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1 to per ote sane ay ba epradion mosh prax pani of Douche ts i Neen Sin, copyri October 26, ue taba German nngge eign Sok arte ae sate a DIN®ENGLISH 30670 92 m@ 2?7944GL GO27700 339 mm UDC 621.643.2-084:14 : 621.648.08-089.14 1620397.6-030.742.2 DEUTSCHE NORM April 1991 Polyethylene coatings for steel pipes and fittings Requirements and testing Urnhitung von Stahlrohren und -formetticken mit Polyethyien ‘Suporeodas July 1880 edition. {mn keeping wh current practoe Ia standards published by the larnatonal Organization for Standardization (180), a comma ‘hag been used throughout as the decal marker. ‘This standard has been preparad Jointly hy DIN Deutsches Instina flr Normung @. Vand DVEW Deutscher Verein das Qas- tnd Wasserfsches e. V: (German Gas and Water Engineers’ Association). The Standard has been adopted into the DYGW Codes of praciloa on gas and water Dimensions in mm ig 1. Scope and field of application .... Indentation hardness | Light ageing «...-.. Minimum coating thickness Continutty ....... Percentage elongation at faire ond strenatie . Impact atrongth 28 Coating casiethtty . 8 Designation ... 4 Requirements 4, Requirements tor substrate 42. Requirements for coating 421 Minimum thickness... 422 Continuity 423 Bond strength... 424. Impact strength 24 22 28 2a 25 28 27 1 Scope and field of application This standard epooitios roqulromonte for end mothoda of tating exirudad end fused polyetinlene coatings applied at she works to DIN 2449 of DIN 2458 stee! pipes that wil be In ‘contact with sol or water, [Lie intended to be used for qual ity arsurance purposes. When supplied with normal ype ‘coatings (N), pipas in compliance with this standard are suit lable for coniinuous service temperatures of up to 60°C. and ‘wit special type coatings (S), for fomperatures up to 70°C. For the purposes of this standard, the term 'steol pipo’ in= ‘ludos fittings manufactured from such pipes. 2 Goncepts 2.1, Indentation hardness ‘Tre indentation hardneas is & measiire of the resistance of coatings t9 tha ponottation of m test cylinder under speci tied conditions 22 Light ageing Ft tho purposaa of this standard, ight ageing is ageing of ‘coatings by exposure to filtered xenon ato radiation In a T 1998 DIN DEUTSCHES 11 1998 16:32:43 425 426 427 Identation hardness Poreontage clongation at failure Coating realativty - 428 Hent ageing 429 Light ageing 8 Testing BA General ‘52 Inspection documents 53 Procedure .. : 153.1 . Conting thicknaas 582 Continuity ae Bond atongn ieee 5.4 Impact strength 5A6 Indentation hardness - : 63.6. Percentage elongation at fallire 88.7 Coating resativty . 688 Hest ageing ...... 689° Light ageing 8 Morking Standarda rotarred to DaaTasanaraeanennnnne laboratory apparatus 4 given lrediance, combined with periodic wetting. 2.8 Minimum coating thickness The minimum coating thickness fs the required thickness of ‘coatings al any point 2.4 Continuity ‘The continuity of coatings ts defined es its treddom trom defects such as cracks oF pinhales. 25 Percentage elongation at feilure ‘The percentage elongation at failure is Une increase in the original gauge enath of a toet piece at the moment of fall- Ure, expressed a3 a percentage of the original gauge fength, 2.6 Bond strength For the purposes of this standard, the bond strength fs the foros requlred to pee! a strip of coating rom ihe pipe under specilied conditions, Continued on pages 2107 BIN 80670 Bing Plow group mation Handling Services, copyri DIN®ENGLISH 30670 92 MM 2794HH_ 0027701 255 mm Page 2 DIN 20 670 2.7 impact strength ‘The Impact strongth Is defined as the impsot energy cost- Ings oan withstand under saccitied conditions 2.8 Coating resistivity ‘The costing rastatvity Ie the electrical resistance of coatings pr unit area. 29 Heat egeing For the purposes of this standard, hex’ egetng Is agelng of ‘coatings by exposure to hot alr ala given temperature for a ‘Spout porto. 