WP002

TOLERANCE OF ACCURACY
FOR
STEEL STRUCTURE
FOR
PL-TCM PROJECT
OF
TERNIUM MEXICO
FOR REFERENCE
December, 2011
DOCUMENT No. 11117198 - 2002090 - WP002
HIROSHIMA WORKS
11117198 - 2002090 - WP002
CONTENTS
Page
Introduction 2
Steel Structure Accuracy Inspection Standards

1.1
Scope 3
1.2
Steel structure accuracy inspection standards 3

and standard measuring methods
1.2.1
Fabrication and assembly (Common criteria) 4
1.2.2
High strength bolts (Common criteria) 7
1.2.3
Welding (Common criteria) 8
1.2.4
Product (Common criteria) 11
1.2.5
Special requirements for iron plant steel structure 16
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11117198 - 2002090 - WP002
< INTRODUCTION >
1.
Basis of this specification is composed of excerpts from the Architectural Institute of

Japans Recommendation for Quality Criteria and Inspection General Standards of
Steel Structures based on JASS 6, Additional Rule 6 Steel Structure Accuracy
Inspection Standard, which refers to the control and limit tolerances of major steel
structures, measuring tools and methods.
It serves as the basis for acceptance
criteria for the fabrication and erection of structural steel for common building.
By the way, for mechanical equipment installation, such as Steering Rolls, Loop
Cars and related mechanical equipments in the iron plant, strict fabrication
accuracy is required in general.
Then, special tolelance of accuracy is given
herewith specification based on MHs internal standard.

prescribed for only significant portions of the structure.
Such requirement is
Unless otherwise
prescribed, common acceptance criteria specified in this specification are applicable.

(Special requirement specified in clause 1.2.5 governs common acceptance
criteria.)
*The control tolerances essentially are target values in fabrication.
*The limit tolerances are the maximum permissible errors which shall not be
exceeded as a rule.
2.
In shop fabrication, do not perform any work aiming at the tolerances given herein,
but make every effort to produce quality products with as few errors as possible.
an unavoidable case only, a tolerance given herein shall be used as the maximum
permissible limit for acceptance criteria.
3.
Excerpts
(1) Section 1 General of Recommendation for Quality Criteria and Inspection
Standards of Steel Structures
Regarding to following items, please refer to JIS. It is impossible to attach in
this specification due to copyright issue.
(2) Steel Tape Measures (JIS B 7512)
(3) Dimensions, Mass and Permissible Variations of Hot Rolled Steel Sections
(JIS G 3192, equivalent GB code is applicable.)
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In
11117198 - 2002090 - WP002
(1)
Excerpt from Section 1 of Recommendation for Quality Criteria and Inspection

Standards of Steel Structures
1.
General
1.1
Scope
This guide refers to JASS 6, Additional Rule 6 Steel Structure Accuracy
Inspection Standard (1.2 of this guide) and details how to use the rule.
It applies
to general steel structures and does not apply to the following items:
(1)
Cases specially specified or cases approved by responsible persons
(2)
Structures or portions of structures which require very strict accuracies
(3)
Insignificant structures or portions of structures
(4)
Tolerances of steel products specified by JIS
1.2
Steel Structure Accuracy Inspection Standard and standard measuring methods

This section deals with JASS 6, Additional Rule 6 Steel Structure Accuracy
Inspection Standard and with the standard measuring methods according to the
standard.
It is allowable to not use these methods if other methods confirmed to be able to
measure with accuracies equal to or higher than those specified herein are
available.
In measuring dimensions, a suitable measuring position and time, and a suitable
supporting method of structural members shall be selected with consideration to
the deformation, elongation, contraction and rigidity of the members by steel
temperatures.
Measuring devices and jigs shall be well maintained and controlled
to obtain the specified accuracies.
The standard measuring methods, etc., are
described in Section 3.
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1.2.1
Fabrication and assembly (Common criteria excerpted from JASS 6)
Name
Sketch
Control allowance
(1) Gap of T-joint

(fillet weld)
e 2 mm
Limit Tolerance
Measuring method
Clearance gauge
e 3 mm
Measuring instrument
When dimension e exceeds 2

mm, increase the size of filled
weld by dimension e.
(2) Gap of lap joint
e 2 mm
Clearance gauge
e 3 mm
e
e
When dimension e exceeds

