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TruTops Mark
Software manual
TruTops Mark
Original operator's manual
Edition: 02/2010
1434727
Ordering information
Table of Contents
Chapter 1
Chapter 2
2.
3.
3.1
2.
2.1
3.
3.1
3.2
3.3
3.4
3.5
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Table of Contents
0-5
3.6
Chapter 3
0-6
Binning...................................................................... 2-31
Operation .................................................................. 2-32
Imager............................................................................ 2-45
Import bitmap............................................................ 2-46
Assign laser parameters........................................... 2-48
Optimize grayscale chart .......................................... 2-49
Define marking direction........................................... 2-50
Other settings than standard .................................... 2-52
Marking interface
1.
1.1
1.2
2.
2.1
2.2
2.3
2.4
3.
3.1
3.2
3.3
3.4
4.
4.1
4.2
5.
5.1
5.2
5.3
5.4
6.
7.
7.1
7.2
Table of Contents
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Chapter 4
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
8.
8.1
8.2
8.3
8.4
8.5
8.6
9.
9.1
9.2
10.
10.1
10.2
11.
11.1
11.2
11.3
11.4
11.5
11.6
11.7
CAD
1.
1.1
1.2
1.3
1.4
1.5
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Table of Contents
0-7
0-8
2.
2.1
2.2
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.
6.1
6.2
6.3
6.4
Table of Contents
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6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
8.
8.1
8.2
8.3
8.4
8.5
9.
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
Table of Contents
0-9
Chapter 5
0-10
10.
11.
11.1
11.2
Examples, exercises
1.
Introduction.................................................................... 5-3
2.
2.1
2.2
2.3
2.4
2.5
2.6
3.
3.1
3.2
3.3
3.4
4.
4.1
5.
5.1
6.
6.1
6.2
7.
7.1
7.2
8.
8.1
8.2
8.3
Table of Contents
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Chapter 6
Chapter 7
Chapter 8
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Sequential programs
1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.
2.1
2.2
2.3
2.4
3.
Introduction.................................................................... 7-3
System requirements....................................................... 7-3
Contents of the data medium........................................... 7-3
2.
Installation...................................................................... 7-4
Index
Table of Contents
0-11
0-12
Table of Contents
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Chapter 1
Introduction to TruTops
Mark operation
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1.
1.1
1.2
1.3
2.
3.
3.1
Laser marking
1-1
1-2
Laser marking
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1.
Laser marking
1.1
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Laser marking
1-3
Why mark?
1-4
Laser marking
Fig. 1-1
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Demands on industrial
marking
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Fig. 1-2
Fig. 1-3
Inexpensive
Laser marking
1-5
1-6
Laser marking
Fig. 1-4
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1.2
Principle
The interaction of the laser light with the material depends on the
absorption behaviour of the processed material at the selected
wavelength of the laser, the heat conductivity of the material and
the set processing parameters (e.g.: laser power, laser speed and
the pulse repetition frequency).
There are five different marking methods:
Engraving
Engraving
Annealing
Material removal
Foaming
Marking by engraving
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Laser marking
Fig. 1-5
1-7
Annealing
Marking by annealing
Material removal
Coated materials can be marked by removing the top layer with the
laser. Example: Anodized aluminum, painted materials or laser
marking film.
Fig. 1-7
This process is mainly used for plastics. Due to the energy of the
laser beam, the structure of individual molecules or additives, for
example color pigments, is either directly changed or destroyed.
The material and laser wavelength must be optimally coordinated
to this purpose. A change in color or bleaching of the material is
then visible on the treated areas. The surface of the material
remains almost undamaged.
1-8
Fig. 1-6
Laser marking
Fig. 1-8
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Foaming
Marking by foaming
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Laser marking
Fig. 1-9
1-9
1.3
Processes
4
1
4
1 Marking program
4 Deflection mirror
2 Control unit
5 Lens
3 Laser head
6 Marking field
Fig. 1-10
The laser head produces the laser beam which is required for the
marking process. The beam is directed with the deflection mirrors
and lenses to where the mark is to be made on the surface of the
workpiece.
The control unit regulates and monitors all processes and is an
interface between the operator and the marking system. The
TruTops Mark control program permits an efficient man-machine
dialog.
The main features of TruTops Mark are:
1-10
Laser marking
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2.
11
22
10
12
20
21
13
14
TruTops Mark
10 Control software
11 Interfaces
12 Marking on the fly (MOF)
13 QuickFlow for sequential programming
14 Diagnostics tool
20 Graphic data input (CAD Editor)
21 Laser parameter administration
22 Navigator
Fig. 1-11
Interfaces
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Interfaces
Simple Marking on the fly
QuickFlow for sequential programming
Diagnostics tool
CAD Editor
Laser parameter administration
Navigator
1-11
Sequential programming
QuickFlow
User interfaces
Fig. 1-12
User interfaces
1-12
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To be able to start working with the CAD, click on the "CAD" button
or the <F10> function key.
1
2
Menu bar
Icon bars
Ruler bars
Status line
Fig. 1-13
The CAD Editor offers all the usual functions for the drawing and
arranging of graphic objects a complete CAD program contains.
With the CAD Editor you can create drawings which are converted
with the marking module into marking programs and then executed
by the laser marking system.
Both, simple geometry such as squares, circles and texts as well
as complex geometry with several drawing elements can be
created. It is also possible to generate special marks such as serial
numbers, barcodes etc.
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1-13
Navigator option
3.
3.1
1-14
Terminology
Select
Functions from the main menu bar, screen menus and buttons are
selected.
Click
Position the mouse pointer and click the left-hand mouse button
once.
Marking program
Sequential program
Marking field
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Chapter 2
2.
2.1
3.
3.1
3.2
3.3
3.4
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2-1
3.5
3.6
2-2
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1.
Remark
Compact solid-state laser or
Air-cooled solid laser
Laser units
Code
Name
TMS 1000
TMS 5000
TMS 5000 R
TMS 7000
Simulation mode
With the office PC it is possible to operate TruTops Mark in the
simulation mode. So you can intuitively become aquainted with the
settings of the laser marking systems and laser units. The settings
for the software and hardware options are unavailable.
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2-3
2.
2-4
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Fig. 2-1
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2-5
Password: customer
PW_setup_customer
Fig. 2-2
Password: worker
PW_setup operator
2-6
Fig. 2-3
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User management_1
Fig. 2-4
Login mode
File
Module
Tools
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2-7
User management 2
Fig. 2-5
Extras
2-8
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Laser control
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2-9
User management 3
Configuration
Fig. 2-6
2-10
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2-11
2.1
Enabled options
Fig. 2-7
2-12
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3.
Optional settings
3.1
Navigator
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Optional settings
Fig. 2-8
2-13
2-14
Optional settings
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Material ceramic
Fig. 2-9
Optional settings
2-15
2-16
Optional settings
Fig. 2-10
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Fig. 2-11
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Optional settings
2-17
Preview button
After pressing the "Preview" button, the adequate matrix appears
in the main window. The matrix can be enlarged or reduced (zoom
in/zoom out), depending on the space available on the material to
be marked.
Fig. 2-12
Example:
The "Line/Text" option is activated in the "Content" group field, and
the "Additional information" checkbox is activated in the "Extra"
group field.
2-18
Optional settings
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Fig. 2-13
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Optional settings
2-19
Fig. 2-14
2-20
Optional settings
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3.2
Prerequisite
The laser shutter must be closed and all TruTops Mark inputs and
outputs must be deactivated.
Start the measuring cycle directly via menu: "4 Tools > 9 LPM"
Fig. 2-15
Fig. 2-16
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Optional settings
2-21
Fig. 2-17
Fig. 2-18
2-22
Optional settings
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3.3
Supply unit on
Laser on
have at least met the times given in the table below. Since "Laser
on" can be executed during the warm-up period of the supply unit
(SU), the minimum waiting times given in column 3 have to be
complied with.
Exception
Start LPC
possible after
[min] at the
earliest
TM 3010
20
10
20
TM 3020
20
10
20
TM 3130
20
10
20
TM 3230
40
10
40
TM 5020
-----
TM 6020
20
20
40
TM 6030
20
20
40
TM 6130
20
20
40
TM 6140
20
20
40
TM 6230
40
20
60
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Optional settings
2-23
Start calibration process directly via the "4 Tools >10 LPC" menu
Fig. 2-19
Parameter
Values
Status
6.
Tool bar
Fig. 2-20
2-24
Optional settings
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3.4
Pilot laser
The pilot laser emits low-power red light through the laser optics.
Marking operations are simulated with the pilot laser for setting-up
purposes before the actual marking.
It serves as:
a setting-up aid to position workpieces on the marking field of
the laser marking system,
an aid to test marking operations.
There is a slight difference between the beam of the pilot laser and
the actual marking laser due to the different wavelengths, these
are automatically corrected in TruTops Mark.
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Optional settings
2-25
Operating modes
The pilot laser can be used in two different operating modes:
Operating mode 1: "Rectangle"
Operating mode 2: "Outline"
Proceed as follows:
Fig. 2-21
2-26
Optional settings
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Note
If the box "Endless marking" is not activated, the simulation is
terminated after one operation.
Rectangle operating mode
If the "Rectangle" operating mode is selected, the pilot laser
describes a rectangle or square on the marking field. The maximum expansion of the drawing in the X and Y directions is shown
with this external frame.
Outline operating mode
In this mode the pilot laser replicates the graphic of the marking file
completely, i.e. all individual outlines are displayed in the programmed sequence.
Click the "F5 Pilot laser" button or press <Shift> + <F5> at the
same time.
WARNING
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Optional settings
2-27
3.5
Matrix generator
Introduction
The matrix generator supports the simple generation and
maintenance of marking files for a double-head system.
All required files are maintained in an access database. The
database structure contains the following tables:
Fig. 2-22
2-28
Optional settings
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SemiConJob
Content
jobId
jobCode
Job code
jobVLFFilename
jobBinningFilename
jobMatrixFilename
jobCreate
jobUpdate
BaseStripGroupRows
Content
bsrId
jobId
bsrDistance
Distance in mm
Tab. 2-2
BaseStripGroupColumns
Content
bsrId
jobId
bscDistance
Distance in mm
Tab. 2-3
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Optional settings
2-29
BasStripProperties
Content
bspId
bspStepX
bspStepY
bspLowerLeftX
bspLowerLeftY
bspColumns
Number of columns
bspColumnDistance
Column distance
bspRows
Number of rows
bspRowsDistance
Row distance
bspGroupColumns
Groups of columns
bspGroupDistanceColumns
bspGroupRows
Groups of rows
bspGroupDistanceRows
bspChipX
bspChipY
bspChipZ
bspChipRotate
jobId
bspX
Still unused
bspY
Still unused
bspZ
Still unused
bspUpperRightForStrip
bspRelativeShiftX
Relative distance to X
bspRelativeShiftY
Relative distance to Y
bspXOffsetHeadA
bspYOffsetHeadA
bspAngleHeadA
bspXOffsetHeadB
bspYOffsetHeadB
bspAngleHeadB
2-30
Optional settings
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Chip
Content
chId
jobId
chrow
Row
chColumn
Column
chPosition
chXOffset
chYOffset
chMarkingSW
True = Mark;
False = do not mark
chBinning
Binning
In the semiconductor industry it is demanded that certain chips
must not be marked retroactively (dynamic) because on the basis
of a quality process, individual chips have been designated as
unusable.
This quality process is called "Binning"; it assigns the quality
characteristics to each chip.
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Optional settings
2-31
Operation
The matrix generator supports the simple generation and
maintenance of marking files for a double-head system.
Start the matrix generator directly via:
"4 Tools > 7 MatrixGenerator"
Fig. 2-23
2-32
Optional settings
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1
2
3
5.1
5.2
1
Menu bar
Cards
Input field
Status bar
5.1
Display designation
5.2
5.3
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5.3
Fig. 2-24
Optional settings
2-33
Menu bar
Exit
The matrix generator can be closed via:
menu "1 File> 1 Exit" or
key combination <Strg+F4>
Start
It is possible to generate a "Job" as a XML file and store a marking
file in the access database via "2 Save".
Help
The following is displayed:
product name
version
copyright
Tool bar
Generate XML file
for generation of matrix files and binning files
Save
for data transfer to the access database
Zoom in
Zoom in in the preview
Zoom out
Zoom out in the preview
2-34
Optional settings
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Cards
Administration is operated with the group fields:
Matrix
Matrix description
Marking field/Matrix is operated with the group fields:
Matrix configuration
Marking field
Shift
Head A
Head B
Preview is operated with:
Offset X (pasting position X)
Offset Y (pasting position Y)
Angle (0, 90, 180, 270 degrees)
Classification
Display or hide the marking preview
Input field
White fields where no input has been made yet show a little blue
triangle on the left upper corner of the input field. The entered text
is displayed in bold type.
Fields which are currently handled change the color from white to
yellow. As soon as the input is finished, the background color
changes back again to white.
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Optional settings
2-35
Card Administration
Recommended procedure
Matrix selection
2-36
Optional settings
Fig. 2-25
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Matrix
Fig. 2-26
Buttons
"Read"
Notes
Reuse existing files
"New"
"Delete"
Delete file
"Import"
Import file
"Export"
Export file
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Matrix description
Fig. 2-27
Optional settings
2-37
Created at
Date of the original creation of the loaded marking file is displayed.
Updated at
Date of the upgrade of the loaded marking file is displayed.
Matrix file name
Path with new matrix file name is displayed.
Binning file name
Path with new binning file name is displayed.
Marking field/Matrix
2-38
Optional settings
Fig. 2-28
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55
55
55
Fig. 2-29
Group columns
Number of groups arranged in columns
Group distance
Distance from group center to group center in mm
Rows
Number of rows
Group rows
Number of groups arranged in rows
Group distance
Distance from group center to group center in mm
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Optional settings
2-39
1
3
Workpiece
Fig. 2-30
Checkboxes activated
2-40
Optional settings
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Y = 180
X = 335
25
155
Overlap
Dimension 25 in mm
A, B
Head
Selection Dual for double head system or Single for single head
system
Width (X)
Total width of the double head system in mm
Length (Y)
Total length of the double head system in mm
Overlap
The overlapping marking area (25 mm) can be marked from either
head A or head B
Group field Shift
X offset (X starting value)
Shift in X direction from the marking field of the heads to the matrix
(workpiece)
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Optional settings
2-41
2-42
Optional settings
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Card Preview
Matrix color
gray
yellow
blue
Meaning
Standard
Selected fields
Newly used fields for marking
Fig. 2-32
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Optional settings
2-43
Checkbox Marking
Fields to be marked are displayed in blue. Press OK, then save
and generate XML file. The file is adopted.
Button OK
Adopt fields with the OK button and save as marking file (blue
fields).
Button Cancel
Matrix generator is canceled
Select a field with a mouse click to activate right arrow; press right arrow
and select individual fields (yellow) which will be marked later in a nonstandard way
Manipulate yellow fields by offset, angle, etc., then classify, mark, press
OK, and save as marking file.
Marking areas
2-44
Fig. 2-33
Optional settings
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3.6
Imager
Imager
Fig. 2-34
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Optional settings
2-45
Import bitmap
The bitmap import is carried out analog to the usual procedure. It is
recommended to prepare the bitmap to be imported in a way that
size, number of shades of gray, and spatial resolution correspond
to the bitmap to be marked. Marking errors can thus be avoided,
which can otherwise occur due to pixel averaging during the
bitmap import.
The following procedure is recommended:
1) Select the option "Do not modify" via the "Bitmaps" card in
group field "Color depth" and confirm with "OK".
Import of bitmaps
Fig. 2-35
2-46
Optional settings
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Fig. 2-36
Bitmaps size
Fig. 2-37
Resolution
Fig. 2-38
Note
We recommend resolutions between 300 dpi and 800 dpi. A high
resolution normally offers an improved marking quality, with the
disadvantage that the marking period increases.
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Optional settings
2-47
Assign main LP
Fig. 2-39
Note
High pulse frequencies can result in marking errors. In this case
select a lower pulse frequency and carry out the reduction via the
"Power" parameter.
During the fast bitmap marking, the parameters "Velocity" and
"Pulse frequency" are inactive. The speed is preset by pulse
frequency and resolution.
2-48
Optional settings
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0%
20%
70%
100%
1
2
Fig. 2-40
Gamma value
Adjust the density progress within the grayscale chart. This is done
by means of the gamma value.
0.3
1.0
3.0
Fig. 2-41
A gamma value of 1.0 means that the 256 shades of gray are
linearly distributed over the set density range.
With the help of the gamma value, adjust the density progress
within the grayscale chart in such a way that the shades of gray
are evenly distributed over the density range 2.
Note
Individual shades of gray can also be manually adjusted (refer to
page 2-53).
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Optional settings
2-49
Fig. 2-42
4
3
2
1
1 2
Marking direction
3 4
Fig. 2-43
2-50
Optional settings
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Fig. 2-44
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Fig. 2-45
Optional settings
2-51
Bitmap mode
Fig. 2-46
Smoothing
By means of the smoothing, it is possible to correct marking errors
at the transitions between different shades of gray. It is
recommended to carry out the optimization on the basis of a test
bitmap.
Adequate
bitmaps
can
be
found
in
the
C:\Trumark\Vlf\Greyscale directory.
2-52
Optional settings
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Frame correction
By means of the frame correction it is possible to correct marking
errors at the beginning of a pixel row.
Note
If the selected values for the smoothing or frame correction are too
high, individual pixels can be lacking particularly at the beginning of
a pixel row.
Adjust shades of gray manually
The displayed percent values refer to the interval within the set
limits of the density range 2 (refer to Fig. 2-40). The density level
can later be manually changed for each individual shade of gray.
Note
On the basis of the set gamma value, the software calculates the
density level for each shade of gray.
Density level values entered manually are deleted by other
inputs!
Loss of the manually entered values.
CAUTION
White levels
Occurring damages of workpieces when dealing with white pixels
can be counteracted my means of the white levels. A selectable
number of the lightest shades of gray can be set on the minimal
possible pulse energy.
White levels
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Fig. 2-47
Optional settings
2-53
2-54
Optional settings
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Chapter 3
Marking interface
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1.
1.1
1.2
2.
2.1
2.2
2.3
2.4
3.
3.1
3.2
3.3
3.4
4.
4.1
4.2
5.
3-1
3-2
5.1
5.2
5.3
5.4
6.
