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October 26,
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DIN®ENGLISH 30670 92 m@ 2?7944GL GO27700 339 mm
UDC 621.643.2-084:14 : 621.648.08-089.14
1620397.6-030.742.2
DEUTSCHE NORM
April 1991
Polyethylene coatings for
steel pipes and fittings
Requirements and testing
Urnhitung von Stahlrohren und -formetticken mit Polyethyien
‘Suporeodas July 1880 edition.
{mn keeping wh current practoe Ia standards published by the larnatonal Organization for Standardization (180), a comma
‘hag been used throughout as the decal marker.
‘This standard has been preparad Jointly hy DIN Deutsches Instina flr Normung @. Vand DVEW Deutscher Verein das Qas-
tnd Wasserfsches e. V: (German Gas and Water Engineers’ Association). The Standard has been adopted into the DYGW
Codes of praciloa on gas and water
Dimensions in mm
ig
1. Scope and field of application ....
Indentation hardness |
Light ageing «...-..
Minimum coating thickness
Continutty .......
Percentage elongation at faire
ond strenatie .
Impact atrongth
28 Coating casiethtty .
8 Designation ...
4 Requirements
4, Requirements tor substrate
42. Requirements for coating
421 Minimum thickness...
422 Continuity
423 Bond strength...
424. Impact strength
24
22
28
2a
25
28
27
1 Scope and field of application
This standard epooitios roqulromonte for end mothoda of
tating exirudad end fused polyetinlene coatings applied at
she works to DIN 2449 of DIN 2458 stee! pipes that wil be In
‘contact with sol or water, [Lie intended to be used for qual
ity arsurance purposes. When supplied with normal ype
‘coatings (N), pipas in compliance with this standard are suit
lable for coniinuous service temperatures of up to 60°C. and
‘wit special type coatings (S), for fomperatures up to 70°C.
For the purposes of this standard, the term 'steol pipo’ in=
‘ludos fittings manufactured from such pipes.
2 Goncepts
2.1, Indentation hardness
‘Tre indentation hardneas is & measiire of the resistance of
coatings t9 tha ponottation of m test cylinder under speci
tied conditions
22 Light ageing
Ft tho purposaa of this standard, ight ageing is ageing of
‘coatings by exposure to filtered xenon ato radiation In a
T 1998 DIN DEUTSCHES 11
1998 16:32:43
425
426
427
Identation hardness
Poreontage clongation at failure
Coating realativty -
428 Hent ageing
429 Light ageing
8 Testing
BA General
‘52 Inspection documents
53 Procedure .. :
153.1 . Conting thicknaas
582 Continuity
ae Bond atongn ieee
5.4 Impact strength
5A6 Indentation hardness - :
63.6. Percentage elongation at fallire
88.7 Coating resativty .
688 Hest ageing ......
689° Light ageing
8 Morking
Standarda rotarred to
DaaTasanaraeanennnnne
laboratory apparatus
4 given lrediance, combined with
periodic wetting.
2.8 Minimum coating thickness
The minimum coating thickness fs the required thickness of
‘coatings al any point
2.4 Continuity
‘The continuity of coatings ts defined es its treddom trom
defects such as cracks oF pinhales.
25 Percentage elongation at feilure
‘The percentage elongation at failure is Une increase in the
original gauge enath of a toet piece at the moment of fall-
Ure, expressed a3 a percentage of the original gauge fength,
2.6 Bond strength
For the purposes of this standard, the bond strength fs the
foros requlred to pee! a strip of coating rom ihe pipe under
specilied conditions,
Continued on pages 2107
BIN 80670 Bing Plow group
mation Handling Services,copyri
DIN®ENGLISH 30670 92 MM 2794HH_ 0027701 255 mm
Page 2 DIN 20 670
2.7 impact strength
‘The Impact strongth Is defined as the impsot energy cost-
Ings oan withstand under saccitied conditions
2.8 Coating resistivity
‘The costing rastatvity Ie the electrical resistance of coatings
pr unit area.
29 Heat egeing
For the purposes of this standard, hex’ egetng Is agelng of
‘coatings by exposure to hot alr ala given temperature for a
‘Spout porto.
