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TROUBLE CODE DIAGNOSIS


Diagnostic Trouble Code (DTC) Type Definitions (Z20S Diesel)
Emissions Related DTCs
Action Taken When the DTC Sets - Type A

The Malfunction Indicator Lamp (MIL) will be illuminated as soon as the


error occurs.
The ECM will record operating conditions at the time the diagnostic fails.
The information will be stored in the freeze frame and failure records
buffers.
A history DTC is stored.

Action Taken When the DTC Sets - Type B (or E)

The Malfunction Indicator Lamp (MIL) will be illuminated after 2 (or 3) valid
driving cycles.
The ECM will record operating conditions at the time the diagnostic fails.
The information will be stored in the freeze frame and failure records
buffers.
A history DTC is stored.

Conditions for Clearing the MIL/DTC - Type A or Type B (or E)

The MIL will turn off after four consecutive driving cycles in which the
diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm up cycles without a fault.
DTC(s) can be cleared by using the scan tool.

Non-Emissions Related DTCs


Action Taken When the DTC Sets - Type Cnl

The Malfunction Indicator Lamp (MIL) will not illuminate.


The ECM will record operating conditions at the time the diagnostic fails.
The information will be stored in the freeze frame and failure records
buffers.

Conditions for Clearing the DTC - Type Cnl

A history DTC will clear after 40 consecutive warm up cycles without a fault.

DTC(s) can be cleared by using the scan tool.

Conditions for Clearing the DTC - Type Z


This DTC is available in the control module software, but has been disabled, or
turned OFF. In this case, the diagnostic does not run, no DTCs are stored, and the
MIL does not illuminate.

Clearing Trouble Codes


Important : Do not clear DTCs unless directed to do so by the service
information provided for each diagnostic procedure. When DTCs are cleared,
the Freeze Frame and Failure Record data which may help diagnose an
intermittent fault will also be erased from memory. If the fault that caused the
DTC to be stored into memory has been corrected, the Diagnostic Executive
will begin to count the warmup cycles with no further faults detected, the
DTC will automatically be cleared from the engine control module (ECM)
memory. To clear DTCs, use the diagnostic scan tool.
Notice : To prevent ECM damage, the key must be OFF when disconnecting
or reconnecting the power to the ECM (for example battery cable, ECM pigtail
connector, ECM fuse, jumper cables, etc.). When the ECM sets a Diagnostic
Trouble Code (DTC), the Malfunction Indicator Lamp (MIL) lamp will be
turned on only for type A, B and E but a DTC will be stored in the ECMs
memory for all types of DTC. The DTC will stay in the ECMs memory until
cleared by scan tool. DTCs should be cleared after repairs have been
completed. Some diagnostic tables will tell you to clear the codes before
using the chart. This allows the ECM to set the DTC while going through the
chart, which will help to find the cause of the problem more quickly.

Diagnostic Trouble Codes


A symptom byte is used to provide additional fault information for a DTC. It is a 2digit hexadecimal number. The symptom byte value zero (00) is used to indicate
that no additional information is available beyond that provided by the description
for the DTC. The symptom byte may not be displayed on a scan tool.
Symptom
Error Illuminate
DTC
Byte
DTC Descriptor (Symptom byte descriptor)
Type
MIL
(Hex)
B357A
01
Heating Element Control Circuit (Short to Battery)
Cnl
NO
B357A
02
Heating Element Control Circuit (Short to Ground)
Cnl
NO
B357A
04
Heating Element Control Circuit (Open Circuit)
Cnl
NO
B357A
54
Heating Element Control Circuit (Temperature High) Cnl
NO
B357D
01
Heating Element Control 2 Circuit (Short to Battery)
Cnl
NO
B357D
02
Heating Element Control 2 Circuit (Short to Ground) Cnl
NO
B357D
04
Heating Element Control 2 Circuit (Open Circuit)
Cnl
NO
Heating Element Control 2 Circuit (Temperature
B357D
54
Cnl
NO
High)
Crankshaft Position (CKP)-Camshaft Position (CMP)
P0016
5A
E
YES
Correlation (Plausibility Failure)

DTC

Symptom
Byte
(Hex)

P0045

01

P0045

02

P0045

04

P0045

54

P0069

5A

P0087

00

P0087

18

P0088
P0089

00
00

P0089

11

P0089

12

P0089

18

P0089

19

P0090

01

P0090

02

P0090

04

P0090

54

P0095

03

P0095

07

P0100

00

P0100

09

P0100

0A

DTC Descriptor (Symptom byte descriptor)