7.
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
8.
8.1
8.2
8.3
8.4
8.5
8.6
9.
9.1
9.2
10.
10.1
10.2
11.
11.1
11.2
11.3
11.4
11.5
11.6
11.7
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1.
1.1
Starting
1.2
Exiting
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3-3
2.
Start screen
The start screen (refer to Fig. 3-1) of the TruTops Mark program
contains:
A menu bar and buttons for controlling the program functions
and the laser
A status area with indicators
With the TruTops Mark program you can:
Control all the laser marking system functions
Generate marking programs
Start marking programs
Select sequential programs
Edit sequential programs
Start sequential programs
Using different tools, settings specific to hardware and
software are tested, monitored and changed.
3-4
Start screen
Fig. 3-1
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2.1
This main section describes how to load and then start a marking
program.
If your laser marking system features a pilot laser (option), you can
execute a marking program for set-up purposes with the pilot laser.
Chapter 2 describes how to proceed.
If you have not already saved a marking program on the computer
of your laser marking system or if you do not have any experience
with the content and generation of marking programs, please read
Chapter 3, Section 3.
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Start screen
3-5
2.2
Loading a marking program
Fig. 3-2
Fig. 3-3
3-6
Start screen
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2.3
Mark preview
Fig. 3-4
2.4
Prerequisites:
The focus between the workpiece and the lens has been set
correctly.
The emergency circuit is closed.
The laser is ready.
Fig. 3-5
When the emergency circuit is open, the status display "Emergency circuit open" is red. When the emergency circuit is closed, it
is gray.
When you perform the steps described below, the marking content
of the loaded marking program is transferred to your workpiece
with the laser.
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Start screen
3-7
Preparation
Fig. 3-6
Fig. 3-7
3-8
Start screen
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Start screen
3-9
The laser marking system then runs the marking program. The
laser radiation is emitted with a high pulse power and marks the
workpiece in accordance with the data in the marking program.
3-10
Start screen
Fig. 3-8
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3.
3.1
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3-11
Buttons
The "^F3 Shutter" button serves to make the laser ready for
marking operations and also to cancel readiness for operation.
When switching on, the expander shutter unit (ESU), will open.
When the function is active, the color of the button icon changes
from black to yellow, the color of the corresponding LED in the
status display changes to green.
WARNING
When the laser exit opening and the marking field of the
laser marking system are not accommodated inside a
protective cover in accordance with laser protection class 1,
direct or indirect exposure of the eyes to laser radiation is
possible!
Laser radiation can burn your skin and cause permanent
damage to your eyes.
If the laser protection cover is either open or missing, wear
laser protection goggles with glasses which are suitable for
the wavelength of the laser radiation.
With the "^F4 Reset" button a reset of the supply unit can be
initiated or the currently running marking operation can be cancelled in the event of an error.
3-12
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WARNING
When the laser exit opening and the marking field of the
laser marking system are not accommodated inside a
protective cover in accordance with laser protection class 1,
direct or indirect exposure of the eyes to laser radiation is
possible!!
Laser radiation can burn your skin and cause permanent
damage to your eyes.
If the laser protection cover is either open or missing, wear
laser protection goggles with glasses which are suitable for
the wavelength of the laser radiation.
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3-13
3.2
System status
Status area
The status area shows the condition of the laser, the pilot laser and
the laser marking system. This area is divided into three sections.
System status
Fig. 3-9
The top section (1) of "System status" displays the condition of the
following parameters:
Speed of the laser in mm/s
Power of the laser in percentage of the maximum power
Cycle time, i.e. the duration of a cycle in seconds (in the cycle
time with a TruMark Station, for example, the time for closing
the doors is also included)
Pulse repetition frequency of the laser in Hz
Defocus, i.e. the current displacement of the focus position of
the laser beam in relation to the focusing distance of the
employed optics in millimeters (refer to Chapter 4, "Laser
menu" > "Laser parameters" > "Defocusing").
Marking time, i.e. the duration of the actual marking operation
in seconds.
Ready indicators (2) are located on the lower left of the display
field which light up in green when the different functions are ready.
The right-hand part of the status section (3) contains red warning
and error indicators which light up to point out possible problems.
Note
When the indicators "Safety circuit open", "Emergency circuit
open" or "Error" light up, the laser is not ready and marking is not
possible.
3-14
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Status display
IO status
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Fig. 3-10
3-15
Mark preview
3-16
Fig. 3-11
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Fig. 3-12
3-17
3-18
Fig. 3-13
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RTC status: The type, the mode and the installed options of
the scanner card (RTC) are displayed at the top. In the lower
half of the status display, the exact marking time and the list
commands (microvectors) of the marking last started are
shown. "Restart_mark" shows the number of markings which
have been activated using the digital input Restart_mark. (Also
see interface description.) When operating with marking on the
fly (MOF) and an encoder, the number of pulses of the
connected encoder are shown in the X counter and Y counter.
The REI inputs and outputs are displayed: when selecting the
entry field the assignment is shown.
RTC status
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Fig. 3-14
3-19
3.3
With the mouse click the "F11 Marking file" button or press the
<F11> function key or select the menu item "File" > "Open".
The "Load CAD file" dialog window appears on the screen. The
marking program can be selected in this window.
Fig. 3-15
When the dialog box has been closed, the name of the
marking program is displayed in the "Marking file" line.
3-20
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Execution
When the laser exit opening and the marking field of the
laser marking system are not accommodated inside a
protective cover in accordance with laser protection class 1,
direct or indirect exposure of the eyes to laser radiation is
possible!
WARNING
Laser radiation can burn your skin and cause permanent
damage to your eyes.
If the laser protection cover is either open or missing, wear
laser protection goggles with glasses which are suitable for
the wavelength of the laser radiation.
Proceed as follows:
Place the workpiece into the marking field of the laser marking
system (if necessary and fitted, use the pilot laser for
alignment).
Ensure that the laser has the correct focus to the workpiece.
Close the protective cover if it is fitted.
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Click the "^F2 Laser" button or press <F2> while holding down
the <Shift> key. The color of the icon on the "^F2 Laser" button
changes from black to yellow.
3-21
3-22
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3.4
Menus
File
Laser
Module
Tools
Extras
Workstation
Help
Menu bar
Fig. 3-16
The menus contain functions which can only be activated with the
respective pull-down menu.
The menu functions are activated either with the mouse or with the
keyboard.
Activation with the mouse:
Click the respective menu in the menu bar.
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3-23
4.
File menu
File menu
4.1
Fig. 3-17
> 1 Open
This function can be used to open marking files which have been
generated in the CAD. The opened file controls the marking
operation of the laser. The "File" menu contains a list of the files
which were opened last. These can be reopened by clicking with
the mouse or by pressing the <Enter> key.
4.2
> 2 Exit
3-24
File menu
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5.
Laser menu
Laser menu
5.1
Fig. 3-18
Fig. 3-19
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Laser menu
3-25
5.2
5.3
Fig. 3-20
Fig. 3-21
3-26
Laser menu
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5.4
> 4 Reset
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Laser menu
3-27
6.
Module menu
3-28
Module menu
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7.
Tools menu
Tools menu
7.1
Fig. 3-22
This function starts the CAD with which the marking programs are
generated.
You can find details on working with the CAD in Chapter 4, "CAD".
Note
The CAD can also be started in the marking interface by clicking
on the button "F10 CAD" or by pressing the function key <F10> on
the keyboard.
7.2
This functions starts the diagnostics tool in which the system status
of a large number of parameters of the laser device, especially of
the control unit and the laser head, can be displayed and an error
log output.
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Tools menu
3-29
7.3
This function starts the supply unit simulator for the laser marking
system or the laser unit. This software is used to run the
TruTopsMark on a PC without a connected laser. Here various
parameters on the supply unit and the parallel digital interface of
the laser marking system/laser unit can be changed.
7.4
> 4 QuickFlow
This menu item only appears when the QuickFlow software extension is installed on your system (option).
This function starts the TRUMPF QuickFlow-Editor. Complex
sequential programs which control the entire marking cycle from
beginning to end can be generated graphically by using QuickFlow.
All interfaces for the laser marking systems can be controlled using
QuickFlow, and data from external sources can be read out.The
link to external databanks can be established efficiently.
Also refer to the section "Control with external data communication". Details on the principle of operation of the QuickFlowEditor are contained in the separate documentation "QuickFlow
Programming software for generating visual sequential programs".
3-30
Tools menu
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7.5
Fig. 3-23
Id:
Identification number of the component in which the error was
signaled (e.g. CIP = 51, TruTops Mark-SW = 53).
Num:
Number of the components as one component can be contained in
the system several times.
Code:
Hexadecimal display of the error code.
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Tools menu
3-31
Display button
When this button is clicked, a window is opened which shows the
effect, the cause, the necessary measures and possible other
details of the occurred fault.
Error info
Fig. 3-24
7.6
3-32
Tools menu
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7.7
> 7 MatrixGenerator
7.8
> 8 GridGenerator
7.9
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Tools menu
3-33
8.
Extras menu
Extras menu
3-34
Extras menu
Fig. 3-25
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8.1
Fig. 3-26
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Extras menu
3-35
8.2
8.3
> 7 Configuration
Fig. 3-27
3-36
Extras menu
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Extras menu
3-37
Fig. 3-28
3-38
Extras menu
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Extras menu
3-39
Fig. 3-29
3-40
Extras menu
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Fig. 3-30
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Extras menu
3-41
Fig. 3-31
3-42
Extras menu
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Fig. 3-32
Select "Segmentation"
This option enables the segmentation of the marking field and the
marking of all segments in one marking procedure.
Select "Profibus"
This option enables the control of the laser marking system via
Profibus.
Select "QuickFlow"
Complex sequential programs which control the entire marking
cycle from beginning to end can be generated graphically by using
QuickFlow. All interfaces for the laser marking system laser can be
controlled using QuickFlow, and data from external sources can be
read out. The link to external databanks can be established
efficiently.
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Extras menu
3-43
3-44
Extras menu
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Fig. 3-33
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Extras menu
3-45
8.4
Fig. 3-34
This function can be used to save a backup copy of the registry file
of the TruTops Mark software in the TruTops Mark backup
directory.
8.5
Fig. 3-35
The currently active VCT files can be deleted with this function.
TruTops Mark converts loaded marking programs (with the
extension 'VLF') automatically to vector files (with the extension
'VCT'). If these are no longer required (for example to save space),
they can be deleted with this function.
Note
When the respective file is deleted, any existing variables (such as
serial numbers) are reset to their original values.
3-46
Extras menu
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8.6
Fig. 3-36
This function can be used to delete all VCT files in the VCT
directory.
In the Section 8.3 "Extras > "Configuration > "Directories" the
standard directories can be defined also for VCT files. TruTops
Mark saves all the generated VCT files in this directory.
Note
When the respective file is deleted, any existing variables (such as
serial numbers) are reset to their original values.
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Extras menu
3-47
9.
Workstation menu
Workstation menu
9.1
Fig. 3-37
> 1 Referencing
9.2
> 2 Configuration
Fig. 3-38
The menu items given below are only displayed if they are actually
available in the sequential or marking mode.
Select "Shutter open"
The shutter is opened when the workstation is started up.
Select "Laser on"
The laser is switched on when the workstation is started up.
3-48
Workstation menu
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Workstation menu
3-49
10.
Help menu
Help menu
Fig. 3-39
3-50
Help menu
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11.
Modules
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Modules
3-51
5
3
6.
file
2 Status of machine components
5 Laser-related buttons
3 Status display
3-52
Modules
Fig. 3-40
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Modules
3-53
3-54
Modules
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Chapter 4
CAD
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1.
1.1
1.2
1.3
1.4
1.5
2.
2.1
2.2
3.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
CAD
4-1
4-2
3.10
4.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
5.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.10
6.11
6.12
6.13
7.
7.1
7.2
7.3
CAD
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7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
8.
8.1
8.2
8.3
8.4
8.5
9.
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.
11.
11.1
11.2
CAD
4-3
4-4
CAD
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1.
CAD
1.1
Introduction
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CAD
4-5
1.2
Marking program
Drawings that are generated with the CAD are saved as marking
programs. Marking programs are programs which contain the
necessary information on the form, sequence and type of marking
of a workpiece.
1.3
Fig. 4-1
Starting CAD
Press the <F10> function key or click the "F10 CAD" button in the
start screen of the TruTops Mark software with the left mouse
button to start CAD.
4-6
CAD
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1.4
The user interface of CAD comprises the drawing field (1), the
menu bar (2), the tool bar (3), the ruler bars (4) and the status line
(5).
1 Drawing field
4 Ruler bar
2 Menu bar
5 Status line
3 Tool bars
User interface CAD
Drawing field
SW-EN-TTM-04-00 02/2010
Fig. 4-2
The drawing field shows the area within which the laser can mark.
Drawings are created in this area. The size of the drawing field
depends on the selected optics (refer to Section 7.4 "Marking
field").
CAD
4-7
Menu bar
Menu bar
Fig. 4-3
The pull-down menus can be opened from the menu bar and used
to manage work with the CAD. The following menus are provided:
File
Edit
View
Draw
Laser
Tools
Window
(?) Help
4-8
move the marking bar with the arrow keys in the menu to the
function and press Enter.
CAD
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Tool bar
1 File bar
5 Draw bar
3 Jump bar
7 Level management
4 Actions bar
8.2 Sort
8.4 Navigator
8.8 Mark
Tool bar
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CAD
Fig. 4-4
4-9
File bar
Fig. 4-5
Several menu entries from the "File" and "Edit" menus are shown
in this area of the tool bar.
Section tool bar
Fig. 4-6
In this area of the tool bar the functions are displayed as buttons
which directly affect the section of the representation:
Selection
Entire page
Entire drawing
Last view
Named section
Refresh
Jump bar
Fig. 4-7
In this area of the tool bar the functions are displayed as buttons
which directly affect the entered coordinates:
4-10
Grid
Orthogonal mode
Jump
Points of intersection
CAD
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Actions bar
Fig. 4-8
Draw bar
Fig. 4-9
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Line
Rectangle
Circle
Circular arc
Polyline
Ellipse
Elliptical arc
Point
Bitmap
Tools
Hatching
Dimensioning
CAD
4-11
Ruler bars
Fig. 4-10
The ruler bars to the left and above the drawing field state the
reference point and the size of the drawing field. The ruler bars
assist you in positioning the drawings in the drawing field and in
measuring the size of the drawn objects. These are automatically
displayed when the TruTops Mark CAD is opened.
Red lines in the bar show the current position of the mouse pointer.
The exact position of the mouse pointer is also shown in the right
bottom corner of the Editor as an XY coordinate.
Note
In the menu "View" > "Tool bars" > "Ruler" you can show or hide
the individual areas of the ruler bars.
Status line
Status line
Fig. 4-11
4-12
CAD
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1.5
Drawing field
Fig. 4-12
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CAD
4-13
2.
2.1
Drawing an object
Draw menu
"Draw" menu
Fig. 4-13
In the "Draw" menu select the item "Rectangle". A field appears with a list containing the available construction methods.
or
4-14
SW-EN-TTM-04-00 02/2010
Tool bar
Click the "Rectangle" button in the "Action" tool bar. Two diagonal points".
Note
If the mouse pointer is positioned over a button for several
seconds, an explanatory text appears.
Information on which button it is can be seen in the status line at
the bottom left.
Click on any point in the drawing field and move the mouse
pointer.
A rectangle appears.
Drawing a rectangle
SW-EN-TTM-04-00 02/2010
Fig. 4-14
4-15
Enter the required X and Y position for the first diagonal point.
Click the scroll-down button to open the entry field for the
second diagonal point.
Note
Click the "down arrow" button to open a dialog window in which all
entry fields of the function appear.
The object is then part of the drawing. It is inactive and must be
activated if it has to be changed.
4-16
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2.2
Change objects
Click with the left mouse button to select the respective object.
Position the mouse pointer, hold the left mouse button down,
pull the frame over the selected objects and release the mouse
pointer. All objects which are contained completely within the
frame are then selected.
Note
When you hold down the <Shift> key all objects are picked which
are even only touched by the frame.
Select (accumulate)
Hold down the <Ctrl> or <Strg> key and click with the left
mouse button on the objects you wish to pick. Every time a
new object is selected, the previously selected objects remain
active.
Move the mouse pointer into the area of the selected objects,
keep the left mouse button pressed and drag the objects into
the required position.
Note
If the <Ctrl> or <Strg> key is pressed previously, a copy of the
object is shifted.
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4-17
Automatic scrolling
4-18
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Context menu
If one or more objects have been picked, the context menu can be
opened which contains the main editing functions.
Move the mouse pointer into the area of the selected object(s).
Context menu
Fig. 4-15
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4-19
> Modify
Opens a list containing all modification options of the "Edit" menu
such as alignment, shifting, rotating, scaling etc. Details on these
functions are contained in the Section "Edit menu" > "Modify".
> Delete
The selceted object(s) will be deleted.
Note
Marked objects can also be deleted by pressing the <Del> key.
> Properties
Depending on the object type a properties window is opened in
which the various settings can be made. Details are contained in
Section 4.8 "Properties".
> Group
The picked objects are combined to a block. This block is automatically given a specific name which can be found in the
"Properties" window (see above).
> Select subset
A subset of the picked objects can be selected. This can for
example be important if two lines are on top of one another and it
is not otherwise possible to specify which line is meant.
> Upwards
Currently not available.
> Downwards
Currently not available.
> Dissolve
A block object has been picked. With the "Dissolve" function it is
broken up into its individual elements. These individual elements
can then also be picked. This also applies if hatching or a dimension has been selected.
> Fill out
Picked objects can be filled out with this function. Details are
contained in the Sections "Laser menu" and "Extras menu > "Hatch
styles".
4-20
SW-EN-TTM-04-00 02/2010
Laser light can burn your skin and cause permanent damage
to your eyes.
Never put your hand between the lens and the workpiece.
> Marking
Initiates a quick output of the existing drawing to the marking device for test purposes.
If no object has been selected in the drawing, the entire drawing is
marked. If objects have been selected, only these are output.
SW-EN-TTM-04-00 02/2010
4-21
3.
File menu
File menu
3.1
Fig. 4-16
> New
3.2
> Open
4-22
File menu
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3.3
> Close
In the dialog window select "Save as" to enter the place where
you wish to save the file, enter a name and then click the
"Save" button to complete the procedure.
