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Structure

Activity

Unit

Concrete
Qty

2-Oct-16

Sr #

1-Oct-16

Concrete Pouring Plan upto 15

SECTION - 1 (Zone - 1)
1

Dept. 111 - Limestone Mix Crusher

Leen/Footings

Cum

Dept. 112/212 - Clay/Bauxite & Gypsum/Pozzolana Crusher

Slab at +EL.
68920/+EL.72520

Cum

Dept. 121 - Limestone Mix Transport

Precast Sleepers

Cum

Dept. 131 - Limestone Mix Storage

Tunnel Slab

Cum

Footings for Shed

Cum

Dept. 133 - Additive Storage

Grid/Tie Beams

Cum

Dept. 143 - Additive Transport from Storage

Bed/Wall

Cum

Dept. 291- Substation Additive Crusher

Cum

Cum

Cum

Cum

Cum

Sub Total

90

90

90

90

SECTION - 1 (Zone - 2)
7

Dept. 311 - Raw Mill Feed

Dept. 321 - Raw Mill

Dept. 331 - Exhaust Gas Conditioning

Cum

10

Dept. 341 - Raw Meal Silo

Cum

11

Dept. 421 - Preheater

Cum

12

Dept. 431 - Kiln

Cum

13

Dept. 441 - Clinker Cooler

Cum

14

Dept. 465 - Coal Dosing

Cum

15

Dept. 491 - Substtion Kiln

Cum

16

Dept. 492 - Substation Cooler

Cum

16

Dept. 741 - Compressor Room

Cum

Sub Total

1,350

Cum

1,350

Foundation of Conveyor
Coal Storage to Coal Hopper

Cum

60

Shed Foundations PD2 PD1

Cum

99

Grid Beams, Secondary and


Tie Beams

Cum

152

Pile Cap Concrete


in Two Pours

Cum

9,658

SECTION - 2 (Zone - 3)
15

16

17

Dept. 211 - Coal Intake

Dept. 231 - Coal Storage

Dept. 481 - Clinker Storage & Transport

22

15

Dept. 731 - Oil Pre Conditioning

18

Dept. 194 - SubSation, Coal Storage

Plinth Beams, PDs and


Columns

Cum

22

PCC

Cum

RCC

Cum

105

14

Cum

10,096

14

Cum

400

Sub Total

SECTION - 2 (Zone - 4)
19

Dept. 511 - Cement Mill Feed

Slab

22

Structure

Activity

Unit

Concrete
Qty

20

Dept. 531 - Cement Mill Bag Filter

Remaining Piles
and Pile Cap

Cum

254

21

Dept. 612 - Cement Silo 2

Precast Elements

Cum

220

22

Dept. 591 - SubStation, Cement Mill

PCC and Raft

Cum

22

Dept. 891 - Main SubStation

Plaster

Cum

349

23

Conveyor Belt (Dept. 511 To Dept.531)

Cum

Sub Total

Cum

1,223

2-Oct-16

Sr #

1-Oct-16

Concrete Pouring Plan upto 15

54
10

20

117

10

191

SECTION - 1 (Zone - A)
19

Dept. 944 - EL.Room, Guest House

Cum

20

Dept. 912 - Electrical & Mechanical Repair Workshop

Cum

Cum

Cum

Cum

Cum

SECTION - 2 (Zone - 5B)