Turbocharger Boost Control Solenoid Control Circuit
(Short to Battery)
Turbocharger Boost Control Solenoid Control Circuit
(Short to Ground)
Turbocharger Boost Control Solenoid Control Circuit
(Open Circuit)
Turbocharger Boost Control Solenoid Control Circuit
(Temperature High)
Manifold Absolute Pressure Barometric Pressure
Correlation (Plausibility Failure)
Fuel Rail Pressure (FRP) Too Low
Fuel Rail Pressure (FRP) Too Low (Signal Amplitude
Less Than Minimum)
Fuel Rail Pressure (FRP) Too High
Fuel Pressure Regulator Solenoid 1 Performance
Fuel Pressure Regulator Solenoid 1 Performance
(Above Maximum Threshold)
Fuel Pressure Regulator Solenoid 1 Performance
(Below Minimum Threshold)
Fuel Pressure Regulator Solenoid 1 Performance
(Signal Amplitude Less Than Minimum)
Fuel Pressure Regulator Solenoid 1 Performance
(Signal Amplitude Greater Than Maximum)
Fuel Pressure Regulator Solenoid 1 Control Circuit
(Short to Battery)
Fuel Pressure Regulator Solenoid 1 Control Circuit
(Short to Ground)
Fuel Pressure Regulator Solenoid 1 Control Circuit
(Open Circuit)
Fuel Pressure Regulator Solenoid 1 Control Circuit
(Temperature High)
Intake Air Temperature (IAT) Sensor 2 Circuit
(Voltage Below Threshold)
Intake Air Temperature (IAT) Sensor 2 Circuit
(Voltage Above Threshold)
Mass Air Flow (MAF) Sensor Circuit
Mass Air Flow (MAF) Sensor Circuit (Rate of
Change Above Threshold)
Mass Air Flow (MAF) Sensor Circuit (Rate of

Error Illuminate
Type
MIL
E

YES

YES

YES

YES

YES

YES

YES

A
A

YES
YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P0100

26

P0100

27

P0101

11

P0101

12

P0105

03

P0105

07

P0105

5A

P0110

00

P0110

09

P0110

0A

P0110

11

P0110

12

P0115

03

P0115

07

P0116

00

P0180

03

P0180

07

P0190

03

P0190

07

P0191

11

DTC Descriptor (Symptom byte descriptor)


Change Below Threshold)
Mass Air Flow (MAF) Sensor Circuit (Frequency Too
Low)
Mass Air Flow (MAF) Sensor Circuit (Frequency Too
High)
Mass Air Flow (MAF) Sensor Performance (Above
Maximum Threshold)
Mass Air Flow (MAF) Sensor Performance (Below
Minimum Threshold)
Manifold Absolute Pressure (MAP) Sensor Circuit
(Voltage Below Threshold)
Manifold Absolute Pressure (MAP) Sensor Circuit
(Voltage Above Threshold)
Manifold Absolute Pressure (MAP) Sensor Circuit
(Plausibility Failure)
Intake Air Temperature (IAT) Sensor Circuit
Intake Air Temperature (IAT) Sensor Circuit (Rate of
Change Above Threshold)
Intake Air Temperature (IAT) Sensor Circuit (Rate of
Change Below Threshold)
Intake Air Temperature (IAT) Sensor Circuit (Above
Maximum Threshold)
Intake Air Temperature (IAT) Sensor Circuit (Below
Minimum Threshold)
Engine Coolant Temperature (ECT) Sensor Circuit
(Voltage Below Threshold)
Engine Coolant Temperature (ECT) Sensor Circuit
(Voltage Above Threshold)
Engine Coolant Temperature (ECT) Sensor
Performance
Fuel Temperature Sensor Circuit (Voltage Below
Threshold)
Fuel Temperature Sensor Circuit (Voltage Above
Threshold)
Fuel Rail Pressure (FRP) Sensor Circuit (Voltage
Below Threshold)
Fuel Rail Pressure (FRP) Sensor Circuit (Voltage
Above Threshold)
Fuel Rail Pressure (FRP) Sensor Performance (Above

Error Illuminate
Type
MIL

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P0191

12

P0201
P0202
P0203
P0204
P0234

04
04
04
04
00

P0263

11

P0263

12

P0266

11

P0266

12

P0269

11

P0269

12

P0272

11

P0272

12

P0299

00

P02E0

01

P02E0

02

P02E0

04

P02E0

54

P02E1

11

P02E1

12

P0335

28

DTC Descriptor (Symptom byte descriptor)


