PRESSURE VESSEL DESIGN

MAIN MENU
1

Design Parameters

11

Dished Head Design

21

Trays

Materials of Construction

12

Circular Flat Head Design

22

Butt Welding Calculations

LOADINGS

13

Saddle Design

23

Anchor Bolt Design

Nozzle Format

14

Nozzle Thickness

24

Skirt Design

Shell Deisgn (ID Basis)

15

Nozzle Thickness App. L-7.2

25

MDMT Claulations

Hydrotest Thickness

16

Nozzle Weld Design

26

Interpolation

Shell Design (OD Basis)

17

Pipe Schedule

27

Spherical Head Design

18

FLANGE 150 #

28

Ellipsoidal Head Design

19

FLANGE 300 #

29

10

Conical Head Design

20

Lifting Lug

30

PRESSURE VESSEL DESIGN

Main Menu

Vessle Tag #
Parameters

Values

Code Reference

Design Codes and Units Setting

1
2
3
4
5
6
7
8
9

ASME code Section VIII Div.1 or 2 ?

Units
Wind Code
Seismic Code
Internal Design Pressure
Internal Design Temperature
External Desing Pressure
External Desing Temperature
MDMT

UG-22
UG-22
UG-21
UG-20
FV or PV (App.3)
UG-20

Dimensions & RT
1
2
3
4
5
6
7
8
9
10

ID
Head Type
T/T Length
Corrosion Alloance
Shell RT
Head RT
Head Thickness
Shell Thickness (I.P Design)
Shell Thickness (E.P Design)
Stiffening Ring Dimensions

Loading Conditions
1
2
3
4
5
6
7

UG-25
UW-11 , Table UW-12
UW-11 , Table UW-12
UG-32
UG-27, App.1 & L)
UG-28
UG-29
UG-22

Liquid Level
Insulation Thickness
Fire Proofing Thickness
Platform & Ladder
Catalyst Bed
Packing
Nozzles Loads

Heat Treatment & Tests

1 Hydrotest clause
(As per UG-99(b) Hyd.Test Pressure = MAWP x 1.3 x Stress ratio)

UG-99

2 PWHT for CS Materials

UW-2,UCS-56,UCS-68,
UCS-66
(PWHT required in Lethal Service or when thickness is over 38mm. But When thickness is
32-38 mm preheating is required before welding as per Table UCS-56 Notes 2 (b) )
PWHT for SS Materials
(PWHT is not required for SA-240 as per UHA-32, Note.1)

3 Impact Test for CS Materials

(Rated MDMT of Curve B,C & D Materials is -29C as per UG-20 (f) )
Impact Test for SS Materials
(Rated MDMT for 304,304L,316,316L,321 & 347 is -196C (UHA-51(d))
4 % Extreame Fibre Elongation (Shells) for CS

UG-84,UCS-66)

UHA-51(d)

UCS-79 (d), UCS-56

% Formaing Strain (Head) for CS

UCS-79 (d), UCS-56
(For CS Materials if % is more than 5 % then Heat Treatments is required ( UCS-79(d))
% Extreame Fibre Elongation (Shells) for SS

UHA-44-(a)(2), UCS-56,
Table UHA-44
% Formaing Strain (Head) for SS
UHA-44-(a)(2), UCS-56,
Table UHA-44
(For SS Materials if % is more than 20 % then Heat Treatments is required (Tabale UHA-44))

PRESSURE VESSEL DESIGN

Main Menu

Materials

CS Materials (Warm Conditions)

Normalized Impact Tested

(If MDMT is not Colder than -29C (-20F)

Shell
Head
Nozzles
Flanges
Forged Nozzles
Skirt
Saddle
Support Clips

SA-516 Gr.70
SA-516 Gr.70
SA-106 Gr.B
SA-105
SA-105
SA-516 / SA-283 C
SA-516 / SA-283 C
SA-516 / SA-283 C

CS Materials (Cold Conditions)

