024.00/day
------------------------------------------

66.93/m3
9.00 x 10.00 m3/truck

3. Excise Tax (3.00% of items 1 & 2)


2.84/m3
4. Royalty access road Provl. & Brgy. Tax
15.00/m3

Screening =

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

==========
Hauling Cost

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

B. PROCESSING:
1. Fine Aggregates
P 3,198.00 + P 304.90 + P 220.00
-------------------------------------------------

18.61/m3
200.00 m3/day
==========
43.43/m3
P

43.43/m3

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

156.05/m
2. Coarse Aggregate
37.23/m3
100.00 m3/day
Washing

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

18.61/m3
200.00 m3/day
==========
P
55.84/m3
CA
168.46/m3
3. Sub base course

112.62/m3 +

300.00 m3/day
==========

200 (Processed)
127.51/m3
201 (Processed)
149.85/m3

55.84/m3

112.62 +

14.89

m3/day=

112.62 +

37.23

m3/day=

FURNISHING OF AGGREGATES

Screening

37.23/m3

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

112.62/m3 +

P 3,198.00 + P 304.90 + P 220.00


-------------------------------------------------

150.00 m3/day

FA

12.41/m3

24.82/m3

150 m3/day
Blending

Washing

24.82/m3

112.62/m3

250.00 m3/day

P
Screening =

Screening

14.89/m3

A. HAULING:
1. Stockpiling and loading
use:
1 7 Bulldozer, capacity
= 500.00 m3/day
use:
1 Payloader, capacity
= 500.00 m3/day
P 9,258.00/day + P 4,662.00/day
Unit Cost
= -----------------------------------------------= P
27.84/m3
500.00 m3/day
2. Hauling Cost (AHD = 4.00 Km. (source = L allog Pit, Luna, Isabela Magat
River))
Average truck speed per day
= 30.00 KPH
2.00 x 4.00 x 60.00 kph
Travel time
= ------------------------------------------------=
16.00 mins.
30.00 kph
Loading, unloading & shifting time
=
7.00 mins.
============

Total cycle time

Screening

-------------------------------------------------

57.85/m3

23.00 mins.

100.00 m3/day
8.00 X 60.00
-------------------------------------------

No. of trips/day =

21.00 trips

Washing

(P 4,622.00+ P 377.00+P 220.00)(1.10)


-------------------------------------------------

38.57/m3

23.00 mins.

200.00 m3/day
Unit Cost

P
6,024.00/day/truck
------------------------------------------

==========
=

28.69/m3

P
96.42/m3

21.00 x 10.00 m3/truck

CA
175.30/m

3. Excise Tax (3.00% of items 1 & 2)


1.70/m3
4. VAT (10% of items 1 & 2)
5.65/m3
5. Royalty access rd. Provl. and Brgy. Tax
15.00/m3

Foundation Fill or Embankment


78.88/m3
Item 200 Agg. Sub base Course
136.75/m3
Item 201 Agg. Base Course
175.30/m3

==========
Hauling Cost

78.88/m3 +

96.42/m3

P ( 78.88 + 57.85 ) m3/day =

P(78.88 + 57.85 + 38.57)m3/day =

78.88/m3
B. PROCESSING:
1. Fine Aggregates
Screening

(P 4,622.00+ P 377.00+P 220.00)(1.10)


-------------------------------------------------

38.57/m3
150.00 m3/day
Washing

(P 4,622.00+ P 377.00+P 220.00)(1.10)


-------------------------------------------------

ASSOCIATION OF CARRIERS & EQUIPMENT LESSORS


INCORPORATED

28.92/m3
200.00 m3/day
==========
P
67.49/m3
FA

78.88/m3 +

67.49/m3

146.37/m3
2. Coarse Aggregate
(P 4,622.00+ P 377.00+P 220.00)(1.10)