Maximum Threshold)
Fuel Rail Pressure (FRP) Sensor Performance (Below
Minimum Threshold)
Injector 1 Control Circuit (Open Circuit)
Injector 2 Control Circuit (Open Circuit)
Injector 3 Control Circuit (Open Circuit)
Injector 4 Control Circuit (Open Circuit)
Turbocharger Engine Overboost
Cylinder 1 Balance System (Above Maximum
Threshold)
Cylinder 1 Balance System (Below Minimum
Threshold)
Cylinder 2 Balance System (Above Maximum
Threshold)
Cylinder 2 Balance System (Below Minimum
Threshold)
Cylinder 3 Balance System (Above Maximum
Threshold)
Cylinder 3 Balance System (Below Minimum
Threshold)
Cylinder 4 Balance System (Above Maximum
Threshold)
Cylinder 4 Balance System (Below Minimum
Threshold)
Turbocharger Engine Underboost
Intake Air (IA) Flow Valve Control Circuit (Short to
Battery)
Intake Air (IA) Flow Valve Control Circuit (Short to
Ground)
Intake Air (IA) Flow Valve Control Circuit (Open
Circuit)
Intake Air (IA) Flow Valve Control Circuit
(Temperature High)
Intake Air (IA) Flow Valve Control Performance
(Above Maximum Threshold)
Intake Air (IA) Flow Valve Control Performance
(Below Minimum Threshold)
Crankshaft Position (CKP) Sensor Circuit (Incorrect

Error Illuminate
Type
MIL

YES

A
A
A
A
E

YES
YES
YES
YES
YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

YES

YES

YES

YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P0335

29

P0340

28

P0340

29

P0401
P0402

00
00

P0403

01

P0403

02

P0403

04

P0403

54

P0460

03

P0460

07

P0480

01

P0480

02

P0480

04

P0480

54

P0481

01

P0481

02

P0481

04

P0481

54

P0500

08

P0500

11

DTC Descriptor (Symptom byte descriptor)


Frequency)
Crankshaft Position (CKP) Sensor Circuit (Too Few
Pulses)
Camshaft Position (CMP) Sensor Circuit (Incorrect
Frequency)
Camshaft Position (CMP) Sensor Circuit (Too Few
Pulses)
Exhaust Gas Recirculation (EGR) Flow Insufficient
Exhaust Gas Recirculation (EGR) Flow Excessive
Exhaust Gas Recirculation (EGR) Solenoid Control
Circuit (Short to Battery)
Exhaust Gas Recirculation (EGR) Solenoid Control
Circuit (Short to Ground)
Exhaust Gas Recirculation (EGR) Solenoid Control
Circuit (Open Circuit)
Exhaust Gas Recirculation (EGR) Solenoid Control
Circuit (Temperature High)
Fuel Level Sensor 1 Circuit (Voltage Below
Threshold)
Fuel Level Sensor 1 Circuit (Voltage Above
Threshold)
Cooling Fan Relay 1 Control Circuit (Short to
Battery)
Cooling Fan Relay 1 Control Circuit (Short to
Ground)
Cooling Fan Relay 1 Control Circuit (Open Circuit)
Cooling Fan Relay 1 Control Circuit (Temperature
High)
Cooling Fan Relay 2 Control Circuit (Short to
Battery)
Cooling Fan Relay 2 Control Circuit (Short to
Ground)
Cooling Fan Relay 2 Control Circuit (Open Circuit)
Cooling Fan Relay 2 Control Circuit (Temperature
High)
Vehicle Speed Sensor (VSS) Circuit (Signal Invalid)
Vehicle Speed Sensor (VSS) Circuit (Above
Maximum Threshold)

Error Illuminate
Type
MIL

YES

YES

YES

E
E

YES
YES

YES

YES

YES

YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

YES

YES

DTC

Symptom
Byte
(Hex)

P0500

71

P0504
P0513

00
00

P0520

08

P0530

03

P0530

07

P0544

03

P0544

07

P0560
P0571
P0571
P0571

11
00
5A
71

P0575

72

P0575

74

P0602

46

P0606

00

P0606

11

P0606

12

P0606

31

P0606

33

P0606

37

P0606

3C

P0606

59

DTC Descriptor (Symptom byte descriptor)