3 Designation Coatings shall be designated as being of the normal (N) oF ‘pacial (S) typa (cf subclauses 423 42.8 and 42.8) and as ‘baing applied to & norma’ (a) oF reinforced ()thlekness (et subelaues 4.21, as ‘ollows: Coating DIN 30670 - N-n Coating DIN 0670 - N-v Coating DIN 30670 ~ S-n Coating DIN 30670 - S-v 4 Requirements 44 Requirements for substrate Immediately prior to apptiaation of the coating, the surface of the ateal pipe (eubstrato) chall be cloan (La. fro tram dir, fl, gresse, welding beads, moisture) and blasted to comply ‘with standard preparation grade Sa 2k as defined In DIN 88928 Pat 4. 42 Requirements for coating A Minimum thickness ‘Tho minimum coating thickness shall bo as epociiod in fapla't Table Minimum thickness Nominal size of pipe ‘of normal (a soating, Upto _ ON100 1 ‘Over DN 100 up to DN260 20 ‘Ovar BN 250 to below DN SCO, 22 From DN 600 to below DN 800 25 From ON 860 30 ‘The minimum coating thickres reinforced’ () type) where shall bo 0,7 mm greater tings wll Be subjected to particularly high mechaniaal stress. ‘Along any 11m length of pipe, tha coating thicknass may ba lp to 10 % lees than the minimum required, proviged tho. thinner area doce not cover more than & em, T 1998 DIN DEUTSCHES Institut Fur Normung e.V.- Engl: October 26, 1998 16:32:43 “Tho andi of pines lose than DN 500 In size shal be free from adnosive over a longih of 50 mm, those of a leest DN 500 in size, over afenath of 100 mim, unigss otherwise spectiod by the purchaser. ‘Tha longth of uncoated pipe aneia shall not exceed 150 mm, unless otherwieo specified by tho purchaser. 422. Continuity The erating shal! be continuous (Le. free trom pinholes). Thi requirement ehall be deemed sallafiad if no breakdown In the costing occurs during spark testing (ct subclause 32), 423. Bond strength ‘When the coating Is tested as specitiog in subclause 5:33, not more than 24 hours after application, the moan foree roquirad to litt off shal, 1a) at atest temperature of (20:1 5)°C, be at least 35 N per fom of test piace width; 1b) ata test temperature of (60+ 5)°6, be a least 18 N per co of test pioce width for ype N coatings, and 25.8 per fo for type § coatings. 424 Impact strongth When tostad in sccardance with subsiause 5334, the coat- Ing shalt wiinstenci G0 Impacts without any wlerical break down occurring. ‘When testad in accordance with subclause 8:38, the Incen- tation depth of type N coatings shall not exceed 0.2.mm ale temperature of (28: 2) °C, nor 0:8 mm at 0-2) °C. In the ‘bese of type S coatings It shall not excood 0,3 mim at a tem= perature of (70:2), 426 Percentage elongation at falure ‘When tested In secordance with eubelauee 5:26, the per- ccontage elongation at fallure shall be at least 200%, 42:7 Coating resistivity ‘When tected in accordance with subelause 6:37, tho coat- Ing resistivity, determined! after conditioning the test piece in the test medlum for 00 days, shall bo not less than “The ratio of resistivity aftar 100 days to that after 70 days “shall be notions than 00, provided the resiativty Ie only one [power of 10 above thal spocitied for 100 days of condltion ina, 428 Heat ageing Wan tostad in accordance with subslause 63.8, the mett flow rete shall not deviate by more than 35 % of tne oriainal valu 4.2.8 Light ageing When tested In cocerdence with subclause $3.9, the mott {low rato of the tost piocos shall not deviate by mora than 359 of the original value. mation Handling Services, DINWENGLISH 30570 9) M™ 279444_ COZ7702 192 DIN 30670 Page 3 My: Feed motor Mat Pesling motor kK Dynamometar PE: Tast stip @ —_Foure 2.10 2 tos assemaly for dating ond strenath Information Handling Services tut Pur Normung e.V.- Eng COPYRIGHT 1998 DIN DEUTSCHES Ir October 26, 1998 16:32:43 DINENGLISH 30670 9% mM 2794445 0027703 O28 mm Page 4 DIN 30670 5 Testing 54 General ‘Tha manutaturar shall be responsible for ensuring com- pllance with the requirements specited in subclauses 4:11, ANZ and 421 t0 428, For gach coating material and application proses, the ‘manufacturer shall proviée proof of compliance with che requirements specified in subolauses 42.6 10 4.29 at inter- ‘als of at least three years. Unless otherwise specified below, samples shall be under- ‘slood to be pipes or pipe sections. 