3 Designation
Coatings shall be designated as being of the normal (N) oF
‘pacial (S) typa (cf subclauses 423 42.8 and 42.8) and as
‘baing applied to & norma’ (a) oF reinforced ()thlekness (et
subelaues 4.21, as ‘ollows:
Coating DIN 30670 - N-n
Coating DIN 0670 - N-v
Coating DIN 30670 ~ S-n
Coating DIN 30670 - S-v
4 Requirements
44 Requirements for substrate
Immediately prior to apptiaation of the coating, the surface
of the ateal pipe (eubstrato) chall be cloan (La. fro tram dir,
fl, gresse, welding beads, moisture) and blasted to comply
‘with standard preparation grade Sa 2k as defined In
DIN 88928 Pat 4.
42 Requirements for coating
A Minimum thickness
‘Tho minimum coating thickness shall bo as epociiod in
fapla't
Table
Minimum
thickness
Nominal size of pipe ‘of normal (a
soating,
Upto _ ON100 1
‘Over DN 100 up to DN260 20
‘Ovar BN 250 to below DN SCO, 22
From DN 600 to below DN 800 25
From ON 860 30
‘The minimum coating thickres
reinforced’ () type) where
shall bo 0,7 mm greater
tings wll Be subjected to
particularly high mechaniaal stress.
‘Along any 11m length of pipe, tha coating thicknass may ba
lp to 10 % lees than the minimum required, proviged tho.
thinner area doce not cover more than & em,
T 1998 DIN DEUTSCHES Institut Fur Normung e.V.- Engl:
October 26, 1998 16:32:43
“Tho andi of pines lose than DN 500 In size shal be free from
adnosive over a longih of 50 mm, those of a leest DN 500 in
size, over afenath of 100 mim, unigss otherwise spectiod by
the purchaser.
‘Tha longth of uncoated pipe aneia shall not exceed 150 mm,
unless otherwieo specified by tho purchaser.
422. Continuity
The erating shal! be continuous (Le. free trom pinholes).
Thi requirement ehall be deemed sallafiad if no breakdown
In the costing occurs during spark testing (ct subclause
32),
423. Bond strength
‘When the coating Is tested as specitiog in subclause 5:33,
not more than 24 hours after application, the moan foree
roquirad to litt off shal,
1a) at atest temperature of (20:1 5)°C, be at least 35 N per
fom of test piace width;
1b) ata test temperature of (60+ 5)°6, be a least 18 N per
co of test pioce width for ype N coatings, and 25.8 per
fo for type § coatings.
424 Impact strongth
When tostad in sccardance with subsiause 5334, the coat-
Ing shalt wiinstenci G0 Impacts without any wlerical break
down occurring.
‘When testad in accordance with subclause 8:38, the Incen-
tation depth of type N coatings shall not exceed 0.2.mm ale
temperature of (28: 2) °C, nor 0:8 mm at 0-2) °C. In the
‘bese of type S coatings It shall not excood 0,3 mim at a tem=
perature of (70:2),
426 Percentage elongation at falure
‘When tested In secordance with eubelauee 5:26, the per-
ccontage elongation at fallure shall be at least 200%,
42:7 Coating resistivity
‘When tected in accordance with subelause 6:37, tho coat-
Ing resistivity, determined! after conditioning the test piece
in the test medlum for 00 days, shall bo not less than
“The ratio of resistivity aftar 100 days to that after 70 days
“shall be notions than 00, provided the resiativty Ie only one
[power of 10 above thal spocitied for 100 days of condltion
ina,
428 Heat ageing
Wan tostad in accordance with subslause 63.8, the mett
flow rete shall not deviate by more than 35 % of tne oriainal
valu
4.2.8 Light ageing
When tested In cocerdence with subclause $3.9, the mott
{low rato of the tost piocos shall not deviate by mora than
359 of the original value.
mation Handling Services,DINWENGLISH 30570 9) M™ 279444_ COZ7702 192
DIN 30670 Page 3
My: Feed motor
Mat Pesling motor
kK Dynamometar
PE: Tast stip
@ —_Foure 2.10 2 tos assemaly for dating ond strenath
Information Handling Services
tut Pur Normung e.V.- Eng
COPYRIGHT 1998 DIN DEUTSCHES Ir
October 26, 1998 16:32:43DINENGLISH 30670 9% mM 2794445 0027703 O28 mm
Page 4 DIN 30670
5 Testing
54 General
‘Tha manutaturar shall be responsible for ensuring com-
pllance with the requirements specited in subclauses 4:11,
ANZ and 421 t0 428,
For gach coating material and application proses, the
‘manufacturer shall proviée proof of compliance with che
requirements specified in subolauses 42.6 10 4.29 at inter-
‘als of at least three years.
