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INTRODUCTION:
Ranjit Sagar dam hydro electric project have four number units of 150
MW each with additional 10 % capacity for overload on River Ravi near
village Thein, 40 kilometer from District: Pathankot, Punjab. The
generating voltage is 13.8 KV stepped up to 220 KV through 62.5 MVA
single phase 13.8KV/220KV/3 Generator Transformers. For feeding the
internal load i.e. generator auxiliaries and lighting loads of the
powerhouse and 220KV switchyard, 2 Nos Dry Cast resin Type
transformers with 1250KVA capacity are installed in the powerhouse.
RSD power house site is located near village Thein in Pathankot
district of Punjab state with geographic coordinates of 32 026 30N and
750 4330E. The project site is about 40 kilometers from Pathankot
which is on New Delhi-Jammu railway line. Pathankot is 480 kilometers
from New Delhi, capital of India. PSPCL store is located in workshop
complex at Shahpurkandi in district Pathankot of Punjab which is about
15 kilometers from Pathankot.
This office intends to replace the existing damaged 1250KVA,
11KV/415V, dry type cast resin station transformer. The existing
transformer consists of off-load tap changer with tapping range of
+7.5% to -2.5% in steps of 2.5%. The 11KV side of transformer is
connected through 3*185 (sq. mm) aluminium conductor XLPE cable .
The LV side is connected through bus duct.
2. Brief Description of Exisiting Sub-Station Transformer
RSD Powerhouse is having 4 Nos 150MW Generating Units. For meeting the load
requirement of auxiliaries of generating units, lighting load and load of Cranes and lifts
etc installed at RSD powerhouse two nos 1250KVA, 11KV/415V Dry Type Cast Resin
type sub station transfomers have been installed. These transformers are fed from two
independent 11KV from 66KV Ucha Thara Substation. In case of failure of any of the
11KV feeder the load could be shifted to one no. Sub Station Transformer with the help
of bus coupler. One no. 1250KVA dry cast resin type transformer with similar rating is
kept as spare.
This office intends to replace the existing damaged 1250KVA, 11KV/415V, dry type cast
resin station transformer. The existing transformer consists of off-load tap changer with
tapping range of +7.5% to -2.5% in steps of 2.5%. The 11KV side of transformer is
connected through 3*185 (sq. mm) aluminium conductor XLPE cable . The LV side is
connected through bus duct.
The particulars of existing transformer are as under:
Sr.N Description
o.
1.
KVA
2.
Phase
3.
Volts
4.
Ampere HV/LV
Rated
1250
3
11000/415V
65.610/1739.06A
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Frequency
Cooling type
Vector group
Impedance volts
Insulation level
Insulation class
Reference ambient temperature
Average winding temperature
Tap
Year of manufacture
Transformer spec REF.
50Hz
AN
Dyn11
5.35%
75KVp
F
50 deg.C
90 deg.C
Offload tap change
1996
IS:2026; IS:11171
3. CLIMATIC CONDITIONS:
The above equipment being procured is to be installed in the power houses which
operate under the following conditions prevailing at Ranjit Sagar Dam .
1
2
3
4
5
6
7
8
9
10
11
12
50C
00C
30C
100%
8%
60
1850m
m
60
3
0.34g
0.17g
60
70
4. SCOPE
4.1 The specifications covers the design, manufacturing, testing, supply and delivery of
11KV/415V, 1250 KVA dry type station transformer with mandatory spares for
Ranjit Sagar Power House as given below:
Sr.No
Description
Quanti
.
ty
1.
Winding
Temperature
Indicator 01 set
(including
thermistor
&
Temp.
Surveillance Unit)
2.
H.V Bush Insulator
01 no
3.
01 no
4.2 The dry type transformer is to be installed indoor. The dimensions of the existing
transformer are attached as Annexure-1. The Bidder may visit site on any working
day for assessing space availability.
4.3 Unloading at destination is within the scope of PSPCL.
4.4 The spare parts should be identical and of same rating to facilitate interchangeability.
4.5 All tools and tackles etc. required for erection and O&M activities is within the
scope of supply.