(If MDMT is Colder than -29C (-20F)
Shell
Head
Nozzles
Flanges
Forged Nozzles
Skirt
Saddle
Support Clips

SA-516 Gr.70 (N)

SA-516 Gr.70 (N)
SA-333 Gr.6
SA-350 LF-2
SA-350 LF-2
SA-516 / SA-283 C
SA-516 / SA-283 C
SA-516 / SA-283 C

SS Materials
Shell
Head
Nozzles
Flanges
Forged Nozzles
Heavy Forgings
Skirt
Saddle
Support Clips

Other Materials
Shell
Head
Nozzles
Flanges
Forged Nozzles
Heavy Forgings
Skirt
Saddle
Support Clips

SS Type
SA-240
SA-240
SA-312
SA-182
SA-182
SA-336
SA-240 / SA-516 or 283 C
SA-240 / SA-516 or 283 C
SA-240 / SA-516 or 283 C

Main Menu

LOADINGS (UG-22)
The Loadings to be considered in designing a Vessel shall include those from:
a

Internal or External Design

Pressure (as defined in UG-21)

Weight of the Vessel and normal contents under operating

or test conditions (this includes additional Pressure due to

Design Pressure Conditions as per Data Sheet

(Also consider Pressure Drop through Internals and
Vapor Static Head ; simply add these in D.P.)
Liquid Pressure (Model Liquid Level with liquid
specific gravity)

static head of liquids)

c

Superimposed static reactions from weight

of attached
equipment,such as motors machinery,other vessels,piping,
lining,and insulation.

Model following:
1) Nozzles Loads (WRC Calculations)
2) Piping ( 75 Kg/m as per SABIC std.Q01-E20
Para 4.1.2 (a))
3) Insulation (Usually take density = 360 Kg/m3)
(Normally taken as 200 - 400 Kg/m3)
4) Fire Proofing
(Usually take density = 2400 Kg/m3)
5) Lining
6) Platform and Ladder ( Weighing 125 Kg/m2 as per
SABIC Std. Q01-E20 para 4.1.2 (b)(I)

The attachment of :
1) Internals (see Appendix D)

Model followings:
1) Tray (Tray weight taken = 50 Kg/m2 & calculate
Tray support weight). Tray liquid level is weir height
given plus 25 mm (Q01-E20 Para 4.3.1)
2) Distributor Weight ( Count total Pipe length of
distributor and multiply it with corresponding Sch.40
Pipe weight in Kg/m)

2) Vessel Supports, such as lugs,rings,skirts,saddles, and

legs (see Appendix G)

Model followings:
1) Saddle
2) Skirt
3) Legs
4) Rings
5) Lugs

Cyclic and dynamic reactions due to pressure or thermal

variations, or from equipment mounted on a vessel, and
mechanical loading

Model Cyclic Loading

wind,snow and seismic reactions,where required

Model
1) Wind Load (As per ASCE 7-05)
Wind Speed for Jubail = 155 Km/h
Importance Factor = 1.15
Exposure category = C
2) Seismic Load (As per UBC 1997)
Zone of gulf = 1
Importance Factor = 1.25
Soil = SD
R factor = 2.9
3) Snow if applicable

Impact reactions such as those due to fluid shock

Model Impact reactions if applicable

Temperature gradients and differential thermal expansion

Model Temperature Gradient if applicable

abnormal pressure, such as those caused by deflagration

Model abnormal pressure if applicable

PRESSURE VESSEL DESIGN

Main Menu
Flange Rating
Sr.#

Mark

Flange Rating
Sch.

3/4" Nozzles
1
2
3
4
5
6
1" Nozzles
1
2
3
4
5
6
1 1/2" Nozzles
1
2
3
4
5
6
2" Nozzles
1
2
3
4
5
6
3" Nozzles
1
2
3
4
4" Nozzles
1
2
3
4
5
6
More than 4" Nozzles
1
2
3
4
5
6
7
8
9
10
11
12
13

Elev.