2 mm, increase the size of filled
weld by dimension e.
(3) Stagger of butt

joint
e 1.0 mm
t 15 mm e 1.5 mm
Carpenters square
t 15 mm
Steel linear scale

e
e t/15
and
e 2 mm
t > 15 mm
e t/10
and
e 3 mm
Clearance gauge
Welding gauge
-4-
t > 15 mm
Clearance gauge
(4) Root opening

(back chipping)
Manual arc welding:

2.5 mm
0<e
4 mm
e
Submerged arc welding:
0<e
e
Semiautomatic gas shielded arc

welding:
0<e
1 mm
2 mm
Semiautomatic selfshielded arc welding:

0<e
2 mm

0<e
2 mm
Semiautomatic gas shielded arc

welding:
0<e
3 mm
Semiautomatic self-shielded arc

welding:
0<e
3 mm
Clearance gauge
11117198 - 2002090 - WP002
0<e
Manual arc welding:
Name
Sketch
(5) Root opening

(with backing
strip)
a
a+a
Control allowance
Limit Tolerance
Manual arc welding,

semi-automatic gas shielded arc
welding, semiautomatic
self-shielded arc welding:
Manual arc welding,

semi-automatic gas shielded arc
a -2 mm
-2 mm
a +2 mm
Measuring method
Limit gauge
a -3 mm
-3 mm
a +3 mm
a+a
Manual arc welding,
semiautomatic gas shielded arc
(6) Root face
-5-
a+a
Without backing:
a 2 mm
Without backing:
a 3 mm
With backing:
a 1 mm
With backing:
a 2 mm

a 1 mm
a+a
-2.5
Steel linear scale

a 2 mm
a
-5
Welding gauge
Groove gauge
(8) Groove angle
Convex rule
a1+a1
a1
-5
a1
-10
a2+a2
a2
-2.5
a2
-5
Limit gauge
11117198 - 2002090 - WP002
(7) Bevel angle
Manual arc welding,

semiautomatic gas shielded arc
Name
(9)
Sketch
Control allowance
Roughness of
gas cut surface
Limit Tolerance
Within groove : 200S
Within groove : 200S
Free edge
Free edge
: 100S
Measuring method
Compare with the model.
: 100S
Usually judgment by visual check is

sufficient.
(10) Notch depth in

gas cut
surface :d
(11) Out-of-square
of gas cut
edge :e
Within groove : d 2 mm
Free edge
: d 0.5 mm
Free edge
: d 1 mm
t 20 mm
e 1 mm
t 20 mm
e 2 mm
t > 20 mm
e < t/20
t > 20 mm
e < t/10
Welding gauge
Usually judgment by visual check is

sufficient
Carpenters square
-
Clearance gauge
T2
tl t2
Diaphragm
Clearance gauge
e 2t1/15
t1
Welding gauge
Convex rule
tl t2
Column flange
and e 3 mm
t1 < t2
e t1/5
and e 4 mm
Measuring jig
For the closed section of box

column, etc., mark beforehand so
that the position of diaphragm can
be checked from the surface.
Measuring jig
t1 < t2
Beam flange
e t1/6
Diaphragm
e t1/4
and e 5 mm
e
Clearance gauge
Column
flange
t1
(13) Unevenness of
welded
assembly
material
ends :e
e 2 mm
e 3 mm
Carpenters square
Convex rule
11117198 - 2002090 - WP002
Beam
flange
and e 4 mm
t2
-6-
(12) Offset of
connection
(offset of
diaphragm and
flange)
e
Within groove : d 1 mm
High strength bolt (Common criteria excerpted from JASS 6)
Name
Sketch
(1) Off-center of
hole
Control allowance
Gauge
center
1.2.2
-1 mm L
Limit Tolerance
+1 mm
-1.5 mm L
+1.5 mm
Measuring method
Convex rule
Steel linear scale
L
Reference Line
Reference Line
(2) Change in hole
pitch
-1.5 mm P1 +1.5 mm
P1+P1(each pitch) -1 mm P1 +1 mm
Convex rule
Steel linear scale
-2 mm P2 +2 mm
-3
mm P2 +3 mm
(whole)
P2+P2
(3) Stagger of
holes
1 mm
1.5 mm
Convex rule
Square ruler
Clearance gauge
Through gauge
1 mm
1 mm
Clearance gauge
Value after tightening fit-up bolts
a1 -2 mm
a1 -3 mm
Convex rule
a2 -2 mm
a2 -3 mm
Steel linear scale
a1+a1
a1 and a2 shall not be less than following table