23

Water Tank # 4

24

Water Tank # 5

25

Dept. 051 - Cable Tunnel

Cum

26

DG Hostel

Cum

27

Stacking Yard

Cum

27

Dept. 993 - ICPL Staff Residence

Cum

Sub Total

Cum

Total Planned Concrete

Cum

Total Planned Cumulative Concrete

Cum

12,670

114

303

114

416

90

90

90

90

90

90

90

90

90

90

90

90

90

90

16

###

90

14-Oct-16

13-Oct-16

12-Oct-16

11-Oct-16

10-Oct-16

9-Oct-16

8-Oct-16

7-Oct-16

6-Oct-16

5-Oct-16

4-Oct-16

3-Oct-16

pto 15th Oct 2016

90

90

90

90

90

90

90

90

45

45

21

22
22

26

30

45

4,829

14
55

18
22

40

18
11

44

45

4,829

34

58

30

4,835

83

400

4,835

10

20

10

58

20

20

20

20

20

10

20

10

117

10

78

10

155

190

140

571

761

901

157

###

14-Oct-16

13-Oct-16

12-Oct-16

11-Oct-16

10-Oct-16

9-Oct-16

8-Oct-16

7-Oct-16

6-Oct-16

5-Oct-16

4-Oct-16

3-Oct-16

pto 15th Oct 2016

20

20

20

20

20

10

20

10

20

40

30

440

30

40

58

30

40

88

258

164

175

236

160

4,955

613

120

4,965

1,159

1,323

1,497

1,733

1,893

6,848

7,461

7,581

12,546

90

90

15-Oct-16

15-Oct-16
20
10

30

124
12,670

6-Sep-16

5-Sep-16

Concrete
Qty

4-Sep-16

Unit

3-Sep-16

Structure

2-Sep-16

Sr #

1-Sep-16

Concrete Pouring Plan

SECTION - 1 (Zone - 1)
1

Dept. 111 - Limestone Mix Crusher

Cum

232

41

Dept. 112/212 - Clay/Bauxite &


Gypsum/Pozzolana Crusher

Cum

111

56

Dept. 121 - Limestone Mix Transport

Cum

56

Dept. 131 - Limestone Mix Storage

Cum

695

Dept. 133 - Additive Storage

Cum

140

Dept. 143 - Additive Transport from


Storage

Cum

36

Total Concrete

Cum

1,270

83

14

150

###

41

###

138
20

20

7
69

20

###

20

16
68

161

177

68

96

SECTION - 1 (Zone - 2)
7

Dept. 311 - Raw Mill Feed

Cum

57

Dept. 321 - Raw Mill

Cum

795

Dept. 331 - Exhaust Gas Conditioning

Cum

136

34

#REF! Dept. 421 - Preheater

Cum

232

58

#REF! Dept. 431 - Kiln

Cum

250

#REF! Dept. 441 - Clinker Cooler

Cum

116

116

#REF! Dept. 465 - Coal Dosing

Cum

20

20

Dept. 241 - Coal Transport and Mill


Feed

Cum

32

Total Concrete

Cum

1,638

#REF!

15

14
727

###

34
58

8
242

###

8
49

66

8
106

735

SECTION - 2 (Zone - 3)
15

Dept. 211 - Coal Intake

Cum

49

49

16

Dept. 231 - Coal Storage

Cum

124

10

10

17

Dept. 481 - Clinker Storage &


Transport

Cum

194

18

Dept. 194 - SubSation, Coal Storage

Cum

51

Total Concrete

Cum

418

59

10

194

194

SECTION - 2 (Zone - 4)
19

Dept. 511 - Cement Mill Feed

Cum

110

20

Dept. 531 - Cement Mill Bag Filter

Cum

54

21

Dept. 612 - Cement Silo 2

Cum

450

225

225

22

Dept. 591 - SubStation, Cement Mill

Cum

277

20

20

23

Conveyor Belt (Dept. 511 To


Dept.531)

Cum

15

Total Concrete

Cum

906

SECTION - 2 (Zone - 5B)

110
18

15

5
245

250

###
110

38

43

6-Sep-16

5-Sep-16

Concrete
Qty

4-Sep-16

Unit

3-Sep-16

Structure

2-Sep-16

Sr #

1-Sep-16

Concrete Pouring Plan

23

Water Tank # 4

Cum

159

###

24

Water Tank # 5

Cum

129

25

Dept. 051 - Cable Tunnel

Cum

154

26

DG Hostel

Cum

83

27

Stacking Yard

Cum

168

24

48

24

48

24

Total Concrete

Cum

693

24

150

24

107

67

Total Planned Concrete

Cum

4,925

594

478

348

544

338

841

Total Planned Cumulative Concrete

Cum

594

1,072

1,420

1,964

2,302

3,143

59

59

8-Sep-16

7-Sep-16

te Pouring Plan
SECTION - 1 (ZONE-1)