If this file which has been modified has already been saved, a
prompt appears asking whether the changes should be saved.
Click "Yes" to save the drawing.
3.4
> Save
Select the respective place you wish to save the file, enter a
name and then click the "Save" button to complete the
procedure.
3.5
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File menu
4-23
3.6
With the "Print preview" function you can see how the drawing will
be output on the printer. When "Print preview" is selected, a
window opens in which the section can be zoomed. If this is output
on several printed pages you can scroll through the individual
pages.
It is also possible to print directly from the print preview.
Print preview
4-24
File menu
Fig. 4-17
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3.7
3.8
Fig. 4-18
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File menu
4-25
4-26
File menu
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3.9
> Send
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File menu
4-27
4.
Edit menu
Edit menu
Fig. 4-19
4.1
> Undo
Undoes the last change in the drawing. The last ten actions can be
undone in succession.
4-28
Edit menu
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4.2
> Repeat
4.3
> Cut
The selected objects of the drawings are deleted from the drawing
(cut out) and pasted to the clipboard. They are contained on the
clipboard in CAD format. Parts of the drawing can therefore be
transferred to another drawing or another program.
4.4
> Copy
4.5
> Paste
4.6
> Delete
The selected objects of the drawing are deleted from the drawin.
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Edit menu
4-29
4.7
> Modify
> Left-justified
This function moves selected objects horizontally so that all lefthand limits of the objects align with the left-hand limits of the object
which was last selected.
> Centered horizontal
This function moves selected objects horizontally so that all center
lines of the objects are aligned with the center line of the object
which was last selected.
> Right-justified
This function moves selected objects horizontally so that all righthand limits of the objects align with the right-hand limits of the
object which was last selected.
> Top justified
This function moves selected objects vertically so that all top limits
of the objects align with the top limits of the object which was last
selected.
> Centered vertical
This function moves selected objects vertically so that all vertical
center lines of the objects are aligned with the vertical center line of
the object which was last selected.
> Bottom justified
This function moves selected objects vertically so that all bottom
limits of the objects align with the bottom limits of the object which
was last selected.
> Horizontally centered
This function moves selected objects horizontally so that the righthand and left-hand distance of all objects to the edge of the page is
the same.
> Vertically centered
This function moves selected objects vertically so that the top and
bottom distance of all objects to the edge of the page is the same.
4-30
Edit menu
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The offset can also be entered in the "Action" tool bar, which
changes when this function is activated.
Fig. 4-20
Enter the required X and Y offset values into both fields next to
"Offset".
The shift is initiated by clicking the red OK button or by
pressing the <Enter> key.
Note
When the start and target points are given, the respective set jump
characteristics are taken into account.
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Edit menu
4-31
> Rotate
Selected objects can be rotated as required with this function.
Click again to enter a start point and an end point for rotation.
The selected objects are rotated.
The fixed point and the rotation angle can also be entered in the
"Action" tool bar, which changes when this function is activated.
Only the input boxes for "Reference" appear in the tool bar
When the scroll-down button is clicked, the "Angle" entry field
appears. You can also click the "down arrow" button to open a
dialog window in which both fields appear.
Fig. 4-21
Enter the required X and Y values of the fixed point into both
fields next to "Fixed point".
Enter the required angle. You can also specify whether a copy
of the selected elements is to be created and rotated, or the
originals themselves.
4-32
Edit menu
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> Scaling
Selected objects can be scaled as required with this function.
Move the mouse pointer away from the fixed point. A dotted
rectangle appears.
Click again to enter a start point and an end point for scaling.
The selected objects are scaled.
The fixed point and the degree of scaling can also be entered in
the "Action" tool bar, which changes when this function is activated.
Only the input boxes for "Fixed point" appear in the tool bar. By
clicking on the scroll down button, further input boxes appear. You
can also click the "down arrow" button to open a dialog window in
which both fields appear.
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Edit menu
4-33
Fig. 4-22
Enter the required X and Y values of the fixed point into both
fields next to "Fixed point".
Enter the required scale factor. You can also specify whether a
copy of the selected elements is to be created and scaled, or
the originals themselves.
or
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Edit menu
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> Mirroring
Selected objects can be mirrored with this function.
When this function is activated, the selected objects are first
horizontally mirrored on an axis through their geometric center
point. If the mouse pointer is moved on any line of the objects, this
is regarded as a mirror axis.
In the "Action" tool bar check the box "Copy" if you wish to
mirror a copy of the selected objects.
Fig. 4-23
Mirrored rectangle
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Edit menu
Fig. 4-24
4-35
> Adjust
This function can be used to adjust marked objects to up to three
pairs of points.
After selecting the function first enter the first point by clicking
with the mouse button from which adjustment should be
performed.
Move the mouse pointer away from the point. A line appears
with an arrow at the tip.
The start points and fixed points can also be entered in the "Action"
tool bar, which changes when this function is activated. Only the
entry fields for the first start point are visible in the tool bar.
When the scroll-down button is clicked the "1st Target point" entry
field appears. You can also click the "down arrow" button to open a
dialog window in which all fields appear.
4-36
Edit menu
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Fig. 4-25
Enter the required X and Y values of the first start point into
both fields next to "1st Start point".
Enter the required X and Y values of the first target point into
both fields next to "1st Target point".
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Edit menu
4-37
Fig. 4-26
4-38
Edit menu
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Option Linear
Reproduction is performed linearly, i.e. only in one direction.
Angle of rotation
An angle of rotation for the arrangement of the reproduced objects
can be entered.
Horizontal distance
The horizontal distances of the individual grid elements are
selected so that they can be arranged next to one another without
spacing. If the value here is lowered, overlapping occurs, if it is
increased, larger spaces result.
Vertical distance
The vertical distances of the individual grid elements are selected
so that they can be arranged next to one another without spacing.
If the value here is lowered, overlapping occurs, if it is increased,
larger spaces result.
Number horizontal
The number of grid elements in a horizontal direction. The result of
the current setting is displayed in the window. Another reference
element can be selected by clicking an object in the representation
window.
Number vertical
The number of grid elements in a vertical direction. The result of
the current setting is displayed in the window. Another reference
element can be selected by clicking an object in the representation
window.
Click "OK" or press the Enter key to start reproduction. Click
"Cancel" or press the <Esc> key to terminate the process.
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Edit menu
4-39
Fig. 4-27
4-40
Edit menu
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Number
Entry of the number of copies of the marked objects. These are
regularly arranged around the set center point.
Option Full circle
If the option field "Full circle" is selected, the marked objects can
be reproduced in a full circle.
Option Angle step
If the "Angle step" option is selected and the ckeck box "Rotate
objects" is checked, the objects are rotated by the entered angle.
Select "Represent drawing"
When this box has been checked, the surrounding, non-selected
drawing is also displayed as well as the grid pattern of the currently
marked objects.
Button Overview
When this button has been activated, not only the current section
but the entire drawing is displayed.
Click "OK" or press the Enter key to start reproduction. Click
"Cancel" or press the <Esc> key to terminate the process.
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Edit menu
4-41
4.8
> Properties
Fig. 4-28
Fig. 4-29
4-42
Edit menu
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The layers are managed on the basis of their names. The list field
shows the currently available layers. A layer is selected by clicking
a name. Background and CenterLines have the same name in all
languages.
Button New
When this function is activated, a dialog window opens in which a
new layer can be created.
Define new layer
Fig. 4-30
Details on the definition and for properties of layers are given in the
Section "Extras menu" > "Layers".
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Edit menu
4-43
Card Laser
Here, the marked object can be assigned the appropriate laser
parameters.
Fig. 4-31
4-44
Edit menu
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4.9
Edit menu
Fig. 4-32
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Edit menu
4-45
Fig. 4-33
The file is converted into CAD format and the geometric order
(Quadtree) is calculated to permit fast access to the individual
objects.
A dialog window appears in which the scale and the allocation are
entered.
4-46
Edit menu
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Fig. 4-34
Scale
Entry of the required scale. The exact scale which depicts the file
to be imported with format filling on the drawing area is given in the
field behind "(optimum: xxx:yyy)".
Horizontal position
The imported file is pasted into the drawing area with either leftjustified, horizontal central or right-justified positioning or by
entering the absolute position in the drawing area; the absolute
position permits entry of an offset (refer to "Absolute position").
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Edit menu
4-47
Vertical position
The imported file is pasted into the drawing area flush with either
the bottom edge, vertical centered, or by entering the absolute
position in the drawing area; the absolute position permits entry of
an offset (refer to "Absolute position").
Absolute position
The imported file is pasted into the drawing area with the absolute
X or Y coordinates of this file with the offset defined in this field.
Laser parameter allocation
Here the line types of the file to be imported (left-hand list) and the
defined laser parameters of the project (right-hand list) are
allocated. Details on laser parameters are contained in the Section
"Laser menu" > "Laser parameters".
Font assignment
Here the character sets of the file to be imported (left-hand list) and
the defined character sets of the project (right-hand list) are
allocated. Details on character sets are contained in the Section
"Laser menu" > "Font Editor".
Vector minimum length
In order to prevent division into too many vectors with very short
lengths, a minimum length can be set; shorter vectors are combined to this minimum length.
Select "Close automatic"
All non-linked lines of the imported file are closed.
4-48
Edit menu
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View menu
Fig. 4-35
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Edit menu
4-49
5.
View menu
View menu
Fig. 4-36
5.1
Status bar
4-50
View menu
Fig. 4-37
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5.2
The tool bars serve for fast access to important functions of CAD.
They can be activated or deactivated here.
Note
Activated functions are indicated by a checkmark.
Tool bars can be moved by clicking the surrounding frame and
pulling it to any required location. If a tool bar is moved to the edge
of the drawing area, its orientation (horizontal/vertical) can change
and it can take up position at the edge of the drawing area.
> File
Shows the menu items from the "File", "Edit" and "Help" as a tool
bar.
Fig. 4-38
> Jump
Shows the functions which directly influence the coordinate entry
(grid, orthogonal mode, jump, jump/intersection points) as a tool
bar.
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Fig. 4-39
View menu
4-51
> Actions
Shows the functions which refer directly to actions (e.g. alignment,
shifting, duplication of objects) as a tool bar.
Note
This tool bar changes dynamically depending on the action.
1 Construction types
2 Entry field
"Action" tool bar
3 Input control
4 Construction control
Fig. 4-40
This tool bar also permits exact numeric entries during the creation
of objects. It is therefore advisable to always switch this tool bar
on. Details on this can be found in Section 1.4 "User interface of
CAD " > "Tool bar" and 2.1 "Draw object, Tool bar".
Construction types
Entry field
4-52
View menu
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Input control
Construction control
Fig. 4-41
> Ruler
A ruler appears to the left and above the drawing area which takes
the reference point and the scale of the drawing into account. The
mouse pointer position is marked with colored lines on the ruler.
The marks on the ruler have been selected so that the divisions
are easily legible.
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View menu
4-53
5.3
5.4
5.5
> Selection
5.6
4-54
View menu
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5.7
Fig. 4-42
Representation window
Represents the named sections.
In the "Designation" field you can enter the name for the new
section or change it by clicking the existing name. The displayed
coordinates (under "from left", "from right", "from top", "from
bottom") are the limitations of the respective section.
Button Create tiles
Divides the entire drawing area into equal sections (tiles).
You can select the horizontal and vertical number and the
designation; with "Create tiles" the named zoomed sections are
then automatically created and entered into the list.
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View menu
4-55
Button Represent
The section currently selected in the representation window is
shown.
Button Close
Closes the dialog window.
Button Current section
Enters the currently selected zoom section into the list of the
representation window. You have to enter a name.
Button Remove
Removes the section selected in the representation window from
the list.
5.8
> Refresh
5.9
4-56
View menu
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6.
Draw menu
The "Draw" menu contains all construction type with which you can
create objects.
When the object type (e.g. line) has been selected, the construction type (e.g. as tangent, two points) is defined.
Draw menu
Fig. 4-43
Note
Several functions in the "Draw" menu can also be activated, with
the "Draw" tool bar by clicking the respective button.
Fig. 4-44
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Draw menu
4-57
Construction features
Coordinates (points)
Angles
Enter coordinates
During the construction of new objects of the drawing, coordinates
(points) are often required. These can be entered in various ways:
Free entry
Jumping of points
Keyboard input
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Draw menu
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Free entry
Jumping of points
Prerequisite
Control of the right mouse button must be set in the dialog window
"Extras" > "Options" > "Draw" on the context menu for length,
angle.
Keyboard input
Free entry
The angle is calculated from the connecting line between the current mouse pointer position and the respective logical reference
point. It is displayed in the "Action" tool bar.
Jumping of points
Prerequisite
Control of the right mouse button must be set in the dialog window
"Extras" > "Options" > "Draw" on the context menu for length,
angle.
Keyboard input
The angle can be numerically entered into the respective entry field
of the corresponding tool bar. Here a dialog window can also be
switched on which contains all features as input fields.
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Draw menu
4-59
6.1
> Line
When the "Line" submenu has been selected from the "Draw"
menu, various options are available for drawing a line. The "Action"
tool bar changes correspondingly.
Fig. 4-45
4-60
Draw menu
Fig. 4-46
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Draw menu
4-61
> Parallel
Creates a line as a parallel to a line of the drawing at a certain
distance.
To this purpose approach a line. The required parallel appears.
Now determine the distance from this line.
As there are two options, it is possible to move between these with
the <PageUp>/<PageDown> keys or the button of the "Action" tool
bar.
> Parallel by point
Creates a parallel to a line the distance of which is determined by
a point which is to intersect the parallel.
To this purpose approach a line. The required parallel appears.
Now select the point which the parallel should intersect.
4-62
Draw menu
Fig. 4-47
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> Perpendicular
This function creates a perpendicular to an object.
Select the freely selectable start point of the line. Now select an
object to which the perpendicular is to be created.
Both a circle (arc) or a line can be selected as an object.
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Perpendicular
Fig. 4-48
Draw menu
4-63
6.2
> Rectangle
Fig. 4-49
1 Point
2 Width
Rectangle: Point, width, height, angle
4-64
Draw menu
3 Height
4 Angle
Fig. 4-50
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1
Rectangle 1. point, 2. point, 3. height
Fig. 4-51
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Draw menu
4-65
6.3
> Circle
After selecting the "Circle" submenu in the "Draw" menu there are
various different options for drawing circles.
The "Action" tool bar changes correspondingly.
Fig. 4-52
4-66
Draw menu
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Fig. 4-53
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Draw menu
4-67
Fig. 4-54
> On 3 tangents
This function creates a circle which touches the three objects of the
drawing at a tangent. These can be lines, circles or arcs.
Fig. 4-55
4-68
Draw menu
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6.4
Fig. 4-56
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Draw menu
Fig. 4-57
4-69
2
3
Fig. 4-58
4-70
Draw menu
Fig. 4-59
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Fig. 4-60
> On 3 tangents
This function is used to create an arc of a circle which touches
three objects of the drawing at a tangent. These can be lines,
circles or arcs.
The tangential point of the first object (1) defines the start point, the
tangential point of the third object (3) the end point of the arc.
As there are several construction options, it is possible to move
between these with the <PageUp>/<PageDown> keys or the
button of the "Action" tool bar.
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Draw menu
Fig. 4-61
4-71
4-72
Draw menu
Fig. 4-62
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6.5
> Polyline
After selecting the "Polyline" submenu in the "Draw" menu a polyline can be drawn.
The "Action" tool bar changes correspondingly.
A polyline is comprised of several individual lines or arcs of a
circle. The start point is defined by clicking the left mouse button.
Additional points are added in the same manner.
The end point is determined by clicking the right mouse button or
by pressing <Enter>.
The "Polyline" dialog window of the "Action" tool bar features various options for creating a polyline.
Fig. 4-63
Select "Closed"
Automatically links start and end point of the polyline.
Select "B-spline"
Displays the polyline as a B-spline.
A B-spline is a curve in a wedge determined by two construction
lines. The spline is calculated so that it touches the connection line
between two neighboring points in the center at a tangent.
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Draw menu
4-73
Modify polyline
A polyline which has already been created can also be subsequently edited.
To this purpose select the polyline and open the context menu with
the right mouse button. Select the "Activate" option to activate the
individual points of the polyline, i.e. released for editing.
The polyline comprises start, corner and end points. Each individual line also features another point in the center of the line. In
addition the center point of the entire polyline object is displayed.
Move the mouse pointer over the point you want to shift. The
mouse pointer changes. Hold the mouse button down and shift the
point to the required position.
Move the mouse pointer over the point you want to shift. The
mouse pointer changes. Hold the mouse button down and shift the
point to the required position. Two new individual lines are created
with one new center point each.
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Draw menu
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1 Start point
4 End point
2 Corner point
5 Center point
3 Intermediate point
Polyline point types
Fig. 4-64
Alternatively click the point you wish to shift, move the mouse
pointer to the required new position and reposition it by reclicking.
The coordinates of the start, corner and end points can also be
entered numerically with the "Action" tool bar.
Fig. 4-65
Removing points
Click the respective point and remove it by pressing the <Del> key.
Move over the center point of the object, hold the mouse button
down and shift the polyline object to the required position.
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Draw menu
4-75
6.6
> Ellipse
After selecting the "Ellipse" submenu in the "Draw" menu there are
various different options for drawing ellipses.
The "Action" tool bar changes correspondingly.
Fig. 4-66
1 Main radius
3 Angle
2 Second radius
Ellipse: Center point, radii and angle
Fig. 4-67
4-76
Draw menu
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6.7
1 Main radius
4 Start angle
2 Second radius
5 End angle
3 Main angle
Arc of an ellipse
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Draw menu
Fig. 4-68
4-77
6.8
> Bitmap
> Open
Fig. 4-69
Select the required bitmap file from the menu window which opens
when the function is activated.
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Draw menu
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Fig. 4-70
In the next step, you determine the size of the bitmaps. Here, you
can specify whether the bitmap shall keep the width-to-height ratio.
Furthermore, you can enter the angle to the base line. After you
have confirmed the entry by clicking on "OK", a frame appears in
the size of the image and can be positioned on the drawing field.
At the end, the bitmap resolution must be defined.
Image resolution
Fig. 4-71
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Draw menu
4-79
Fig. 4-72
Card Bitmap
Stipulates the position ("X", "Y") and the size ("Width", "Height") of
the bitmap object. It is also possible to determine whether the side
ratio should be maintained if the size is changed ("Maintain side
ratio").
