Documente Academic
Documente Profesional
Documente Cultură
184
Junichi Ishii
Minoru Osuga
Takashi Okada
Hideki Miyazaki
Mitsuru Koseki
Koichiro Tanikoshi
INTRODUCTION
IN consideration of environmental problems, exhaust
emission regulation and fuel economy standard of
passenger cars and light trucks are being introduced
on a global scale (for example, in Japan, Europe, and
the United States). Although average fuel economy of
passenger cars in Japan increased for a while during
the bubble economy years around 1990, on the
whole, fuel economy of cars has continued to fall since
1975. This trend was a result of the introduction of
electronic control by microcomputers and weightsaving measures as well as introduction of technologies
like gasoline direct injection and variable valve timing;
consequently, CO 2 emission has been reduced
considerably (see Fig. 1).
As the number of cars on the road has grown,
however, CO2 emissions have increased, and efforts
to reduce the amount of CO2 emissions in countries
around the world have intensified. For example, in
Japan, new fuel-economy standards must be met by
2015; in Europe, a target CO2 emission amount of 120
g/km (corporate average) is set for 2012 and beyond;
and in the United States, the new CAFE (Corporate
Average Fuel Economy) standard of the new energy
legislation for passenger cars are now in force.
Moreover, the first commitment period of the Kyoto
Protocol (which commits countries to reducing
greenhouse-effect gases like CO2) starts from 2008,
35 mpg (2020)
Aerodynamic
characteristics
240
220
185
Compactization/
weight reduction
High-efficiency engines
Homogeneous-charge
compression ignition
200
180
ITS application
140
Ethanol fuel,
Fuel
diversification bio-fuels, etc.
120
1980
1990
2000
2010
2020
Engine
Weight saving
Drivetrain
Motor Battery
Kinetic
Fuel
Engine Brake Tires energy
energy output horse
power Braking energy
Running
resistance
Drive-train loss
Transmission,
etc.
Auxiliary loss
Oil pump,
water pump, etc.
Engine loss
Intake/exhaust loss,
cooling loss,
friction loss, etc.
Brakes
[Corresponding
technology]
Regenerative braking
(hybrid vehicles)
Weight-saving
High-efficiency
transmission
Attaining low
auxiliary loss/
Electrification
Attaining high
compression ratio
Variable valves
Exhaust-heat recovery
Idling stop
(hybrid electric vehicle)
Air-intake subsystem
Airflow Electronic
sensor control
throttle
valve
Generated
Variable-valve system
torque
control (VEL, VTC)
Continuous variable valve
Controller event and lift
(Driver
IC built-in)
Exhaust
BDC TDC BDC
186
Exhaust-reduction
control
Air intake
Fuel subsystems for
direct injection engine
Internal-combustion
control
High-pressure
pump
Injector
Cam phaser
Spray-injection
technology
Low-friction
piston
Water
pump
High-pressure
high-speed
fuel-injection control
Variabledisplacement
pump
Variable-valve system
(VEL and VTC)
Increasing speed
Variable-valve system
(VEL and VTC)
Fuel
injector
Compression ratio of
fuel-air mixture
Multipoint auto ignition
Simulation example
VariableFuelvalve
injection
lift amount signal
Crank angle
Rate of
heat release
Rate of
heat release
Normal injection
TDC
Improving accuracy
Conventional
Voxel
Unsteady
method (average unsteady-flow model) flow model
Prototype engine
CAD
data
187
Crank angle
Split injection
TDC
Stabilization
Crank angle
In-cylinder airflow
In-cylinder air-fuel-mixture
distribution
Injector
Spark plug
Spark plug
Injector
Piston
Piston
Combined simulation of air intake, injection, ignition,
and combustion
Spark plug
Air-intake port
Combustion
chamber
Fuel spray
Injector
Air-fuel mixture
Combustion flame
technology is based on an unsteady and compressibleflow analysis program used for analyzing gas-liquid
two-phase flow in pipe work of nuclear plants. This
technology is being developed with focus on
shortening TAT (turnaround time) and accurately
reproducing phenomena occurring in the cylinders. As
regards TAT, a voxel method that can create meshes
directly from a CAD (computer-aided design) drawing
was developed, and the man-hours needed for mesh
creation was reduced. In regard to recreating incylinder phenomena, through development of a method
that directly simulates turbulent flow, accuracy of
recreation of the airflow (which strongly affects spray
formation and combustion) was improved(3).
An example of applying this simulation technology
to development of a direct-injection engine is shown
in Fig. 5. The conditions regarding the fuel-air mixture
formed and its combustion flame can be calculated in
accordance with the flow of air and fuel in a cylinder.
In the case of a direct-injection engine, from the
viewpoint of assuring ignitability, the fuel-air-mixture
20
Conventional Refining
40
60
80
100
HEV
PHEV40
Fuel
consumption
70%
Fuel
consumption
(42)
(36)
E
EV
Structure of
PHEV
(25)
B
FCV
Structure of
HEV
W
(18)
Same structure
as EV
Recharging
at home
CO2 emission volume for
electricity generation
(in case of liquefied natural-gas
power plant)
G: generator
E: engine
B: battery
M: motor
W: wheel
188
189
Third-generation
(year 2010):
Start full introduction and
large-scale expansion
Second-generation
(year 2005):
Application expansion
40
50
60
70
80
90
water-cooled
power module
15
20 Direct-
10
Strong
HEV
Mild HEV
2005
2010
2015
Year
190
Eco-route
finding
Driving advice
Fuel-consumption
display
191
Hideki Miyazaki
Minoru Osuga
Mitsuru Koseki
Joined Hitachi, Ltd. in 1979, and now works at the
Control System Design Department, the Powertrain
Design Division, the Powertrain Systems Division,
the Automotive Systems. He is currently engaged in
the development of engine control systems. Mr. Osuga
is a member of JSAE and The Japan Society of
Mechanical Engineers (JSME).
Takashi Okada
Joined Hiachi, Ltd. in 1990, and now works at the
Third Department of Systems Research, Hitachi
Research Laboratory. He is currently engaged in the
research and development of powertrain systems for
automotive systems. Mr. Okada is a member of the
JSME, JSAE, and The Society of Instrument and
Control Engineers (SICE).
Koichiro Tanikoshi
Joined Hitachi, Ltd. in 1987, and now works at the
R&D Strategy Center, Research and Development
Group. He is currently engaged in the planning and
managing of R&D strategy. Mr. Tanikoshi is a
member of the Information Processing Society of
Japan (JPSJ) and Association for Computing
Machinery (ACM).