Vehicle Speed Sensor (VSS) Circuit (Invalid Serial
Data Received)
Brake Switch Circuit 1-2 Correlation
Theft Deterrent Key Incorrect
Engine Oil Pressure (EOP) Switch Circuit (Signal
Invalid)
Air Conditioning (A/C) Refrigerant Pressure Sensor
Circuit (Voltage Below Threshold)
Air Conditioning (A/C) Refrigerant Pressure Sensor
Circuit (Voltage Above Threshold)
Exhaust Gas Temperature (EGT) Sensor 1 Circuit
(Voltage Below Threshold)
Exhaust Gas Temperature (EGT) Sensor 1 Circuit
(Voltage Above Threshold)
System Voltage (Above Maximum Threshold)
Brake Switch Circuit 1
Brake Switch Circuit 1 (Plausibility Failure)
Brake Switch Circuit 1 (Invalid Serial Data Received)
Cruise Control Switch Signal Circuit (Alive Counter
Incorrect/Not Updated)
Cruise Control Switch Signal Circuit (Value of Signal
Protection Calculation Incorrect)
Control Module Not Programmed (Vehicle
Configuration Not Programmed)
Control Module Internal Performance
Control Module Internal Performance (Above
Maximum Threshold)
Control Module Internal Performance (Below
Minimum Threshold)
Control Module Internal Performance (General
Checksum Failure)
Control Module Internal Performance (Special
Memory Failure)
Control Module Internal Performance
(Watchdog/Safety Processor Failure)
Control Module Internal Performance (Internal
Communications Failure)
Control Module Internal Performance

Error Illuminate
Type
MIL
E

YES

A
Cnl

YES
NO

Cnl

NO

Cnl

NO

Cnl

NO

YES

YES

E
A
A
A

YES
YES
YES
YES

Cnl

NO

Cnl

NO

Cnl

NO

YES

YES

YES

YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P0606

5A

P0607

39

P060A

07

P060B

03

P060B

07

P060B

08

P060B

11

P0615
P0615
P061C

01
02
00

P0621

58

P0621

59

P0622

11

P0622

12

P0627
P0627
P0627
P0627
P062B

01
02
04
54
00

P062B

03

P062B

32

P062B

39

P062B

3B

DTC Descriptor (Symptom byte descriptor)


(Circuit/Component Protection Time-Out)
Control Module Internal Performance (Plausibility
Failure)
Control Module Performance (Internal Electronic
Failure)
Control Module Monitoring Processor Performance
(Voltage Above Threshold)
Control Module Analog to Digital Performance
(Voltage Below Threshold)
Control Module Analog to Digital Performance
(Voltage Above Threshold)
Control Module Analog to Digital Performance
(Signal Invalid)
Control Module Analog to Digital Performance
(Above Maximum Threshold)
Starter Relay Control Circuit (Short to Battery)
Starter Relay Control Circuit (Short to Ground)
Control Module Engine Speed Performance
Generator L-Terminal Circuit (Incorrect Reaction
After Event)
Generator L-Terminal Circuit (Circuit/Component
Protection Time-Out)
Generator F-Terminal Circuit (Above Maximum
Threshold)
Generator F-Terminal Circuit (Below Minimum
Threshold)
Fuel Pump Relay Control Circuit (Short to Battery)
Fuel Pump Relay Control Circuit (Short to Ground)
Fuel Pump Relay Control Circuit (Open Circuit)
Fuel Pump Relay Control Circuit (Temperature High)
Control Module Fuel Injector Control Performance
Control Module Fuel Injector Control Performance
(Voltage Below Threshold)
Control Module Fuel Injector Control Performance
(General Memory Failure)
Control Module Fuel Injector Control Performance
(Internal Electronic Failure)
Control Module Fuel Injector Control Performance

Error Illuminate
Type
MIL

YES

Cnl

NO

YES

YES

YES

YES

YES

Cnl
Cnl
E

NO
NO
YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl
Cnl
Cnl
Cnl
A

NO
NO
NO
NO
YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P062B

3C

P062B

59

P062B

73

P062F

00

P062F

36

P062F

41

P0630

36

P0630

47

P0633
P0641

00
03

P0641

07

P0645

01

P0645

02

P0645

04

P0645

54

P064C
P0651

00
03

P0651

07

P0670

01

P0670

02

P0670

04

DTC Descriptor (Symptom byte descriptor)