Card Layer
The bitmap object can be assigned a certain drawing layer (details
refer to Section 9.1 "> Layers").
Card Laser
Laser parameters can be assigned to the bitmap object, parameter
settings can be modified (details refer to Section 7.3 "Laser" >
"Laser parameters").
Card Resolution
The resolution of the bitmap and the connection with a variable can
be determined.
Note
When a laser parameter is allocated, the bitmap is lasered with a
so-called dithering process. The (laser) point density of the gray
shade is then modified. With a high point density the bitmap
appears dark at the respective position, and with a low point
density light.
If sequence is allocated to the bitmap as a laser parameter (refer to
the Section 7.3 "Laser menu" > "Laser parameter" > "Sequence"),
the gray level depth of the bitmap object is converted so that it
corresponds to the number of laser parameters contained in the
sequence (for example if 16 laser parameters are contained in the
sequence, the bitmap is converted to a 16 gray level bitmap). The
first parameter within the sequence lasers the darkest, the last
parameter the lightest points (gray level). Each pixel of the bitmap
is lasered with the laser parameters corresponding to its gray level.
4-80
Draw menu
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6.9
> Dimensioning
Fig. 4-73
> Horizontal/Vertical/Diagonal
With these functions horizontal/vertical and diagonal dimensions
from the start, end and position point of dimensioning are created.
Jump mode is automatically switched on for the start and end
point.
The position point appears as a suggested value offset by the
double dimensioning text size either upwards or downwards in
order to obtain a defined distance with multiple dimensions. To this
purpose the dimension must be concluded without changing the
position point with <Enter>.
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Draw menu
4-81
> Radius/Diameter
With this function a radius or diameter dimension is created.
To this purpose move to an arc of a circle and then determine the
position point for dimensioning.
Dimensioning, Radius/Diameter
Fig. 4-74
4-82
Draw menu
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Fig. 4-75
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Draw menu
4-83
Fig. 4-76
1 One line
Tools, Break
2 Three lines
Fig. 4-77
4-84
Draw menu
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To exit the function, press the <Esc> key or select another menu
item.
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Draw menu
4-85
The fillet radius of an arc of a circle which was created by rounding, i.e. which connects tangentially with two lines or arcs, can be
subsequently changed while retaining the tangential alignment.
To this purpose select the arc of the circle, open the context menu
by clicking the right mouse button and perform the required
changes in the "Properties" dialog window.
> Group fillet (fillet all corners of a path)
This function is used to uniformly round all corners of linked lines
or circle arcs (also of polygons or rectangles).
The existing geometric coherence is lost, the object is broken down
into individual lines.
If the mouse pointer is above parts of objects which can be
rounded, it changes its form, the object is rounded by clicking.
If the selected rounding radius is too great, rounding is not performed.
The rounding radius can be entered in the "Action" tool bar.
To exit the function, press the <Esc> key or select another menu
item.
The fillet radius of an arc of a circle which was created by rounding, i.e. which connects tangentially with two lines or arcs, can be
subsequently changed while retaining the tangential alignment.
To this purpose pick the arc of the circle, open the context menu by
clicking the right mouse button and perform the required changes
in the "Properties" dialog window.
4-86
Draw menu
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Tools, Equidistant
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Draw menu
Fig. 4-78
4-87
Fig. 4-79
The text or value used in the data object can be fixed and
invariable ("static object") or defined as a variable. Variables are
only filled with the required content during marking.
4-88
Draw menu
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Reference variable
Here a reference variable can be selected by its name from a list.
The selection "Static object" permits the creation of invariable text.
Button Change list of variables
This entry opens a dialog window in which object variables can be
defined, modified and organized. Details are contained in the
Section "Menu" > "Laser" > "Variables".
Group field Appearance
Option As text
The data object to be created is shown as text.
Button Properties text
This button opens a dialog window in which the text can be entered
and its properties defined. See Section "Data object" > "As text" >
"Text".
Option As barcode
The data object to be created is shown as a machine-readable
code.
Button Barcode properties
This button opens a dialog window in which the properties of the
barcode can be defined, refer to Section "Data object" > "As
barcode" > "Barcode".
Button Place
This button interactively inserts the previously created data object
(text or barcode) with the selected properties into the drawing.
The object is fixed on the mouse pointer and can be moved to any
position and inserted by clicking with the mouse button.
When the "Action" tool bar is activated, a dialog window opens
which permits the numeric entry of the required position
coordinates as well as the horizontal angle of the data object. In
addition the "Properties" button can be used to make subsequent
modifications to the properties.
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Draw menu
4-89
Fig. 4-80
Card Text
Text entry
The required text is entered here. Texts with more than one line
are also possible.
Note
Entry of special characters can possibly produce unwanted results
as several keyboard drivers block Unicode conversion. It is
therefore possible to directly insert the Unicode code of a special
character directly into the text. It starts with: "\u", followed by the
number "12345" in decimal characters and is concluded with ";".
Example: CITRO\u203;N CITRON
This conversion can be switched off in this dialog if required (see
below). The Unicode number of a special character can be
determined with the Font Editor.
Text size
Here the text size can be changed. If no entries are made, the
setting of the Font Editor for the text size is taken as a standard.
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Draw menu
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Font
Here the character set is selected. All character sets can be used
which have been created and registered with the Font Editor.
Select "No Unicode conversion (\u12345;)"
The character combination "\u12345;" is not interpreted as a Unicode number, but left unchanged.
Select "Mirrored"
Text is mirrored horizontally.
Character spacing
Here the character spacing can be changed. If no entries are made
(character spacing remains "100%"), the setting of the Font Editor
for the character spacing is taken as a standard.
Line spacing
Here the text line spacing can be changed. If no entries are made
(line spacing remains "0 mm"), the setting of the Font Editor for the
line spacing is taken as a standard.
Font spacing
Here the font spacing can be changed. If no entries are made (font
spacing remains "100%"), the setting of the Font Editor for the font
spacing is taken as a standard.
Italic
Here the italics can be changed. If no entries are made (italics
remain "0"), the setting of the Font Editor for the italics is taken as
a standard.
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Draw menu
4-91
Fig. 4-81
Card Position
Group field Horizontal
Option Left
The insertion point of the text is on the left-hand side of the textbox, the text is positioned flush left in the text box.
Option Centered
The insertion point of the text is horizontally in the center of the
textbox, the text is centered in the text box.
Option Right
The insertion point of the text is on the right-hand side of the
textbox, the text is positioned flush right in the text box.
Option Justification
The text is positioned as justified in the textbox if the "Break"
textbox is set.
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Draw menu
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Draw menu
4-93
4-94
Draw menu
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Fig. 4-82
Card Barcode
Text
The text for coding is entered here. It depends on the set barcode
type which characters can be coded.
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Draw menu
4-95
Barcode type
The various barcode types vary considerably with regard to the
characters which can be used, the coding and the length of the
required text.
Available 1D
barcodes
No. of
characters
Check mark/
quantity
Check mark/
algorithm
Code 2/5
Code 2/5
interleaved
10
0..9
even number
no
no
10
0..9
even number
optional 1
2/5 Modulo 10
Code 39
43
0..9 A..Z
.+-*/$%
variable
optional 1
Modulo 43
Code CODABAR 19
0..9 A B C D
+-/$%
variable
no
no
Code 93
43
0..9 A..Z
.+-*/$%
variable
optional 2
Code 11
12
0..9 + -
variable
1 fix
(optional 2)
e/o Modulo 11
Code 128 A
105
0..9 A..Z
variable
1 fix c
Modulo 103
Code 128 B
105
variable
1 fix c
Modulo 103
Code 128 C
105
0..9
variable
1 fix c
Modulo 103
Code EAN8
10
0..9
e/o Modulo 10
Code EAN13
10
0..9
12 + 1 t.c.
1 fix c
e/o Modulo 10
Code EAN14
(2/5i)
10
0..9
13 + 1 t.c.
1 fix c
e/o Modulo 10
Code EAN128 A
105
0..9 A..Z
19 + 1 t.c.
2 fix c
Modulo 10+103
Code EAN128 B
105
19 + 1 t.c.
2 fix c
Modulo 10+103
Code EAN128 C
105
0..9
19 + 1 t.c.
2 fix c
Modulo 10+103
Code UPC A
10
0..9
11 + 1 t.c.
1 fix c
e/o Modulo 10
Code UPC E
10
0..9
0+6
fix in parity
fix in parity
Available 1D barcodes
Tab. 4-1
4-96
Available 1D
barcodes
Module width
=X
in mm
Font spacing
in mm
Ratio
wide/narrow
Code 2/5
0.19..
-continuous d
2.0..4.5
Code 2/5
interleaved
0.19..
-continuous d
2.0..3.0
Code 39
0.19..
1..5.3 x X
2.0..3.0
Draw menu
SW-EN-TTM-04-00 02/2010
Available 1D
barcodes
Module width
=X
in mm
Font spacing
in mm
Ratio
wide/narrow
Code
CODABAR
0.19..
1..5.3 x X
2.4..3.5
Code 93
0.19..
-continuous d
fix c
Code 11
0.19..
-continuous d
2.24..3.5
Code
128A,B,C
0.19..1.27
-continuous d
fix c
Code EAN8
0.27..0.66
-continuous d
fix c
Code EAN13
0.27..0.66
-continuous d
fix c
Code EAN14
(2/5i)
0.27..0.66
-continuous d
2.0..3.0
Code
EAN128A,B,C
0.19..1.27
-continuous d
fix c
Code UPC A
0.27..0.66
-continuous d
fix c
Code UPC E
0.27..0.66
-continuous d
fix c
Tab. 4-2
Available 2D
barcodes
No. of characters
Character sets
Check mark/
quantity
Check mark/
algorithm
Datamatrix
128 ASCII
Red Solomon
Red Solomon
PDF417
128 ASCII
Red Solomon
QR Code
Numeric
10
0..9
7,15,25,30%
Red Solomon
QR Code
Alphanumeric
45
7,15,25,30%
Red Solomon
QR Code
Binary
255 ASCII
7,15,25,30%
Red Solomon
QR Code
Kanji
UNICODE
7,15,25,30%
Red Solomon
Dotcode
Tab. 4-3
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Draw menu
4-97
Available 2D
barcodes
Rows
Columns
Square
Maximum character
length
Datamatrix
10..144
Stepsize 2,4,..
10..144
Numeric 3116
Alphanumeric 2335
18..48
PDF417
3..90
Stepsize 1
1..30
Stepsize 1
QR Code
Numeric
21..73
Stepsize 4
21..73
Stepsize 4
1.167
QR Code
Alphanumeric
21..73
Stepsize 4
21..73
Stepsize 4
707
QR Code
Binary
21..73
Stepsize 4
21..73
Stepsize 4
486
QR Code
Kanji
21..73
Stepsize 4
21..73
Stepsize 4
299
Dot code
6..9
1
Tab. 4-4
Format
Here the format of the 2D barcode can be set.
Coding
Here the coding of the 2D barcode can be set.
Select "Filling alternately"
The code is alternately filled.
Select "Invert"
In the event of light marking on a dark background the barcode
must be inverted with certain code types. The intervals are marked
and the bars omitted. For better visibility the width and the height of
the idle zone (see below) can be adjusted.
Select "With check mark"
The check mark is also output.
4-98
Draw menu
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Draw menu
4-99
Fig. 4-83
Card Position/size
X position
The X position of a barcode which is already in the drawing can be
changed from the properties window here.
Y position
The Y position of a barcode which is already in the drawing can be
changed from the properties window here.
Angle of rotation
The rotation of the barcode is set.
4-100
Draw menu
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Draw menu
4-101
Fig. 4-84
Card Text
Select "Display also text"
The text of the barcode is displayed as plain text together with the
barcode.
Font
Here the font is selected. All fonts can be used which have been
created and registered with the Font Editor.
Relative position X
The plain text can be changed in its position in the X direction in
relation to the existing barcode (left-hand bottom barcode corner
= 0.0).
The normal positions are accessible with presetting with the
functions "Horizontal text position" and with the function "Set
position".
4-102
Draw menu
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Relative position Y
The plain text can be changed in its position in the Y direction in
relation to the existing barcode (left-hand bottom barcode corner
= 0.0).
The normal positions are accessible with presetting with the
functions "Horizontal text position" and with the function "Set
position".
Relative angle
The angle of the plain text can be changed in relation to the existing barcode.
The normal positions are accessible with presetting with the
functions "Horizontal text position" and with the function "Set
position".
Horizontal text position
Option Left
The text is inserted flush left in relation to the existing barcode. The
respective values of the "Relative position" change automatically.
Option Center
The text is inserted at the center in relation to the existing barcode.
The respective values of the "Relative position" change automatically.
Option Right
The text is inserted flush right in relation to the existing barcode.
The respective values of the "Relative position" change
automatically.
Text size
Here the text size can be changed. If no entries are made, the
setting of the Font Editor for the text size is taken as a standard.
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Draw menu
4-103
4-104
Draw menu
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7.
Laser menu
In this menu, settings are made which affect the marking process.
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Laser menu
Fig. 4-85
Laser menu
4-105
7.1
Various project data can be printed with this menu item. The Print
equipment dialog window is displayed first after selecting this item.
The "Print project" dialog window appears after selecting the
printer and confirming with "OK". You can activate various options.
Print project
Fig. 4-86
Printable area
The values in the fields specify the size of the printable area (paper
format).
Select "Print laser parameter"
The names of the laser parameters used are printed by activating
this checkbox.
Select "Print main parameter"
The main parameters are also printed by activating this checkbox.
Select "Print internal parameter"
The internal laser parameters are also printed by activating this
checkbox.
Select "Print lines width parameter"
The parameters configured in the menu "Laser" > "Laser
parameters > Width" are printed by activating this checkbox.
4-106
Laser menu
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Laser menu
4-107
7.2
This menu point enables to export the project data as XML file.
Fig. 4-87
Here the target directory and the name are determined. A special
directory has been preset. With the button "+" a new path can be
defined.
7.3
4-108
Laser menu
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Local parameters as
reference
as copies.
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Laser menu
4-109
Fig. 4-88
4-110
Laser menu
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Administrate
Main parameters
Intern
Width
Dotted line
Sequence
Laser menu
4-111
Fig. 4-89
4-112
Laser menu
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Laser menu
4-113
with sequence
"Sequence"),
parameters
(also
refer
to
the
section
4-114
Laser menu
SW-EN-TTM-04-00 02/2010
Administrate laser
parameters
Fig. 4-90
Note
In the submenu "Main parameter" the program only permits the
entry of values in a range which is technically possible or recommendable for laser marking. If values drop below or exceed
these limits, a prompt window opens which shows the permissible
value range.
Defocusing
Setting of the value around which the focus of the laser beam is
outside the focus during marking. Defocusing can assume positive
and negative values. With positive values the focus is below the
working distance (the working distance increases) and with
negative values the focus is above the working distance (the
working distance decreases). The maximum adjustable value depends on the lens employed.
This function can be used if
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Laser menu
4-115
Color
Here it is possible to define which display colors the drawing
elements (lines, circles, rectangles etc.) which are provided with
this laser parameter are to have on the screen or the printer.
The selected color does not have any influence on the results of
the laser output, it only serves for better orientation within the
drawing.
In addition to the standard color individual colors can be defined
with the "other colors" option.
Z offset
Setting of the value around which the focus of the laser beam can
be offset in relation to the current Z position of the Z axis.
This function can be used to obtain certain effects with varying
marking heights. This is only possible if the beam source is
mounted on a motorized movable Z axis. If the offset is within the
range which can be achieved with defocusing (see above), this
parameter should be used, as this is considerably faster than
moving the Z axis.
Track width
This value influences the graphic display of the laser points in the
dialog window and in the drawing itself.
The actual track width on the workpiece requiring marking
depends on the material and laser and must therefore be
determined experimentally.
The entered value influences the filling routine during marking of
codes (e.g. barcode or DataMatrix Code) and the line spacing
during use of the option "Parallel line" (refer to Section "Laser
parameter" > "Width").
Note
This image can be switched on and off for zoomed images under
"View, only thin lines".
Power
Setting of the laser power in percent of the maximum power of the
employed laser.
The required value can be entered from the keyboard or the slide
control.
4-116
Laser menu
SW-EN-TTM-04-00 02/2010
Velocity
Setting of the scanning speed in millimeters per second. The
required value can be entered from the keyboard or the slide
control. The top and bottom limits depend on the laser hardware
and are saved in the registration database of the computer.
Pulse frequency
Setting of the pulse repetition frequency in Hertz. The required
value can be entered from the keyboard or the slide control. The
top and bottom limits depend on the laser hardware and are saved
in the registration database of the computer.
Button Pulse
Opens two input fields into which the number of pulses per point
and the pulse width can be entered in microseconds.
Administrate laser
parameters
Fig. 4-91
The entry of the number of pulses per point is only relevant during
marking of bitmaps and points. With the pulse width the opening
time of the "Q-switch" (switch for pulsing the beam) and therefore
the pulse form and the length are influenced. The pulse width
should be set to 5 microseconds as a standard. Greater pulse
widths mean a longer pulse duration. The pulse duration is in the
ns range (Nanoseconds).
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Laser menu
4-117
First pulse
The first pulse of a series of pulses (e.g. of a line), in particular at
high pulse frequencies, has more energy than the following pulse.
The first pulse can therefore cause a hole at the beginning of the
line. TruTops Mark provides two different methods for minimizing
this effect. They are referred to as FirstPulseKiller (FPK) and
FirstPulseSuppression (FPS). The setting options in the "First
pulse" input field depend on the settings in the TruTops Mark
configuration.
Administrate laser parameters
Fig. 4-92
The first pulse is deleted completely with FPK marking. The excess
energy is slowly and evenly applied to the workpiece prior to the
pulse series instead. This method is suitable for marking metal in
particular. It can scorch plastic however.
4-118
Laser menu
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Fig. 4-93
Mode: PULSED
The pulsed mode corresponds to the default setting.
Mode: CW
The CW (Continuous Wave) mode refers to a continuous line
operation.
In continuous line operation, instead of the pulse number the point
duration for the marking of a point is indicated in microseconds.