56
7

20

11% 3%

55%

18%
9%
4%

Dept. 111 - Limestone Mix


Crusher Cum

Dept. 1
Gypsu
Cum

Dept. 121 - Limestone Mix


Transport Cum

Dept. 1
Storag

Dept. 133 - Additive Storage


Cum

Dept. 1
from S

20

20
102

27

SECTION - 1 (ZONE-2)

14

34
58
250

7%
15%
14%

1% 2% 3%
49%
8%

Dept. 311 - Raw Mill Feed Cum

Dept. 331 - Exhaust Gas


Conditioning Cum

Dept. 431 - Kiln Cum

Dept. 465 - Coal Dosing Cum

D
Fe

8
298

66

SECTION - 2 (ZONE-3)
10

13

Dept. 211
12% 12%

10

18

13

30%
46%

Dept. 481
Cum

Dept. 194
Cum

18

SECTION - 2 (ZONE-4)

222

Dept. 511 - Cem

5
23

Dept. 231

240

2%12%
31%

6%
50%

Dept. 531 - Cem

Dept. 612 - Cem

Dept. 591 - Sub

Conveyor Belt (D

SECTION - 2 (ZONE-4)

te Pouring Plan
8-Sep-16

7-Sep-16

Dept. 511 - Cem

SECTION - 1 (ZONE-1)
Dept. 612 - Cem

31%

6%

50%

43

36

11% 3%
55%

36

126

469

472
4,084

Dept. 591 - Sub

Conveyor Belt (D
Dept. 111 - Limestone Mix
Dept. 1
Crusher Cum
Gypsu
Cum

83

3,612

Dept. 531 - Cem

2%12%

18%
9%
4%

Dept. 121 - Limestone Mix


Transport Cum

Dept. 1
Storag

Dept. 133 - Additive Storage


Cum

Dept. 1
from S

SECTION - 2 (ZONE-5B

Water Ta
24% 23%

Water Ta

12%
19%
22%

Dept. 05
Cum

DG Hos

Stacking

Concrete Pouring Plan


Concrete Zone Wise
Section - 1 (Zone-1)

1,270

Section - 1 (Zone-2)

1,638

Section - 2 (Zone-3)

418

Section - 2 (Zone-4)

906

Section - 2 (Zone-5B)

693

Total Planned Concrete

CON

Concrete
Qty
(m3)

14%
26%

18%

4,925
8%
33%

Sr #

Unit

Concrete
Qty

28-Aug-16

29-Aug-16

30-Aug-16

31-Aug-16

1-Sep-16

2-Sep-16

3-Sep-16

Concrete Pouring Plan

Planned Concrete for the Day

Cum

7,689

501

931

724

609

781

524

540

Actual Concrete for the Day

Cum

7,027

494

1,232

713

752

566

463

1,119

Planned Cumulative Concrete

Cum

501

1,432

2,156

2,764

3,546

4,069

4,609

Actual Cumulative Concrete

Cum

494

1,726

2,439

3,191

3,757

4,220

5,339

487

841

556

530

603

5,183

5,670

6,511

5,895

6,425

7,027

8-Sep-16

574

7-Sep-16

5-Sep-16

6-Sep-16

4-Sep-16

te Pouring Plan

679

499

7,190

7,689

Concrete Pouring Plan 28-Aug-16 to 08Sr #

Structure

Unit

SECTION - 1 (Zone - 1)
1

Dept. 111 - Limestone Mix Crusher

Cum

Dept. 112/212 - Clay/Bauxite & Gypsum/Pozzolana Crusher

Cum

Dept. 121 - Limestone Mix Transport

Cum

Dept. 131 - Limestone Mix Storage

Dept. 133 - Additive Storage

Dept. 291 - Substation Additive Crusher

Dept. 143 - Additive Transport from Storage


Sub Total

Cum
Cum
Cum

Cum
Cum

SECTION - 1 (Zone - 2)
8

Dept. 311 - Raw Mill Feed

Dept. 321 - Raw Mill

Cum
Cum
Cum

10

Dept. 331 - Exhaust Gas Conditioning

Cum

11

Dept. 341 - Raw Meal Silo

Cum

12

Dept. 421 - Preheater

Cum

13

Dept. 431 - Kiln

Cum

14

Dept. 441 - Clinker Cooler

Cum

15

Dept. 461 - Coal Mill

16

Dept. 465 - Coal Dosing

17

Dept. 491 - Kiln Substation

18

Dept. 241 - Coal Transport and Mill Feed

Cum

Sub Total

SECTION - 1 (Zone - 5A)

