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WALLIS
Associate Professor,
Thayer School o f Engineering,
Dartmouth College,
Hanover, N. H. Assoc. M e m . ASME;
Also, C r e a r e , Inc.,
Hanover, N . H.
Introduction
%
Jp TO now there have been two approaches to annular
flow which were generally available to the engineer. The first
was the use of some very crude, b u t easy-to-use, correlations such
as Martinelli's or the various versions of homogeneous flow
theory. The second was the piecing together of a calculation
procedure from analyses or correlations of parts of the flow which
have been described in some detail by research workers.
The disadvantage of both techniques is that neither provides a
conceptual framework within which the whole picture can be developed with appropriate sophistication. Sweeping correlations
suffer from their basic inflexibility, a lack of relationship to
meaningful physical phenomena, and the awkwardness of adapting
t h e m to take account of secondary effects. The synthesizing of
m a n y bits and pieces of scientific work, on the other hand, is
arduous and quite often becomes a research topic in itself. T h e
nonspecialist just does not have the time to stud}' the ways in
Tvhich the theories of many different authors are related.
The objective of the first of these two papers is to jjresent a
theory of annular flow which is sufficiently simple to be useful and,
at the same time, is based on the major physical phenomena which
occur. Comparison is made with a wide variety of data and with
other theories from the literature which can be rearranged into a
similar form. Because the parameters in the theory are physically motivated, they are readily related to more complex analyses
by means of correction factors. This is done in the second
paper [18]' in which several more specialized investigations are
interpreted in terms of the overall conceptual structure. Thus
the simple theory is like the apex of a pyramid which stands on a
framework composed of more thorough scientific studies. Hopefully, additional information can be inserted into this pyramid
a t suitable levels as it is developed. Thus it is easier to grasp
the significance of new information.
LIQUID
1
Numbers in brackets designate References at end of paper.
Contributed by the Fluids Engineering Division and presented at
the Applied Mechanics and Fluids Engineering Conference, Evans-
Fig. 1
NomenclatureD
/
F1
(j
O
j
7c,
p
Q
B
V
z
a
5
=
=
=
=
=
=
=
=
=
=
pipe diameter
friction factor
Levy parameter [see equation (36)]
acceleration due to gravity
mass flux
volumetric flux
sand roughness
pressure
volumetric flow rate
Levy parameter [see equation
(36)]
velocity
= distance down pipe
= void fraction
= film thickness
u
p
T
4>g
=
=
=
=
viscosity
density
shear stress
Martinelli parameter
Subscripts
c
/
g
i
w
=
=
=
=
core
liquid
gas
interface
wall
Dimensionless Groups
hl
N,
AP*
Re/
Abbrev/af/ons
CISE = Centro informazioni studi
esperienze, Segrate, Milan,
Italy
UKAEA = United Kingdom Atomic Energy Authority
MARCH
1 9 7 0 / 59
SLUG FLOW
( I - (X) LIQUID
Fig. 2
(1 -
a)
(D - 25) 2
D2
ib-
(1)
= D - 25
(2)
A =
(3)
l/2p^,'
Pa3 +
Dy/o
(4)
PJ=fil/2p.V,*--J
D\/o
(5)
= f-j,[0, + C
fPgh*
-dp/dz Z>V'a
2p,V,
(6)
Usually one does not know Va directly, but only the gas volumetric
flow rate Q and the "void fraction" a. The mean volumetric
gas flux, j g , is defined to be
h = irD 2
(V)
= ^L
(8)
/, =
dp/dz- D- a h
2pi2
(9)
1970
1+
2_
2/
(11)
1)
(12)
Qf + Qo
Usually the volumetric flow rate of the gas is much greater than
the liquid flow rate, and equation (12) can be approximated by
P/
(13)
fPoJo
1 + ^ ( 1
a)
2^
D
(14)
(10)
"15
In most cases, dp/dz 2> pgg, and the friction factor can be ex
pressed as
fi =
The symbol O represents the mass flow rate divided by the total
pipe area. Equation (10) can be rearranged to give
dp
dz
FRACTION
-dp/dz-D-a'/*
r
p,
'
,5A
(15)
^~71
=fa
1 + (1 - a )
2p; 0 2
L
p
For air and water at atmospheric pressure Pj/p a 800 and for
homogeneous flow, the value of equation (15) increases very
rapidly as a fraction of (1 a), as shown in Fig. 2. The curves
tend to move toward the homogeneous flow line as the liquid rate
is increased and the percent entrained goes up accordingly.