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Laser menu
4-119
Simmer
Contrary to the first pulse with Series 3000 and 6000, for laser
marking system 5000 there is no first pulse rejection but a first
pulse amplification which is entered in percent in the "Simmer"
field. The first point pulses have a maximal pulse energy when set
on 100%. The default setting is 90%. When operating with high
pulse frequences and low power, lower percent values are
recommended.
Administrate laser
parameters
Fig. 4-94
4-120
Laser menu
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Mode: CWM
When using the CWM (Continuous Wave modulated) mode, the
continuous line operation is interrrupted by the pulse frequency.
The pulse duration of the resulting pulses is indicated in percent of
the period time. The period time is the time interval between two
pulses.
Multihead
With a Multihead system, a laser head or both laser heads can be
assigned to the laser parameter.
Administrate laser
parameters
Fig. 4-95
Head
To make a mark with laser head A, select "A1". Select "B1" for
laser head B. Select "A1 & B1" for synchronous marking.
Note
The selection of the laser heads depends on the installed and
configured hardware. Contact a TRUMPF branch office in your
country.
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Laser menu
4-121
(also refer
to
the Section
Administrate laser
parameters
4-122
Laser menu
Fig. 4-96
SW-EN-TTM-04-00 02/2010
Polygon delay
Jump delay
Las On delay
Mark delay
Step period
Jump velocity
Polygon delay
This delay time is inserted at the end of each vector within a vector
line. This means that all coordinates are correctly located and
prevents, for example, corners being ground off. The higher the
value for the polygon delay is set, the more accurately the set
position is reached. The value for polygon delay influenced the
marking time (the higher the value the longer marking takes). The
value is given in s.
Jump delay
At the end of a jump command the scanner mirrors require a
certain time to reach their set position. The higher the value for the
jump delay is set, the more accurately the set position is reached.
The value for jump delay influences the marking time (the higher
the value the longer marking takes). The value is given in s.
Las On delay
When a vector line is started, the inertia of the galvanic mirror must
be overcome. The "Laser On delay" states how many s after
starting of the vector line the laser should be switched on. This
value does not usually influence the marking time. The value is
given in s.
Las Off delay
At the end of a vector line the laser must remain switched on for
longer due to the following error in the galvanic control circuit of the
scanner of the laser. This value does not usually influence the
marking time. The value is given in s.
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Laser menu
4-123
Mark delay
At the end of a vector line it must be ensured that the set position
is correctly located. To this purpose the mark delay is introduced
before the jump command is activated. The higher the value for the
mark delay is set, the more accurately the set position is reached.
The value for mark delay influences the marking time (the higher
the value the longer marking takes). The value is given in s.
Step period
States the period with which the set positions are sent to the
scanner mirror. This value must normally not be changed. If the
value is too high, inaccurate marking can occur. This value does
not usually influence the marking time. The value is given in s.
Jump velocity
States the velocity with which the laser jumps from one object for
marking to the next. The higher the jump velocity, the shorter the
marking time. If the value is too high, inaccurate marking results
can occur. The value is stated in mm/s.
Information for optimizing the delays
This describes what can happen when internal parameters are
incorrectly set. Using the letters "RTC" as an example, the
following diagrams show the extent to which incorrectly set delays
can affect the results.
Laser on delay too short
Fig. 4-97
Although the galvo mirrors have not yet reached the necessary
angular velocity at the beginning of a vector, the laser is already
switched on. The results are burn-ins at the start point of the
respective vectors.
4-124
Laser menu
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Fig. 4-98
Fig. 4-99
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Laser menu
4-125
Fig. 4-100
The laser is switched off too late after a marking command. The
laser is still on although the mirrors are clearly being stopped or
are already stationary. This causes burn-ins at each vector point.
Jump delay too short
Fig. 4-101
4-126
Laser menu
SW-EN-TTM-04-00 02/2010
Fig. 4-102
Although the mirror has not yet reached the target position of the
last vector, the command of the subsequent jump vector is already
being carried out. As a result, the end of the marking vector is
turned in the direction of the jump vector.
Marking delay too long
If the selected marking delay is too long, there are no visible
negative results. However, the marking time is increased.
Polygon delay too short
Fig. 4-103
SW-EN-TTM-04-00 02/2010
Laser menu
4-127
Fig. 4-104
In case the polygon delay is too long, the mirrors move too slowly
or they stop altogether between the marking commands. This
causes burn-ins at each vector point.
4-128
Laser menu
SW-EN-TTM-04-00 02/2010
Administrate laser
parameters
(also refer
to
the Section
Fig. 4-105
Two options for changing the track width are also available:
Wobbling
Parallel lines
Option Simple
The laser scans the geometry with this laser parameter once. The
width achieved on the workpiece depends on the laser parameters
and the material properties of the workpiece (refer to the Section
"Main parameter"). In the CAD, these geometries are represented
using the line thickness which is set in the main parameters under
"Track width".
Note
This image can be switched on and off for zoomed images under
""Only thin lines".
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Laser menu
4-129
Option Wobbling
The laser scans the geometry with this laser parameter in cycloid
form. The width which occurs depends on the entered values for
width and the following distance. In the CAD, these geometries are
displayed by a line thickness of the corresponding width.
Width
Entry of the width of the wobbled geometry in millimeters. The
greater the set width, the slower the marking process.
Sequence
Entry of the sequence of two neighboring wobble cycles. The
smaller the value, the closer the individual cycles are, the slower
the process will be. Effective values for the sequence are in the
range of the "Track width" set in the main parameters.
Arc resolution
During output the wobble arcs are converted to vector lines. The
arc resolution entered here defines in degrees how many lines are
created (e.g. an arc resolution of 45 degrees produces eight lines).
Effective velocity
This value refers to the actual marking velocity of the respective
geometries. It is lower than the laser velocity defined in the main
parameters, as the path through the wobble arc (cycloid) is much
longer. The value serves only for information purposes and cannot
be changed.
Option Parallel lines
The laser scans the geometry with this laser parameter several
times with an offset (in regular equidistants arranged around the
geometry). The width which occurs depends on the entered values
for width. In the CAD editor this geometry is displayed by a line
thickness of the corresponding width.
The width of an individual line which is used as a basis is the
defined value of the track width contained in the "Main parameter"
submenu (refer to the "Main parameter" Section). As this value
depends on the physical properties of the laser and the interaction
with the processed material, it must be determined experimentally.
The area filling value and the distance between the individual lines
are calculated.
4-130
Laser menu
SW-EN-TTM-04-00 02/2010
Width
Setting of the required width of the geometry on the workpiece in
millimeters.
Number
Setting of the number of parallel lines.
Area filling
Setting of the degree of covering with the parallel lines.
An area filling of below 100% results in spaces between the
individual parallel geometries, a value greater than 100% to the
respective cover. The number and distance of the individual lines is
calculated depending on the track width of the individual line (refer
to the Section "Main parameter"), the required width and the
covering.
Distance
Here the distance of the parallel lines to one another is set.
If the distance value is the same as the track width set in the main
parameters, covering is 100%. The covering and the number of the
individual lines is calculated depending on the track width of the
individual line, the required width and the distance.
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Laser menu
4-131
Fig. 4-106
4-132
Laser menu
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Select "Continuous"
With rectangles and polylines the pattern is continuous around the
corners.
Select "Averaging"
The dotted line is distributed along the line (circle, arc of a circle
etc.) that the line starts with the half first dot and also ends with a
half first dot.
The pattern is then stretched or flattened slightly. The lines
therefore always look symmetrical, with circles there is no seam
visible in the pattern. With rectangles or polylines dots always
appear at the corners, therefore two first half dots always meet.
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Laser menu
4-133
Fig. 4-107
Available parameters
Here all the individual parameters which occur "In this project" are
contained which can be selected for the sequence.
4-134
Laser menu
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Parameters used
Here the individual parameters used in this sequence are listed,
the number of repetitions is given in brackets at the end of the
name.
Button -->
Adds the current parameter of "Available parameters" to the
sequence with the set repetitions given in "Number".
Button <-Removes the current parameter of the "Parameters used" from the
sequence.
Field "Number"
Changes the repetition number of the selected parameter of the
"Parameters used" from the sequence.
Button Upward
Moves the selected parameter of the "Parameters used" from the
sequence upward by one position.
Button Downward
Moves the selected parameter of the "Parameters used" from the
sequence downwards by one position.
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Laser menu
4-135
7.4
Fig. 4-108
4-136
Laser menu
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Laser menu
4-137
Fig. 4-109
4-138
Unsegmented
Horizontal/vertical
Unbonded rectangles
Cylindric segmented
3D surface
Laser menu
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Fig. 4-110
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Laser menu
4-139
Fig. 4-111
4-140
Laser menu
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Horizontal number
The display of the horizontal number of the segmentation areas
can be modified. The function "horizontal segmentation" is
modified accordingly so that the segment areas are regularly
distributed in the marking field.
Vertical segmentation with
Display of the vertical segmentation limits can be modified (values
separated with comma or semicolon). The function "Vertical
number" is also adapted accordingly.
Vertical number
The display of the vertical number of the segmentation areas can
be modified. The function "Vertical segmentation" is modified
accordingly so that the segment areas are regularly distributed in
the marking field.
Number
Number of calculated segments.
Field No.
Segment number to be assigned a relative Z height.
Z height
Relative Z displacement to be assigned to the selected segment.
Group field Sequence
This is where the sequence of the segment output is defined.
Start point
The first output segment is at the bottom left, bottom right, top left
or top right.
Direction
Option horizontal
Starting from the first segment, output is continued horizontally.
Option vertical
Starting from the first segment, output is continued vertically.
Select "Alternating"
The individual lines (horizontal direction) or columns (vertical
direction) are output with an alternating direction.
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Laser menu
4-141
Fig. 4-112
4-142
Laser menu
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Number of fields
Entry of the number of freely definable segmentation areas within
the marking field.
Field No.
Selection of the number of the field for which limits are to be
defined.
Z height
Relative Z displacement to be assigned to the selected segment.
Left, Right, Top, Bottom
Definition of the limits of the currently selected field. Overlapping
within the marking field is possible.
Button Establish segment limits interactively
The set segmentation can be changed interactively. The dialog
window is closed, the segment limits are displayed as dashes and
can be changed by dragging with the mouse when the mouse
pointer is placed on them. This setting is confirmed by clicking the
right mouse button or the <Enter> key and cancelled with <Esc> or
any menu item selection.
Note
This function can be used in particular to correct the segmentation
so that as little geometry as possible is cut and therefore ends in
different segments.
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Laser menu
4-143
Fig. 4-113
Diameter
Entry of the cylinder diameter. The rolled circumference together
with the length results in the overall area of the marking field.
Length
Entry of the cylinder length. The length together with the rolled
circumference results in the overall surface of the marking field.
Rotation steps
Entry of the rotation steps of the cylinder in degrees. The unrolled
part circumference together with the length results in the overall
area of the segmentation field. For example if 300 is entered, the
cylinder is marked in 12 segments.
4-144
Laser menu
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Fig. 4-114
Laser menu
4-145
Working distance
This value in drawing units (mm or inch) states how far the
maximum elevation of the cylinder section is in front of the actual
processing plane of the laser.
This is, viewed from above, the height from the exposure plane
(segment plane) and the surface of the cylinder (corresponds to
the double defocus value, see above).
Settlement amplitude X/Y
Depending on the setting shows the size of all settlements in the X
and Y direction in the predefined units.
Button Establish segment limits interactively
The set segmentation can be changed interactively. The dialog
window is closed, the segment boundaries are displayed in dashes
and can be changed by pulling them with the mouse after
positioning the mouse pointer on them. The setting is confirmed by
the right mouse button or the <Enter> key. The setting is discarded
with the <Esc> key or by selecting a menu.
Note
This function can be used in particular to correct the segmentations
in order to minimize the number of geometries which are cut and
hence divided into different segments.
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Laser menu
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Fig. 4-115
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Laser menu
4-147
7.5
> Sort
All objects with the same laser parameter are combined for output
on the laser marking system. In this submenu the sequence can be
sorted in which the individual laser parameters are processed. This
can be useful to optimize time-intensive settings on the laser
hardware.
Sort objects
Fig. 4-116
4-148
Laser menu
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Laser menu
4-149
4-150
Laser menu
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7.6
Fig. 4-117
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Laser menu
4-151
Number horizontal
Number of object groups in X direction.
Number vertical
Number of object groups in Y direction.
Select "Center Objects"
The object groups are positioned in center from the center of the
drawing surface.
Group field Choose variables which have to be counted up
In this selection list it is possible to mark the variables which are
counted up in the objects when copying them. Multiple selection is
possible.
Group field Sorting
Option First row, then column
The object groups are sorted in this order.
Option First column, then row
The object groups are sorted in this order.
Option First row, then column, then column up/down alternate
The object groups are sorted in this order.
Option First column, then row, then row left/right alternate
The object groups are sorted in this order.
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Laser menu
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7.7
> Variables
Fig. 4-118
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Laser menu
4-153
From file
During execution of the marking program the variable text is read
out from a file.
Here the file name must be given with the path, the line number of
the file at which the first variable value changes and the step for
determining the next value (Start value: 10, step: 2 therefore
means: The variable values are in the lines: 10, 12, 14, 16 etc.).
Also determines the behavior when the final value is reached.
COM object
When the marking program is executed, the variable text from a
COM object is made available. The COM object is identified by the
'Modulname.Klassenname' or by '{ID-Number}'.
The COM object must have the interface "IVariableManager" from
'VariableManager.tlb'.
The interface comprises two functions:
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Laser menu
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Serial number
The variable text is issued as serial number during the execution of
the marking program. The initial value, the increment from one
serial number to the next one, the final value and the procedure
after reaching the final value are defined. Furthermore several
objects can be linked in a marking file with a serial number variable
("Increment within project / marking file" checkbox). Objects obtain
the following values with only one defined variable.
Fig. 4-119
Code word
During execution of the marking program the variable text of
constants, a code word or a previously created variable is
generated. In this case several objects (code words, constants,
variables) are combined. The date and time can for example be
used as code words.
The required data origin can be selected from the code word list
and inserted into the complete text with "OK". The selected code
words then accumulate (in curved brackets). Formatting can be
changed there individually.
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Laser menu
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Fig. 4-120
4-156
Laser menu
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Function call
When the marking program is executed, the variable text from
a program function is made available. First the name of the DLL
with the path must be given, then the function name inside the
DLL.
The declaration of the function must have the following form:
Example:
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Laser menu
4-157
7.8
Fig. 4-121
Option Lines
Hatching is performed with lines.
Option Equidistant
Hatching is performed with equidistants.
Option Spirals
The hatching is spiral-shaped.
Line spacing
Setting of the spacing of the hatching lines from one another.
Margin distance
Setting of the distance of the hatching from the edging.
Shading angle
Setting of the angle at which the hatching lines are entered.
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Laser menu
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Angle increment
If the number of hatchings (see below) is greater than "1", a setting
can be made here at which angle difference the following
hatching(s) are entered.
Example:
Angle increment: 90 and number of hatchings: 2 creates
chessboard hatching.
Number of hatchings
Entry of the number of separate hatchings which can be turned or
inserted by the value of the angle increment.
Select "Alternating"
The individual hatchings are inserted alternately for path
optimization in each case.
Select "Line by line"
The individual hatching lines are marked line by line over the whole
marking field. If this option is not activated, each object is marked
one after the other.
Button New
Defining a new hatching style. The entered name appears in the
display area and can be modified as described.
Button Delete
Deletes the currently selected hatching style in the left display
window.
Button Save
Saves the currently selected hatching style in the left display
window. This is available for following projects.
7.9
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Laser menu
4-159
4-160
Laser menu
Fig. 4-122
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Fig. 4-123
Author
Name of the project author.
Created on
Date of creation of the project which is automatically taken from the
system.
Title
A project title can be given.
Button New change
The author and the commentary of a new modification of the
program can be entered.
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Laser menu
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Fig. 4-124
Time window
Here the date and time of the changes made with "New change"
are defined.
Never put your hand between the lens and the workpiece.
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Laser menu
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Fig. 4-125
Click "Preview" and mark the preview in the CAD with a mouse
click. Then a value will be displayed in the "Optimal focus" field.
Confirm the value with "OK". Also confirm the following message
with "Yes":
Fig. 4-126
The optimal focus of the Z axis is now set. The Z_offset can be set
alike.
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Laser menu
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Laser menu
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8.
Font Editor
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The user interface of the Font Editor comprises the menu bar (1),
the tool bar (2), the drawing field (3), the list field for font selection
(4) and an area with the drawing properties (5).
Font Editor
4-165
1 Menu bar
4 List field
2 Tool bar
5 Drawing properties
3 Drawing field
"Font Editor" dialog window
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Font Editor
Fig. 4-127
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Menu bar
The pull-down menus can be opened from the menu bar and used
to manage work with the CAD and control the drawing.
The following menus are provided:
File
Edit
View
Font
? (Help)
These menus are available for accessing all functions of the Font
Editor. Some of these functions can also be activated with buttons
from the tool bar.
The menu functions are activated either with the mouse or by using
the keyboard, as described for the CAD user interface (also refer to
Section 1.4 "User interface for CAD").
Tool bar
The tool bar provides fast access to various file operations (e.g.
"open" and "save") and functions for creating and editing drawings.
Tool bar
Fig. 4-128
Font selection
The left list field displays the entire defined range of the selected
font with its Unicode number. A character for editing can be selected and placed in the drawing field by double-clicking.
Font display
In the center area of this window the font selected on the left is
displayed (if applicable with the filling lines). It can be modified
here.
New fonts are also created in the drawing field.
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Font Editor
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8.1
File menu
Fig. 4-129
> New
Serves to create a new font. The required characters must then be
defined.
A dialog window appears in which the properties of the font can be
defined (refer to Section 8.3 "View menu" > "Properties of the
font").
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Font Editor
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Fig. 4-130
> Open
For opening a new font.
Open
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Fig. 4-131
Font Editor
4-169
Fonts are saved as laserfont files (file name extension: '.lfn'). All
laserfont files are automatically saved in a folder which can be
defined in the registration database.
> Import TXF file
Imports a TXF font. This can be saved in TruTops Mark format
'.lfn' and is then available to the TruTops Mark program package.
Open
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Font Editor
Fig. 4-132
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Import font
Proceed as follows:
In the Font Editor open the required font and save it in *.TXF
format.
Copy the file to disk or to a network drive if available.