Unless otherwise specified below, samples shall be under-
‘slood to be pipes or pipe sections.
5.2 Inspection documents
Isaung @ DIN 60 049 inapection document shall be the sur
Jeet of apreoment,
5.3 Procedure
53.1 Coating thickness
‘Tho ooating thioknogs shell bo meaaurad at polnta uniformly
latributed along the longth and about the circumference of
the pipe, using a non-destructive (0.9. magnetic) method
\which pormits mossurements to be made to-an accuracy of
10%
5.3.2 Continulty
‘Tha coating shall be tested for cominulty ay means ot sparc
testing, using commercially avalablo high voltago oquip~
ment complying with DIN VDE 0433 Part 2, the vottag of
iachargac: via a aphate sparc gep. The test voltage
shell be 25 KV. The electrace (e.g. metal brush) shall bo In
ie uly sureavey sme amy ae ga WOU
When a faull is prosont, @ spark will bo soon, or tha tost
‘oguipmant will omit a signal
Note. Spark testing Is Intend to reveal any discontinultioe
in the coating, not to teat the brankdown resistance
‘oF a oontinuous coating.
9.8.3 Bond strength,
‘Tho bond strength of the coating shall ba dotormined by
means of testing using one of the (ast assemblies ilustrated
Infigures tand 2 oF oquivalent equipment. The coating shall
bbe peeled off at right angles to the pipe surface at a rate of
sO r/min, Three sampies oach shall be tested at a tempor
‘ture of (20: 5)°C and (60:5). IF one of the samples
fala to meet the requirements, he test stall be repeated on
five further samples, none of which shall fai,
Using @ twin motor says, an inofelon shall be made In the
coating, at least 20 mm but not more than 60mm wide, In
‘the direction of the pipe olroumference, down to the sub-
tie, and anoznor moteion made at rah angles tothe outa
just mado. Ths test piace so obtained shall bo gripped, and
8 length of about 20mm litte from the pipe surface. Diera=
{Garding the fist snd fast 20 mm of test strip, the forea tact
{0 liftoff tho etrip shal! bo oontinuoasly recorded using, for
‘example, a dynamomatar. The mean result abtained shall ba
‘expresced In N. Any lest stdip scotlon (defined as boing
2G i epg fo which he moan foro apllad nto
Ing Mods) le mora than 25. lower than the value ape
fed in suboleuse «29 shat not be inclodad in the evelua
tion,
For testing at (60.4:5)°C, the sampla shall be incised as
desorbed above and heaied to about 60°C. Tho tompora-
ture of the extarnal suriaos of the teat place shall ba contin
ously monitored using, for example, 8 Jast-rasponse con-
tact thermameler, Measurements shal star boing racordad,
COPYRIGHT 1998 DIN DEUTSCHES Institut Fur Normung e.V.- English
October 26, 1998
16:32:43
‘8 s00n a the temperature has drappac to 65°C, and the
test completed before it roachos 45°.
5.8.4 Impact strength
In tho impact test, a ephore wth a dlamoter of 26 mm shell
bbe dropped ania tha sample, which shall be supported 80
‘hat it does not yield under the impact of tha falling weight
“Tha fast temperature shall bo (23:42)°0, and the drop
haight approximetoly 11m. The impect enoray, F, shall bo
‘qual to (5-9) par mm of coating thickness, with a taler=
fanoe of 536, The factor p (et. table 2) accounts for the cur-
vvature of the pipe, it being permiesibie to reduce the Impact
eneipy by this amount by reducing the mass of the Taling
‘welaht oF tho drop halght
Table 2.
Nominal size (ON) |
From 200 | 1,0
85 to below 200 | O85
Less than as | 070
“The faling welaht shall be quicca go as to minimizo frlctlon
‘and ap that the direction of falls normal to the pipe surface.
“The pipe shall be subjected to Impact 20 times, the eltanca
between two points of impact being at least 20 mn. Follow-
Ing that, e test voltage of 25 KY shell be applied, end Ie shall
be chacked whether breakdown oocurs.
6.3.5 Indentation herdness
Indentation hardness testng shall be carlad out on
tino nes bsen Fomevos War ine pipe and treed