D
O

E S C R I P T
N
TYPE OF EQUIPMENT

1. BULLDOZER
D9

As of 1998
P

A
75%

D8
D7
D6
D4
2. LOADER
3 cu. m.
2 cu. m.
1 cu. m.
3. GRADER
4. ROAD ROLLER,
105 H.P.
5. PNEUMATIC ROLLER, 107 H.P.
6. VIBRATORY ROLLER , 100 H.P.
7. SHEEPFOOT ROLLER
8. CRANE, CRAWLER TYPE,
71
80 tons
9. CRANE, CRAWLER TYPE,
21
25 tons
10. CRANE, TRUCK MTD. TYPE, 21
25 tons
11. CRANE, TRUCK MTD. TYPE, 2
5 tons
12. BACKHOE, CU. M.
13. PILE HAMMER, M33
14. DROP HAMMER, 2 TONS
15. PILE VIBRA. HYD. DRIVEN, 45,000
KG M
16. ASPHALT DISTRIBUTOR, 5 TONS,
3000 USG
17. ASPHALT PAVER
18. CONCRETE PAVER
19. CONCRETE MIXER, 1.5 2.0
BAGGER
20. CONCRETE TRANSIT MIXER, 5 8
CU. YDS.
21. DUMPTRUCK
5 CU. M./LOAD (AVE.)
10 CU.M./LOAD (AVE.)
22. AIR COMPRESSOR
23. WATER PUMP ( 4 DIA.)
24. WATER TRUCK (500 1000 GALS.)
25. WELDING MACHINE
GAS DRIVEN, 400 AMP.

20,248.00 /day
P
18,809.00 /day
P
12,344.00 /day
P
10,176.00 /day
P
5,328.00 /day

15,186.00 /day
P
14,106.00 /day
P
9,258.00 /day
P
7,632.00 /day
P
3,996.00 /day

P
8,328.00 /day
P
6,216.00 /day
P
4,264.00 /day
P
6,368.00 /day
P
4,120.00 /day
P
4,216.00 /day
P
11,184.00 /day
P
2,488.00 /day
P
23,376.00 /day
P
10,064.00 /day
P
9,296.00 /day
P
3,552.00 /day
P
9,656.00 /day
P
7,592.00 /day
P
600.00 /day
P
22,320.00 /day

P
6,246.00
P
4,662.00
P
3,198.00
P
4,776.00
P
3,090.00
P
3,162.00
P
8,388.00
P
1,866.00

/day
/day
/day
/day
/day

ELECTRIC DRIVEN, 400 AMP.


26. CONCRETE BATCH PLANT (40
1PH)
27. AGGREGATE CRUSHER, 100 TPIL
28. ASPHALT BATCH PLANT, 100 TPH
29. STAKE TRUCK, 2 5 TONS
30. CONCRETE VIBRATOR
31. CONCRETE CUTTER
32.TRAILER,
L. BED
4/TON/KM
L. BED
4.25/TON/KM
33. BAR CUTTER, 350 450 KG./DAY
34. CHAINSAW, 18 BAR LENGTH, 8.0
H.P.
35. DRILLING RIG HYD CRAWLER,
2000 mm dia.
36. DRILLING RIG HYD CRAWLER,
1800 mm dia.
37. DRILLING RIG MECH.
ROTARY,600-2000 MM

P
6,808.00 /day
P
6,808.00 /day
P
10,464.00 /day
P
1,384.00 /day
P
8,528.00 /day
P
4,952.00 /day
P
8,032.00 /day
P
4,472.00 /day
P
305.00 /day
P
7,744.00 /day

/day
/day
/day

P
7,548.00 /day
P
6,972.00 /day
P
2,664.00 /day
P
7,242.00 /day
P
5,694.00 /day
P
450.00 /day
P
16,740.00 /day
P

P
465.00 /day
P
240.00 /day
P
16,635.00 /day
P
373,571.00 /day
P
39,235.00 /day
P
4,824.00 /day
P
265.00 /day
P
308.00 /day
P
4.00/ton/km.
P
4.25/ton/km.

