EXPERIMENT NO:1 BULKING OF SAND

AIM: To ascertain the bulking phenomena of given sample of sand.

APPARATUS: 1000ml measuring jar, brush,sand, 25ml measuring jar
INTRODUCTION: Increase in volume of sand due to presence of moisture is known as bulking
of sand. Bulking is due to the formation of thin film of water around the sand grains and the
interlocking of air in between the sand grains and the film of water. When more water is added
sand particles get submerged and volume again becomes equal to dry volume of sand. To
compensate the bulking effect extra sand is added in the concrete so that the ratio of coarse to
fine aggregate will not change from the specified value. Maximum increase in volume may be 20
% to 40 % when moisture content is 5 % to 10 % by weight. Fine sands show greater percentage
of bulking than coarse sands with equal percentage of moisture.

PROCEDURE:
1) Take 1000ml measuring jar.
2) Fill it with loose dry sand upto 500ml without tamping at any stage of filling.
3) Then pour that sand on a pan and mix it thoroughly with water whose volume is equal to 2%of
that of dry loose sand.
4) Fill the wet loose sand in the container and find the height of the sand which is in excess of
the dry volume of the sand.
5) Repeat the procedure for moisture content of 4%, 6%, 8%, etc. and note down the readings.
6) Continue the procedure till the sand gets completely saturated i.e till it reaches the original
volume of 500ml.

OBSERVATIONS:
S.No

Initial height h1

% moisture

Final height h2

% bulking

content added

GRAPH: Draw a graph between percentage moisture content on X-axis and percentage bulking
on Y-axis. The points on the graph should be added as a smooth curve. Then from the graph,
determine maximum percentage of bulking and the corresponding moisture content.
PRECAUTIONS:
1) While mixing water with sand grains, mixing should be thorough and uniform.
2) The sample should not be compressed while being filled in jar.
3) The sample must be slowly and gradually poured into measuring jar from its top.
4) Increase in volume of sand due to bulking should be measured accurately.
RESULT: The maximum bulking of the given sand is -----------at -----------% of moisture
content.

EXPERIMENT NO :2 WATER ABSORPTION TEST ON COARSE AGGREGATE

AIM :- To perform water absorption test on given aggregate sample by oven d rying method.
APPARATUS :- Measurin g weights , aggregates immersed in water for 24 hrs , oven .
FORMULA :- Water absorption in % = [ ( W1- W3 ) / ( W2- W1 ) ] x 100
Where , Weight of empty container = W1 = _____ Gm
Weight of soaked aggregate + Weight of container = W2 = _____ Gm

Weight of oven dried aggregate + Weight of container = W3 = _____ Gm

THEORY :- Stones having higher water absorption values are porous and hence weak . They are
generally suitable unless found acceptable based on crushing and grinding . The sample is weighted on
water and the buoyant weight is found . The aggregate is taken out and weighted after th e surface is dried
. The specific gravity can be calculated by diving dry weight of aggregate by weight of equal volume of
water. The water absorption is expressed as percentage water absorption in terms of oven dried weight of
aggregate . The specific gravity of rock varies fro m 2.6 to 2.9 . Rock specimen having more than 0.6
percent of water absorption are considered unsatisfactory values found acceptable based upon strength
tests . However slightly higher value of porosity may be acceptable for aggregate used in bitumen
pavement construction of the aggregate are otherwise suitable
PROCEDURE :- 1)About 2 Kg of dry aggregate sample is placed in wire basket and immersed in water
for 24 Hrs.
2) The weight of the sample is taken .
3)The aggregate sample is placed in oven ( 100 110 0 C ) for 24 Hrs.
4)After complete drying dry weight of the sample is taken .
5)Percentage of water absorption is calculated .
OBSERVATION :- Weight of empty container = W1 = _____ Gm
Weight of soaked aggregate + Weight of container = W2 = _____ Gm
Weight of oven dried aggregate + Weight of container = W3 = _____ Gm
CALCULATION :- Water absorption in % = [ ( W1- W3 ) / ( W2- W1 ) ] x 100
RESULT :- Percentage of water absorption for a given sample of aggregate is found to be _________ %.
PRECAUTION :- 1) The aggregate must be immersed properly in water for 24 Hrs .
2)The water from surface of aggregate must be dried . 3)Weight the aggregate carefully in spring balance.
DISCUSSION :- Rock specimen having more than 0.6 % water absorption values are considered
unsatisfactory unless found acceptable based on strength test . However slightly higher value of porosity
may be acceptable for aggregate used in bituminous pavement construction if aggregate is found
otherwise suitable.