Cum
Cum

Concrete Pouring Plan 28-Aug-16 to 08Sr #

19

Structure

Dept. 994 - El. Room, Guest House (Senior DG Hostel)


Sub Total

Unit

Cum
Cum

SECTION - 2 (Zone - 3)
20

Dept. 211 - Coal Intake

Cum

21

Dept. 731 - Oil Pre Conditioning

22

Dept. 231 - Coal Storage

Cum
Cum

23

Dept. 481 - Clinker Storage & Transport

24

Dept. 194 - SubSation, Coal Storage


Sub Total

Cum
Cum
Cum
Cum
Cum

Concrete Pouring Plan 28-Aug-16 to 08Sr #

Structure

Unit

SECTION - 2 (Zone - 4)
25

Dept. 511 - Cement Mill Feed

Cum

26

Dept. 531 - Cement Mill Bag Filter

Cum

27

Dept. 612 - Cement Silo 2

Cum

28

Dept. 591 - SubStation, Cement Mill

Cum

29

Main Grid Station

30

Conveyor Belt (Dept. 511 To Dept.531)


Sub Total

Cum
Cum

SECTION - 2 (Zone - 5B)


31

Cum

Water Tank # 4

Cum
32

Water Tank # 5

Cum

33

Water Tank # 6

Cum

34

Staff Residence

35

Dept. 051 - Cable Tunnel

Cum

36

DG Hostel

Cum

37

Boundary Wall

38

Stacking Yard

Cum
Sub Total

Cum

Misc. Concrete
39

RO Tank

40

Batching Plant

41

Block Work

Cum

Concrete Pouring Plan 28-Aug-16 to 08Sr #


42

Structure
Zealcon

Unit
Cum

Sub Total

Cum

Total Concrete

Cum

Aug-16 to 08-Sep-16
Planned
Concrete Qty
(A)

Actual Concrete
Qty as on
06-Sep-16 (B)

265

126

139

111

90

21

75

95

(20)

276
655

Remaining
C=A-B

159
960

188
20

(20)

52

66

(14)

1,621

1,357

264

72

18

54

727

889

211

153

58

179

89

90

(162)

(3)

290

115

175

250

46

204

116

208

(92)

140

(140)

20

20
44

(44)

32

19

13

1,897

1,724

173

Aug-16 to 08-Sep-16
Planned
Concrete Qty
(A)

Actual Concrete
Qty as on
06-Sep-16 (B)

Remaining
C=A-B

117

(117)

117

(117)

20

50

61

(61)

70

43

509

(321)

145
387
683
10
45
1,383

387
833
87
1,510

(150)
(33)

(128)

Aug-16 to 08-Sep-16
Planned
Concrete Qty
(A)

Actual Concrete
Qty as on
06-Sep-16 (B)

110

279

54

44

10

1,350

996

354

297

184

113

143

(143)

20
1,831

172

Remaining
C=A-B

(169)

20
1,646

185

100

102

87

85

30
172

(2)

20

(20)

177

262

(85)

166

97

69

31

(31)

240
957

240
599

358

15

(15)

10

(10)

24

(24)

Aug-16 to 08-Sep-16
Planned
Concrete Qty
(A)

Actual Concrete
Qty as on
06-Sep-16 (B)

Remaining
C=A-B

26

(26)

75

(75)

7,689

7,028

662

Planned Vs Actual Concrete Pouring (28-08-16 to 08-09-16)


To Date Progress
6-Sep-16

Sr #

Description

Section - 1
Actual

Planned

Variance

Section - 2
Planned
Actual

Variance

Zone - 1

1,621

1,357

264

Zone - 2

1,897

1,724

173

Zone - 5A

117

(117)

Zone - 3

1,383

1,510

(127)

Zone - 4

1,831

1,646

185

Zone - 5B

957

599

358

Misc

75

(75)

Total Concrete

3,518

3,198

320

4,171

3,830

341

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