5,106.00
P
5,106.00
P
7,848.00
P
1,038.00
P
6,396.00

/day
/day
/day
/day
/day

P
3,714.00 /day
P
6,024.00 /day
P
3,354.00 /day
P
229.00 /day
P
5,808.00 /day
P
349.00
/day
P
180.00
/day
P
12,476.00
/day
P 280,178.00
/day
P
29,426.00
/day
P
3,618.00
/day
P
199.00
/day
P
231.00
/day
P
3.09/ton/km.
P
3.19/ton/km.
P
150.00

P
200.00 /day
P
195.00 /day
P
91,904.00 /day
P
86,072.00 /day
P
27,976.00 /day

/day
P
146.00
/day
P
68,928.00
/day
P
64,554.00
/day
P
20,982.00
/day

B. Equipment
B.1 Air Comp. w/
Jackleg

2.00 cu. m.

C. Removal of Slides
Using Payloader:
Disposable
Distance
(meter)
7.5
10
20
25
30
40
45
50
55
60

ITEM 100 : CLEARING AND GRUBBING


- 50 sq. m,/man-day
- 25 sq. m./man-day
a. 65 sq. m./man-day
b. With Chainsaw 200 sq. m./man-gang/day
4. Individual removal of trees up (Up to max. of 0.25 m. dia.)
a. 1 Tree per man-day
b. With Chainsaw 10 trees/2-man gang/day
Note:

The above outputs are up to maximum disposal site distance of

10 meters.

Open 2,400 sq. m.


Limited 1,200 sq. m.

B.2 Road Grader

DEPARTMENT OF PUBLIC WORKS AND HIGHWAYS


COST ESTIMATE GUIDELINES

1. Light
2. Medium
3. Dense

50.00 sq. m.

Note:

Capacity per day (cu. m.)


Rock
Common
Earth
300
430
270
390
230
330
200
280
180
260
160
230
150
220
140
210
130
190
120
170

1. Open refers to traffickless working

condition.
2. Beyond 60 meters use dumptruck for
disposal of waste.
3. For A and B consider cost of waste
disposal.
ITEM 102 : EXCAVATION
A. Labor

ITEM 101 : REMOVAL OF STRUCTURES AND OBSTRUCTIONS

A. Labor/MD

Reinf. Conc.
0.50 cu. m.

Daily Output
Conc. Pvmnt.
2.520 sq. m.

Asp. Pvmnt.
8.00 sq. m.

Common
Excavation
3.00

Daily Output in cubic meter


Unclassified Exc.

S.R.

1.50

0.50

B. Equipment (Bulldozer) Based on a maximum disposal distance of

than 1.50 meters.


2. All equipments except Dump Trucks, Road Roller and Air

30 m.
Compressor to be
D4 --------------- 210
D6 --------------- 250
D8 --------------- 410
C. Solid Rock

assisted by a helper or laborer.


3. Provide provision for scaffolds and incidental expenses
for heights of more
than 1.50 meters.

C.1 Particulars:
ITEM 103 : STRUCTURE EXCAVATION
- Cap. of 1 unit Air Compressor with
2
Jackhammers/day based on
perpendicular boring at a maximum height of
150 meters
=
boreholes
- Holes required for 1 cu. m. solid rock
=
m. deep)
- Average no. of dynamite stick per case
=

100

330

3 4 sticks of dynamite per borehole


2 pcs. blasting cap per cu. m. of solid rock
4 m. safety fuse per cu. m. of solid rock

C.3 Clearing provisions:


-

Note:

Note:
for heights of more

0.50

1. For instances where the excavated materials is to be

disposed to a
specified place, computations for such waste disposal
shall be considered.
2. Above labor outputs are based on a maximum depth of
2.00 meters. For
depths exceeding 2.00 meters,
add provisions for hoisting for double/multiple
handling.

1 Civil Engineer
1 Construction Foreman
2 Skilled Laborers

ITEM 104 : EMBANKMENT

2 Skilled Laborers
2 Laborers

A. Shrinkage/Swell factor 20% (for common borrow only)


B. Placing

C.5 Blasting Crew Composition: (Capacity of Crew 100 holes/day)


-

S.R.