(Internal Self Test Failed)
Control Module Fuel Injector Control Performance
(Internal Communications Failure)
Control Module Fuel Injector Control Performance
(Circuit/Component Protection Time-Out)
Control Module Fuel Injector Control Performance
(Parity Error)
Control Module Long Term Memory Performance
Control Module Long Term Memory Performance
(EEPROM Failure)
Control Module Long Term Memory Performance
(Operational Software/Calibration Data Set Not
Programmed)
VIN Not Programmed or Mismatched - Engine
Control Module (ECM) (EEPROM Failure)
VIN Not Programmed or Mismatched - Engine
Control Module (ECM) (VIN Not Programmed)
Theft Deterrent Key Not Programmed
5 Volt Reference 1 Circuit (Voltage Below Threshold)
5 Volt Reference 1 Circuit (Voltage Above
Threshold)
Air Conditioning (A/C) Clutch Relay Control Circuit
(Short to Battery)
Air Conditioning (A/C) Clutch Relay Control Circuit
(Short to Ground)
Air Conditioning (A/C) Clutch Relay Control Circuit
(Open Circuit)
Air Conditioning (A/C) Clutch Relay Control Circuit
(Temperature High)
Glow Plug Control Module Performance
5 Volt Reference 2 Circuit (Voltage Below Threshold)
5 Volt Reference 2 Circuit (Voltage Above
Threshold)
Glow Plug Control Module Control Circuit (Short to
Battery)
Glow Plug Control Module Control Circuit (Short to
Ground)
Glow Plug Control Module Control Circuit (Open
Circuit)

Error Illuminate
Type
MIL

YES

YES

YES

YES

YES

YES

Cnl

NO

Cnl

NO

Cnl
E

NO
YES

YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl
E

NO
YES

YES

Cnl

NO

Cnl

NO

Cnl

NO

DTC

Symptom
Byte
(Hex)

P0670

54

P0671
P0671
P0672
P0672
P0673
P0673
P0674
P0674
P0683

02
04
02
04
02
04
02
04
00

P0683

3A

P0683

71

P0697

03

P0697

07

P0700

00

P0703
P0703

00
5A

P0703

72

P0703

74

P0833

58

P0850

02

P0850

05

P0856

72

P0856

74

P1224
P1224

00
01

DTC Descriptor (Symptom byte descriptor)

Error Illuminate
Type
MIL

Glow Plug Control Module Control Circuit


Cnl
(Temperature High)
Glow Plug 1 Control Circuit (Short to Ground)
Cnl
Glow Plug 1 Control Circuit (Open Circuit)
Cnl
Glow Plug 2 Control Circuit (Short to Ground)
Cnl
Glow Plug 2 Control Circuit (Open Circuit)
Cnl
Glow Plug 3 Control Circuit (Short to Ground)
Cnl
Glow Plug 3 Control Circuit (Open Circuit)
Cnl
Glow Plug 4 Control Circuit (Short to Ground)
Cnl
Glow Plug 4 Control Circuit (Open Circuit)
Cnl
Glow Plug Control Module Communication Circuit
Cnl
Glow Plug Control Module Communication Circuit
Cnl
(Incorrect Component Installed)
Glow Plug Control Module Communication Circuit
Cnl
(Invalid Serial Data Received)
5 Volt Reference 3 Circuit (Voltage Below Threshold) E
5 Volt Reference 3 Circuit (Voltage Above
E
Threshold)
Transmission Control Module (TCM) Requested MIL Direct
Illumination
MIL
Brake Switch Circuit 2
A
Brake Switch Circuit 2 (Plausibility Failure)
A
Brake Switch Circuit 2 (Alive Counter Incorrect/Not
A
Updated)
Brake Switch Circuit 2 (Value of Signal Protection
A
Calculation Incorrect)
Clutch Pedal Switch 2 Circuit (Incorrect Reaction
Cnl
after Event)
Park/Neutral Position (PNP) Switch Circuit (Short to
Cnl
Ground)
Park/Neutral Position (PNP) Switch Circuit (Short to
Cnl
Battery or Open)
Traction Control Torque Request Circuit (Alive
Cnl
Counter Incorrect/Not Updated)
Traction Control Torque Request Circuit (Value of
Cnl
Signal Protection Calculation Incorrect)
Injector 1 Control Circuit Shorted
A
Injector 1 Control Circuit Shorted (Short to Battery)
A

NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES

DTC
P1227
P1227
P122A
P122A
P1233
P1233
P1446
P1447
P161C
P161E
P161F
P161F
P161F
P1629
P1631
P1632
P1793
P2002
P2031
P2031
P2065
P2065
P2080
P2080
P2080
P2084

