JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 1. Activity Sitepreparation

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Poorcommunicationbetween workparties. Inexperiencepersons/lackof safety
se

Uncontrolled Risk H M L ControlMeasures DESCON employees shall havemandatory

ResidualRisk H M L L
VehiclesMovement

Workpermitfromtheclient,withallconcurringpartiessignatures approvalmustbeobtai
kanddisplayatsite Safetyrequirementsstatedontheworkpermitmustbeavailableons
oolboxtalkshallbeconductedtoallpersonnelonsite&documented beforestartofwork.
rnbyallpersonnelatsite. AssignedtraineddedicatedBanksmanforjobwithreflective
cyshallbefollowed. WorkScheduleaccordingtoheatIndex Earprotectionshallbewor
erwillbemadeavailableatsite. Maintenanceofequipmentonregularbasis. UseofAp
vers. Vehiclemovementsonsiteshallbecontrolledbybanksman
Appropriatesignagetobeprovided.

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 2.
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Uncontrolled ResidualRisk Risk Hazard H M L ControlMeasures H M L Failureof
boxtalkandLMRApriortostartofworkatthe /crane/Trailer/Pickup/ specificlocation.
ditionofequipment,inspected,stickerPlaced Roadtrafficaccidentduring andforappropr
. transportationofTanks Allrigginggearshallbecertified. shellplates,pipespools
lonslingshallbeusedinsteadofsteel supportsandother wireropeforholdingofmateri
aneoperatorsandriggersfullyunderstandallwork tasksandhazards. Loadshallbe
ent Bodypartinjuryduring accidentalfall. loadingandunloading Craneoperatorshall
,certifiedand operation applicablelicense. Usepropertaglineduringloading/off
cessrouteshallbesurveyedbeforetransportingtheShell Plates,pipes&supportmateria
ppropriatesignboardontheeffectivearea. Riggersshallbeexperiencedandthirdparty
erglovesforhandprotection. Pinchpoint. Keepawaybodyparts(hand,feet,head,e.t.c
OF). Suitablelengthoftrailershallbearrangedaccordingto lengthofShellPlate

Activity Transportationof material/shiftingof scaffoldingByUsing Crane,Trailer,

tc

JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step 3.
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012
SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Simops
Activity Scaffoldingerection dismantling includingMaterial Storage: ,

Uncontrolled Risk H M L M

ControlMeasures ConductTBTbeforestartofactivity. Prepare,developandconducttoo

ecificjobsiterequirementsObtainPTW,reviewand communicatetoallinvolvedinthetask.
municatewithareamanagementto ensurenoadverseinterfaceimpactorhazard. Installcorr
geandbarricadingforthe observationbyotherparties Followrecommendedmaximumstacking
lscaffoldmaterialsshallbestackedandsegregated safelyandbytype. Stackingandstora
eprominently signpostedineasyvisualdisplay. Shelving/rackingshallbestableandappro
ts whenusedshallbeingoodconditionwithoutdefect. Pipesand/ortubularcomponentssha
cked.
ResidualRisk H M L L

Segregation and Stacking Failure

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012
SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard
Incorrect Manual Handling
Activity
Uncontrolled Risk H M L M

ControlMeasures Allscaffoldpersonnelshallhaveattendedandpassed projectManualHa

rams. Weightandpackagingshallbecheckedandevaluated priortohandling. PINCHPOINTS
dhandsshallnotbe placedintheLineofFirebetweenunsecureditemsor underloadsbe
ionshallbeworndustparticleinjury. EyewashfacilitiesshallbeprovidedandFirstAid
lshallbeavailable Scaffoldpersonnelshallbetrainedintheuseoffire extinguisherand
ingequipment (blankets,etc). Emergencynumbersandfirehazardsignageshallbe prominen
. Theworkareasshallbemaintainedwithgood housekeeping. AccesswaysandScaffoldsare
ruction.
ResidualRisk H M L L

Pinch point Eye Injury

Fire

Slips, Trips and Falls

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Uncontrolled Risk H M L ControlMeasures AccessScaffoldsshallb
eentaggedpriortouse. AllScaffoldpersonnelabove1.8mtrshallcomplywith 100%tieof
ranapproved harness. Storageareasshallbeclearlymarked. Housekeepingwithinlifting
sshallbe ingoodorder. AllpersonnelshallattendandpasstheprojectWorkat Height
tPTWandToolboxtalkstagewhattypeof scaffoldisrequired(BASIC,ADVANCED,SUPPORT,DE
dualRisk H M L

Lackofknowledgeby scaffoldersregards correcterectionandSWL, windspeeds,scaffold

tc. Incorrectorno supervisionatthework site
M

L
M

Supervisororforemanpresentattheworkareatooversee theworksite.