Refer to Item 101.C : Removal of Slides

C.4 Boring Crew Composition: (Capacity of Crew 100 holes/day)


-

A. Labor
B. 0.25 m3
Backhoe

2 holes (1

C.2 Blasting requirement per cu. m. of solid rock:


-

Daily Output in cubic meter


Common Exc.
Unclassified
Exc.
1.50
1.00
120.00
80.00

B.1.

1 License Blaster
2 Skilled Laborers
2 Laborers

unclassified

1. Consider reduction of manpower and equipment output

m./day)

B.2.

Labor:
Daily output in cu. m./man-day for common earth and
material = 4.0 cu. m./man-day
Equipment:
Output of 1 unit Road Grader 600 cu. m./day (400 cu.

SPL.

AGGREGATE HAULING/TIMESPOTTING

C. Compaction:
A. Quarrying:
C.1.
Labor (Tamping):
backfills for cross drain or

2 cu. m./man-day (applicable to


Output of one (1) D4 Bulldozer
Retaining walls).

C.2.

Equipment:
Portable plate compactor
1 Tonner Road Roller
9 -11 Tonner Road Roller

210 cu. m./day of

unprocessed material
B. Screening and Stockpiling: (Refer to the following formula)

:
:
:

50 cu. m./day
100 cu. m./day
300 cu. m./day

(400 cu. m./day)

General Formula:
For Wheel Loaders:

Note:

1. Duration for the Water Truck is equal of the duration of

q x ( 60/CM ) x E

the Road Roller.


2. Ratio of one (1) Road Grader to two (2) Road Rollers.
3. Number of Dump Trucks per day depends on capacity
of Road Grader per
day.
I
TEM 105 : SUBGRADE PREPARATION

Where:
Q =
q =
CM =
E =
q =
ql =
k =

hourly production in cu. m./hr.


production per cycle in cu. m.
cycle time in minutes
job efficiency
ql x k
heaped capacity of loader
bucket factor

A. Equipment (using motorized Road Grader)


A.1 Reshaping and Grading
Cycle time for Loader (cm)
Grader =
Roller =

2,500 sq. m./day


2,500 sq. m./day

# Preparation of dirth/earth road or application of gravel.


Item 200 or Item 201 or 300 = 12,500 sq. m./day

1. In a cross loading
Cm

D/F + D/R + Z

2. For a V shaped loading


# Preparation of gravel road for the construction of
Asphalt Concrete Pavement = 9,000 sq. m./day.
A.2 Compaction
# Required duration for road Roller is the same that of the Road

Cm

D/F + 2 + D/R + 2 + Z

3. In load and carry


Cm

D/F x 2

Grader and the


duration of Water Truck is half the duration for the Roller.

Where:

Cm
D

=
=

cycle time in minutes


hauling distance

forward speed in

required for stockpiling and screened waste. Materials which


needs to be
determined as a factor of cycle time to
be multiplied to the above formula to arrive azt
the output capacity,
Q.

reverse speed in

fixed time (minutes)

meters/minute
meters/minute
sum of gear shifting,

Sample Problem:
Loading, turning and

waiting time

Given:
FIXED TIME:
V
Shaped
Loading
0.23
0.20
0.20

Direct Drive
Hydraulic Drive
Torque Flow
Drive
Travel Speed:

Cross
Loading

Load and
Carry

0.35
0.30
0.30

F1 = (0 7.3 km/hr)
R1 = (0 7.8 km/hr)
Computation for screening and stockpiling for wheel loaders

(articulated)
Use job efficiency ( E ) of 0.83 (83%)
Cm = 1.00 min. (cycle time for screening 1 bucket of
unprocessed material)
Q

q = 1.50 cu. m.
Quarry productivity:
F.A. = 60%
C.A. = 30%
Waste = 10%
For 7 cu. m. fine aggregates
Volume of unprocessed material to produce 7 cu.