Symptom
Byte
DTC Descriptor (Symptom byte descriptor)
(Hex)
00
Injector 2 Control Circuit Shorted
01
Injector 2 Control Circuit Shorted (Short to Battery)
00
Injector 3 Control Circuit Shorted
01
Injector 3 Control Circuit Shorted (Short to Battery)
00
Injector 4 Control Circuit Shorted
01
Injector 4 Control Circuit Shorted (Short to Battery)
Pre-Catalyst Temperature Too Low During
00
Regeneration
Pre-Catalyst Temperature Too High During
00
Regeneration
00
Tire Size Not Programmed
00
Glow Plug Positive Voltage Circuit
Assembly Plant Mode Counter Not Programmed
32
(General Memory Failure)
Assembly Plant Mode Counter Not Programmed
36
(EEPROM Failure)
Assembly Plant Mode Counter Not Programmed
44
(Security Access Not Activated)
00
Theft Deterrent Fuel Enable Signal Not Received
00
Theft Deterrent Fuel Enable Signal Not Correct
00
Theft Deterrent Fuel Disable Signal Received
71
Wheel Speed Signal (Invalid Serial Data Received)
00
Diesel Particulate Filter Low Efficiency
Exhaust Gas Temperature (EGT) Sensor 2 Circuit
03
(Voltage Below Threshold)
Exhaust Gas Temperature (EGT) Sensor 2 Circuit
07
(Voltage Above Threshold)
Fuel Level Sensor 2 Circuit (Voltage Below
03
Threshold)
Fuel Level Sensor 2 Circuit (Voltage Above
07
Threshold)
Exhaust Gas Temperature (EGT) Sensor 1
08
Performance (Signal Invalid)
Exhaust Gas Temperature (EGT) Sensor 1
13
Performance (Voltage Low/High Temperature)
Exhaust Gas Temperature (EGT) Sensor 1
14
Performance (Voltage High/Low Temperature)
08
Exhaust Gas Temperature (EGT) Sensor 2

Error Illuminate
Type
MIL
A
A
A
A
A
A

YES
YES
YES
YES
YES
YES

YES

YES

Cnl
Cnl

NO
NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl
Cnl
Cnl
Cnl
E

NO
NO
NO
NO
YES

YES

YES

Cnl

NO

Cnl

NO

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P2084

13

P2084

14

P20E2

5A

P2120

03

P2120

07

P2125

03

P2125

07

P2138

5A

P2146

00

P2146

F0

P2149

00

P2149

F0

P2226

03

P2226

07

P2264
P2293

00
00

P2293

11

P2293

12

P2293

18

P2293

19

P2294

01

DTC Descriptor (Symptom byte descriptor)


Performance (Signal Invalid)
Exhaust Gas Temperature (EGT) Sensor 2
Performance (Voltage Low/High Temperature)
Exhaust Gas Temperature (EGT) Sensor 2
Performance (Voltage High/Low Temperature)
Exhaust Gas Temperature (EGT) Sensor 1-2
Correlation (Plausibility Failure)
Accelerator Pedal Position (APP) Sensor 1 Circuit
(Voltage Below Threshold)
Accelerator Pedal Position (APP) Sensor 1 Circuit
(Voltage Above Threshold)
Accelerator Pedal Position (APP) Sensor 2 Circuit
(Voltage Below Threshold)
Accelerator Pedal Position (APP) Sensor 2 Circuit
(Voltage Above Threshold)
Accelerator Pedal Position (APP) Sensor 1-2
Correlation (Plausibility Failure)
Injector Positive Voltage Control Circuit Group 1
Injector Positive Voltage Control Circuit Group 1
(General Short Circuit)
Injector Positive Voltage Control Circuit Group 2
Injector Positive Voltage Control Circuit Group 2
(General Short Circuit)
Barometric Pressure (BARO) Sensor Circuit (Voltage
Below Threshold)
Barometric Pressure (BARO) Sensor Circuit (Voltage
Above Threshold)
Water in Fuel Sensor Circuit
Fuel Pressure Regulator Solenoid 2 Performance
Fuel Pressure Regulator Solenoid 2 Performance
(Above Maximum Threshold)
Fuel Pressure Regulator Solenoid 2 Performance
(Below Minimum Threshold)
Fuel Pressure Regulator Solenoid 2 Performance
(Signal Amplitude Less Than Minimum)
Fuel Pressure Regulator Solenoid 2 Performance
(Signal Amplitude Greater Than Maximum )
Fuel Pressure Regulator Solenoid 2 Control Circuit
(Short to Battery)

Error Illuminate
Type
MIL

YES

YES

YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

YES

YES

YES

YES

YES

YES

Cnl
A

NO
YES

YES

YES

YES

YES

YES

DTC

Symptom
Byte
(Hex)