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Notuptostandard.Do notconformtoBS Uncontrolled Risk H M L M M
rements. Areinspectedbeforedeliverytosite. Allliftingequipmentinspectedregularly
ure. Manualhandlingtechniques,inspectedcranes,forklifts, ancillaryequipment,etc. Ma
obestoredinasafemanner Donotstacktohightopreventcollapse. ResidualRisk H
Activity

Notinspectedleadingto failure.Notsufficientfor thepurposeortask. Injurytoperso

ctmechanicalor manualhandling. Musculoskeletaldamage, droppedobjects,pinch points.
etence
M

L
M

Droppedobjects
M

Thirdpartytraining. Ensureallhaveexperience,theoreticalandpractical trainingbefore

hescaffoldwork. Ensurebarricades,multilanguagewarningsigns,warning tape,flagman(w
le)areinplacebeforethe workcommences EnsureGinWheelareasarebarricaded.

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Lackofwarningtom othertradesand notificationofmen workingoverhead. Pe
one Droppedtools,work carriedoutincorrectly Lackofexperience. Incorrectsequenceof
ctCouplersused. Lackoftraininginmanual handlingtechniques. IncorrectCouplersused.
ginmanual handlingtechniques. Uncontrolled Risk H M L M M
nagemenworkingoverhead. AdequateGinWheelandLiftingbagsignageisdisplayed. Resid
Activity

M M

Aflagmanplacedpreventingentrytohighriskarea. PPEhallbewornatalltimes. Toolss

uredwith lanyardsatheight. Competentscaffolderswithknowledgeofbasic scaffolding.
sadequatetosupportthescaffold. Ensurecorrectsequenceoferectionandthatall compon
ria. Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. Ensur
ctionandthatall componentsmeettheBSENcriteria. Jointsinstandardstobediagonally


L L

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Fallsthroughaccess openingsplacedcentrally withouthandrails Incorrecte
ure Uncontrolled Risk H M L M ControlMeasures than2jointsperbay. Jointsins
posedwithnomore than2jointsperbay. Ensurecorrectsequenceoferectionandthatall
ria Jointsinstandardstobediagonallyopposedwithnomore than2jointsperbay. Follo
ds. ResidualRisk H M L L
Activity

DoesnotmeetSWLor thereisapotentialforthe scaffoldtofalloverifnot tied. Pot

lders. Likelihoodscaffoldwill falloverattheearly stagesiftheheightto baseratio
M

L
M M

Ensurecorrectladderaccessisplacedwithladdersata75 degreeangleor1in4 Ensureti

hroughout thescaffoldslife. Anyadaptions(removalofties)shouldbeundertakenby ad
derthedirectsupervisionfrom


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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard iftiesareremoved Scaffoldhasahigh potentialtofallover Scaffoldfalli
juryor assetdamage Nodesign. Nocompetentperson. Lackofsupervision Noexperience.
Useofincompatible material. Supportingstructure inadequate. Useofinferiormaterials.
alfallsof Uncontrolled Risk H M L theforeman M Competentscaffolders,ThirdPart
ledgeandexperienceoferectingscaffoldtowers (mobileandstatic) RemovetheSCAFFTAG,b
wayfrom thescaffold. Fulldesigndrawingsandcalculationsavailable Competentscaffold
dgeofAdvanced scaffolding. Ensuretheexistingstructureisadequatetosupportthe susp
FollowtheTG20:2008andJGCprocedureonscaffolds. L ControlMeasures ResidualRis
Activity

Ensurecorrectfallarrestequipmentisusedforthe

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard scaffoldersandendusers. Uncontrolled Risk H M L ControlMeasures particu
arness,inertiareelandhave beeninspectedandinproperworkingcondition. Inertiareel
ificateandbecorrectly colorcoded. FollowBSENrequirement,lifttobenomorethan2m
ctsequenceoferectionandthatall componentsmeettheBSENcriteria. Jointsinstandard
dwithnomore than2jointsperbay. Ensuretiesareplacedandarenotremovedthroughout
tions(removalofties)shouldbeundertakenby anadvancedscaffolderorunderthedirects
reman. Communicationbetweenthescaffoldingsupervisorand theendusersupervisor
esidualRisk H M L

Notfitforpurpose.
M M

Incorrectcouplersused. Lackoftraininginmanual techniques. Incorrecterection proced

ihoodthatscaffold willfalloveratanearly stage.