m. fine agg. (V)


0.35

V = 7/0.60 = 11.67 cu. m.,


No. of cycles = 11.67/1.50 = 7.78
Screening Time = 7.78 cycles x 1 min. per
cycle = 7.78 min.
Approximate time to transfer 7 cu. m. screened
material to stockpile
= 4.6 minutes
Then the total time to produce and stockpile 7 cu.
m. of fine aggregates

q x (60/cm) x E; use q

= use truck bucket

Q x (60/1)

= 49.8 q cm/hr.

capacity
x (0.83)

from 11.67 cu. m. of unprocessed material from the


given source id:
= 7.78 min. + 4.60 mon. = 12.38 minutes

Where q is the struck bucket capacity


However, for screening fine and course aggregates, introduce
(f) quarry factors to the
general formula, therefore.
1. Screening fine aggregates Q = 49.8 qFc (cu.m./hr.)
2. For screening coarse aggregates Q = 49.8 qFc (cu.
m./hr.)
Moreover, in the screening process of fine and coarse
aggregates, there is extra time

The number of cycle in 1 hr. = 60 min./12.38 min. =


4.85
Production of F.A. in one hour = 4.85 (7 cu. m.) = 34
cu. m.
further processing of
coarse aggregates.

The preceding computation takes into consideration


waste materials to produce
Total Waste = 11.67 - 7 = 4.67 cu. m,

Where volume of coarse aggregate to be extracted


from waste
material = 11.67 x 0.30 = 3.50 cu. m.

payloader and 2 screens

In this condition there are two screens, i.e. one for


fine aggregates and
one for coarse aggregates
and the loader, after screening for the fine
aggregates proceeds to screen the waste to produce coarse aggregates.
In so doing.
Total Cycle =

4.67/1.50

3.113
Screening Time

In one day, screening and stockpiling output of 1


from the given source.
For fine aggregates

22.22 (6)

For coarse aggregates =

11.11 (6)

133 cu. m.
67 cu. m.
In cases where there is a need for coarse aggregate
only, production is 67
cu. m./day with the fine
aggregates treated as waste.

Cycle time:

3.113 min.
Screening time
Stockpiling Time

3.5/7.0 x 4.6

2.30 min.

11.67/1.50 x 1.0 min.

Stockpiling time (for 7 cu. m.)


Removal of Waste =

1.17 cu. m. x 1.0 min. =

Removal of Waste =
Should only be 1.0 min. because the loader
cu. m. greater than

=
=

4.6 min.

1.17 min
capacity considered is 1.5
1.17 cu. m.

7.78 min.
4.67 cu. m. x 1.0 min. =

4.67 min.
Total time per cycle

Total no. of cycle in one hour = 60/17.05

Hourly production

3.52 x 7 cu. m.

Daily production

24.63 x 6 hrs.

17.05 min.
Total

3.52

6.58 min.
24.63 cu. m.
To summarize, combining the production of fine and
coarse aggregate

148.00 cu. m.
From the given source,
Total time to produce 7 cu. m. fine aggregates

Total time to produce 3.5 cu. m. coarse agg.

In one hour, the equipment is assumed to work only for


45 minutes, hnce it
works only for 6 hours in a day.
C. Loading and Unloading

12.38
C.1 Loading and Unloading Time:

6.58
Total Minutes

a. Using payloader and dumptrucks:

18.96
In one hour, production is,

1. Aggregates:

a.1. Loading Time

=5

a.2 Unloading time

=1

a.3. Slack Time

=2

mins.
For fine aggregates

60/18.96 x 7.0

22.22 cu. m.

min.
For coarse aggregates =

11.11 cu. m.

60/18.96 x 3.5

=
mins. 6 mins.

Depending on the availability on location of

C. Compacting capacity of 1 unit road roller 300 cu. m./day

maneuvering area:
Duration of water truck is equal to the duration of road grader.
Equiment proportion is 1 unit road grader to 2 units road roller.