Proj.

Pad
Width Thick

Sr.#

Mark

3/4" Nozzles
1
2
3
4
5
6
1" Nozzles
1
2
3
4
5
6
1 1/2" Nozzles
1
2
3
4
5
6
2" Nozzles
1
2
3
4
5
6
3" Nozzles
1
2
3
4
4" Nozzles
1
2
3
4
5
6
More than 4" Nozzles
1
2
3
4
5
6
7
8
9
10
11
12
13

Sch.

Elev.

Proj.

Pad
Width Thick

ain Menu

THICKNESS OF CYLINDRICAL SHELL

(Internal Pressure & Inside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Inner Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
Di
Temp
S

2000.00
914.40
200.00
20000.00

1.00

CA

3.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = PD / 2(SE - 0.6 P)

Inches

TO

mm

203.2

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 51.64

mm

Celsius

315.5

TO

599.9

Main Menu

THICKNESS OF CYLINDRICAL SHELL FOR HYDROT

(Internal Pressure & Inside Dimensions)

Inputs
Internal Design Pressure

1893.44

k Pa

Inner Diameter of Shell

Di

762.00

mm

Temp

65.00

Allowable Stress

184000.00

Joint Efficiency

0.70

CA

0.00

Design Temperature

Corrosion Allowance
Formula used

k Pa

mm

t = PD / 2(SE - 0.6 P)

Resuslt:
Required Thickness of Shell

t = 5.65

mm

( Allowable Stress, S = 0.9 x

OR HYDROTEST

)
Main Menu

(P & S Should be in same unit)

lowable Stress, S = 0.9 x Yield Stress )

THICKNESS OF CYLINDRICAL SHELL

(Internal Pressure & Outside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Outer Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
Do
Temp
S

2000.00
914.40
200.00
20000.00

1.00

CA

3.175

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = PD / 2(SE + 0.4 P)

Inches

TO

mm

203.2

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 47.14

mm

Celsius

TO

315.5

599.9

Main Menu

THICKNESS OF SPHERICAL HEAD

(Internal Pressure & Inside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
D
Temp
S

100.00
2,438.40
650.00
17,500.00

0.85

CA

0.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = PD / 2(2SE - 0.2P)

Inches

TO

mm

0.161

4.0894

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 4.10

mm

Celsius

TO

315.5

599.9

Main Menu

THICKNESS OF ELLIPSOIDAL HEAD

(Internal Pressure & Inside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
D
Temp
S

51.45
2,000.00
400.00
17,500

1.00

CA

3.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = PD / (2SE - 0.2P)

Inches

TO

mm

0.273

6.9342

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 5.94

mm

Celsius

TO

315.5

599.9

Main Menu

THICKNESS OF CONICAL HEAD

Main Menu

(Internal Pressure & Inside Dimensions)

Inputs

516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
D
Temp
S

100.00
2,438.40
650.00
17,500

0.85

CA

0.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions

Cone Angle
Formula used

30.00

Degree

t = PD / 2 Cos (SE - 0.6P)

Input
Inches

Output
TO

mm

0.372

9.4488

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 9.50

mm

Celsius

315.5

TO

599.9

THICKNESS OF DISHED HEAD

(Internal Pressure & Inside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Outside Radius of Dish
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

P
L
Temp
S

100.00
2,438.40
650.00
17,500

1.00

CA

0.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = 0.885PL / (SE - 0.1P)

Inches

TO

mm

0.483

12.2682

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 12.34

mm

Celsius

TO

315.5

599.9

Main Menu

THICKNESS OF CIRCULAR FLAT HEAD

(Internal Pressure & Inside Dimensions)

Inputs

Main Menu
516 Gr-70
Temp(F)
S (psi)

Internal Design Pressure

Diameter of Shell
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance

150.00

2,000.00

Temp
S

450.00
20,000

1.00

CA

3.00

psi
mm
F
psi

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950
1000

4,000
2,500

mm
Coversions
Input
Output

Formula used

t = D * sqrt (0.13 P/SE)