Designation
(1)
(2)
(3)
(1)
Bolts less than 3 on stress line
M16
40
28
22
(2)
Shear and manual gus cut edge
(3)
Roll, automatic gus cut, saw, machine finish

edge
M20
50
34
26
M22
55
38
28
M24
60
44
30
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(5) Edge distance

of bolt hole
a2+a2
-7-
e
(4) Clearance at
joint of high
strength bolts
1.2.3
Welding (Common criteria excerpted from JASS 6)
(1) Size of fillet weld

S
Sketch
Control allowance
0
L
S S
Name
S 0.5S and
Limit Tolerance
0
S 5 mm
S 0.8S and
S 8 mm
Measuring method
Welding gauge
Limit gauge
Gauge
S
L
a
L
S
(2) Height of
reinforcement of
fillet weld
a
a
a
0.4S and
4 mm
a
a
0.6S and
Welding gauge
6 mm
L
S
S
L
a
Gauge
15 mm > B
15 mm > B
0.5 mm h 3 mm
15 mm B < 25 mm
0.5 mm h 5 mm
Welding gauge
Limit gauge
Gauge
15 mm B < 25 mm
0.5 mm h 4 mm
0.5 mm h 6 mm
0.5 mm h (4/25)B mm
0.5 mm h (6/25) B mm
S
S
25 mm B
Gauge
Welding gauge
S 7 mm
S 10 mm
Limit gauge
Gauge
S
S
S
S
(4) Size of
reinforce-ment
fillet welt of full
penetration
T-joint
25 mm B
Gauge
11117198 - 2002090 - WP002
-8-
(3) Height of
reinforcement of
butt weld
S
L
Name
Undercut
Control allowance
Limit Tolerance
Measuring method
e 0.5 mm
e 0.3 mm
Undercut gauge
Butt weld
Butt weld
(5)
Sketch
Front fillet weld
Front fillet weld
e 0.3 mm
t
e
Side fillet weld
e 0.5 mm
Side fillet weld
e 0.5 mm
Stagger of butt
weld
e 0.8 mm
Carpenter's square
t 15 mm
e 1 mm
t 15 mm
e 1.5 mm
t > 15 mm
e t/15
and
e 2 mm
t < 15 mm
e t/10
and
e 3 mm
Clearance gauge
e 2t1/15
and
e 3 mm
t1 t2
e t1/5
and
e 4 mm
Convex rule
e t1/6
and
e 4 mm
t1 < t2
Steel linear gauge
(6)
Gauge
Welding gauge
Gauge
Offset of
connection
(offset of
diaphragm and
flange)
t2
t1 t2
Column
flange
Diaphragm
t1 < t2
t1
e
e
e t1/4
and
e 5 mm
Clearance gauge
Measuring jig
For the closed section of box

column, etc., mark beforehand so
that the position of diaphragm can
be checked from the surface.
Diaphragm
e
Beam flange
Column
flange
t1
Clearance gauge
11117198 - 2002090 - WP002
Measuring jig
Beam
flange
t2
-9-
(7)
Name
Unevenness of
bead surface
(8)
Sketch
150mm
Limit Tolerance
The difference in height between

high and low spots of the bead
surface, e1 and e2 should be
less than 2.5 mm within a weld
length of 25 mm.
The difference in height between

high and low spots of the bead
surface, e1 and e2 should be
less than 4.0 mm within a weld
length of 25 mm.
The unevenness in bead width,

e3 should be less than 5 mm
within a weld length of 150 mm.
The unevenness in bead width,

e3 should be less than 7 mm
within a weld length of 150 mm.
Measuring method
e3=B1-B2
25mm
Section a-a
B1
B2
e2
Control allowance
e1
25mm
Section b-b
(9)
Pit
- 10 -
Three or less pits per joint or 3

or less pits per meter in area
where pits are the densest are
acceptable.
-1.5 mm L +1.5 mm
-2 mm L +2 mm
Steel liner scale