In vertical flow, the interfacial shear has to support the film
.ObZ5
O
A
D
<
,0
.05
MARTIHELLI l"DIA.
HORIZONTAL.
DUKLER 1*DIA.
VERTICAL.
SZE FOO CHIEN Z"DIA.
VERTICAL. .
CHARVONIA 3"DIA.
VERTICAL.
J^
/?*
2
2.0375
O
L\y^S
A J*
m
\
.025
J^O
A ^
(k
A
.0125
EQUATION (16)
EQUATION (17)
rf
.OOS
o-<#
e
^D*
DIMENSIONLESS
Fig. 3
300-
(16)
(17)
1 + 75
K
D
[1 + 75(1 = 10-
THICKNESS
Turner [6], among others, has shown that it is reasonable to assume that the wall shear stress is the same as it would be if the
liquid film were part of a liquid stream filling the whole pipe. In
turbulent flow, with a wall friction factor of 0.005, a force balance
on the whole flow gives
dp
dz + PS
D{1 a)'
(21)
In the case of laminar flow, it is more accurate to solve the differential equations across the film to get the result
dp
dz + P/J
32
J/M/
B 2 ( l - aY
1 -
2a 2 In a
(1 -
a)2
2a
1 -
3(pf - P)
(22)
The final square bracket in equation (22) can be closely approximated [6] over the range D < (1 - a) < 0.2 by the value (0.684)
(1 - a ) .
I t is convenient at this point to define dimensionless forms of
the pressure drop and flow rates as follows
AP* =
- [dp/dz + pgg]
(23)
0(P/ - P)
(18)
over the range 0.001 < kJD < 0.03, where k is the grain size of
a "sand roughness." Equation (16), therefore, shows that a
wavy annular film is about equivalent to a sand roughness of four
times the film thickness.
Using equations (16), (8), and (3) in equation (4), we obtain
dp
+ P/J)
dz
FILM
a)]
- MARTINELLI S CORRELATION
-TURNER 'S EMPIRICAL RESULTS FOR ANNULAR
> SEMI-ANNULAR FLOW
TURNERS ANALYSIS ('/ylhPOWER
PROFILE)
-PRESENT
THEORY
eta
(19)
a)]1/2
(20)
O.G5
O.IQ
(l-Ct)
Fig.
LIQ.UIO FRACTION
MARCH
1 9 7 0 / 61
-.5
.05
Fig, 5
JO
.20
.15
AP*
* _
;*=
IsRl
[gD(P; ~ p,)]V
(24)
ilPUl
(25)
[gD(p, - p)]V
Fig. 7
3%>/
D>g(pf - p0)
= 10~V*
1 + 75(1 -
62 / M A R C H
1970
(26)
a)
(27)
(28)
(1 -
a)2
Laminar AP*
jfl*
+ (0.684)(1 - a)
(1 - a)'
(29)
x*=
Fig.
a5
VALUES OF jf
e,io~'
Ap*xio~*
s
Q
0.3
Fig.
Jj
Fig. 9
0.5
I.O
1.5
DIMSNS/ONLESS SAS FLUX
Re /
(30)
10
M/
AP*
= (1 -
(34)
a)
AT,
(P, -
A/
P9)'A
(31)
(32)
i / * = 32j,*/Nf
(33)
Re,
and
Js
(1 -
a)2
0.316(1 -
a)
(35)
The zero wall shear line is seen almost to coincide with the locus of
the pressure-drop minima.
The pressure-drop minimum, a t a given liquid Bow rate, can be
obtained from equations (28) and (29) by differentiation. For
laminar flow, we have
dAP*
rf(l - a)
-%"/'
(1 -
a)3
(36)
+ 0.684
MARCH
1970/
63
0.0baof-08aog
0J0
a//
OJS
IS
O.lf
Q/S
Fig. 11
.us:'
A
Ret * 300O
"
--&
^-'-'^
_^ "
""
o
o
o.os
er ^ ^
y
i0
if
/
7 y
/
y
TURBULENT
DATA.