M M



L L

Notfitforpurpose.
M

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step

DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Incorrectcouplersused. Lackoftraininginmanual handlingtechniques.
trolled Risk H M L purposeintended. M ControlMeasures Ensurecorrectsequenceof
omponentsmeettheBSENcriteria. Ensuresleevesareusedandstaggered. Jointsindif
foldingto ensuresoundconstructionmethod. Allpersonnelworkinginconfinedspacemust
raining. PRLconfinedspaceprocedureshallbefollowed. Holewatcherisattentiveallthe
ed spaceactivity.LightingprovidedinCSEtobe24V. Easycommunicationbetweenholewatc
sestablishedallthetime. Ensurethatpassageandtransportroutisclearduring confined
operaccess/agreesshouldbe maintained. GastesttobedonebyAGTpriortoenteringinto
Activity

4. Confinedspace entry.
M

LakeofCommunication Ventilation. Damagematerial

L
Oxygendeficiency accumulationoftoxic gases

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Unauthorizedentrant Improperstackingof mater
confinedspace. Atrainedandqualifiedindividualshouldoutsidethetank withtheresponsi
ingthesafetyofauthorized entrants(Fabricator,Fitter,Weldere.tc)throughthe perform
iefing,checkingandinspecting PPE,equipmentandtoolsandperformingregular monitoring
sonworkinginsidepiperemains safeforentryandoccupation. Awrittenrescueplanthath
tinga timelyrescueofindividualsworkinginsidethepipe (ConfinedSpace)shouldbekept
rm intheeventofanemergencyusingtheradio/mobile phonesprovidedtothem. Ensureeff
nsystemsfortheentryare tested. Properlightshouldbeprovidedlessthan25v. Allmat
gorywise. Rescuearrangementshallbemadewhileworkingmore thanfivemeterinsidelarge
isk H M L
Physicalhazards

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Lackofoxygen /oxygen/air deficiency Uncontrolled Risk H M L
reshallbefollowed. Closesupervisionrequiredwhileworkinginside. Executetheworkund
ionandpresenceof holewatcher. Properairsupplytobeprovidedorairmoverwillbe p
nshallbethere. Workingcrewshellbetrainedforconfinedspaceworking. Adequatelighti
s/Egressarea. Emergencyroutetomusterpointtobeclearlyilluminated. Propercableman
etyglassfornightworkforgoodvisibility. WarningLightsandsignboards. TrainedFlag
ntprovidedwith signaltorch. Closesupervisionrequired whileworkinginnightshift. Ed
orceaboutEmergencyProcedure. ResidualRisk H M L
5
Extended hour/nightWorks (Actualworkswill bethesameasday work)

Inadequatelightinginand aroundworkareas, causingshadowsorpoorly litworkareast

feactsand injuriestakingplace
M

L
6
Emergency

PoorCommunication

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

JSANumber: Area: TaskDescription Step Activity Procedure/ Response
DESPRLK.KJSA001
KorangiandKeamariPRLTanks
JSATitle: Activity:
TANKMODIFICATIONANDREPAIRWORK
Scaffoldingerectiondismantlingand
modification work including in side Tanks
Date 04/12/2012

SCAFFOLDINGERECTIONDISMANTLINGANDMODIFICATION WORK
Hazard Uncontrolled Risk H M L ImproperAccess/Egress ControlMe
layedproperlyatsite. IncaseofanyEmergencyallworkwillbestopped,Shut downallru
esandreportedto MusterPoint ProperAccess&Egressshallbeavailable. AllWorkforce
ocation. PRLEmergencyProceduretobefollowed. Emergency#00000000 PRLMedical
ddisposedoffin designatedwasteskips. Donotstorematerials/equipmentsinsidetheplan
ersonalprotectiveequipmentforhandlingof waste. Allmaterialsshallberemovedfromthe
elocationimmediatelyafterthework. ResidualRisk H M L

7.
Housekeeping

Tripsandfall

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SharpObjects

Equipmentdamage

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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

Approved______________________
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JOB SAFETY ANALYSIS (JSA) TANK MODIFICATION AND REPAIR WORK

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