4.6 Dismantlement of old transformers and erection of new transformers is within the
scope of PSPCL. However, Testing and commissioning at site shall be done by the
Engineer of the firm under the supervision of Firms engineer & in the presence of
PSPCL engineer for which no additional charges shall be payable.
5. CODES & STANDARDS
All standards, specifications and codes of practice referred to herein
shall be the latest editions including all applicable official amendments
& revisions as on date of opening of bid. The following standards &
codes shall be applicable:
IS: 11171: 1985
IS: 2016 & IEC76
IS:325
IS:5
IS: 1271
:
:
:
:
:
:
:
:
IS: 2147
IS: 2705
IS:3347
:
:
:
IS: 3639
IS: 10028
:
:
IEC 905
CBIP
NEMA
Standard(TR-1)
:
:
:
Lifting lugs
1set
Earthing Terminal
2 Nos
Rating and diagram plate
1 No
Winding temperature indicator
3 Nos (one for each
winding)
v)
Hooks for pulling the transformer in either direction
g) BUSHING:
i) The Electrical characteristics of bushings shall be in accordance with IS: 3347 and IS:
2099 LV bushing terminals for phase and neutral including bushings shall be identical
and of same current rating to facilitate inter-changeability. The bushings rods shall be
suitable for the thimbles.
ii) The bushings shall have high factor of safety against leakage to ground and shall be so
located as to provide adequate electrical clearances between bushings of various voltages
and between bushings and grounded parts.
EARTHING TERMINAL :
Two earthing terminal, capable of carrying for 4 seconds the full
load voltage, short circuit current of the transformer shall be
provided. Provision shall be made at position close to the two
b) VOLTAGE :
The transformers shall operate without injurious heating on any tap under
following conditions provided increase in voltage is not accompanied by
reduction in frequency.
i)
At rated KVA with voltage variation of + 10% of the voltage
corresponding to particular tap.
ii)
The transformer shall be capable of delivering continuously
the rated current at a voltage equal to 105% of rated
voltage without exceeding the limiting temperature rise.
iii)
Transformer shall be capable of operating at a voltage
approximately 25% above normal rated voltage for a
period not exceeding one minute and 40% above normal
for a period five seconds in the event of minute load
rejection.
c)
d) TEMPERATURE RISE:
The average winding temperature rise will not exceed 90 C with
class F insulating material and temperature rise to be measured
at the lowest tap of transformer and with ambient temperature of
air as 50 C.
e)
INSULATION LEVEL:
Certain inevitable factors such as temperature rise due to
continuous operation at full load rated power in indoor conditions
moisture in power plant, electrical and mechanical stresses shall
considerably affect the conductance of the insulating material.
These factors must be considered while selecting insulating
materials for these transformers to ensure optimum life to
equipment. The insulation level employed shall be capable of
withstanding power frequency and impulse test voltage as per
IS : 2026/(part-III) and insulation to earth shall be uniform .
f)
NOISE LEVEL :
Noise level shall not exceed 80 db. And every care shall be taken
to ensure minimum noise.
g)
ii.
iii.
iv.
All nuts, bolts and pins shall be locked in position with exception of those external to
the transformer.
All bolts, nuts and washers in contact with non-ferrous parts which
earry current shall be of phosphor bronze where the transfer of
current in through bolts.
If bolts and nuts are placed such that they are inaccessible by
means of ordinary spanners, suitable special spanners shall be
provided by the supplier.
The rating plates shall give the information as per the requirement of
IS:2026.
ii)
All plates shall be of non-corrosive material.
iii)
Labels shall be attached to panels with brass screws of with steel
screws which have received rust preventive treatment.
13) STORAGE AT SITE:
Complete instructions regarding the storage of the equipment at site
shall be furnished by the contractor. If at any time after the arrival of
equipment at site, contractor of his representative desires to draw the
attention of the purchaser to the conditions of storage which in his
opinion might affect the state of the equipment stored, he shall do so
in writing to the purchaser.
14) ELECTRICITY RULES:
All works shall conform to the rules in force under the Indian electricity
Act and other applicable legislations.
15) DRAWINGS:
The successful bidders after the award of the contract shall supply five
copies of the following drawings within 21 days after the receipt of
purchase order, which will describe the equipment in detail for
approval by the purchaser. Purchaser (i.e. Punjab State Power
Corporation Ltd.) purchasers ref. No. (i.e. P.O. no. & date, specification
ii.
iii.
iv.
v.
vi.
