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MARZOLI
Marzoli
The value of being a Smart Company
36,000 m2
TOTAL AREA
Over 160
YEARS OF SUCCESSES
Over 70
REMOTE MAINTENANCE
PRODUCTION MANAGEMENT
OPENING
SECTION
COMBING
SECTION
NON
WOVEN
SPINNING
SECTION
WOVEN
INDUSTRY
APPAREL
HOME
MARZOLI
Spindle RPM
Time
Bobbin
bottom
Bobbin
building
Tubes geometry
steel bar
Start
MARZOLI
MARZOLI
INVESTMENT SAVINGS
($ INV./Kg OF YARN)
HIGHER PRODUCTIVITY
(Kg OF YARN/M2)
LOWER PRODUCT COSTS
($ PROD./Kg OF YARN)
Investment savings
User-friendly interface
The MDS1 spinning frame is managed
by a modern PC microprocessor: all the
production data and working parameters
are controlled and saved during the
production cycle. The multi-language touch
screen is userfriendly and permits
a simple use with clear diagrams, detailed
monitoring pages and step by step
troubleshooting procedures.
MARZOLI
2.00
1.90
1.80
1.70
kW/Kg
1.60
1.50
1.40
1.30
NSF/L
(1990)
NSF2/L
(1992)
NSF3/L
(1995)
NSF4/L
(1997)
RST1
(2000)
MP1 - MPTN
(2005)
MDS1
10
30
40
60
Speed Rpm
10,000
17,500
18,000
19,000
69.4
24.6
19.4
8.4
0.38 - 0.44
1.24 - 1.42
2.27 - 2.63
3.58 - 4.15
The Kw/Kg values may vary according to the operational conditions of the machines.
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11
MARZOLI
Advanced yarns
Fancy yarn
As contribution margins for conventional
yarn shrink, spinners are upgrading their
productions to fancy yarns.
Fancy yarns are highly demanded from
the market and recognize premium prices
to spinners because they have controlled
irregularities - variations in yarn count
and/or yarn twist - that give unique visual
effects to the fabrics. There are four types
of irregularities (i.e. slub effects) - slub,
multicount, multitwist and reverse slub
- that are obtained through continuous
variations of the drafting cylinders speeds.
Marzoli offers a completely-integrated
technology for yarn slubbing that sets the
lead in the market. The high precision of
the software device and the fast reaction
of the drafting cylinders allow to obtain
effects that are not achievable with
other machines. With Marzolis Fancy
Yarn Device the customer can yield any
type of slub effect and can produce an
unlimited number of fancy yarns. All
these advantages are achievable without
additional running costs:
Rigid
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Elastic
Compact yarn
Despite the high precision of the ring
spinning process, ring-spun yarns still
present some defects. These defects arise
from the fact that the fiber bundle coming
out from the front cylinders is wider than
the spinning triangle. This entails that
edge fibers are usually lost or caught
in a disordered way into the yarn.
Standard Yarn
Compact technology allows to reduce the
width of the fiber bundle so that all fibers
are caught and integrated into the yarn
structure. This entails several benefits:
Reduced hairiness;
Evenness enhancement;
Higher strength and elongation
of the yarn;
Less variations in strength and
elongation values;
Lower required twist on the spinning
frame (which allows higher production);
Reduced fiber fly in weaving and knitting
operations (which grants fewer defects
on the fabrics and higher efficiency
of the machines);
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MARZOLI
14
Image A
Image B
15
MARZOLI
Technical data
2,110
1,887
Link coner
B= 1,050
1,140
L1
1,050
1,500
3,216
L1 = (spdl/48 x 1,680) + B
L= L1 + 4,266
L= L1 + 4,266
L= L1 + 4,266
L= L1 + 4,266
1,887
2,110
1,605
B= 1,050
1,140
L1
1,050
1,500
16
L1 = (spdl/48 x 1,680) + B
L= L1 + 6,548
L= L1 + 6,548
L= L1 + 6,548
L= L1 + 6,548
3,216
2,282
Material
Direction of twist
Z-S twist
Draft
7.5-80
Number of splindles:
- max
1,824
- min
96
- per section
48
Splindles gauge
70 mm - 75 mm
Ring diameter
36 - 54 mm
Tubes lenght
180 - 260 mm
Machine lenght
See p. 16
Total width:
- Doffer retracted
1,140 mm
- Doffer estended
1,500 mm
Spindles speed
Installed power
- Spindles motor
1.5 kW
3 kW
Electrical
Compressed air
- Supply pressure
7 bar
- Consumption
4.5 m3/h
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MARZOLI
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MARZOLI
REMOTE MAINTENANCE
MARZOLI CUSTOMER
OPENING
SECTION
COMBING
SECTION
SPINNING
SECTION
MARZOLI MACHINES
TEXTILE SRL
Italy
MTMM
India
MIX COMUNICAZIONE - MI
MARZOLI
INTERNATIONAL, INC.
USA
Legend
Marzoli premises
Sales & service network
666RING0915E 11/15
Sales affiliates
MTMM
Shed No 6, Bangalore Main Road
SIDCO Industrial Estate Hosur
Taluk Krishnagiri District,
635126, Tamil Nadu
India
Tel. +91 4344 400111
www.marzoli.com