DATA.
J,***
/&
j * - ^ l . b
O
lo-4
Flt-M
HEWITT, KINS,
Sx/o"*
AND LOVEGROVE;
J1.
f
1
7xlQ~
1
/ *
LAMINAR
7URaULNT
FlLfrt
FILM
Fig. 13 Comparison between present theory and data of Hewitt, King, and
Lovegrove ( 1 . 2 5 - i n . dia, air-water 15 psia)
64 /
MARCH
1 970
Transactions of the AS ME
(37)
(1 - a) = 1.43J/* 1 / 3
(38)
0.342(1 -
It1
(39)
Since equations (38) and (39) are almost exactly compatible with
equation (34), and equations (35) and (37) are much the same,
the pressure-drop minimum is indeed very close to the point of
zero wall shear.
For turbulent flow, a similar treatment of equation (28) gives,
at the minimum pressure drop
(1 - a) =
AP
"i
mm
0.272j/*2/3
DATA
DATA
j *
WITT, KINQ,
AND
LOVEGROVE
j * 4.0
HEWITT
AND
LOVECfKCK/E
(40)
(41)
0-41.77
(1 - a) = 0.272
APrr
0.41
0.005
\0.005/
(42)
If
3f
*2A
(43)
o.i
Fig. 15 Pressure-drop data corresponding to conditions of Fig. 14 compared with theoretical values
1 9 7 0 / 65
0.25 -
Fig. 16 Comparison between data of Bennett and Thornton and the present theory (laminar
film) 1.36-in. dia, air-water, "atmospheric" pressure
TURBULENT
FILM THEORY
1970
Transactions of the AS ME
10
><
/A
I 1
\ J
\A
/ v
A
*
<3 6
fe
o.&
jA^
~~
= /3<S>
X = o.oaaa
Jf=.+.bi>XIO-S
Rex = 310
I I
0.0
I
to
/
/
I.S
i *
<3
ao
ZO
14
14
5/0U
/*
= O.OBS
*=l.75xiO-
e/
J
o.a
7 5 0
<t
_J
L
i
0.0
/.3
20
psia.
LAMINAR
tO
psia.
TURBULENT
Ji
Fig. 18 Data of Hewitt, Lacey, and Nicholls, air and water in 1.25-in. pipe dose to point of minimum pressure
gradient
eSr-
b "
0
A
O
J I L_i_
0.S
I
TUBE DIAMETER,
2
3
(INCHES)
Fig. 20
MARCH
1 9 7 0 / 67
o.&
LAMINAR
--
TURBULENT
TURNER
(/"PIPE,
FILM
's
<\jr*~
FILM
U 9
RESULTS
AIR-WATER,
IS
RSIA)
on
0.5
o.t
Re,=5500
0.3
0.1
-^Z'SZ^--
0.5
1.0
Fig. 21
.#
J Ra,
i.t>
=S70
S.5
Rej
SYMBOL
3
Z&O
IxlO'
2.2 x/O'3
640
Ix IO ~*
ZbOO
Z.ZxlO~Z
b400
o.z
C/-oc)
3.0-
AP
Fig. 2 2 Comparison between present theory for a laminar film, and data of Anderson and
Manfzouranis ( 0 . 4 2 7 - i n . dia, air-water 15 psia)
1970
Transactions of the AS ME
Ref
a
o
4.1x10'*
aoo
l.3xlO~3
bZO
2.2&xl6i
IIOO
SYMBOL
y.<y. - y,)u>i
MODIFIED AS EXPLAINED
0.7
0.6
IN THE TEXT
PRESSURE
./"*-,j .;*
'
0.4
0.3
- *t.y
1.3 xlO
O.I
A
OA*
(46)
l_4p0IVJ
0.2
**
to a
o.a
0.15
i-oc)
0.1
(45)
V V,
Uf.
Pi Pa
F1
jf
(44)
=CKIO-
/^~~jf'2^0-
IN A
, 0.5
"I1A
Ti
pi
4!]'"