5.2 Inspection documents Isaung @ DIN 60 049 inapection document shall be the sur Jeet of apreoment, 5.3 Procedure 53.1 Coating thickness ‘Tho ooating thioknogs shell bo meaaurad at polnta uniformly latributed along the longth and about the circumference of the pipe, using a non-destructive (0.9. magnetic) method \which pormits mossurements to be made to-an accuracy of 10% 5.3.2 Continulty ‘Tha coating shall be tested for cominulty ay means ot sparc testing, using commercially avalablo high voltago oquip~ ment complying with DIN VDE 0433 Part 2, the vottag of iachargac: via a aphate sparc gep. The test voltage shell be 25 KV. The electrace (e.g. metal brush) shall bo In ie uly sureavey sme amy ae ga WOU When a faull is prosont, @ spark will bo soon, or tha tost ‘oguipmant will omit a signal Note. Spark testing Is Intend to reveal any discontinultioe in the coating, not to teat the brankdown resistance ‘oF a oontinuous coating. 9.8.3 Bond strength, ‘Tho bond strength of the coating shall ba dotormined by means of testing using one of the (ast assemblies ilustrated Infigures tand 2 oF oquivalent equipment. The coating shall bbe peeled off at right angles to the pipe surface at a rate of sO r/min, Three sampies oach shall be tested at a tempor ‘ture of (20: 5)°C and (60:5). IF one of the samples fala to meet the requirements, he test stall be repeated on five further samples, none of which shall fai, Using @ twin motor says, an inofelon shall be made In the coating, at least 20 mm but not more than 60mm wide, In ‘the direction of the pipe olroumference, down to the sub- tie, and anoznor moteion made at rah angles tothe outa just mado. Ths test piace so obtained shall bo gripped, and 8 length of about 20mm litte from the pipe surface. Diera= {Garding the fist snd fast 20 mm of test strip, the forea tact {0 liftoff tho etrip shal! bo oontinuoasly recorded using, for ‘example, a dynamomatar. The mean result abtained shall ba ‘expresced In N. Any lest stdip scotlon (defined as boing 2G i epg fo which he moan foro apllad nto Ing Mods) le mora than 25. lower than the value ape fed in suboleuse «29 shat not be inclodad in the evelua tion, For testing at (60.4:5)°C, the sampla shall be incised as desorbed above and heaied to about 60°C. Tho tompora- ture of the extarnal suriaos of the teat place shall ba contin ously monitored using, for example, 8 Jast-rasponse con- tact thermameler, Measurements shal star boing racordad, COPYRIGHT 1998 DIN DEUTSCHES Institut Fur Normung e.V.- English October 26, 1998 16:32:43 ‘8 s00n a the temperature has drappac to 65°C, and the test completed before it roachos 45°. 5.8.4 Impact strength In tho impact test, a ephore wth a dlamoter of 26 mm shell bbe dropped ania tha sample, which shall be supported 80 ‘hat it does not yield under the impact of tha falling weight “Tha fast temperature shall bo (23:42)°0, and the drop haight approximetoly 11m. The impect enoray, F, shall bo ‘qual to (5-9) par mm of coating thickness, with a taler= fanoe of 536, The factor p (et. table 2) accounts for the cur- vvature of the pipe, it being permiesibie to reduce the Impact eneipy by this amount by reducing the mass of the Taling ‘welaht oF tho drop halght Table 2. Nominal size (ON) | From 200 | 1,0 85 to below 200 | O85 Less than as | 070 “The faling welaht shall be quicca go as to minimizo frlctlon ‘and ap that the direction of falls normal to the pipe surface. “The pipe shall be subjected to Impact 20 times, the eltanca between two points of impact being at least 20 mn. Follow- Ing that, e test voltage of 25 KY shell be applied, end Ie shall be chacked whether breakdown oocurs. 6.3.5 Indentation herdness Indentation hardness testng shall be carlad out on tino nes bsen Fomevos War ine pipe and treed

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