Documente Academic
Documente Profesional
Documente Cultură
HT COMMISSIONING
COMMISSIONING
OF HT ELECTRICAL
SYSTEM
1.0 Purpose:
The objectives of the Commissioning works are:
2.0 Scope:
The objective of this document is to provide a structure for the
commissioning of the HT electrical services included within the subcontract including the following:
(i) Ht Switchgear & Panel
(ii) Current Transformer
(iii) Potential Transformer
(iv) Relay
(v) Power Transformer
3.0 References
Below Indian standard were referred to prepare this document
Power Transformer (IS 2026 & IS 10028)
Current transformer (IS 2705)
Potential Transformer (IS 3156)
Protection Relay (IS 3231)
HT Cable (IS 1255 & IS 10810)
HT Switchgear (IS 3427)
4.0 Resources:
4.1 Testing Equipment (Appendix A)
4.2 Hand Tools Set
4.3 Safety Equipment (Appendix B)
4.4 Man Power
2 x Commissioning Engineer
2 x Testing Engineer
1 x Safety Engineer
3 x Technician
(i)
(ii)
(iii)
Contact-resistance testing
(i)
(ii)
Polarity Test
The main objective of the test is to check the polarity of the C.T;
the polarity may be changed due to the connection made in the
(iii)
Ratio Test
(i)
(ii)
Polarity Test
The main objective of the test is to check the polarity of the P.T;
the polarity may be changed due to the connection made in the
circuit. Change in polarity may lead to malfunction of the
equipment which is connected to the potential transformer. To
conduct this test we connect a voltage source to the primary of
current transformer (P1-P2), in secondary we connect a
Galvanometer and look for the deflection. If its in positive then the
polarity is satisfactory for connecting the equipment, if negative
deflection is observed necessary action should be taken.
(iii)
Ratio Test
5.3.4 Relay
(i)
10
to the kit.
terminal, for timer operation. Now set the PSM (plug setting multiplier)
and TSM (Time setting multiplier) in the relay. This setting shall be
half of the rated current transformer secondary. Now using the
injection kit inject about 2 times/ 5 times / 10times of the PSM setting.
Operating time of the relay is displayed in the kit timer. And the value
was noted, the same was carried out for various PSM and TSM
setting, the final result was compared with the manufacturers data
sheet.
(i)
11
(ii)
Where:
PI = polarization index
R = resistance.
12
(i)
measured
on
the
two
other
phases
should
be
13
Transformer turns-ratio
14
(iv)
15
(v)
(vi)
16
(i)
17
(ii)
18
(i)
19
(ii)
20
21
site is not ready for this, we provide a local signal to the remote
terminal and observe the operation of breaker.
C. Protection Trip
Functional Check:-
A. Emergency Trip:--
22
G. Operation Counter
23
The control A.C supply is given for heater and we look for heater
operation.
In this test we look for the panel internal illumination & socket
switch operation. We operate the limit switch manually and
observe the operation of illumination circuit.
All the protective relays and circuit breakers are tested for proper
working.
The relay settings are kept at a low value so that the transformer will
get isolated if there is any internal fault.
Now the transformer may be test charged from the incoming side on
no-load and operated for about two hours.
24
25
APPENDIX A
26
27
APPENDIX C
28
CHECK
Chenn
ai
SHEET FOR INSTALLATION
OF TRANSFORMER
FORMAT REV. NO
DATE OF INSPECTION :
Building Reference :
Location :
Reference Drawing :
Rev. :
INSTALLATION CHECKS
S.NO.
S&W
Check that the rollers are properly locked in their permanent location
10
11
REMARKS :
Name
Signature
Date
S&W
ENGINEER
INCHARGE
S&W
QUALITY
ENGINEER
CONSULTANT
CLIENT
Conslt.
Clie
nt
29
Chennai
FORMAT REV. NO
DATE OF INSPECTION :
Location :
Reference Drawing :
Rev. :
INSTALLATION CHECKS
S.NO.
1
2
3
4
5
S&W
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Conslt.
REMARKS :
S&W ENGINEER
INCHARGE
Name
Signature
Date
S&W QUALITY
ENGINEER
CONSULTANT
CLIENT
Client
30
31
Chennai
REFNO:
FORMAT REV. NO
DATE OF INSPECTION :
Rev. :
INSTALLATION CHECK
S&W
Check for the cables dressing throughout the length before terminating
3
4
Check that loop which is enough for a re-termination is kept near panel
6
7
8
Check the cables are glanded properly to the gland plate with
correct gland size
9
10
Check the cables inside the panels properly bunched and dressed
neatly
Check the Gland earthing for all the ends
11
12
13
Conslt.
Client
REMARKS :
S&W
ENGINEER
INCHARGE
Name
Signature
Date
CONSULTANT
CLIENT
APPENDIX D
32
Page.No:
Date
:
CLIENT
:
PROJECT :
INDEX
SL.NO. DESCRIPTION
1
2
3
4
5
6
7
8
Transformer
HT Cable
HT Switchgear
HT Panel HV Test
Current Transformer
Voltage Transformer
Over Current & Earth Fault Relay
Overall Commissioning Report
FROMAT NO.
PAGES
33
Ref.No :
Page.No:
Date
:
CLIENT
:
PROJECT :
Vector group:
Cooling:
%Z:
LV:
LV:
Serial No:
Terminal Marking: Primary:
Secondary:
HV to LV :
Top sample:
b.
Bottom sample:
c.