Inches

TO

mm

1.223

31.0642

K Pascals TO

psi

350

50.75

Resuslt:
Required Thickness of Shell

t = 65.45

mm

Celsius

TO

315.5

599.9

Main Menu

SADDLE DIMENSIONS
Main Menu
Dia of
Vessel
(mm)

609.6

Max.Weight
of Vessel
(Kg)

38,102

Length
A (mm)

533.4

Base Plate
Web Plate
Wear Plate
Width
Thickness Height Thickness Width
Thickness Width
C (mm)
G (mm)
(mm)
H (mm)
D (mm)
K (mm)
(mm)

101.6

6.35

6.35

152.4

Ribs
Thickness
H (mm)

6.35

Dist. Of centre
from Base Plate
(B)

457.2

Bolt Dist.

Bolt Dia

E (mm)

(mm)

190.5

12.70

THICKNESS OF NOZZLE AS PER UG-45

NB 3/4" (DN 20)

Nozzle Size :

Nozzle on Sump of PV-221 ( R22 Receiver )

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA

400.00
300.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi

External Design Pressure

Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance

mm

t = PD / 2(SE - 0.6 P)

Formula used

Result

P
D
Temp
S
E
CA

15.00
300.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi
mm

t = PD / 2(SE - 0.6 P)

Result
Thickness

6.5587

mm

Inputs
UG-16(b)

Thickness

3.1316

mm

t
t
CA

2.8700
2.5113
3.00

mm
mm
mm

5.5113

mm

400.00
20.00
140.00
17100.00
1.00
3.00

psi
mm
F
psi

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

t
t
CA

1/16
1.5875
3.00

in
mm
mm

Result

Standard Wall Thk of pipe

Minimum thickness
Corrosion Allowance
Result

Thickness

4.5875

mm

Final Result

Thickness

Inputs
UG-45 a for Internal Pressure

Max ( UG 45b(1) , UG 16b)

6.5587

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

4.5875

mm

Step 3:

Max ( Step1 , Step 2)

6.5587

mm

Step 4:

Min ( Step3 , UG-45 b(4))

5.5113

mm

Step 5:

Max ( Step4 , UG-45 (a))

5.5113

mm

Step 1:

Main Menu

Internal Design Pressure

Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used

P
D
Temp
S
E
CA

mm

t = PD / 2(SE - 0.6 P)

Result

Min Required thickness of

Nozzle

t
Sch

5.5113

mm

Thickness

3.2372

mm

Sch

THICKNESS OF NOZZLE AS PER UG-45

11.75

Nozzle Size :

in

ASME Section VIII Index L-7.2 Example 2

Inputs
UG-45 b(1) for Internal Pressure
Internal Design Pressure
Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance
Formula used

Inputs
UG-45 b(2) for External Pressure
P
D
Temp
S
E
CA

400.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi

External Design Pressure

Diameter of Shell/Head
Design Temperature
Allowable Stress of Shell
Joint Efficiency
Corrosion Allowance

in

t = PD / 2(SE - 0.6 P)

Formula used

Result

P
D
Temp
S
E
CA

15.00
60.00
250.00
14300.00
1.00
0.00

psi
in
F
psi
in

t = PD / 2(SE - 0.6 P)

Result
Thickness

0.8535

in

Inputs
UG-16(b)

Thickness

0.0315

in

Inputs
UG-45 b(4)
Minimum thickness
Minimum thickness
Corrosion Allowance

Result

Main Menu

Thickness
Thickness

t
t
CA

1/16
1.5875
3.00

in
mm
mm

t
t

4.5875
0.1806

mm
in

Final Result

Standard Wall Thk of pipe

Minimum thickness
Corrosion Allowance
Result

Thickness
Thickness

t
t
CA

9.5700 mm
8.3738
0.00

mm
mm

t
t

8.3738
0.3297

mm
in

P
D
Temp
S
E
CA

400.00
11.75
250.00
16600.00
1.00
0.00

psi
in
F
psi

Inputs
UG-45 a for Internal Pressure

Step 1:

Max ( UG 45b(1) , UG 16b)

0.8535

mm

Step 2:

Max ( UG 45b(2) , UG 16b)

0.1806

mm

Step 3:

Max ( Step1 , Step 2)

0.8535

mm

Step 4:

Min ( Step3 , UG-45 b(4))

0.3297

mm

Step 5:

Max ( Step4 , UG-45 (a))

0.3297

mm

Min Required thickness of

Nozzle

0.3297

mm

Internal Design Pressure

Diameter of Pipe
Design Temperature
Allowable Stress
Joint Efficiency
Corrosion Allowance
Formula used

in

t = PD / 2(SE - 0.6 P)

Result

Actual Thickness of Pipe

Sch

Pipe Schedule Thickness x 0.875 (12.5% Undertolerance )

Thickness

0.1436

in

Actual Thickness of Pipe

should be greater than

Minimum Required Thickness

NOZZLE WELD DESIGN (UW-16)

Main Menu

Nozzle with Pad & without pad (Fig UW-16.1 (q))

mm

38
20
38

tmin

19

mm

For Shell or Head & Nozzle Neck,

tmin

19

mm

For Nozzle Neck & Pad,

tmin

20

mm

For Nozzle Neck & Pad,

tc

6.00

mm

For Nozzle Neck & Shell or Head,

tc

6.00

mm

Lower Groove Weld,

tw
tw

=
=
=
=
=

13.30
14.00
8.57
8.57
13.57

mm
mm
mm
mm
mm

Thickness of Shell or Head,

Thickness of Nozzle Neck,

t
tn

Thickness of Re-pad,

tw

For Shell or Head & Pad,

Upper Groove Weld,

Inner Fillet Weld without Pad(Leg Size),
Inner Fillet Weld with Pad(Leg Size),
Outer Fillet Weld (Leg Size),

mm
mm

PIPE SCHEDULE CHART

Main Menu
ND
(in)
12.00

OD
323.9

Sch
10

Sch.
20
6.35

Sch.
30
8.38

Std.
Wall
9.57

Sch.
40
10.31

Sch.
60
14.27

Extra
Strong
12.7

Sch.
80
17.45

Sch.
100
21.41

Sch.
120
23.8

Sch.
140
28.57

Sch
160
33.32

XX
Strong

ND
12.00

ASME B16.5-2003
Dimensions of Class 150 Flanges
Nominal
Pipe Size
NPS

OD of
Flange

Thickness
of Flange

Thickness
Lap Joint

(Min.)

(Min.)

tf

tf

OD of OD of Neck
Length through Hub
Hub (Weld Neck) Threaded/ Lapped
W.N.
S.O.

Notes:2-4

150

17.5

Main Menu

Note:5
19.1

78

60.3

Threaded
Bore
Length Threaded/ Lapped
Threaded
S.O.
(Min.)
(Min.)
(Min.)
T

Note:6
24

25

62

25

W.N.

Corner radius Depth of

of Bore of
Socket
Lapped Flange
& Pipe
r

17

Note:7

61.9

62.5

52.5

Legends :

Purch : To be specified by Purchaser.

Note: 2
Note: 3
Note: 4
Note: 6
Note: 7

The minimum thickness of these loose flanges,in sizes NPS 3 1/2" and smaller,is slightly greater than the thickness of flanges on fittings, Table 9,which are
reinforced by being cast integral with the body of fitting.
These flanges may be supplied with a flat face. The flat face may be either the full tf dimension of thickness plus 2mm, or the tf dimension thickness without
the raised face height. See para 6.3.2 for additional restrictions.
The flange dimension illustrated are for regularly furnished 2 mm raised face (except lapped); for requirements of other facings see Fig.7.
For thread of threaded flanges, see para 6.9.
Dimension in column 13 correspond to the inside diameter of pipe as given in ASME B36.10M for standard wall pipe. Thickness of standard wall is the same
as Schedule 40 in sizes NPS 10 and smaller. Tolerances in para 7.5.2 apply. These bore sizes are furnished unless otherwise specified by the Purchaser.