Now you can import the font in the Font Editor with the "Import
TXF file" function.
Then save the font under C:\TruMark\Fonts\Filename.vlf.
After import, individual characters can be modified as described
below.
Font size
Defines the size of the character set. The value set here states the
height of the font box in millimeters. The individual characters are
drawn in this font box. The respective width is variable. The height
set here should, however not be exceeded, to prevent the
characters touching or overlapping.
Note
In TruTops Mark the marking can be enlarged or reduced as
required. This also affects the filling lines and can cause unwanted
effects during marking (overlapping or gaps in the filling). It is
better for each required character size to create a separate font, if
this is to be available in filled form.
Spacing
Sets the spacing between the individual characters.
Select "Use OemToAnsi"
Depending on the definition of the fonts, it can be useful to switch
the OemToAnsi conversion table on or off, for example for special
characters.
> Import TrueType
Imports a TrueType font. The TrueType font is extended by other
necessary definitions which are necessary for laser output and
which can then be saved in TruTops Mark format ('.lfn').
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Font Editor
4-171
Fig. 4-133
4-172
Font Editor
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Note
In TruTops Mark the marking can be enlarged or reduced as
required. This also affects the filling lines and can cause unwanted
effects during marking (overlapping or gaps in the filling). It is
better for each required character size to create a separate font, if
this is to be available in filled form.
Resolution
The roundings (splines) of the true type fonts are defined with
polygons (vectors). Here, the exactness of the resolution is
defined. The inputted value in millimeters determines the
maximum deviation of the polygon approximation from the
original splines. If the resolution is too high, the laser marking is
slowed down and no longer homogeneous due to too many single
vectors.
Select "Contour"
This function sets whether the outer contour of the true type is part
of the character or whether it is only represented by the filling.
Distance
Defines the distances of the generated contour inwards towards to
the original true type border in millimeters. This distance is used to
take into account the width of a laser line.
Select "Hatching"
Determines whether the selected true type font is to have a filling.
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Font Editor
4-173
Line filling
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Font Editor
Fig. 4-134
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Option Equidistant
The filling is made with equidistants of the edge which are drawn
based on the edge.
Equidistants
Fig. 4-135
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Font Editor
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Font Editor
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Fig. 4-136
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Font Editor
4-177
Print section
Fig. 4-137
4-178
Font Editor
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Font Editor
4-179
Button Print
Starts printing.
> Print
The active font should be printed. This opens the print dialog of
your printer. If the printable area is smaller than the page size of
the complete character set, the print-out is spread over several
pages (from left to right, from top to bottom).
When these pages are put together, they feature the entire
character set. The current division of the sheet on the print pages
can be viewed with the "Page preview" menu item.
> Page preview
Opens the page preview which shows how the drawing is output
on the printer. You open an image in which you can zoom and in
the case of several print pages scroll through the individual pages.
> Printer setup
Opens the setup dialog of your printer in which various print
settings are made, depending on the installed printer.
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Font Editor
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8.2
Edit menu
Fig. 4-138
> Undo
The last ten actions can be undone.
> Cut
Marked sections of the current drawing can be cut out and moved
to the clipboard.
They can be reinserted when a new character is created. This
function is useful for creating similar characters.
> Copy
Marked sections of the current character can be copied and moved
to the clipboard.
They can be reinserted when a new character is created. This
function is useful for creating similar characters.
> Paste
CAD objects on the clipboard can be inserted into the text box of
the current character. These can be parts of a similar character
which have been pasted to the clipboard with "Edit" > "Copy/Cut".
With very complex characters it can also be objects which are
created with the CAD.
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Font Editor
4-181
8.3
View menu
Fig. 4-139
Status line
4-182
Font Editor
Fig. 4-140
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Fig. 4-141
Font Editor
4-183
Short name
Name of the character set.
Description
Permits the entry of a description of the font. This can afterwards
be viewed again with the properties of the character set.
Group field Dimensions
Select "Fixed character spacing"
Defines whether the character spacing varies (proportional font) or
whether it should be output with fixed spacing. If proportional font
is selected, it can be determined whether this character set should
be set to a fixed character spacing.
Font size
Defines the size of the character set. The value set here states the
height of the font box in millimeters. The individual characters are
drawn in this font box. The respective width is variable. The height
set here should, however, not be exceeded, to prevent the characters touching or overlapping.
Note
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Font Editor
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Right margin
With non-proportional character sets stipulates the right margin
next to the character.
Ascender
Stipulates the position of a dashed orientation line for the ascender
(presetting: position of the cross-line on the large "T").
X height
Stipulates the position of a dotted orientation line for the height of
the small characters (presetting: length of the top edge of the
small "x").
Descender
Stipulates the position of a dotted orientation line for the descender
of characters (presetting: length of the bottom edge of the
small "j").
Group field Grid
Horizontal
Setting of the horizontal grid dimension for drawing a new
character. If the grid is activated, it is displayed as gray points in
the font box, the ends of lines jump to these points.
The resolution of the characters can also be influenced.
Vertical
Setting of the vertical grid dimension for drawing a new character.
If the grid is activated, it is displayed as gray points in the font box,
line ends jump to these points.
The resolution of the characters can therefore be influenced by this
grid setting.
Distance from left
If the character spacing should not be within the grid dimension on
the left, a separate value can be entered here. The distance to the
bottom is automatically selected so that the grid runs through the
baseline.
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Font Editor
4-185
Standard font
The set character appears if a character is requested which is not
defined in this character set. The standard character can be
entered or defined with its Unicode number (0x41).
Background font
The set character appears as a background if a new character is to
be created. Similarities or width/height ratios can be adjusted. The
background character can be entered or defined with its Unicode
number (0x41).
Group field Scaling
Select "Keep page aspect ration"
Stipulates whether the past aspect ratio will be kept during drawing.
X factor
With previously defined character sets a factor can be given for the
X expansion.
Width
With previously defined character sets a standard value can be
given for the width.
Y factor
With previously defined character sets a factor can be given for the
Y expansion.
Height
With previously defined character sets a standard value can be
given for the height.
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Font Editor
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8.4
Font menu
Font menu
Fig. 4-142
> Mark
Permits changes to a selected character with geometric modifications.
The possible actions appear in the right-hand window of the user
interface.
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Font Editor
4-187
Action marking
Action marking
Fig. 4-143
4-188
Font Editor
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With the aid of the buttons at the top the following modifications
can be made to the marked objects.
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Drag
Rotate
Scale
Font Editor
4-189
Drag
The marked lines of the selected character are shifted.
Action drag
First click one point of the selected objects and then click any other
shifting point. The points are aligned and define the shift. It is useful to activate the jump function.
Action drag
Fig. 4-144
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Font Editor
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Rotate
The selected objects are rotated.
Action rotate
Action rotate
Fig. 4-145
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Font Editor
4-191
Scaling
The selected objects are scaled.
Action scaling
First click a point from which the selected objects are to be scaled
as a fixed point (this point remains unchanged during scaling).
Then click two additional points which define scaling so that the
selected objects are enlarged, reduced and distorted so that both
points align. It can be useful to activate the jump function.
Action scaling
Fig. 4-146
4-192
Font Editor
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Option Proportional
The form of the selected objects remains, the size factor determines scaling.
Option Distort
The form of the selected objects is distorted, as different size
factors can be used for horizontal and vertical scaling.
Select "Copy"
A copy of the selected objects is created and scaled, the original
objects are retained.
> Draw polyline
Permits the extension of the selected character by insertion of lines
or line paths.
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Draw polyline
Fig. 4-147
Font Editor
4-193
Change polyline
4-194
Font Editor
Fig. 4-148
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The intersection of the polylines appear in the font field. The center
of all individual lines is marked with an additional, smaller point, a
so-called hotspot (intermediate point). The lines can be modified by
pulling the intersections and the hotspots.
Clicking a hotspot activates this for the entry of the coordinates in
the entry fields.
Variation of a hotspot divides the previous individual line into two
lines and therefore serves to refine forms.
Activating the grid facilitates this activity.
The reference point of the coordinates is the left-hand bottom corner of the font box.
Close polyline
Fig. 4-149
Select "Closed"
The drawn polyline is closed, a connection will therefore be
established from the current point to the starting point.
Button Delete points
A point activated with the left mouse button is deleted.
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Font Editor
4-195
> Fill
Permits filling of the selected character.
Fill
Fig. 4-150
Line distance
Setting of the distance of the hatching lines from one another. It is
based on the filling width of the laser.
Line angle
Setting of the angle of the hatching lines.
Margin distance
Setting of the margin distance, i.e. the distance of the hatching
lines to the edge of the character.
Select "Alternating directions"
Alternating hatching lines can be set here for path optimization.
Button Execute
Starts hatching. The complicated calculation can take some time.
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Font Editor
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> CAD
Opens the CAD for the selected character and permits use of all
CAD functions.
Fig. 4-151
The menu "File" > "Exit" closes the CAD and returns to the Font
Editor.
Any existing arcs of circles are dissolved. Therefore parameters for
this resolution are requested in a dialog window.
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Font Editor
4-197
Fig. 4-152
Precision
Defines by which maximum value in millimeters the line dissolution
may deviate from the original element. A value which is too low
creates a large number of lines, a value which is too low possibly
visible corners.
Smallest angle for arcs
Defines a lower limit for angle dissolution irrespective of the values
entered under "Precision".
Largest angle for arcs
Defines a top limit for angle dissolution irrespective of the values
set under "Precision", for example to depict circles below the
precision limits with the angle "90" at least as a square.
Select "Stop displaying this dialog"
The current settings for this session are taken and not requested
during the next operation.
Button Do not accept
The changes in the character in the TruTops Mark system are not
accepted. They are in the Font Editor with the original character.
Button Accept
The changes in the character in the TruTops Mark system are
accepted. They are in the Font Editor with the changed character.
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Font Editor
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New character
Fig. 4-153
Fig. 4-154
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Font Editor
4-199
Font width
Shows the font width as a maximum horizontal expansion of the
geometry. This value cannot be changed.
Right margin
Defines the distance of the character from the right-hand margin of
the font box. This distance defines the distance to the following
character in a text. If the character extends over this edge, the
entry is negative. This character then protrudes into the text box of
the following character (if provided).
Select "Standard font"
Makes the selected character the standard character which
appears if a character is requested which is not defined in this
character set.
Select "Background font"
Puts the selected character into the background if a new character
is to be created. Similarities or width/height ratios can be adjusted.
> Jump
Activates the jump function to facilitate drawing of new lines.
> Grid
Activates the "Properties of the font" and displays it in the font field
to facilitate drawing of new lines.
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Font Editor
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8.5
Help
> Index
This menu entry opens the index of the Font Editor help system
and opens the respective help file.
> Copyright
Opens a menu window with information on the Font Editor version.
9.
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Tools menu
Tools menu
Fig. 4-155
Tools menu
4-201
9.1
> Layers
Fig. 4-156
Layers are managed on the basis of their names. The current list of
the available layers appears in a list field. Here layers can be
selected. When a drawing is opened, all layers it contains are
listed.
Button New
Opens a dialog window in which a new layer can be created.
This is where a name is assigned and also defined
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Tools menu
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Each layer can also be assigned a color. If on the setting the color
"from layer" has been set, all newly inserted objects are printed on
a printer in the set color.
Fig. 4-157
Button Modify
Opens a dialog window in which an existing layer can be modified.
Here it can be selected how the layer should react to certain
actions.
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Tools menu
4-203
Button Delete
Deletes the layer selected in the list field.
Button List becomes standard
Saves the current list of the layers from the list field in registration,
previously saved data is overwritten. The standard list created in
this way is available for subsequent projects.
Button Add from standard
Adds all settings of the saved standard list to the existing list of
layers.
Button Add from drawing
Adds all available layers of the current drawing into the layer list,
also layers from imported layers or drawing elements inserted from
the clipboard.
Button Removed unused
Removes all layers which are not used in the current drawing.
Note
The functions for selecting and administration of layers can also be
selected from the tool bar. To this purpose click "Layer administration".
1 Administrate layers
2 Actual layer
Fig. 4-158
4-204
Tools menu
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9.2
Fig. 4-159
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Tools menu
4-205
Dimensioning parameters
Fig. 4-160
Card Geometry
Distance and overhang of the measurement lines from the drawing
object.
The following is defined here:
Card Symbol
The following is defined here:
4-206
Which symbol (e.g. open or closed arrow, circle) is used for dimensioning
Tools menu
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Which coordinate system is used (global coordinates or coordinates of the current drawing)
Card Font
Defines the font (depending on the fonts available on the
respective computer), the typeface (normal, italics, bold) and the
color of the measurement texts.
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Tools menu
4-207
Button Modify
Opens a dialog window in which an existing measurement type can
be modified.
The properties which can be changed correspond to those
described in the section "New".
Button Delete
Deletes the measurement type selected in the list field.
Button List becomes standard
Saves the current list of the measurement types from the list field
in registration, previously saved data is overwritten. The standard
list created in this way is available for subsequent projects.
Button Add from standard
All settings of the list saved as standard are added to the existing
list of measurement types.
Button Add from drawing
All measurement types of the current drawing are inserted into the
list, therefore also the measurement types of imported drawing
parts or those inserted from the clipboard.
Button Remove unused
Only the measurement types appear in the list which can also be
used in the current drawing.
Button For new objects
The currently set measurement type of the list is used as the basis
for all newly inserted objects and appears in the respective list field
of the tool bar.
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Tools menu
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9.3
Color list management
> Colors
Fig. 4-161
Color types are managed on the basis of their names. The current
list of available colors appears in a list field, one color can be
selected. When a drawing is opened, all previously defined colors
are listed.
Button New
Opens a dialog window in which a name can be assigned for the
new color. This appears in the list of color names. When the
required color is clicked in the right-hand section of the dialog
window, this is assigned to the color name.
Button Delete
Deletes the selected color from the list.
Button Define
Opens a dialog window in which a new combined color can be
defined. The color is then provided in the fields of the user-defined
colors.
If a previously defined color has been changed, this can be marked
in the list field and then selected as the required new color in the
right-hand part of the dialog window.
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Tools menu
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9.4
> Grid
In the CAD the drawing can be given a background grid. The grid
is not output, it only serves for orientation and exact drawing, as
with an active grid all drawn objects must be jumped on grid points.
The grid can be switched on and off in the "Tools" submenu with
the option "Grid active".
Grid and local coordinate
system
Fig. 4-162
4-210
Tools menu
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Tools menu
4-211
Select "Display"
The stylized coordinate system is displayed at the previous origin.
Arrow length
Adjust the arrow length on the display.
Options Template coordinates, Pixel, Global coordinates
State the coordinate system of the arrow length.
Reference point X/Y
Manual entry of the new origin.
Angle
Manual entry of the new angle.
Select "Set standard"
Takes the set values as a standard setting.
9.5
9.6
4-212
Tools menu
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9.7
Note
If the jump mode is deactivated, this can be activated temporarily
by pressing the <Ctrl> key.
9.8
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Tools menu
4-213
9.9
> Options
Objects: Jump points and hotspots for the various object types
4-214
Tools menu
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Fig. 4-163
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Fig. 4-164
Tools menu
4-215
Card Paper
The background color of the drawing area.
Card Margin
The background color of the non-printable margin of the drawing
area (depending on the printer type).
Card Free area
The background color of the free area around the page.
With the "Define" function it is possible to determine a user-defined
free color, "Invisible" does not affect the background colors.
Card Formats
In this dialog window the output formats for coordinates and angles
as well as the decimal separator (point or comma) can be defined.
Options Settings
Fig. 4-165
4-216
Comma correction angle: The number of digits after the decimal point.
Angle: Values in decimal degrees, degrees, angles and seconds, arc measure or new degrees.
Tools menu
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Fig. 4-166
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Tools menu
4-217
Card Jump
The jump radii can be set in this dialog window.
Options Settings
Fig. 4-167
For the globally set jump and short-term jump by pressing the
<Ctrl> key various jump radii can be defined. It can also be defined
here from which distance objects can be selected.
The values are given in pixel, the jump radius is therefore
independent of the zoom section.
The following settings apply when jumping is switched on. If no
function has been switched on, the activated jump function does
not work. Here it is possible for several functions to be active at the
same time.
Select "Next point"
Jumping is performed to the next point, the jump points of the
individual objects can be set under "Options" > "Objects" (also
refer to the "Objects" section). This function corresponds to
classical jumping.
Select "Jump point on touched object"
The jump point is the jump point set under "Options" > "Objects" of
the just touched object. This function serves for easier selection in
the case of closely arranged objects.
4-218
Tools menu
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Do not modify
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Fig. 4-168
When black and white bitmaps are imported, the color depth
should remain unchanged.
Tools menu
4-219
Card Mark
This dialog window is used to set how activated objects can be
shown by selecting.
Options Settings
Fig. 4-169
4-220
Tools menu
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Card Draw
In this dialog window various basic settings can be made which
affect the behavior of the program during drawing.
Options Settings
Fig. 4-170
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Fig. 4-171
Tools menu
4-221
4-222
Tools menu
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Card Point
The display of the point drawing element can be set in this dialog
window.
Note
Precondition for this function is the activation of the option "Display
points" in the menu "Tools" > "Options" > "Objects" > "Points".
Options Settings
Fig. 4-172
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Tools menu
4-223
Card Paths
Paths for file folders can be determined in this dialog window,
which are required for work with the CAD editor.
Options Settings
Fig. 4-173
Card Save
In this dialog window the time can be specified after which the
automatic save function is activated. Apart from that it can be
determined whether a backup copy should be created.
Options Settings
4-224
Tools menu
Fig. 4-174
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Card Templates
Options Settings
Fig. 4-175
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Tools menu
4-225
Fig. 4-176
Representation window
Shows the menu structure and permits the selection of the menu
entry for which a shortcut is to be defined.
Key
Selection of the key with which the marked menu entry of the
representation window is to be opened.
Select "<Alt>-, <Shift>-, <Ctrl> key"
Stipulates whether the selected key should execute the shortcut in
connection with the <Alt>, <Shift> or <Ctrl> key.
Button Assign abbreviation
The selected key combination is assigned to the marked menu
entry in the representation window.
If the key combination is to be saved permanently after the current
session, click the "Save" button.
Button Remove abbreviation
The displayed key combination for the marked menu entry of the
representation window is deleted.
If the key combination is to be deleted permanently after the
current session, click the "Save" button.
