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1. Introduction
The main structure of a single PEM fuel
cell includes an anode electrode, an electrolyte,
and a cathode electrode while the electrode is
made of the gas diffusion layer (GDL) and the
catalyst layer (CL). The GDL is made of a thin
layer of porous materials such as carbon fiber or
carbon cloth. The pores in GDL provide flow
paths for reactant to reach the reaction site for the
chemical reaction. Meanwhile, the water produced
on the cathode side will diffuse back through the
pores of GDL to the flow channel on the cathode
bipolar plate and leave the cell. The solid substrate
of GDL will conduct electrons and heat.
Therefore, the GDL plays an important role in
maintaining a good fuel cell performance.
2. Mathematical Models
2.1 Model Assumptions
A two-dimensional isothermal singlephase model is developed to predict the cell
performance under the following assumptions:
1. Flow is laminar everywhere due to a small gas
pressure gradient and the low Reynolds number.
2. Reactant gases and reaction products behave as
ideal gas mixture.
3. Electrodes and membrane are made of
homogeneous porous materials.
4. The temperature distribution across the cell is
uniform and stays constant.
5. Water in the fuel cell exists only in the vapor
phase.
6. The polymer electrolyte membrane is
impermeable to reactant gases.
2.2 Model Geometry
A PEM fuel cell with an interdigitated
flow field is considered here. Figure 1 shows the
schematic of the modeling geometry which
includes the anode GDL, anode CL, membrane,
cathode CL and cathode GDL. Air and fuel are
supplied to the cell in a counter flow direction.
The x-axis is the across the membrane direction.
dV
H2
2F
4F
O2
2F
H 2O
[ i
D { MM
( j + j
ij
j =1
where Dij is
binary
r
M
P
) + (x j j )
} + i u ] = Ri
M
P
diffusion
(7)
coefficient,
P
P0
T0
1.5
reference temperature;
(11)
Dij o is
j
ja
j
M H 2 ; RO 2 = c M O 2 ; RH 2O = c M H 2O
2F
2F
4F
(13)
where ja and jc are the transfer current density of
anode and cathode side, respectively, which will
be obtained by the agglomerate model shown in
the next section.
(14)
Electron transport: ( s s ) = S s
(15)
Proton transport: ( e e ) = S e
(16)
where is the phase potential, V ; is the
1
c agg =
P
cgas
H
(19)
(21)
(22)
3. Numerical Procedure
The governing equations are solved using
COMSOL Multiphysics based on the finite
element technique. The stationary nonlinear solver
is used since the source terms of the current
conservation equation make the problem strongly
non-linear. Furthermore, the convergence behavior
of this non-linear solver is highly sensitive to the
initial estimate of the solution. To accelerate the
convergence, the following solution procedure is
adopted: the conductive media DC module is first
Experimental data
Model: Darcy's Law
Model: Brinkman Equation
Model: N-S Equation
0. 8
0. 6
0. 4
0. 2
0. 0
0.0
0.5
1.0
1.5
2.0
2.5
Permeability K=10-12 m2
1. 0
Experimental data
Model: Darcy's Law
Model: Brinkman Equation
Model: N-S Equation
Experimental data
Pure Diffusion
0. 8
0. 6
0. 6
0. 4
0. 4
0. 2
0. 2
0. 0
0.0
0
0
0. 4
0. 8
1. 2
1. 6
0.4
0.8
1.2
1.6
2.0
Experimental data
Model: Darcy's Law
Model: Brinkman Equation
Model: N-S Equation
0. 8
0. 5
0. 3
0. 0
0.0
0.4
0.8
1.2
1.6
4. Conclusions
A two dimensional isothermal single
phase fuel cell model is developed and verified.
Darcys law, the Brinkman equation and the
modified Navier-Stokes equation are evaluated
separately in describing the momentum transport
in porous gas diffusion layer and catalyst layer.
Three values of GDL permeability 10-13, 10-12 and
10-11 m2 are studied for three aforementioned
models. A pure diffusion model is also
investigated where no convective transport term is
considered in the porous media.
Darcys law, the Brinkman equation and
the modified N-S equation show no visible effects
on the polarization curve. The polarization curve
calculated by the pure diffusion model shows a
large concentration loss from intermediate to high
current density under the same operating
conditions. The polarization curve from the
experimental data where the permeability is 1.2 x
10-12 m2 shows no difference from that of K= 10-12
or 10-11 m2 calculated by Brinkman equation.
When the GDL permeability is low (K=10-13 m2),
a sharp potential drop is found at high current
density.
The inertial term, pressure term, viscous
term and Darcys term in the modified N-S
equation are numerically evaluated for low and
high GDL permeability. The inertial term can be
dropped from the N-S equation since it is very
small compared to other terms, and the high value
is only found at the corner of the flow field.
Therefore, the modified N-S equation is reduced
to the Brinkman equation. Since that there are
boundary condition setting problems when using
Darcys law, and the potential convergence
problem for the modified N-S equation, this paper
recommends using the Brinkman equation to
describe the momentum transport in fuel cell
porous electrodes.
5. References
1. Faghri, A. and Guo, Z., Challenges and
Opportunities of Thermal Management Issues
Related to Fuel Cell Technology and Modeling,
Int. J. Heat and Mass Transfer, 48, pp.38913920(2005)
2. Weber, A. and Newman J., Modeling Transport
in Polymer-Electrolyte Fuel Cells, Chem. Rev.,
104, pp.4679-4726(2004)
F
#
KO2
KH2
K
R
Pin
Pout
T
wO2_in
wH2O_in
wH2_in
7. Appendix
DO2_N2
DO2_H2O
DH2O_N2
DH2O_N2
DH2_H2O
Name
s
e
Value
-4
Binary
Diffusivity
Binary
Diffusivity
Binary
Diffusivity
Binary
Diffusivity
Binary
1.5
0.2210 (T/293.2)
m /s
0.28210-4/(T/308.1)1.5 m2/s
Diffusivity
Faraday's
constant
Henry's law
constant(oxy
gen)
Henrys law
constant(Hyd
rogen)
permeability
Ideal gas
constant
Pressure at
inlet
Pressure at
outlet
Cell
temperature
Inlet mass
fraction of
oxygen
Cathode inlet
mass fraction
of water
Inlet mass
fraction of
hydrogen
Electrode
porosity
Electronic
conductivity
Ionic
conductivity
Gas viscosity
96487 c/mol
3.2104 Pa. m/mol
3.9104 Pa.m/mol
1.210-12 M2
8.314 J/(K.mol)
1.0133 atm
1.0 atm
60 oC
0.233
0.340
0.3
53 s/m
11 s/m
2.0310-5 kg/(m.s)
Note:
from the reference [20]; # from the
reference [18]; the rest data from reference [19]
Table 2: Comparison of the order of each term in the modified N-S equation
For difference GDL permeabilities
Term
Expression
Order
Comments
K=10-13 m2
(permeability)
K=10-11 m2
(permeability)
0 10 4
Inertial term
f (u ) u
0 10
Pressure term
103
Viscous term
2u
0 103
10 105
Darcys term
104
104
106
107
103
106
107