OLTC sample:
Date:
CLIENT/CONSULTANT
34
Page.No:
Date
:
CLIENT
:
PROJECT :
1U1V
1V1W
1W1U
Date:
2V2W
2W2U
Ratio Calculated
1U1V
2U2V
1V1W
2V2W
1W1U
2W2U
Actual
Ratio
CLIENT/CONSULTANT
35
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
Current measured
Phase
Milliamps
Volts
1U1V
1U
1V1W
1V
1W1U
1W
Date:
1U2N
1V2N
1V2V
1V2W :
1W2W :
1W2V :
Inference:
1U2U = 0
1U1V = 1U2N+1V2N
1V2V = 1V2W
1W2W<1W2V
CLIENT/CONSULTANT
36
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
1U
2W
1U1V
1V1W
1W1U
1U1V
1V1W
1W1U
CLIENT/CONSULTANT
37
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
HV winding
Tap
1U
1V
LV winding
1W
2U
2V
2W
CLIENT/CONSULTANT
38
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
OTI
WTI
Alarm:
Trip:
Cooler control fan:
Start:
Stop:
Pump:
Start:
Stop:
Alarm:
Trip:
b) Winding temp
Alarm:
Trip:
Alarm:
Trip:
Alarm:
Trip:
e) Buchholz (OLTC)
Alarm:
Trip:
Alarm:
Trip:
CLIENT/CONSULTANT
39
Page.No:
Date
:
CLIENT
:
PROJECT :
Pumps
Fans
Manual (Local):
Remote:
Automatic:
Running/Stand-by change over:
f)
j)
15. Remarks
CLIENT/CONSULTANT
40
Page.No:
Date
:
CLIENT
:
PROJECT :
Location
Date:
:
2.
To:
Cable details
Make
:
Rated Volts:
Size :
Type:
System :
Ref.Std:
3. General inspection & Erection completion ad per check list:
4.
Date :
Using .. kV megger
Temp:
Before HV test
After HV test
R-Y
Y-B
B-R
R-E
Y-E
R-Y
Y-B
B-R
R-E
Y-E
B-E
5. DC High Voltage Test
Ref.code
B-E
Duration
Voltage
Rated
Leakage
(minutes)
applied
voltage
current (mA)
AC/DC
AC
Start
Result
Finish
RphY+B+Earth
YphB+R+Earth
BphR+Y+Earth
6. Check proper straight through joints if any:
Check cable termination at breaker, transformer, generator ends, etc.:
Check cable support is adequate for CB Genr.end and Tr. End:
7. Remarks
CLIENT/CONSULTANT
41
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
Location
2. Name plate details
Make:
Rated V
:
Rated I
:
Making capacity
:
Breaking capacity
:
Operating coil voltage:
Type:
Sl.No:
Circuit Ref.
R-Y
Y-B
B-R
Pole to earth
(C.B. Closed)
Across contact
(C.B. Open)
Pole to pole
(C.B. Closed)
Operating
motor &
Control circuit
5 Contact Resistance Test (In Micro Ohms)
R phase:
Date:
Temp:
Y phase:
B phase:
CLIENT/CONSULTANT
42
Page.No:
Date
:
CLIENT
:
PROJECT :
Date:
Closing time
Tripping time
8. Operational Checks
Local
Date:
Remote/Auto
Close:
Trip:
Anti Pumping:
Protection Trip:
Auto Reclose if any:
Others:
9. Functional Checks
a) Emergency Trip
g) Operation Counter
CLIENT/CONSULTANT
43
Page.No:
Date
:
CLIENT
:
PROJECT :
Duration Voltage
minutes Applied AC
Rated Voltage AC
Leakage current
Start
Result
Finish
HT panel
R+Y+B to
Earth
LT panel
R+Y+B+N to
Earth
6. Physical Checks
Check Breaker & busbar tightness :
Check busbar clearance is adequate :
7. Remarks
CLIENT/CONSULTANT
44
Page.No:
Date
:
CLIENT
:
PROJECT :
Ratio
Class
Burden
Serial No
Date :
Temp:
5. Polarity Test
6. Ratio Test
CT Ref
Terminal
Tested
7. Remark s
CLIENT/CONSULTANT
45
Page.No:
Date
:
CLIENT
:
PROJECT :
1.
Meggar
used
Circuit Ref.
Make :
Burden:
Date :
Amb. Temp :
Y
Primary to Earth
Primary to Sec. Cores
Secondary to Earth
Control Cables
5. Polarity Test
All secondary
R ph:
Y ph:
B ph:
Date :
Actual
Ratio
Rated
Core/Terminal
Tested
7. Functional Checks
a) All Primary / Secondary Fuses
Ref
YB
BR
CLIENT/CONSULTANT
46
Page.No:
Date
:
CLIENT
:
PROJECT :
Serial No.
Type :
Model:
Aux. Volts :
P.S (A)
Inst. (A)
O/C
E/F
PS
(A)
T.M.S
Date :
Starting
Current
Closing
Current
(A)
(A)
10
CLIENT/CONSULTANT
47
Page.No:
Date
:
CLIENT
:
PROJECT :
PS
(A)
Starting
T.M.S. Current
(A)
Closing
Current
(A)
Date :
Operating time (Sec) at
multiples of PS
2
5
10
(A)
R Phase
Y Phase
B Phase
7. Service setting
O/C(R)
P.S. (A)
T.M.S
O/C(Y)
O/C(B)
E/F
CLIENT/CONSULTANT
48
APPENDIX E
49
Page. No:
Date
:
CLIENT
:
PROJECT :
:
:
:
:
:
:
:
CLIENT/CONSULTANT
50