4-226
Tools menu
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Card Objects
In this dialog window the jump points and hotspots for the various
object types can be set.
With several objects it is also possible to perform specific settings.
Options Settings
Fig. 4-177
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Tools menu
4-227
Fig. 4-178
4-228
Tools menu
Fig. 4-179
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Fig. 4-180
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Fig. 4-181
Tools menu
4-229
10.
Window menu
Here all the open windows of the CAD can be arranged in different
ways. The selectable options comply with the conventions with
regard to the arrangement of file windows:
Window menu
11.
Fig. 4-182
Menu ? (Help)
Help menu
Fig. 4-183
4-230
Window menu
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Chapter 5
Examples, exercises
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1.
Introduction.................................................................... 5-3
2.
2.1
2.2
2.3
2.4
2.5
2.6
3.
3.1
3.2
3.3
3.4
4.
4.1
5.
5.1
Introduction
5-1
5-2
6.
6.1
6.2
7.
7.1
7.2
8.
8.1
8.2
8.3
Introduction
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1.
Introduction
IGES
DXF
DWG
PCR
BMP
JPG
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Introduction
5-3
2.
Assignment
Example Compass
5-4
Example Compass
Fig. 5-1
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2.1
Creating a graphic
This section describes how you can genarate the graphic "wind
rose" (Fig. 5-1).
Procedure
Set grid.
Draw circles.
Draw rectangle.
Draw octagon.
Enter text.
Move text.
Rotate text.
The following instructions only describe the method using the tool
bar for each figure.
The sequence in which the figures and text are entered determines
the sequence with which the laser transfers the elements of the
graphic to the workpiece. The sequence can be subsequently
changed in order to optimize the marking program.
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Example Compass
5-5
Set grid
Fig. 5-2
5-6
Example Compass
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Draw circles
1. Click the (1) "Draw circle" and also activate the (2) "Center
point, radius" button.
The mouse pointer appears as a pencil with a circle.
2
"Draw" tool bar
Fig. 5-3
2. Move the pencil with the mouse to the place where the center
lines intercept and click once with the left mouse button.
The inside circle should have a diameter of 30 mm.
3. Move the mouse around 15 mm to the right and click with the
left button.
4. Draw two additional circles by repeating steps 2 and 3 but
place the circles on another position on the drawing field
Note
If the item "Repeat last drawing operation" in the Extras -> Options
-> Draw menu is activated, you can draw more circles by clicking
the right mouse button. You can end this function by pressing the
Escape <Esc> key or by selecting another tool.
The coordinates of the mouse pointer is displayed in 2 ways:
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Example Compass
5-7
Fig. 5-4
5-8
Example Compass
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Correct errors
Fig. 5-5
Entf
2. Press <Del>.
The marked graphic element is deleted.
You should save the results of your work after each partial step.
3. Click on the "Save" icon next to it.
The "Save as" dialog box appears.
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Fig. 5-6
Example Compass
5-9
Fig. 5-7
2. Place the pencil at the top left next to the circles and click once
with the left button. Drag the mouse over the circles to the
bottom right and conclude the action with a left click.
The corners of the square are fixed in position.
Esc
5-10
Example Compass
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Tool bar
Fig. 5-8
Esc
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Example Compass
5-11
Draw octagon
Fig. 5-9
5-12
Example Compass
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Fig. 5-10
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Example Compass
5-13
Auxiliary squares
Fig. 5-11
"Polyline" button
Fig. 5-12
Fig. 5-13
12. Open the dialog below with the downward pointing arrow.
5-14
Example Compass
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Fig. 5-14
13. Mark the box "Closed" and close this dialog box.
In this manner the polygon is closed when completed.
14. Activate the jump function with the "Jump" button.
The octagon is then much easier to draw.
15. Move to coordinates X 74, Y 94 with the pencil.
The pencil turns into a dart. This means that your positioning is
on target.
16. As soon as the dart appears click with the mouse. (Start at the
arrow as shown under Fig. 5-11
17. Move clockwise to points 2 to 8 and mark these by clicking the
mouse.
18. Conclude the last (9th) point by clicking with the right mouse
button.
The octagon has then been drawn.
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Example Compass
5-15
Fig. 5-15
5-16
Example Compass
Fig. 5-16
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Fig. 5-17
Fig. 5-18
3. Fill out the fields as shown in Fig. 5-18 and click the "OK"
button.
Return to the dialog box "Data object".
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Example Compass
5-17
3.
5-18
Fig. 5-19
Take the settings from the dialog above and click "OK".
Example Compass
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Fig. 5-20
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Example Compass
5-19
Fig. 5-21
5-20
Example Compass
Fig. 5-22
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Placing text
Fig. 5-23
6. Click "Position".
The mouse pointer changes to a pencil with attached lettering.
7. Move the pencil to the place where the text should be placed.
As soon as you click with the left-hand mouse the text is fixed
in place.
8. Now enter the remaining text, "CAD" as described in Fig. 5-1.
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Example Compass
5-21
Fig. 5-24
9. Take the displayed values and settings shown on the "Position" tab.
Note
To ensure that the text is curved downwards, a negative preceding
sign must be entered before "Radius".
10. Position the text as described above.
Your graphic should then look like the image below.
5-22
Example Compass
Fig. 5-25
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Paste the TRUMPF logo into the graphics and place it in the center
of the circle. The logo comes from a DXF file.
1. Click the item "Import DXF/DWG file" in the "Edit" menu.
"Edit" menu
Fig. 5-26
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Example Compass
Fig. 5-27
5-23
the
directory
Fig. 5-28
5-24
Example Compass
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Example Compass
Fig. 5-29
5-25
2.2
Procedure
Cancel grouping
Cancel grouping
First find out if the graphic elements are grouped. In this case proceed as follows.
If the graphic elements can be individually marked, you can proceed with the "Enter laser parameters for the circles".
1. Click on each individual graphic element.
If several graphic elements are clicked with one click, these are
grouped. Cancel the grouping as follows:
2. Mark the grouped graphic elements. Open the context menu
with the right mouse button and click "Dissolve".
Fig. 5-30
5-26
Example Compass
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Administrate laser
parameters
Fig. 5-31
2. Click in the line "In this project" and then click 6 times on
"Insert new parameter".
You have now opened six new parameters which you will need
for the "wind rose" project.
Fig. 5-32
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Example Compass
5-27
Fig. 5-33
7. Enter the other values in the same manner and then click
"OK".
The dialog box is closed and you return to the drawing field.
Graphic
element(s)
Track width
mm
Power
[%]
Velocity
[mm/s]
Pulse freq.
[Hz]
Circles
0.050
70
600
22000
Squares
0.050
70
500
25000
Rectangle
0.050
70
1000
30000
North etc.
0.050
80
1000
35000
Crosssection
0.050
70
700
28000
Logo
0.050
90
600
40000
Tab. 5-1
5-28
Example Compass
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Fig. 5-34
Note
The graphic elements which you have marked can be checked on
the left. In the center you can see the parameters which you
created previously.
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Example Compass
5-29
5-30
Example Compass
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2.3
Methods
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Example Compass
5-31
2.4
Optimize graphic
2.5
5-32
Example Compass
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Sort objects
Methods
Fig. 5-35
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Example Compass
5-33
Laser power
Focusing
Z offset
When you select "Manual sort" you can change the sorting sequence according to your own wishes.
1. Click the individual elements in the required sequence.
2. Save the changed marking program. Select a new file name if
you want to retain the original condition.
3. Close the CAD program.
The changed marking program can then be executed.
Note
More information on changing the marking sequence can be found
in Chapter 4, Section 7.5 "Laser menu" > "Sort".
2.6
You can change the laser parameters using the CAD. Proceed as
described in Section 2.2.
The following items are possibilities for optimizing the laser
parameters.
Lines too weak
5-34
Example Compass
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Note
Please note that a higher speed normally means weaker lines. This
can be compensated by increasing the power.
Focus diameter
Speed of scanning
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Example Compass
5-35
1
2
Fig. 5-36
P
Q
10
15
20
fp [kHz]
5-36
Example Compass
Fig. 5-37
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Example
Parameter
Symbol
Value
40 m
Overlapping
25 m
15 m
300 mm/s
Scanning speed
Example parameters for calculating the pulse frequency
Tab. 5-2
x
s
Fig. 5-38
t =
s
v
15m
300 mm / s
= 50 s
fp
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1
t
1
50 s
Example Compass
= 20 000 Hz
5-37
3.
TruMark Serie
5 Serial number
6 Interactive field
7 Current date
5-38
Fig. 5-39
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100
86
73
52
20
35
25
17
8
60
32
23
Dimensions nameplate
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R1,5
Fig. 5-40
In the "Draw" menu select the item "Rectangle" and then the
entry "Point, Width, Height, Angle",
or
5-39
Fig. 5-41
Corner fillet
5-40
Fig. 5-42
In the "Draw" menu select the item "Tools" and then the item
"Corner Fillet",
or
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Fig. 5-43
Note
If this dialog does not appear, click the black down arrow. You can
also enter the radius without opening the dialog.
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Fig. 5-44
5-41
In the "Draw" menu select the item "Line" and then the item
"Two points",
or
With the next 10 steps enter the start and end points. Conclude each step by clicking the red cross.
10
Fig. 5-45
Note
Do not move the mouse pointer into the drawing area, otherwise
the previously entered values will be overwritten and you will have
to start from the beginning.
5-42
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Fig. 5-46
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Fig. 5-47
5-43
Center
3.1
Insert the TRUMPF logo and the text into the nameplate.
5-44
Fig. 5-48
Click "Open".
The "Import scale allocation" dialog appears.
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Fig. 5-49
5-45
Mark the options box "As text" in the group box "Appearance"
and then click on the button "Text properties".
5-46
Fig. 5-50
Fig. 5-51
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In the white field enter the text. For "Text size" enter the font
size in mm and under "Fonts" enter the respective name or
select the required name from the pull-down menu.
You will then return to the "Data object" dialog. The position
option is then activated.
For the lettering on the next line use the "Standard" font. Proceed
as described previously.
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5-47
3.2
Serial number
dialog
and
click
the
button
Fig. 5-52
5-48
Fig. 5-53
Click "OK".
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Interactive variable
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Fig. 5-54
Fig. 5-55
5-49
Select "Code word" from the drop-down list box "Data origin".
5-50
Fig. 5-56
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Note
If further key words are needed, select them and press "Insert".
The new key word is added to the existing key word.
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Fig. 5-57
5-51
Positioning variables
Data object
Fig. 5-58
Repeat the procedure for the variables "Current date" and "ID
Number".
5-52
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3.3
Sorting interactively
Fig. 5-59
Now click the "Manual sort" button. Each individual object is given
a number. This number stands for the processing sequence
(Fig. 5-60).
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5-53
TruMark Serie
Fig. 5-60
Note
The black spot appears here because very many polygon contours
must be sorted. When enlarged (Fig. 5-61), this is what it looks
like:
Sort manually
Fig. 5-61
5-54
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3.4
In this section, you will learn how global parameters are applied in
projects.
The rating plate is to be cut from the film without burning the
backing. This is achieved by allocating separate parameters to the
frame. Name this parameter "Cut".
The lettering and the inside lines should be marked without cutting
the film. Name this parameter "Font".
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Fig. 5-62
5-55
Click the top entry under "(Global parameters)" and then twice
on the "Insert new parameter" button.
Two parameter entries appear with the designation "Parameter
x".
Click the "Main parameter" tab, mark the "Cut" parameter and
accept the values as shown in Fig. 5-63.
5-56
Fig. 5-63
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Fig. 5-64
You have now defined the parameters "Cut" and "Font" as "Global
parameters". In future they will be available for similar projects.
To be able to use the parameters in "In this project", you have to
create a link.
Click the "Cut" parameter, hold down the left mouse button and
pull the parameter downwards.
A link has then been created.
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5-57
Fig. 5-65
Note
If you change the global parameters, the changes are accepted by
the links. The linked parameters cannot be changed.
Allocate laser parameter
"Trim"
The laser parameters must then be allocated to the individual elements of the drawing.
TruMark Serie
5-58
Fig. 5-66
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Open the context menu with the right mouse button and select the
"Properties" entry.
Context menu
Fig. 5-67
The dialog window "Modify block properties" (refer to Fig. 568) appears.
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5-59
5-60
Fig. 5-68
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Hold down the <Shift> key and pull a frame around the fonts
and lines inside the contour while holding the left mouse button
down.
TruMark Serie
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Fig. 5-69
Fig. 5-70
5-61
TruMark Serie
Fig. 5-71
The TruTops Mark program can then interpret the data from the
drawing and execute the marking program.
In Chapter 3, Section 2 "Start screen > Loading a marking
program" you can learn how to load the marking program and to
run the program on your marking laser.
5-62
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4.
Target example
Drawing circles
Reproducing
Modifying properties
Centering
Target
Draw circle
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Fig. 5-72
To this purpose select the "Draw" menu, the item "Circle" and
the entry "Center and radius",
or
Target example
5-63
Reproduce
5-64
Fig. 5-73
Take the values as they are shown here and confirm your
entries by clicking the red checkmark.
The target comprises 7 circles. For this reason reproduce the circle
you have just drawn.
Target example
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Select the second circle, open the context menu with the right
mouse button and select "Properties".
In the dialog box that follows, you can see the properties of the
selected circle.
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Fig. 5-74
Fig. 5-75
Change the value for X: to 60 and the radius to 10. Confirm the
entries with "OK".
Target example
5-65
Repeat this for the remaining three circles. Increase the value
for the radius by 5 mm in each case.
Note
You can also multiply the circles by generating equidistants. Select
the menu "Characters" > "Tools" > "Equidistants", set the distance
in the tool bar "Action" to 5 mm, select the circle using the
mouse.An equidistant circular line with a distance of 5 mm appears
The drawing then looks like shown in Fig. 5-76.
5-66
Target example
Fig. 5-76
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4.1
Before you can start filling out the areas, define the hatching first.
Select the "Hatch styles" menu item from the "Laser" menu.
The "Administrate hatching" dialog appears. Here new
hatching styles can also be defined.
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Target example
Fig. 5-77
5-67
Defining hatching
45 degrees
Equidistant
Linie spacing
0.050 mm
2.00 mm
1.00 mm
2.00 mm
Margin distance
0.010 mm
0.00 mm
1.00 mm
0.00 mm
Shading angle
0.00
45.00
Angle increment
Number of hatchings
Cross
0.00 mm
45
4
Tab. 5-3
Select the inner circle. Using the right mouse button, open the
context menu and select "Fill".
5-68
Target example
Fig. 5-78
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Fig. 5-79
To fill the next circle, select the second and third circles.
To this purpose hold down the <Ctrl> key and then click the
second and third circles one after the other.
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Target example
5-69
5.
CE mark example
In this example you will create the following CE mark step by step.
Layout CE mark
Fig. 5-80
Cutting
Enlarging a section
Jump mode
Orthogonal mode
First draw the circles. The inner circle has a radius of 14 mm, the
outer circle a radius of 21 mm.
Click the "Circle" button and move the mouse pointer into the
drawing area.
The mouse pointer changes to a pencil surrounded by a circle.
5-70
CE mark example
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Now select the left circle and open the context menu. Select
"Properties" here.
The dialog window "Modify circle properties" appears.
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Fig. 5-81
CE mark example
Fig. 5-82
5-71
5-72
Fig. 5-83
Fig. 5-84
CE mark example
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Create two vertical subsidiary lines going through the center of the
circles.
Open the "Line two points" dialog and enter the start and end
points which are to lead through the center of the circle.
Fig. 5-86
Fig. 5-87
Delete the lines and circle segments that are not needed.
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CE mark example
5-73
5.1
Click on the button "Cut off" and move the mouse pointer on to
one line (refer to Fig. 5-88) which you no longer need.
Click on all lines and circle segments that are not needed one
by one until the drawing (refer to Fig. 5-88) is created.
Fig. 5-88
Change the second "C" into an "E". Draw a vertical line first for the
front end of the middle bar "E"
Open the dialog window "Line: two points" and enter the start
and end points.
5-74
CE mark example
Fig. 5-89
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Click the "Section" button and move the mouse pointer into the
drawing area.
A cross appears.
Detail of E
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Fig. 5-90
Click the "Line" button and move with the pencil to the top end
of the vertical line until the pencil turns into a dart. Click with
the left mouse button and move to the left with the mouse.
Move over the line so that an intersection point appears.
In the same way, drag a second horizontal line from the lower
end of the vertical line to the circular arc.
CE mark example
5-75
Fig. 5-91
Select the "Fill" item in the context menu. Proceed as described in Section 3.
The CE mark is then complete.
5-76
CE mark example
Fig. 5-92
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6.
Example bitmap
Bitmap
Fig. 5-93
Importing bitmap
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Example bitmap
5-77
6.1
Fig. 5-94
Importing bitmap
Note
The CAD enables you to import graphic files in the following
formats: BMP (Windows bitmap format), TIFF (Tagged Image File
format), JPEG (Joint Photographic Experts Group format) and PCX
(Zsoft bitmap format).
In the example, a bitmap is used.
To import a bitmap, click on the "Bitmap" icon next to it.
The "Open" dialog window will open.
5-78
Fig. 5-95
Select the file which you want to import from the dialog window
"Open".
Example bitmap
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Import properties
Select the size and, if desired, the angle for the bitmap.
A black border with which you can position the bitmap on to the
marking field appears.
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Fig. 5-96
Example bitmap
Fig. 5-97
5-79
Resolution
Fig. 5-98
Note
The imported file is always scaled to gray.
5-80
Example bitmap
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6.2
Fig. 5-99
Note
Observe that the first pulse does not lead to a visible marking
result for certain materials. In this case, set the parameter "Number
of pulse per dot" to 2 or higher.
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Example bitmap
5-81
7.
7.1
"Edit" menu
5-82
Fig. 5-100
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Fig. 5-101
The PCR file with the laser parameters is imported. Save the
project as a VLF file.
7.2
Fig. 5-102
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5-83
8.
8.1
1 Laser Typ
4 Line spacing
2 Wave length
3 Frequency
Test program (example)
Fig. 5-103
All test programs for plastic are structured as shown in Fig. 5-103.
The individual fields are assigned different parameters.
5-84
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Description
vmc?
f???
plastic
*.vlf
Certain test programs have the upgrade "lowfreq". With these test
programs, you can create markings with frequencies of 2 to
32 kHz.