P2294

02

P2294

04

P2294

54

P2299

5A

P244B

11

P244C
P244D

00
00

P2452

03

P2452

07

P2453

00

P2453

08

P2453

11

P2453

12

P2453

18

P2453

55

P2453

58

P2458

59

P2463

00

P2463

11

P2510

58

P2510

59

DTC Descriptor (Symptom byte descriptor)

Error Illuminate
Type
MIL

Fuel Pressure Regulator Solenoid 2 Control Circuit


E
(Short to Ground)
Fuel Pressure Regulator Solenoid 2 Control Circuit
E
(Open Circuit)
Fuel Pressure Regulator Solenoid 2 Control Circuit
E
(Temperature High)
Brake Pedal Position-Accelerator Pedal Position
E
Correlation (Plausibility Failure)
Diesel Particulate Filter Differential Pressure Too
A
High (Above Maximum Threshold)
Catalyst Temperature Too Low During Regeneration
A
Catalyst Temperature Too High During Regeneration
A
Diesel Particulate Filter Differential Pressure Sensor
A
Circuit (Voltage Below Threshold)
Diesel Particulate Filter Differential Pressure Sensor
A
Circuit (Voltage Above Threshold)
Diesel Particulate Filter Differential Pressure Sensor
A
Performance
Diesel Particulate Filter Differential Pressure Sensor
E
Performance (Signal Invalid)
Diesel Particulate Filter Differential Pressure Sensor
A
Performance (Above Maximum Threshold)
Diesel Particulate Filter Differential Pressure Sensor
A
Performance (Below Minimum Threshold)
Diesel Particulate Filter Differential Pressure Sensor
E
Performance (Signal Amplitude Less Than Minimum)
Diesel Particulate Filter Differential Pressure Sensor
Performance (Expected Number of Transitions/Events E
Not Reached)
Diesel Particulate Filter Differential Pressure Sensor
Cnl
Performance (Incorrect Reaction After Event)
Diesel Particulate Filter Regeneration Time
E
(Circuit/Component Protection Time-Out)
Diesel Particulate Filter Soot Accumulation
A
Diesel Particulate Filter Soot Accumulation (Above
A
Maximum Threshold)
Engine Controls Ignition Relay Feedback
E
Performance (Incorrect Reaction After Event)
Engine Controls Ignition Relay Feedback
E

YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
YES
YES
YES
YES
YES

DTC

Symptom
Byte
(Hex)

P2533
P253F

06
00

P2544

72

P2544

74

P2636

58

P2687
P2687
P2687

01
02
04

P2687

54

P268A
U0073
U0101

00
00
00

U0101

46

U0102

00

U0102

46

U0104

00

U0121

00

U0121

71

U0140

00

U0140

46

U0144

00

U2101

45

DTC Descriptor (Symptom byte descriptor)

Error Illuminate
Type
MIL

Performance (Circuit/Component Protection TimeOut)


Ignition 1 Switch Circuit (Short to Ground or Open)
Engine Oil Life
Transmission Torque Request Circuit (Alive Counter
Incorrect/Not Updated)
Transmission Torque Request Circuit (Value of
Signal Protection Calculation Incorrect)
Fuel Transfer Pump Flow Insufficient (Incorrect
Reaction After Event)
Fuel Heater Relay Control Circuit (Short to Battery)
Fuel Heater Relay Control Circuit (Short to Ground)
Fuel Heater Relay Control Circuit (Open Circuit)
Fuel Heater Relay Control Circuit (Temperature
High)
Fuel Injector Calibration Not Programmed
Control Module Communication Bus Off
Lost Communication with TCM
Lost Communication with TCM (Vehicle
Configuration Not Programmed)
Lost Communication with Transfer Case Control
Module
Lost Communication with Transfer Case Control
Module (Vehicle Configuration Not Programmed)
Lost Communication With Cruise Control Module
Lost Communication With Anti-Lock Brake System
(ABS) Control Module
Lost Communication With Anti-Lock Brake System
(ABS) Control Module (Invalid Serial Data Received)
Lost Communication With Body Control Module
Lost Communication With Body Control Module
(Vehicle Configuration Not Programmed)
Lost Communication With Body Coutrol Module "D"
Maximum List of Control Modules Not Programmed
(Variant Not Programmed)

E
Cnl

YES
NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl
Cnl
Cnl

NO
NO
NO

Cnl

NO

E
E
Cnl

YES
YES
NO

YES

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Cnl

NO

Diagnostic Trouble Code (DTC) B357A, B357D


DTC Description
Note : The symptom byte may not be displayed on a scan tool.