Limit gauge
Convex rule
L,
L+L
When the stud is inclined, measure

its shaft length at the shaft center
11117198 - 2002090 - WP002
(10) Finish height

and inclination
after stud
welding
Two or less pits per joint or 2 or

less pits per meter in area where
pits are the densest are
acceptable.
1.2.4
Product (Common criteria excerpted from JASS 6)
Name
(1)
Sketch
Beam length
L
Control allowance
-3 mm L
+3 mm
Limit Tolerance
-5 mm L
+5 mm
L+L
JIS Class 1 steel tape
measure
Carpenters square
Square ruler
(2)
Column length
L+L
L < 10 m
L < 10 m
-3 mm L +3 mm
-5 mm L +5 mm
L 10 m
-4 mm L +4 mm
-6 mm L +6 mm
2) Measure the length between both ends

of flange or web first hole centers.

measure
1) To measure the column length of 10 m

or over, apply a tension of 5 kg. For a
column length of less than 10 m,
tensioning by hand is allowed.
Square ruler
Jig for bolt pitch
High strength bolts joint

L+L
- 11 Floor level
-3 mm L +3 mm
-5 mm L +5 mm
1) Take measurements on all surfaces to

which a bracket is attached.
Carpenters square
2) The floor level from the column base to

the first bracket is from the bottom
surface of the base plate, column base
hole center (joint by H.S. bolts) or end of
column base (welded joint) to the upper
surface of the upper flange at the
bracket end.
Square ruler
Jig for bolt pitch
3) The height of floor shall be measured

between the upper flanges at the bracket
end.
L1+L1
L3+L3
L4+L4
L2+L2
Weld joint
4) The column length from uppermost joint

to column head is from upper surface of
upper flange of joint to first bolt hole in
capital for bolted joints and to end of
material for welded joints.
11117198 - 2002090 - WP002

measure
L1+L1
L3+L3
L4+L4
L2+L2
2) Take measurement on an arbitrary

column surface. Place a steel tape
measure along the column flange and
measure the length between first hole
centers for bolted joint and between
ends for welded joints. For the base of
the first tier of column, take
measurement on the bottom surface of
the base plate.
3) For metal touch column bearing joints by
high strength bolts, measure between
capital and base.
Weld joint
(3)
1) To measure the beam length of 10 m or

over, apply a tension of 5 kg. For a
beam length of less than 10 m,
Jig for bolt pitch
Carpenters square
L 10 m
Measuring method
Name
(4)
Sketch
Curvature of
beam
Control allowance
L
and e 10mm
1000
Limit Tolerance
15
. L
1000
Piano wire or plumb string
level
and
Convex rule
e 15 mm
Steel liner scale
Measuring method
1) Curvature can be determined by visual
check as well as by measurement. In
the later case, take measurements in
both height and width directions.
2) For the height direction, lay the beam on

its side, stretch a piano wire or plumb
string along the flange edge, measure
the distances from beam center and
both edges from it. For the width
direction, set the beam on edge and
measure in the same manner.
Piano wire or
plumb string
e=b-a
Curvature of
column
mm
L
and e 5
1500
L
1000

level
and
Steel linear scale
e 8 mm
Convex rule
1) Take measurements in two directions, X

and Y axes.
3) Measure the column center by level with

the capital and base as reference points.

e=b-a
11117198 - 2002090 - WP002
2) Stretch a piano wire or plumb string with

a space from the flange faces of the
capital and base and measure the
column center by steel linear scale.
(5)
- 12 -
Piano wire or
plumb string
Set on edge.
a
a
Width direction:
Lay on side.
b
Height direction:
(6)
Sketch
Height
H+H
H+H
Limit Tolerance
measure
1) Measure the dimension between the

backs of flanges at the webs on both
ends of the member.
H < 800 mm
-3 mm H +3 mm
H 800 mm
-3 mm H +3 mm
H 800 mm
-4 mm H +4 mm
Steel liner scale
2) For the box section, measure the

dimension between the positions marked
for the opposite flanges and webs,
respectively.
-2 mm B +2 mm
-3 mm B +3 mm
Convex rule
Measure both ends and portions changed in

section.
Convex rule
H+H
H+H
Measuring method
H < 800 mm
-2 mm H +2 mm
H+H
H+H
(7)
Control allowance
H+H
Name
B+B
Width
Carpenters square
Steel liner scale