2. Boulders 6 minutes
b. Manual Loading (crew of 6 Laborers to fill 1 unit)
C.2 Capacity of 1 unit dumptruck:

-5 cu. m. - 1 hr.

1 Civil Engineer
1 Foreman
equipment except for
2 Flagmen (Optional)

D. Speed of Dumptruck:

Loaded
Trip
W/o
Load

Below 7%
Grade
Dirt
Paved
Road
15
25
20

30

Speed in KPH
7 -12%
A b o v e
Dirt
Road
10

Paved

Paved

15

15

20

10

1 2 %

1 Lab. Tech.
1 Helper/Laborer for every
Dumptrucks and Rollers

ITEM 311 : PORTLAND CEMENT CONCRETE PAVEMENT (PCCP)


A. Materials:

E. Stockpiling of Boulders:

A.1.

9 -10 bags of cement per cu. m. of concrete

A.2.

Aggregates:

Fine Aggregates:
Coarse Aggregates:

E.1.From side slope: (Barring down and stockpiling)


Labor Capacity 2.00 cu. m./MD
E.2.Picking and stockpiling from riverbed

Labor/Supervision

Loose Volume
Qty. per cu. m. of concrete
0.50 cu. m. (0.45 0.50 cu. m.)
0.80 cu. m. (0.80 0.90 cu. m.)

Include other miscellaneous accessories e.g. dowel bars,


joint fillers, etc.
B. Batching and Casting in place:

Labor Capacity 2.00 cu. m./MD

B.1 Using 2 units 1 -= bagger mixer (minimum)


ITEM 200 : AGGREGATE SUB-BASE COARSE

a. Capacity = 180 bags/day (i.e. 90 bags per 1 bagger concrete


mixer)
(70 bags : presently being adopted)

ITEM 201 : AGGREGATE BASE COARSE


A. Shrinkage Factor 15%
B. Spreading capacity of 1 unit road grader 600 cu. m./day

b. Crew members: (for 20 cu. m. PCCP)


1 Civil Engineer
1 Material Engineer

4 Masons
2 Carpenters

1 Laboratory Technician
1 Foreman

24 Laborers
C. Cutting Provisions:

c.

Equipment support for 2 units 1 bagger mixer

C.1. Curing Compound, specify


C.2. Ponding
C.4. Combination of the above or any method specified under the
1995 DPWH Std Specs

c.1. Consider water provision


c.2. 2 portable concrete vibrator
c.3. 1 bar cutter
c.4. 1 concrete cutter

D. OTHERS:
D.1 Estimate forms for 3 days operation
D.2 Forms are expected to be re used for a minimum of five (5)
times

B.2. Using Transit Mixer (3.6 cu. m.)

D.3 Consider provisions for used oil

1. For no. of trips/day, apply time spotting


(maximum distance of batching plant)
2. Crew at batching plant

Conditions:

4 Laborers
1 Materials Lab. Tech.

1. Hammer TDH 22
2. Piles are spotted

3. Crew at project site:


1 Civil Engineer
1 Foreman
2 Masons
2 Carpenters

ITEM 400 : PILING

Capacity = 6 to 8 meter/hour depending on type of foundation


1 Material Engineer
1 Material Lab. Tech.
10 Laborers

4. Equipment Requirement:
2 Transit Mixer
1 Payloader
2 Portable Concrete Vibrator
1 Water Tank
1 Concrete Batching Plant (include labor for assembly of

ITEM 404 : REINFORCING STEEL BAR


A. Materials:
A.1. Tie Wires: 15 kgs. Per ton of steel bar
B. Labor: (Cutting, bending, fabrication, installation & other
miscellaneous works)
B.1. Crew Composition; (Minimum composition)

batching plant and


lease of batching area)
1 Bar Cutter
1 Portable Concrete Cutter

1 Civil Engineer
1 Construction Foreman
2 Steelman

2 Skilled Laborers
6 Laborers

B.2. Capacity of gang = 750 kg,/day

Minimum Crew Composition:

C. Equipment required per gang

1 Civil Engineer
1 Construction Foreman

2 Carpenters
4 Laborers

1 unit Bar Cutter


Capacity:
ITEM 405 : STRUCTURAL CONCRETE

1. Fabrication and Installation =


2. Stripping
=

35 sq. m./day
60 sq. m./day

A. Materials
D.2. Scaffolds for Bridges:

CLASS
A
B
C
D

(1)
(2)
(3)
(4)

CEMENT
FACTOR
(bags/cu. m.)
9.10
8.00
9.50
11.00

SAND FACTOR
(loose vol./cu. m.)
0.50
0.45
0.55
0.44

GRAVEL
FACTOR
(loose vol./cu. m.)
0.80
0.85
0.75
0.73

B. Batching and Casting in place


B.1. The duration for 1 bagger or 2 bagger mixer depends on
equipment utilization
schedule as reflected in the PERT/CPM.
B.2.. Crew for 1 bagger mixer and transit mixer is the same as
Item 311 except for
steelman which is included in Item
404 and carpenters which is revised per section
D of this item.
B.3. Supporting equipment for batching plant same as Item 311.
B.4. Duration of transit mixer is dependent on the speed setting
forms and type and size
of structures. (See B.1.)
C. Curing:
C.1. Either ponding or use of curing compound or combination or
both as specified in the
Std. DPWH Specs.
D. Formworks:
D.1. Formworks:

Materials:
27 bd. ft. per meter height per meter span

ITEM 500 : PIPE CULVERTS AND STORM DRAINS


A. Scope of Works:

Laying and Collaring. Backfilling shall be Item

104.
B. Size of RCCP
300 mm
450 mm
610 mm

Capacity of crew per day


24 pcs.
12 pcs.
8 pcs.

Crew Composition:
1 Civil Engineer
1 Foreman

1 Mason
6 Laborers

With equipment support 1 unit chain block with stand


ITEM 504 : GROUTED RIPRAP
(Proportion of grout mix = 1 part cement to 3 parts sand)
A. Scope of Works:

A.1. Laying of boulders and grouting


A.2. Curing
A.3. Foundation preparation and excavation
A.4. Provision of weepholes
A.5. Double or multiple handling, if necessary should be derived

ITEM 505 : STONE MASONRY


(Proportion of mortar mixture 1 part cement to 2 parts and by volume)
A. Scope of Work:
The same as Item 504, Grouted Riprap
B. Labor: Laying of boulders, grouting, curing and installation of

B. Labor:

weepholes.
Minimum Crew Composition:

Crew Composition: (minimum)


1 Civil Engineer
1 Construction Foreman
1 Materials Lab. Tech.

1 Civil Engineer
2 Skilled Laborer
1 Foreman
6 Laborers
1 Materials Lab. Tech.
B.2. Preparation of foundation i.e. excavation:
Labor capacity See Item 103: Structure Excavation For

6 Skilled Laborers
12 Laborers

Capacity of Gang 13.5 cu. m./man-day


Capacity of Laborers 0.50 to 1.00 cu. m. per man-day or
an average of 0.75

capacity of laborers.

cu. m. per man-day.


Crew Composition:

C. Materials:

1 Civil Engineer
1 Foeman
10 Laborers

C.1. Portland Cement: 5 bags per cu. m. of stone masonry


C.2. Sand: 30% volume of stone masonry
C.3. Boulders: Equal to volume of stone masonry
C.4. Weepholes: As indicated in the plans.

Capacity of gang = 18 cu. m./man day (this capacity is


based on the
assumption that all materials are
within reach of the laborers.)

D. Water and equipment provision:


Refer to Item 504, Grouted Riprap

C. Materials:
C.1. Boulders
C.2. Cement
C.3 Sand

equal to volume of grouted riprap


2.5 bags per volume of grouted riprap
25% 0f volume of grouted riprap 0.25/cu. m.