ASME B16.5-2003
Dimensions of Class 300 Flanges

Main Menu

Nominal OD of Thickness Thickness OD of OD of Neck

Length through Hub
Threaded
Bore
Pipe Size Flange of Flange Lap Joint
Hub (Weld Neck) Threaded/ Lapped W.N. Length Threaded/ Lapped
NPS
S.O.
Threaded
S.O.
(Min.)
(Min.)
(Min.)
(Min.)
(Min.)
O

tf

tf

Notes:2-4

255

30.2

Note:5
31.8

146

114.3

Note:6
46

48

84

37

W.N.

Corner radius Counter bore Depth of

of Bore of
Threaded
Socket
Lapped Flange
Flange
& Pipe
(Min.)
r

11

117.6

Note:7

116.1

116.8

102.3

Legends :

Purch :To be specified by Purchaser.

Note: 2 The minimum thickness of these loose flanges,in sizes NPS 3 1/2" and smaller,is slightly greater than the thickness of flanges on fittings, Table 9,which are
reinforced by being cast integral with the body of fitting.
Note: 3 These flanges may be supplied with a flat face. The flat face may be either the full tf dimension of thickness plus 2mm, or the tf dimension thickness without
the raised face height. See para 6.3.2 for additional restrictions.
Note: 4 The flange dimension illustrated are for regularly furnished 2 mm raised face (except lapped); for requirements of other facings see Fig.7.
Note: 6 For thread of threaded flanges, see para 6.9.
Note: 7 Dimension in column 13 correspond to the inside diameter of pipe as given in ASME B36.10M for standard wall pipe. Thickness of standard wall is the same
as Schedule 40 in sizes NPS 10 and smaller. Tolerances in para 7.5.2 apply. These bore sizes are furnished unless otherwise specified by the Purchaser.

LIFTING LUG DIMENSIONS

Main Menu
Vessel Weight
(Kg)
5,443
9,072
13,608
22,680
31,752
45,360
68,040
90,720
113,400
136,080

Dia of Hole
D (mm)
25.4
28.702
35.052
41.402
54.102
63.5
76.2
101.6
107.95
114.3

Thickness of Lug
T (mm)
12.7
19.05
25.4
31.75
31.75
38.1
44.45
50.8
50.8
63.5

Radius of Outer
arc R (mm)
38.1
50.8
54.102
63.5
88.9
114.3
127
152.4
165.1
177.8

Height of Lug
H (mm)
127
152.4
152.4
177.8
203.2
228.6
254
304.8
330.2
355.6

Length of Lug
L (mm)
254
254
254
304.8
304.8
406.4
406.4
457.2
457.2
508

Weld
(Min)
12.7 mm Full Penetration Fillet

19.05 mm Full Penetration Fillet

Weight of Tray normally assumed

50

Tray Supports Weight Calculation :

OD of Tray Support
(ID of Vessel)

Do

6700

mm

Width of Tray Support

100

mm

Thcikness of Tray Support

16

mm

Formula Used, Area

Pi x (w Do - w2)

Area of Tray Support

2072400

mm2

Volume of Tray Support

33158400

mm3

Weight of Tray Support

260

Kg

Kg/m2

Main Menu

Butt Weld Input

Thickness of the Plate

16

mm

Theeta

56

degree

Diameter to be Weld

1375

mm

Total Area of Weld

539867.88

mm2

Total Area of Weld

836.80

in2

Allowable Stress of Material

20,000

psi

Bearable Load for Butt Weld

16735938

lbs

1718.79

Bevel Angle

Strength of Weld
Result

Weld is O.K.