Fig. 5-104
The appropriate parameters can be read off the workpiece and the
marking can be optimized by varying the individual parameters.
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5-85
8.2
This section describes how you find the annealing parameters for
your metal workpiece. In the annealing process, the top layer of the
metal is heated to such an extent as to produce a black scratchresistant marking.
Structure of the test
programs
1 PW Pulse width
3 v Speed
2 Defocusing
4 Frequency
Fig. 5-105
All test programs for metals are structured as shown in Fig. 5-105.
The individual fields have different parameters.
5-86
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Description
vmc?
anealling
f???
*.vlf
The appropriate parameters can be read off the workpiece and the
marking can be optimized by varying the individual parameters.
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5-87
8.3
This section describes how you find the engraving parameters for
your metal workpiece. When engraving, several layers on the
metal are cut away one after the other. This produces an easily
read engraving.
Structure of the test
programs
5 Frequency in (kHz)
6 Spedd (mm/s)
Fig. 5-106
5-88
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the
directory
"C:\TRUMARK\VLF\VMC
Testfiles\
Loading a test program In
metal_engraving", you will find all test programs for engraved
markings using the laser marking systems.
Example: 1064_4parallel_lines_f10-35_pw5_f163.vlf
Note
The marking programs have the following naming conventions:
Value
Description
1064
4paralell_lines
F10-35
Frequency in kHz
pw5
Pulse width in s
f???
*.vlf
The appropriate parameters can be read off the workpiece and the
marking can be optimized by varying the individual parameters.
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5-89
5-90
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Chapter 6
Sequential programs
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1.
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.
2.1
2.2
2.3
2.4
3.
Automatic marking
6-1
6-2
Automatic marking
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1.
Automatic marking
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Automatic marking
6-3
1.1
Sequential programs
Fig. 6-1
6-4
Automatic marking
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The large, top right box shows the code of the loaded sequential
program.
Edit boxes:
The box "Still to be marked" shows the value of the set counter.
This is changed using the commands "SetCounter" and
"InCounter" or by editing.
The file names of the sequential program to be started next can be
entered in the "Preselection" box.
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Automatic marking
6-5
1.2
The sequential programs last used are shown in gray. If you would
like to load another program, then click on the button "F5 Open file"
or press the function key <F5>.
Fig. 6-2
Note
Sequential programs are saved with the filename extension *.wst.
6-6
Automatic marking
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1.3
Click the "F6 Open editor" button or press the <F6> function
key.
The program window is then enlarged and has a white
background.
Editing window
Fig. 6-3
When you have carried out the changes, click on the button "F6
Exit editor" or press the function key <F6>. If you have not yet
saved the changes, the following message appears:
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Automatic marking
Fig. 6-4
6-7
1.4
Note
Commands are written into the first empty line, irrespective of the
position of the cursor.
The following editing functions are possible which are also familiar
from other programs.
6-8
<Home>:
<End>:
Automatic marking
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1.5
> 8 Accept values
Accept values
Fig. 6-5
The actual values given in the axis position section are taken
by the sequential program.
The currently loaded marking program is also taken into the
sequential program.
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Automatic marking
Fig. 6-6
6-9
1.6
> 4 Save as
Fig. 6-7
6-10
Automatic marking
Fig. 6-8
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> 3 Save
Fig. 6-9
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Automatic marking
6-11
1.7
> 12 Exit editor
Exit editor
Message
If the sequential program has not yet been saved, a message appears on the screen.
Fig. 6-10
Note
If a sequential program is started and the editor mode is not yet
finished, the same message appears on the screen.
6-12
Automatic marking
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1.8
Context menu
Context menu
Fig. 6-11
> 3 Reference
You can set the actual counter of the parts to zero. The counter is
always increased by the number that has been defined with the
command "IncCounter".
You can set the actual counter to a specific value. This allows you
to interrupt the production. Before continuing production, set the
counter to the appropriate value so that you maintain the number
of produced parts.
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Automatic marking
6-13
> 12 History
You can load the five last loaded sequential programs back into the
editor window.
> 14 Setup
1.9
Setup
Setup
Fig. 6-12
The menu items listed below are only shown when they can be
used in the sequence or marking modes.
6-14
Automatic marking
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Select "Preselection
workpiece program
activated"
In the sequence mode, an input box is shown. In this box, you can
enter the name of the next sequence program. This file is the next
file to be loaded and carried out in the sequence program. The
"Path" function shows where the sequential program is loaded
from.
When "Logging activated" is selected, the command "Protocol" is
activated in the sequence program. Using this command, every
variable of a VLF file can be logged in a text file. The time, date,
processing time and the name of the sequential program can be
added to each line of the log. In "File", the name and path of the
log file are given.
The shutter is opened when the workstation is started up.
The laser is switched on when the workstation is started up.
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Automatic marking
6-15
If two axes of rotation are used on a rotary table, then the inner
axis is rotated back to 0 degrees after marking.
Switching the A axis on and off. The axis is removed from the
menu and cannot be used.
When quitting the workstation, the positions of the active axes are
saved. If the machine is restarted and the menu item "Reference
the axes" is selected, the laser automatically moves to the axis
positions last saved.
Button Ok
Button Cancel
6-16
With this option, the door position can be changed when opening
the door. In door position 1, the door is open to its maximum.
The inputs are applied.
The inputs are not applied.
Automatic marking
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2.
Add parameters
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6-17
2.1
General commands
General commands
Context menu
> 1 New
> 2 Open
> 3 Save
> 4 Save as
6-18
Fig. 6-13
> 5 Cut
The marked part in the editing window is cut out and placed in the
buffer storage. The Windows shortcut key for cutting <Ctrl + x> can
be used.
> 6 Insert
> 7 Copy
The marked part in the editor is copied into the buffer storage. The
Windows shortcut key for copying <Ctrl + c> can be used.
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Using this command, the current actual positions of the active axes
and the loaded marking file are added into the sequential program.
The editor will close and the sequential program will be switched to
the display mode. In case the sequential program was not saved, a
message will appear on the screen.
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6-19
2.2
Fig. 6-14
AA: x
DA: x
CA: x
XA: x
YA: x
The Y axis moves to position x. This axis is not active with Piller
control.
ZA: x
DriveTwoAxisA: w, x, y, z
6-20
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AR: x
The value x determines how far the axis of rotation (A axis) moves.
DR: x
On the rotary table, the value x determines how far the outer axis
of rotation (D axis) moves.
CR: x
The value x determines how far the rotary table (C axis) moves.
This command cannot be used with Piller control.
XR: x
YR: x
The value x determines how far the Y axis moves. This command
cannot be used with Piller control.
ZR: x
DriveTwoAxisR: w, x, y, z
Ref: x
RefTwoAxis: x, y
DriveFocus: x
ReadFocusPos
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When the LAP system is used, select "3 Focus position > Read"
and save. Then change to DriveFocus to find the focus position.
6-21
Fig. 6-15
Here the commands "Start driving" and " Stop driving" can be used
to move an activated axis in the inching operation (in (+) or (-)
direction).
6-22
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2.3
> 1 ActivedRTCList: x
> 2 Convert: x
Fig. 6-16
> 3 DeleteVct: x
This command deletes all VCT files or the currently loaded VCT
files. Parameter x can take the value "Actual" or "All".
> 4 Mark: x
If a marking file with complete path and name is inserted after the
command, this file will be loaded and executed. If the command is
inserted without marking file, the actually loaded file will be
executed.
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6-23
> 5 Pilot: x, y
This order switches the pilot laser on or off. The parameter x can
accept the values "Contour," "Rectangle," and "Off." In "Contour"
mode the pilot laser travels along the "outline" of the marking. In
"Rectangle" mode the pilot laser moves around the marking with a
rectangle contour. The pilot laser is switched off with the "Off"
parameter. The parameter y can accept the values "Once" or
"Endless". "Once" allows the pilot laser to travel once along the
rectangle or contour. "Endless", on the other hand, has the pilot
laser mark endlessly until the next command is executed.
> 6 Preload: x
After this command stays the marking file with name and path. This
file will be loaded into the memory and converted if necessary. This
command is not self-locking, e.g. the program immediately runs to
next line and continues to work-off the program. So simultaneously
to a conversion you can move the axis.
> 6 Preload: x, y
Should the laser be operated in the retrigger mode, the required list
number y, in addition to the marking file x, must also be given to
the preload command.
Note
A list (1 or 2) with the ActivadetRTCL command must be activated
after loading the marking file. You can find out how to activate
retrigger mode in Chapter 2, Section 8.3 "Tools menu" > "Setup" >
"Digital interface".
> 7 Segment: x
Before you can work with this command, the segment must be
loaded in a file. Then you can select any segment from this file. "x"
stands for the segment number.
> 8 ShiftA: w, x, y, z
> 9 ShiftR: w, x, y, z
> 10 Var: x, y, z
Inserts the variable "x" into the actually loaded marking file. This
marking file must contain the variable "x", thereby the value "y" will
be allocated to the variable "x".
This command can be used with two or three parameters. If three
parameters are used, the variable value will be read out from a file.
Thereby for "y" a text-file with path and name and for the value "z"
the line with the variable content are indicated. The marking
program (CAD file) must contain the respective variable with the
"external source" data origin.
6-24
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6-25
2.4
System commands
> 4 CopyData: old, new
6-26
Fig. 6-17
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> 6 Delete: x
The file "x" will be deleted. The complete path and name must be
indicated.
The file with the name "old" is renamed as the file "new". When
entering the file name, the complete path must be included. If a file
exists with the name "new", it will be overwritten without warning!
Example:
CopyData:C:\TruMark\Wst\Test.TXT,C:\TruMark\Wst\UFO.TXT
NewName:C:\TruMark\Wst\UFO.TXT,C:\TruMark\Wst\OLD.TXT
Delete:C:\TruMark\Wst\OLD.TXT
Note
No spaces are allowed between the parameters!
> 7 EditFileStr: File1, Line, Reads the respective line out of "File1" and displays it in an input
File2, Line box. The text of the input box is saved to the respective line
("Line2") of "File2" if this input box is confirmed with OK.
System commands
> 19 Loop: x, y
Loop start with "x" repetitions, whereby for "x" also the tilde (~) for
endless may be used. The loop will be terminated after "x" loops. If
endless is selected the processing has to be stopped manually.
This command can also be used with two parameters. In this case
the number of loops will read from a file. Thereby for "x" the
complete path and file name must be indicated and for "y" the line
with the number of loops.
Each line only contains the number of loops. Loops may not be
interlaced and must be closed with the EndLoop command.
> 8 EndLoop
> 14 IncCounter: x
The actual number counter will be increased by the value "x". The
set value counter will be reduced accordingly. If no figure is given
automatically the value "one" is being set. In the case of more than
one marking, a value greater than "one" can be useful. The actual
counter can be changed by the operator also by using commands
from the context menu (by clicking on the right mouse button).
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6-27
> 28 SetCounter: x
> 27 Request: x
> 29 SetFinishedParts:
> 31 Wait: x
The system waits the number "x" milliseconds, until the sequential
program will be continued.
> 32 $Label$
Label = jump labels are marked with the symbol $ at the beginning
and end of the word.
System commands
This condition is true when the parts counter reaches the number
x.
This condition is true if the specified file x does exist.
This condition is true if the specified file x does not exist.
> 1 Break
> 2 Stop
> 3 $Label$
6-28
The loop will be quitted and the program continues with the next
command after the loop.
The program stops the execution of the script.
Label = jump labels are marked with the symbol $ at the beginning
and end of the word. The label must be after the IF-THEN
instruction.
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System commands
> 17 LaserOff
> 18 LaserOn
> 1 Button
Is waiting until the start button is being pressed. The start button is
only active when the pilot light shines.
> 15 InputHigh: x
Wait until the input "x" of the slot "X20" on the interface circuit
board has been set. Observe the specifications in the interface
description.
> 16 InputLow: x
Wait until the input "x" of the slot "X20" on the interface circuit
board has been reset. Observe the specifications in the interface
description.
> 23 OutputOff: x
Output "x" of laser marking system slot "X20" will be switched off.
Observe manual!
> 24 OutputOn: x
Output "x" of laser marking system slot "X20" will be switched on.
Observe manual!
Note
If the output had not been reset during the sequential program it
will remain active even after ending the program.
> 5 CloseDoor
> 22 OpenDoor
> 30 TurnTable: x
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6-29
System commands
CallExe/CallExeAndWait
Starts the program specified under "Exe" and goes to the next line
of the sequential program. A possible file, which loads the external
program, is entered under "File". This command can also be used
with the "Exe" attribute.
Starts the program specified under "Exe" and waits until it is over.
The next command of the sequential program is then executed. A
possible file, which loads the external program, is entered under
"File". This command can also be used with the "Exe" attribute.
Example:
CallExeAndWait:C:\Windows\Notepad.exe,C:\TruMark\VLF\List.txt
6-30
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3.
Fig. 6-18
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6-31
Variant
TruMark Station 5000 (R)
Fig. 6-19
6-32
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? function variant
Fig. 6-20
Mark:C:\TruMark\VLF\Var.VLF
marks the entered file
?Var:Var2,C:\TRUMARK\WST\Var.txt,:
The Var command is assigned the "Var2" variable. "Var2" is
available as variable in the "Var.VLF" marking program. (data
origin: external source).
The variables are saved in the file "C:\TRUMARK\WST
\Var.txt". The last entry, the line number, is missing and is
requested by the ? function of the user.
Fig. 6-21
Note
All parameters of the Var command specified in the sequential
program also appear in the dialog window. If no parameters are
entered, insert all parameters manually in the dialog window.
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6-33
6-34
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Chapter 7
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1.
1.1
1.2
Introduction.................................................................... 7-3
System requirements....................................................... 7-3
Contents of the data medium .......................................... 7-3
2.
Installation...................................................................... 7-4
Introduction
7-1
7-2
Introduction
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1.
Introduction
1.1
1.2
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System requirements
TruTops Mark_x_x.exe
Introduction
7-3
2.
Installation
Installer language
Fig. 7-1
Installer components
Fig. 7-2
7-4
Installation
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Fig. 7-3
Installer end
Fig. 7-4
Fig. 7-5
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Installation
7-5
Fig. 7-6
7-6
Installation
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Index
Customer password ..................................... 2-6
Customer/operator ....................................... 2-4
B
Backround colors..................................... 4-214
Barcode ..................................................... 4-95
Barcode type ............................................. 4-96
Beam direction........................................... 1-10
Binning....................................................... 2-31
Bitmaps.................................................... 4-218
Bleaching ..................................................... 1-8
C
CAD Editor................................................. 1-13
CAD, starting ............................................... 4-6
Calibrate laser power................................. 2-23
Change in color ........................................... 1-8
Circle drawing .............................................. 5-7
Color list management............................. 4-208
COM interface ........................................... 3-54
Commands in the editor menu .................. 6-17
Configuration > Digital interface ................ 3-41
Configuration > Directories........................ 3-40
Configuration > GUI................................... 3-38
Configuration > Machine ........................... 3-36
Configuration > Miscellaneous .................. 3-42
Configuration > Options............................. 3-43
Configuration > User management ........... 3-45
Configuration > User management
> Card User management ...................... 2-5
Control with external data communication 3-51
Create marking program.............................. 5-6
Create polyline........................................... 4-49
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Index
E
Editing functions........................................... 6-8
Effective velocity ...................................... 4-130
Emergency circuit ........................................ 3-7
Engraving..................................................... 1-7
Error correction ............................................ 5-9
Error display............................................... 3-31
Error info .................................................... 3-32
Error, warning history................................. 3-18
Example graphic .......................................... 5-4
Exit editor ................................................... 6-12
Export DXF/DWG....................................... 4-48
Export project data................................... 4-108
Extras menu............................................... 3-34
F
First pulse ................................................ 4-118
Foaming ....................................................... 1-9
Focus test ................................................ 4-163
Font Editor ............................................... 4-165
Formats.................................................... 4-215
FPK marking ............................................ 4-118
FPS marking ............................................ 4-119
Frame correction........................................ 2-53
8-1
CW..................................................... 4-119
CWM.................................................. 4-121
H
Hatching as area ..................................... 4-164
HPGL file import ........................................ 4-46
I
Imager........................................................ 2-45
Import bitmap............................................. 2-46
Import file ................................................... 4-45
Import scale ............................................... 4-47
Input control ............................................... 4-52
Invert grayscale chart ................................ 2-50
IO status .................................................... 3-15
N
J
O
L
Lag delay ................................................... 2-51
Las Off delay ........................................... 4-123
Las On delay ........................................... 4-123
Laser marking systems................................ 2-3
Laser menu................................................ 3-25
Laser menu.............................................. 4-105
Laser parameters ...................................... 3-17
Laser power ............................................. 4-116
Laser units ................................................... 2-3
Last view.................................................... 4-54
Load CAD file .............................................. 3-6
P
Parallel lines............................................. 4-130
8-2
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T
TCP/IP interface......................................... 3-54
Templates ................................................ 4-224
Terms ......................................................... 1-14
Text object ................................................. 4-90
TLV control commands .............................. 3-32
Track width............................................... 4-116
TrueType.................................................. 4-170
TrueType font import................................ 4-171
TXF font ................................................... 4-169
U
R
Rectangle drawing..................................... 5-10
Remove double line................................... 4-49
Reset ................................................ 3-12, 3-27
V
S
Safety circuit open ....................................... 3-8
Save......................................................... 4-223
Save marking program ................................ 5-9
Save sequential program........................... 6-10
Scanning speed....................................... 4-117
Segments, sorting.................................... 4-160
Selection .................................................... 4-54
Sequence...................................... 4-130, 4-134
Sequential program ................................... 1-14
Sequential program editor ........................... 6-4
Serial interface........................................... 3-53
Show segmentation ................................. 4-136
Shutter ................................................ 3-9, 3-12
Simmer .................................................... 4-120
Simulation mode.......................................... 2-3
Start screen ................................................. 3-4
Status........................................................... 3-9
Status area ................................................ 3-14
Status bar .................................................. 4-50
Status line ................................................ 4-216
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W
White levels................................................ 2-53
Width .............................................4-129, 4-130
Wobbling .................................................. 4-130
Workpiece .................................................... 3-8
Workstation marking program.................... 3-52
Z
Z offset ..................................................... 4-116
8-3
8-4
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