Large scale drawing of high and low voltage windings of transformer showing the
nature and arrangement of insulation and terminal end connections.
Drawing showing sectional views of the HV & LV windings when
viewed from top.
Excitation Characteristics.
Schematic control and wiring diagrams.
Manufactures quality plan, schedule of tests etc.
I)
II)
III)
IV)
Routine Tests:
The following shall constitute the routine test : (As per 13.2 of
IS:11171-1985)
i)
Measurement of winding resistance
ii)
Measurement of voltage ratio and check of voltage vector
relationship.
iii)
Measurement
of
impedance
voltage/short
circuit
impedance and load losses.
iv)
Measurement of on load losses and currents.
v)
Separate source voltage withstand test.
vi)
Induced over voltage withstand test.
vii) Measurement of insulation resistance.
Type tests:
The following shall constitute the type tests as per IS-2026:
i)
Measurement of winding resistance.
ii)
Measurement of voltage ratio and check of voltage vector
relationship.
iii)
Measurement of impedance voltage (principal tapping),
short circuit impedance and load losses.
iv)
Measurement of no load losses and current.
v)
Separate source voltage withstand test.
vi)
Induced over voltage withstand test.
vii) Lightning impulse withstand test.
viii) Temperature rise test.
ix)
Measurement of insulation resistance.
Special tests:
i)
Short circuit test as per applicable IS.
Field Tests: field tests are subdivided into two stages.
a) Preliminary tests during and after erection :
i)
Checking of quantity of paint on external surfaces of the
cubicles.
ii)
Checking of earthing connections.
iii)
Checking of correctness of phase sequence.
iv)
Checking of correctness of tap changer positions.
v)
Preliminary measurement of insulation resistance.
vi)
Preliminary checking of control & protection wiring.
b) Final acceptance tests
i)
Checking of operation of temperature sensing devices.
ii)
Checking of control circuit operation.
iii)
Checking of correct operation of tap changer.
iv)
Checking of neutral CT wiring.
v)
Checking of phase sequence.
vi)
Measurement of insulation resistance.
vii) Measurement of winding resistance at direct current.
viii) Measurement of voltage ratio and check of voltage vector
relationship.
ix)
Measurement
impedance.
of
impedance
voltage/short
circuit
Description
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
1250KVA,
11/0.415KV
Transformer
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
ii)
LV winding KV (peak)
Weights(Specify tolerances if any)
a) Winding( HV and LV & taps
separately)
b) Core
c) Core and winding
d) Enclosure fitting and accessories
e) Total weight of complete
transformer
Approximate overall dimensions(specify
tolerances if any)
a) Length (cms)
b) Breadth (cms)
c) Height (cms)
a) Type of enclosure
b) Material & Thickness of transformer
enclosure plates
a) Type of material for:
i) Core
ii)Yoke
b)Max. permissible flux density for:
i)
Core material
ii)
Yoke material
c)Working flux density corresponding to
rated voltage and frequency:
iii)
Core material
iv)
Yoke material
d) Overflux withstand capacity of
transformer
Percentage of harmonics at normal
frequency and at max system voltage
Core:
a) Thickness of core laminations
b) Whether core laminations are grain
oriented cold rolled
c) Type and thickness of insulation of
core laminations
d) Material of core bolts
e) Insulation of core bolts
f) Net core area
Type of winding:
a) HV winding
b) LV winding
HV & LV wdg. Material
31.
32.
33.
34.
35.
36.
37.
38.
39.
ii)
40.
LC
LV side
LA
LB
LC
Whether provision of disconnect
switch/link provided on provided
circuit-HV side
ANNEXURE-I
Dimensions of existing 11/0.415 KV, 1250KVA Transformer are:
Sr.No.
Description
1.
2.
Length
a) Breadth
b)Width (with cable box)
Height
Centre to Centre distance between
rollers
Marshalling box clearance from ground
Terminal height of HT Bus
Terminal height of LV Bus duct
3.
4.
5.
6.
7.
Dimensions
(in mm)
1975
1470
2535
2925
820
1130
2075
2320