IMA

Appendix A

Doc. no. S 223.651.en

SANDVIK CH430:01, :02

This document is valid for:

Serial no. / Machine no.

Sign.

SANDVIK CH430:01, :02

Copyright 2008 Sandvik SRP AB.
All rights reserved. No parts of this document may be reproduced or copied in any form or by
any means without written permission from Sandvik SRP AB. All data and information in this
manual may be changed without further notice. Reservations for misprints.
Document number: S 223.651.en
Original instructions
Issue: 20110511
Version: 02

Sandvik
Stationsplan, SE-233 81 Svedala, Sweden
Tel: +46 (0)40 409000, Fax: +46 (0)40 409260
www.sandvik.com

Appendix A:
Installation drawings

IM Sandvik CH430:01, :02

A-3

IM Sandvik CH430:01, :02

A.1 General
The following drawings show machine dimensions, connection positions and
dimensions, and access dimensions. All dimensions must be respected.
Dimensions are given in millimeters with inch dimension in brackets.
NOTE!

The motor can be installed on either side of the crusher.

A.1.1 Mechanical drawings

Drawing name

Drawing No.

Installation

442.7992

Oil tank installation

442.8326

Oil connection (standard)

442.9820

Oil connection (USA)

442.9819

Air over-pressure (blower/compressed air)

442.8642

Foundation loads

442.9912

Note

A.1.2 Electrical drawings

A-4

Drawing name

Drawing No.

Piping and instrument diagram, typical installation

194.0434

Connection diagram, oil tank

194.0440

Circuit diagram

194.0441

Instrument list

195.0620

Sensor list

195.0621

Note

Modification of return oil flow switch

194.0190

option

Connection of extra heating elements

194.0191

option

Connection of heating cable

190.3592

option

Connection of heater for Hydroset oil

190.3590

option

S 223.651.en-01

2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

A.1.3 Foundation loads

Drawing No. 442.9912
The values are applicable for the maximum eccentric throw (36 mm (1.42")).
Forces on foundation at each attachment point.
CH430:01, :02 fixed installation

kN

lbf

Vertical static load including material*

31

6970

Rotating horizontal force (H)

10

2250

Cyclic vertical force (V)

15

3375

Dynamic load during normal operation f = 6.0 Hz:

* Material volume =1.20 m3 (40 ft3)

* Bulk density = 1 800 kg/m3 (3 970 lbs)

CH430:01, :02 on rubber dampers

kN

lbf

Vertical static load including material*

31

6970

Rotating horizontal force (H)

675

Cyclic vertical force (V)

12

2700

Dynamic load during starting and stopping:

Dynamic load during normal operation f = 6.0Hz

Rotating horizontal force (H)

225

Cyclic vertical force (V)

675

* Material volume = 1.20 m3 (40 ft3)

* Bulk density = 1 800 kg/m3 (3 970 lbs)
Horizontal displacement:
15 mm in all directions during starting and stopping
5 mm in all directions during operation

CH430:01, :02 with subframe on rubber dampers

kN

lbf

Vertical static load including material*

41

9220

Rotating horizontal force (H)

675

Cyclic vertical force (V)

12

2700

Dynamic load during starting and stopping:

Dynamic load during normal operation f = 6.0 Hz

Rotating horizontal force (H)

225

Cyclic vertical force (V)

675

* Material volume = 1.20 m3 (40 ft3)

* Bulk density = 1 800 kg/m3 (3 970 lbs)
Horizontal displacement:
15 mm in all directions during starting and stopping
5 mm in all directions during operation

2008 Sandvik SRP AB

S 223.651.en-01

A-5

IM Sandvik CH430:01, :02

A.1.4 Mechanical connections

Drawing No. 442.9820 (standard)
Drawing No. 442.9819 (USA)
The drawings show the points on the crusher and tank unit where
connections are made, and also show the hoses that are supplied.
This overview shows general information about the connections for the cone
crusher and its accessories.
Tank unit

Dimension

Lubrication oil from crusher

Rp 2" internal thread

Lubrication oil to crusher

Rp 1" internal thread

Hydroset

Rp " internal thread

To oil heat exchanger

Rp 1"

From oil heat exchanger

Rp 1"

F, G

Over-pressure air

Rp " internal thread

Max pressure

Crusher
H

Over-pressure air

Rp " internal thread

Lubrication oil to tank

R 2"

Lubrication oil from tank

G 1" B

Hydroset

G " B

Water/oil heat exchanger (option)

M

Oil inlet

Water outlet

G 1" B
G 1" B

Water inlet

Rp 1" B

Oil outlet

G 1" B

Air/oil heat exchanger

A-6

Oil outlet

G 1"

Oil inlet

G 1"

S 223.651.en-01

2008 Sandvik SRP AB

IM Sandvik CH430:01, :02

Mechanical connections overview

G
E

A
B

2008 Sandvik SRP AB

K
M

S 223.651.en-01

A-7

IM Sandvik CH430:01, :02

A.1.5 Cable overview

This cable overview shows general information about electrical cables not
included in the delivery from Sandvik.
Site specific signal cables are excluded from this table.
NOTE!
Cable
designation

All cable types and dimensions must meet local legislation.