(47)
A
O
0.05
4
Fig. 24 Comparison between present theory for a turbulent film and
CISE data for argon-water mixtures at 310 psia in a vertical 2.5-cm-ID
tube
too
1000
zooo
MARCH
1 9 7 0 / 69
Cl5
0.3
TEST DATA
WATER IN
2.5 em
WATER IN
1.5 em
ALCOHOL IN 1.5
----
TUBE
TVBe
em
TV8/:
THIS THEORY
LEVY
0.06
0.04
0.03
0.002
0.007
0.004
0.01
0.02
0.04
0.07
0.1
0.2
Fig.26
0.3
~o
Comparison between present theory and Levy's correlation of CISE data (vertical flow)
IO-'G,.ycm"
27.7
22.9
IB.B
16.4
10.0
3.35
.,
<>
.().
-a
1.5 em
WATER IN
ALCO}-/OL IN
1.5c.m
TV8E
TUBE
'7
L.EVY
THIS TH/EORY
vZ
Fig. 27
/'
LEVY
----
PRESENT THEORY
y
WICKS-DUKLER ONE INCH TUBE.
<>
'74
0
'7 1563
6. 20B<1-
;"'/
0.01
1042
0.02
0.0"1-
2605
311?b
0.1
Fig. 28
70 /
MARCH
1970
2d
1)
Transactions of the AS ME
!:J.P* =
. ,*
J,
(1 - a)2
(laminar)
(51)
CP,
1
cP,
(1 -
(52)
a)
CPo
(1 - a)[l
= CPt =
+ 75(1
- a)]
a'h
(53)
Discussion
Fig.29
[17]
Representation in Terms of "Superficial" Gas Friction Factor. An alternative interpretation of equation (19) is that the pressure drop
can be calculated by considering that the gas alone flows in a
pipe of diameter D with a superficial friction factor, f80' of
f '0
0 OO~ [1
+ 75(1
a'/2
- a)]
(48)
+ 90(1
- a)]
(49)
and is easy to remember by the rule-of-thumb that a liquid fraction of one tenth increases the pressure drop by a factor of 10.
Horizontal Flow, Comparison With Martinelli's Correlation. In horizontal flow the gravitational terms disappear from equations (28)
and (29), and we have, for the liquid
!:J.P*
*2
10-2
J,
(1 - a)'
(turbulent)
(50)
Acknowledgments
Partial support for this study was provided by Scott Paper
Company through a contract with Creal'e, Inc., Hanover, N. H.
The data in Fig. 3 and the approximately linear relationship between interfacial friction factor and film thickness were first
brought to the author's attention by P. J. Kroon, who developed
a successful theory of annular-mist flow for a particular applica-
MARTINELLI '.5
EG/UATION (5:3)
.O/~~~
.0/
__-L-L-L~~~____L--L-L-L~LLUL____L-~__~-L~~L____-L__L-L-Li~LU
/
/0
100
MARTINELLI PARAMETER
Fig.30
Comparison of liquid fraction predicted by equation (53) with empirical results of Martinelli [5]
MARCH
1970/71
tion. This paper was developed from an unpublished presentation by the author at a symposium organized by the American
Institute of Chemical Engineers at Tampa, Fla., May 1968.
References
1 Bergelin, O. P., et al., "Cocurrent Gas-Liquid Flow," Heat
Transfer and Fluid Mechanics Institute, Berkeley, Calif., 1949.
2 Kroon, P. J., Personal communication, 1967.
3 Nikuradse, J., "Stromungsgesetze in rauhen Rohren,"
Forschungsheft, 1933, p. 361.
4 Moody, L. F., "Friction Factors for Pipe Flow," TRANS.
ASME, Vol. 66, 1944, p. 671.
5 Lockhart, R. W., and Martinelli, R. C , "Proposed Correlation
of Data for Isothermal Two-Phase, Two-Component Flow in Pipes,"
Chemical Engineering Progress, Vol. 45, 1944, p. 39.
6 Turner, J. M PhD thesis, Dartmouth College, 1966.
7 Wallis, G. B., "The Transition From Flooding to Upward
Cocurrent Annular Flow in a Vertical Pipe," AEEW-R142, UKAEA,
1962.
8 Hewitt, G. F., King, I., and Lovegrove, P. C , "Holdup and
Pressure-Drop Measurements in the Two-Phase Annular Flow of
Air-Water Mixtures," AERE-R3764, UKAEA, 1961.
9 Hewitt, G. F., and Lovegrove, P. C , "Comparative Film
72 / MARCH
1 970