(8)
- 13 -
Inclination of
box flange
Joints
Joints
H
e
and
1000
e 3 mm
3H
and
e
200
e 5 mm
Steel square
Clearance gauge
Carpenters square
General
General
H
b
e
Inclination
of H-shape
flange
(9)
Joints
e b/100 and
e 1.5 mm
General
e
2b
and
100
e 2 mm
(10) Off-center of
web
e
B/2 B/2
e 2 mm
3H
and
100
e 6 mm
Joints
3b
and
e
200
e 2.5 mm
Spacer
Steel square
Clearance gauge
Carpenters square
Put a jig with the web as reference, insert a

clearance gauge in the gap between the
square and flange and measure.
Clearance
gauge
General
3b
and
100
e 3 mm
e 3 mm
Convex rule
Slide calipers
Off-center
Steel linear scale
Mark
flange
center
line
Mark the web and flange

center lines and
Mark measure by slide
web calipers or convex rule.
center line
11117198 - 2002090 - WP002
2H
e
and
100
e 4 mm
e Put a carpenters
square with the web as
reference, insert a
clearance gauge in the
gap between the
square and flange and
measure.
Sketch
Stiffener
e1 H/150 and e1 4 mm
e1 H/100 and e1 6 mm
e2 B/150 and e2 4 mm
e2 B/100 and e2 6 mm
Not applicable when

t 6 mm
Not applicable when

t 6 mm
e1, e2
(12) Angle of
connection
e
L
300
e1, e2
L
200
and
and
e1, e2 3 mm
e1, e2 5 mm
e3 4 mm
e3 6 mm
Steel liner scale

Clearance gauge
Square ruler
clearance gauge
Carpenter's square
Convex rule
- 14 -
Top
flange
Elevation
e2
e3
e1
e2
Bottom
flange
L
Measuring method
Steel linear scale
e2
e1
Limit Tolerance
Put a steel linear

scale on the web
surface, insert a
clearance gauge in
the gap between
the gauge and web
and measure.
Put a square ruler

on the column
Square flange surface, fix it
so as not to be in
ruler
contact with the
weld bead at the
joint of the
e1 connection, and
measure
dimensions a and
Clearance b shown at left by
gauge
clearance gauge.
Flange
(11) Curvature of
web
e
Control allowance
Name
Plan
e1 = a - b
-3 mm L +3 mm
L
L+L
-5 mm L +5 mm
Convex rule
Steel linear scale
Jig
Jig for bolt pitch
Put a linear scale to

web surface and
measure length to
first hole center at
joint edge.
11117198 - 2002090 - WP002
(13) Length of
connection
Name
Sketch
Control allowance
(14) Twist of
column
6L
and 5 mm
1000
Limit Tolerance
9H
and 8 mm
1000
Plumb bob
Convex rule
Steel linear scale
Test bench
Measuring method
A-A
B-B
= 1 + 2
H
e
1.5 H
1000
e 2 mm
2.5 H
1000
e 3 mm
Square ruler
Clearance gauge
Carpenter's square
Put a square ruler on the surface of

the member and insert a clearance
gauge in the gap between the
square ruler and the surface
touching metal, and measure.
Steel linear scale