Object

Cable path
From

To
-M1

50 Hz

Notes
60 Hz

W1-M1

Crusher main motor

W1-M2

Lubrication oil pump

Switchgear

-L9

1.5 kW

1.7 kW

W1-M3

Cooling fan

Switchgear

-M3

1.5 kW

1.7 kW

Option

W1-M8

Over-pressure fan

Switchgear

-M8

0.37 kW

0.43 kW

Option

W1-E7

Oil tank heating

Switchgear

-L9

2.58.2 kW
depending on voltage and
number of heaters

W1-CV

Power supply

Switchgear

-L9

W2-CV

Signals from switches

-L9

Control system
or similar

A-8

Switchgear

Rating

S 223.651.en-01

75132 kW

2008 Sandvik SRP AB

INSTRUMENT LIST
Plant:
Equipment Tag No:
Equipment Name:
Equipment Supplier:

HYDROCONE CH/CS-420/430
SANDVIK ROCK PROCESSING

INSTRUMENT TYPE
APPLICATION
IDENTIFICATION
Plant
SRP
Tag No.
Tag No.
-TI1 Thermometer
Return oil temperature (main)

INSTRUMENT DETAILS
Model
Range

REMARKS
Part No.

Manufacturer

ICF 60

0-120C

923.0192-00 LTR

Lubr. system

-PI1

Pressure gauge

Hydroset pressure

100M20-2

0-6 MPa

923.0379-00 Tempress

Hydroset system

-PI2

Pressure gauge

Oil pressure (main)

2748 D63

0-1.6 MPa

923.0193-00 Wika

Lubr. system

-LI1

Oil level indicator

Oil level in tank (main)

H00361-010

High/Low

914.0174-00 Parker Hannifin Lubr. system

-LI2

Oil level indicator

Oil level in tank (Hydroset)

H00361-007

High/Low

914.0170-00 Parker Hannifin Hydroset system

Sandvik Rock Processing

Rev: 01/New branding
Date: 07-06-15/Jwa

195.0620 Instrument list CH_CS-420_430 Typical installation

1 (1)

SENSOR LIST
Plant:
Equipment Tag No:
Equipment Name:
Equipment Supplier:
IDENTIFICATION
Plant
SRP
Tag No. Tag No.
-TG1
-TG2
-TG3
-OG1
-PG2

-B1N
-B1N
-B2N
-B3N
-U1N

SENSOR TYPE

HYDROCONE CH/CS-420/430
SANDVIK ROCK PROCESSING
APPLICATION

SENSOR DETAILS
Model
Range

Thermostat
Thermostat
Thermostat
Flow indicator
Pressure guard

Return oil temperature

Oil cooling
Oil heating
Return oil flow
Filter diff. pressure (main)

RT101 17-5003
RT101 17-5003
RT101 17-5003
HeliFloat PF
PIS3097

Position sensor
Position sensor
Press. transmitter
Temp. transmitter
Power transducer

Mainshaft position (HS-2800)

Mainshaft position (HS-3800)
Hydroset pressure
Return oil temperature
Drive motor power draw

EDS 160
EDS 250
3376
FLEXTOP PT-100
P200-054

Sandvik Rock Processing

Rev: 01/ New branding
Date: 07-06-05/Jwa

REMARKS
Part No.

Output

2.2 bar

923.0095-00
923.0095-00
923.0095-00
984.1008-00
912.0127-00

NC/NO
NC/NO
NC/NO
NC/NO
NO

0-160mm
0-250mm
0-250bar
0-200C

984.0390-00
984.0391-00
923.0507-00
923.0489-00

4-20mA
4-20mA
4-20mA
4-20mA
4-20mA

195.0621 Sensor list CH_CS-420_430 Typical installation

1 (1)

Contact
rating
4A,400V
4A,400V
4A,400V
6A,240V
2,5A 230V

Manufacturer
Danfoss
Danfoss
Danfoss
HeliSim
Knecht

Lubr. system
---------

Micro Epsilon
Micro Epsilon
Tecsis
Bourdone Sed.
Tillquist

ASRi
ASRi
ASRi
ASRi
ASRi