Main Menu

Pressure Conditions
Design Pressure

400

psi

Diameter

1375

mm

Area for Pressure

1484140.63

mm2

Area for Pressure

2300.42

in2

Load induced

920169

lbs

ANCHOR BOLT DESIGN

Main Menu

Inputs
Bolt Area

Wind Load (From PVElite)

Height of Vessel with Skirt
Moment
Weight of Vessel
Bolt Circle

P
H
M
W

3,000.00
21.00
63,000.00
11,000.00
84.00

lbs
ft
lbs-ft
lbs
in

Area within Bolt Circle

Circumference of Bolt Circle
Maximum Tension
Allow. Stress Value of Bolt Mat.
No. of Anchor Bolts

AB
CB

5,538.96
264
94.78
15,000.00
8.00

in
in
lb/in
psi

Req.Area of one Bolt

Dia of Bolt from Table against Root Area
Induced Stress in Anchor Bolts
Corrosion Allowance for Bolt

T
SB
N
BA
d
Sind
CA

0.21

in

0.625
in
10,191.08 psi
0.125
in

Formulas Used
i Maximum Tension ( lb/in )
ii Req. Area of One Bolt ( Sq.in )
iii Stress in Anchor Bolt ( psi )
Resuslt:
Required Diameter of Anchor Bolt

T=
BA =
SB =

12 M / AB - W / CB
T CB / SB N
T CB / BA N

0.75

in

Table
Bolt Size

in2

in

0.126

0.500

0.202

0.625

0.302

0.750

0.419

0.875

0.551

1.000

0.693

1.125

0.89

1.250

1.054

1.375

1.294

1.500

1.515

1.625

1.744

1.750

2.049

1.875

2.3

2.000

3.02

2.250

3.715
4.618

2.500
2.750

5.621

3.000

Required Diameter of Anchor Bolt

19.05 mm

THICKNESS OF SKIRT
Inputs

516 Gr-70
Temp(F)
S (psi)

* Wind Load (From PVElite)

* Moment

P
H
MT

* Outside Radius of Skirt

* Joint Efficiency

R
E

* Height of Vessel

* Stress Value of Head or Skirt

Mat. Whichever is smaller

* Weight of Tower above Skirt

Formula used :

8,500.00
58.00
493,000.00
28.00
0.70
16,600.00

lbs
ft
lbs-ft
in
psi

78,000.00 lbs

12 MT

R2 x Pi x S x E

2xW
R x Pi x S x E

(-20) to 500

20,000

600

19,400

650

18,800

700

18,100

750

14,800

800

12,000

850

9,300

900

6,700

950

4,000

1000

2,500

Coversions
Input

Output

Resuslt:
Inches

Required Thickness of Skirt

0.36

TO

in

0
K Pascals TO

Required Thickness of Skirt

9.13

mm

mm

psi

0
Celsius

TO

32

Main Menu

Nominal Thickness
(in)

Nominal Thickness
(mm)

Temperature (F)

0.1

2.54

-55

0.2

5.08

-55

0.3

7.62

-55

0.4

10.16

-55

0.5

12.7

-55

0.6
0.7
0.8
0.9

15.24
17.78
20.32
22.86

-50
-45
-40
-35

1
1.3
1.5
1.7
2.2
2.5
2.9
3.4
3.8
4.2
4.7
5.3
5.4
6

25.4
33.02
38.1
43.18
55.88
63.5
73.66
86.36
96.52
106.68
119.38
134.62
137.16
152.4

-30
-20
-15
-10
0
5
10
15
20
25
30
35
35
38

INTERPOL
Temp (F)
X1
X
X2

Main Menu

INTERPOLATION
Thickness
-30

Y1

25.4

25

-20

Y2

33.02

-30.52

INTERPOLATION
X1

340.57

Y1

81.35

85

X2

359.93

Y2

85.95

355.93174

Main Menu