Clearance gauge
Put a steel linear scale to the

bottom of base plate and insert
clearance gauge in the gap between
scale and base plate and measure.
11117198 - 2002090 - WP002
(16) Bend and

unevenness of
base plate
e
- 15 -
(15) Metal touch

e
Place the
column on a test
bench, connect a
plumb bob to
both ends of the
column and
measure the
amount of twist
by convex rule.
The difference
between the
amounts of twist
at the ends is
the value of twist
to be
determined.
1.2.5
Special requirement for iron plant steel structure
(Unless otherwise specified in this clause, previous criteria shall be applied.)
Name
(1)
Sketch
Girder length
(N/A for beams)
Control allowance
-1 mm L
+1 mm
Limit Tolerance
-3 mm L
+3 mm
L+L
measure
Carpenters square
L
Square ruler
(Girders are difined

as beam members
between main
structural columns)
(2)
Column length
Jig for bolt pitch
L+L
L < 10 m
L < 10 m
-1 mm L +1 mm
-3 mm L +3 mm

measure
Carpenters square
L 10 m
L 10 m
-2mm L +2 mm
-4 mm L +4 mm
Square ruler
Jig for bolt pitch

L+L
- 16 Floor level
-1mm L +1 mm
-3 mm L +3 mm
1) To measure the column length of 10 m

or over, apply a tension of 5 kg. For a
column length of less than 10 m,
2) Take measurement on an arbitrary
column surface. Place a steel tape
measure along the column flange and
measure the length between first hole
centers for bolted joint and between
ends for welded joints. For the base of
the first tier of column, take
measurement on the bottom surface of
the base plate.
Carpenters square
2) The floor level from the column base to

the first bracket is from the bottom
surface of the base plate, column base
hole center (joint by H.S. bolts) or end of
column base (welded joint) to the upper
surface of the upper flange at the
bracket end.
Jig for bolt pitch
3) The height of floor shall be measured

between the upper flanges at the bracket
end.
L1+L1
L3+L3
L4+L4
L2+L2
Weld joint
4) The column length from uppermost joint

to column head is from upper surface of
upper flange of joint to first bolt hole in
capital for bolted joints and to end of
material for welded joints.
11117198 - 2002090 - WP002
1) Take measurements on all surfaces to

which a bracket is attached.
Square ruler
2) Measure the length between both ends

of flange or web first hole centers.

measure
L1+L1
L3+L3
L4+L4
L2+L2
1) To measure the beam length of 10 m or

over, apply a tension of 5 kg. For a
beam length of less than 10 m,
3) For metal touch column bearing joints by

high strength bolts, measure between
capital and base.
Weld joint
(3)
Measuring method
Name
(4)
Sketch
Curvature of
girder
Control allowance
15
. L
1000
level
and
and
Convex rule
e 3mm
e 5 mm
Steel liner scale
Measuring method
1) Curvature can be determined by visual
check as well as by measurement. In
the later case, take measurements in
both height and width directions.
2) For the height direction, lay the beam on
its side, stretch a piano wire or plumb
string along the flange edge, measure
the distances from beam center and
both edges from it. For the width
direction, set the beam on edge and
measure in the same manner.
L
1000
Limit Tolerance
Piano wire or
plumb string
e=b-a
Curvature of
column
L
1500
and
e 3 mm
L
1000

level
and
Steel linear scale
e 5 mm
Convex rule
1) Take measurements in two directions, X

and Y axes.
3) Measure the column center by level with

the capital and base as reference points.

e=b-a
11117198 - 2002090 - WP002
2) Stretch a piano wire or plumb string with

a space from the flange faces of the
capital and base and measure the
column center by steel linear scale.
(5)
- 17 -
Piano wire or
plumb string
Set on edge.
a
a
Width direction:
Lay on side.
b
Height direction:
Name
(6)
Sketch
Control allowance
Limit Tolerance
Length of
connection
L
-1 mm L +1 mm
-2 mm L +2 mm
Convex rule
Steel linear scale Jig
Jig for bolt pitch
Measuring method
Put a linear scale to web

surface and measure length
to first hole center at joint
edge.
L+L
e1, e2 1 mm
e1, e2 2 mm
e3 1 mm
e3 2 mm
Top
flange
e1
e 7 mm
Convex rule
Steel linear scale
Leveling string
e 15 mm
Convex rule
Steel linear scale
Leveling string
L
e
e5m
L
Put a square ruler

on the column
flange surface, fix
it so as not to be
in contact with the
weld bead at the
joint of the
connection, and
measure
dimensions a
and b shown at
left by clearance
gauge.
Wire the leveling string on the both