Note: For Stone Masonry, the cement factor of 5 bags per cu. m.
of stone masonry was
based on minimum mortar bedding and
joint thickness of 35 mm.
DERIVATION FOR STOCKPILING COST:

D. Water provisions:
FOR D7 BULLDOZER
Consider source or availability of water at site.
M./DAY

RATE
=
CAPACITY =

9,258.00 PER/DAY
500.00 CU.

FOR PAYLOADER (2 M3 CAP) RATE


=
CAPACITY =

4,662.00 PER/DAY
500.00 CU.

UNIT COST

38.57

M./DAY
UNIT COST

9258 + 4663
----------------------------500

UNIT COST

27.84

DERIVATION FOR PROCESSING COST (FINE AGGREGATES & EMBANKMENT)


FOR PAYLOADER (2 M3 CAP) RATE

4,662.00

PER/DAY
OUTPUT/DAY =

100.00

CU. M./DAY
FOREMAN

377.00

LABORER

220.00

PER DAY
PER DAY
UNIT COST

4662 + 377 + 220


--------------------------100

UNIT COST

57.85

GUIDELINES FOR INDIRECT COST

DERIVATION FOR PROCESSING COST (COARSE AGGREGATES)


FOR PAYLOADER (2 M3 CAP) RATE

4,662.00

PER/DAY

(1) Pre Construction Engineering (PCE)


OUTPUT/DAY =

150.00

CU. M./DAY
FOREMAN

377.00

PROJECT
COST

LABORER

220.00

0 ~ 1M
1M ~ 2M
2M ~ 5M
5M ~

PER DAY
PER DAY
UNIT COST

4662 + 377 + 220


--------------------------150

Estimated Project Cost

Flat Terrain
New
Rehab
1.000
0.500
0.750
0.375
0.500
0.250
0.375
0.188

% of TEPC
Rolling Terrain
New
Rehab
1.500
0.750
1.250
0.625
1.000
0.500
0.750
0.375

Mountainous
New
Rehab
2.500
1.250
2.250
1.125
2.000
1.000
1.750
0.875
TEPC: Total

(2) Tool
Not to exceed five percent (5%) of TEPC
(3) Project Superintendence
Not to exceed five percent (5%) of TEPC
(4) Engineering and Administrative Overheads
Three percent of TEPC
(5) Material Testing Cost (Quality Control)
Project Cost
0 ~ 0.1 M
0.1 M ~ 0.3 M
0.3 M ~ 0.75 M
0.75 M ~ 2.0 M
2.0 M ~ 5.0 M
5.0 M ~

% of TEPC
1.250
1.000
0.875
0.750
0.625
0.500

(6) Contractors Overhead/Profits


(Refer to D.O. No. 30 Series of 1991, January 30, 1991)
% of Construction Cost
Project
Cost
OCM
Profit
Mob/Demob
Total
0 ~ 1M
13
15
2
30
2M ~ 5M
12
14
2
28
5 M ~ 10 M
12
13
2
27
10 M ~ 20 M
11
12
(separate)
23
20 M ~ 50 M
11
11
(separate)
22
50 M ~
10
10
(separate)
20
OCM: Overhead, Contingency, Miscellaneous
(7) Contract Tax (VA)
Ten percent (10%) of Estimated Direct Cost (EDC)
(8) Around 0 ~ 10% of Total Direct Cost

DEPARTMENT ORDER
NO. 57
Series of 2002

ESTIMATED
DIECT COST (EDC)

Up to P 1 Million
Above 1 M to 5 M
Above 5 to 10 M
Above 10 M to 20 M
Above 20 M to 50 M
Above 50 M

INDIRECT COST %
FOR OCM AND PROFIT
(maximum ranges)
OCM
(% of EDC)
13
12
12
11
11
10

PROFIT
(% of EDC)
15
14
13
12
11
10

% COST FOR
MOB./DEMOB.
(maximum)

TOTAL
MAXIMUM
INDIRECT
COST %
FOR OCM,
PROFIT
AND MOB./
DEMOB.

1
1
1
1
1
1

29
27
26
24
23
21

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