EXPERIMENT NO.3
Aim:To determine the percentage of water for normal consistency

for a given sample of cement

Apparatus : Vicats apparatus with plunger of 10mm dia, measuring cylinder,
weighing balance, weight box, , trowel.
Theory : Standard consistency of cement is defined as that consistency which will permit
plunger to penetrate at 33 to35from the top of the mould. The consistency cement paste is
expressed as a percentage by wt of dry cement. Usually this percentage varies from 26% to33%.

Diagram :

Procedure :
1.Take 400gm of cement and weight carefully and Add 20% waterin Care should be taken that
mining time is not less than 3min andgauging shall be counted from the time of adding water

2.Fill the paste in the mould .The excess paste to trim off andvibration are given to remove air
bubbles.
3.Fix the 10mm dia. plunger in the moving rod and bring down intouch with the paste
4.Release the plunger.
5.Repeal the procedure till it penetrate 33-34mm from the top &note down the water percentage
Observation Table:

Precaution :
1) The procedure should be conducted within 3-5min
2) The reading should be taken carefully
Result
The percentage of water for normal consistency for the given sample of
cement is ..

Experiment NO.4
Aim : To determine the initial and final setting time of a given sample of cement.
Apparatus : vicars apparatus mould and non-porous plate, needle ,weighing balance , weight box
measuring cylinder ,stop watch
Diagram :

Theory : When water is mixed to cement, a reaction start, this reaction is known as hydration. Due to this
reaction the mixture of cement and water starts changing from one fluid state to a solid state This is called
setting of cement In the first few minute the setting action is more predominant and after some time
hardening action becomes rapid. It is defined period elapsing between the time water added to the cement

and the time when the 1mm sq section needle fails to penetrate cement this block to depth of about 5mm
form the bottom of the mould Generally the initial setting time of cement is not less than 30min
Procedure :
1. Take about 500gms of cement.
2. Add water of standard consistency. To make cement paste.
3. To make the surface of the cement paste is till smooth and level.
4. The whole assembly kept in vicats apparatus.
5. Bring the needle in the rod gently near the surface of the test block and release it quickly allowing it to
penetrate into the block and note the time
6. Repeat the procedure till the needle fails to penetrate into the test block by 5mm to 7mm from the
bottom of the mould.
Observation :
1. Quantity of cement =
2. Water for standard Consistency =
3. Quantity of water to be added =
Observation Table :

Precaution :
1. Reading should be taken carefully.
2. Water cement ratio should be accurate.
Result :
i) The initial setting time of the cement sample is found to be ..
ii) The final setting time of the cement sample is found to be ..
Conclusion :

EXPERIMENT NO :5
AIM: To determine the soundness of the given sample of cement by "Le Chatelier" Method.
APPARATUS: Le Chatelier apparatus conforming to IS 5514-1969, Balance, Weights, Water
bath.
DIAGRAM:

THEORY: It is essential that the cement concrete shall not undergo appreciable change
in volume after setting. This is ensured by limiting the quantities of free lime, magnesia and
sulphates in cement which are the causes of the change in volume known as unsoundness.
Unsoundness in cement does not come to surface for a considerable period of time. This test is
designed to accelerate the slaking process by the application of heat and discovering the defects
in a short time. Unsoundness produces cracks, distortion and disintegration there by giving
passage to water and atmospheric gases which may have injurious effects on concrete and
reinforcement.The apparatus for conducting the test consists of small split cylinder of spring
brass or other suitable metal of 0.5mm thickness forming a mould 30 mm internal diameter and
30mm high. On either side of the split mould are attached to indicators with pointed ends, the
distance from these ends to the center of the cylinder being 165 mm. The mould shall be kept in
good condition with the jaws not more than 50mm apart.
PROCEDURE:
1. Place the lightly oiled mould on a lightly oiled glass sheet and fill it with cement paste
formed by gauging cement with 0.78 times the water required to give a paste of standard
consistency.
2. The paste shall be gauged in the manner and under the conditions prescribed in
determination of consistency of standard cement paste, taking care to keep the edges of
the mould gently together
3. While this operation is being performed cover the mould with another piece of glass
sheet, place a small weight on this covering glass sheet and immediately submerge the
whole assembly in water at a temperature of 27 0 - 20 C and keep there for 24 hours.
4. Measure the distance separating the indicator points.
5. Submerge the moulds again in water at the temperature prescribed above.
6. Bring the water to boiling, with the mould kept submerged for 25 to 30 minutes, and keep
it boiling for three hours.

7. Remove the mould from the water allow it to cool and measure the distance between the
indicator points.
8. The difference between these two measurements represents the expansion of the cement.
9. For good quality cement this expansion should not be more than 10mm.
OBSERVATIONS:
Initial distance between the indicator points in mm =
Final distance between the indicator points in mm =
Expansion in mm = final length - initial length =
RESULT: Expansion in mm