edges of CH-PL, and measure the gap
between wire and CH-PL by steel linear
scale.
Flatness shall be checked in X and Y
directions.
(Flatness in every 300mmL)
(Flatness in entire)
e 10 mm
Put on the flat table, and fix the edge of

plate. Check the other side of edge by
steel linear scale
11117198 - 2002090 - WP002
Flatness on
CH-PL
e
Square
ruler
Clearance
gauge
Plan
Elevation
(8)
e2
e3
- 18 -
e1
Square ruler
clearance gauge
Carpenter's square
Convex rule
Bottom
flange
Angle of
connection
e
e2
(7)
Off center of
machine
bolt hole
Control allowance
Limit Tolerance
Center of gauge
-1mm L +1mm
-1.5mm L +1.5mm
Convex rule
Steel linear scale
Measuring method
Same measuring procedure as High

strength bolt shown in clause 1.2.2.
(9)
Sketch
Name
L
Reference line
(10) Change
in
hole pitch of
machine bolt
hole
P
P1 + P1each pitch
-1mm P1 +1mm
-1mm P2 +1mm
-2mm P1 +2mm
-2mm P2 +2mm
Convex rule
Steel linear scale
a1 1mm
a1 2 mm
a2 1mm
a2 2 mm
Convex rule
Steel linear scale
Same measuring procedure as High

strength bolt shown in clause 1.2.2.
P1 + P2
Entire
a2+a2
(11) Edge distance

of Machine bolt
hole
a
- 19 -
a1+a1
11117198 - 2002090 - WP002

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TOLERANCE OF ACCURACY

11117198 - 2002090 - WP002

Steel Structure Accuracy Inspection Standards

Steel structure accuracy inspection standards 3

Fabrication and assembly (Common criteria) 4

High strength bolts (Common criteria) 7

Welding (Common criteria) 8

Product (Common criteria) 11

Special requirements for iron plant steel structure 16

-1Q:_Spec11117198-2002090-WP002 Ternium Tolerance SS01-Cont.doc

11117198 - 2002090 - WP002

< INTRODUCTION >

Basis of this specification is composed of excerpts from the Architectural Institute of

It serves as the basis for acceptance

Then, special tolelance of accuracy is given

herewith specification based on MHs internal standard.

prescribed, common acceptance criteria specified in this specification are applicable.

-2Q:_Spec11117198-2002090-WP002 Ternium Tolerance SS02-Intr.doc

11117198 - 2002090 - WP002

Excerpt from Section 1 of Recommendation for Quality Criteria and Inspection

Cases specially specified or cases approved by responsible persons

Structures or portions of structures which require very strict accuracies

Insignificant structures or portions of structures

Tolerances of steel products specified by JIS

Steel Structure Accuracy Inspection Standard and standard measuring methods

Measuring devices and jigs shall be well maintained and controlled

to obtain the specified accuracies.

The standard measuring methods, etc., are

-3Q:_Spec11117198-2002090-WP002 Ternium Tolerance SS03-Gene.doc

Q:\\_Spec\11117198-2002090-WP002 Ternium Tolerance SS\04-1-2-1.doc

Fabrication and assembly (Common criteria excerpted from JASS 6)

(1) Gap of T-joint

When dimension e exceeds 2

(2) Gap of lap joint

When dimension e exceeds

(3) Stagger of butt

Steel linear scale

(4) Root opening

Manual arc welding:

Semiautomatic gas shielded arc

Semiautomatic selfshielded arc welding:

Submerged arc welding:

Semiautomatic gas shielded arc

Semiautomatic self-shielded arc

11117198 - 2002090 - WP002

Manual arc welding:

Q:\\_Spec\11117198-2002090-WP002 Ternium Tolerance SS\04-1-2-1.doc

(5) Root opening

Manual arc welding,

Manual arc welding,

(6) Root face

Submerged arc welding:

Steel linear scale

Submerged arc welding:

(8) Groove angle

11117198 - 2002090 - WP002

(7) Bevel angle

Manual arc welding,

Q:\\_Spec\11117198-2002090-WP002 Ternium Tolerance SS\04-1-2-1.doc

Within groove : 200S

Within groove : 200S

Usually judgment by visual check is

(10) Notch depth in