DTC B357A (01): Heating Element Control Circuit (Short to Battery)


DTC B357A (02): Heating Element Control Circuit (Short to Ground)
DTC B357A (04): Heating Element Control Circuit (Open Circuit)
DTC B357A (54): Heating Element Control Circuit (Temperature High)
DTC B357D (01): Heating Element Control 2 Circuit (Short to Battery)
DTC B357D (02): Heating Element Control 2 Circuit (Short to Ground)
DTC B357D (04): Heating Element Control 2 Circuit (Open Circuit)
DTC B357D (54): Heating Element Control 2 Circuit (Temperature High)
Circuit/System Description
The PTC heater or the Add-on heater is an additional electrical heater with three
330 Watt stages to heat up the passenger area of the vehicle in cold conditions.
The engine control module (ECM) controls the voltage supply to the PTC heater
module by grounding the PTC relay control circuit with an internal solid state
device called a driver. When the ECM is commanding a PTC relay ON, the voltage
of the control circuit should be low, near 0 volts. When the ECM is commanding a
PTC relay OFF, the voltage potential of the control circuit should be high, near
battery voltage. If the ECM detects an improper circuit condition, a DTC will set.
Conditions for Running the DTC
B357A

PTC 1 relay is commanded ON


Engine is running
Battery voltage is less than 16.5V

B357D

PTC 2 & 3 relay are commanded ON


Engine is running
Battery voltage is less than 16.5V

Conditions for Setting the DTC


B357A(01) and B357D(01)

A short to battery condition exists in the PTC heater relay control circuit

B357A(02) and B357D(02)

A short to ground condition exists in the PTC heater relay control circuit

B357A(04) and B357D(04)

An open condition exists in the PTC heater relay control circuit

B357A(54) and B357D(54)

A high temperature condition exists in the PTC heater relay control circuit

Action Taken When the DTC Sets

DTC B357A and B357B are type Cnl DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC B357A and B357D are type Cnl DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

For an intermittent fault condition, refer to "Intermittent Conditions".


Since fault condition in a wiring connector may trigger DTCs, always test the
connectors related to this diagnostic procedure for shorted terminals or poor
wiring connection before replacing any component.

DTC B357A, B357D


Step
1

Action
Did you perform the Diagnostic System
Check?

1. Disconnect the wiring harness


connector from the PTC heater.
2. Turn ON the ignition, with the
engine OFF.
3. Probe the voltage supply circuit of
the PTC heater with a test lamp
connected to a good ground.
4. Command the PTC heater relay ON
and OFF with a scan tool.

Does the test lamp turn ON and OFF with


each command?
1. Observe the Freeze Frame/Failure
Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3
3. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"

Go to Step 3 Go to Step 4

Go to
"Diagnostic
Go to Step 4
Aids"

Step

Action
Frame/Failure Records.

Did the DTC fail this ignition?


1. Turn OFF the ignition.
2. Disconnect the PTC heater relay.
3. Turn ON the ignition, with the
engine OFF.
4. Probe the control circuit of the PTC
heater relay with a test lamp
4
connected to battery voltage.
5. Command the PTC heater ON and
OFF with a scan tool.
Does the test lamp turn ON and OFF when
commanded?
1. Connect a test lamp between the
control circuit and voltage supply
circuit of the PTC heater relay.
2. Command the PTC heater ON and
5
OFF with a scan tool.

Value(s)

9
10

An open or a high resistance.


A short to voltage
A short to ground

Did you find and correct the condition?


Test for an intermittent and for a poor
connection at the PTC heater relay.
Did you find and correct the condition?
Test for an intermittent and for a poor
connection at the engine control module
(ECM).
Did you find and correct the condition?
Repair the open, high resistance, or short to
ground in the voltage supply circuit of the
PTC heater relay.
Did you complete the repair?
Replace the PTC heater relay.

No

Go to Step 5 Go to Step 6

Does the test lamp turn ON and OFF when


commanded?
Test the control circuit of the PTC heater
relay for followings:
6

Yes

Go to Step 7 Go to Step 9

Go to Step
12
Go to Step 8
-

Go to Step
12

Go to Step
10

Go to Step
12

Go to Step
11

Go to Step
12
Go to Step

Step

Action
Did you complete the replacement?
Replace the ECM.
11
Did you complete the replacement?
1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
12
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
13 Are there any DTCs that have not been
diagnosed?

Value(s)
-

Yes
12
Go to Step
12

No

Go to Step
Go to Step 2
13
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0016


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0016 (5A): Crankshaft Position (CKP)-Camshaft Position (CMP) Correlation
(Plausibility Failure)
Circuit Description
The camshaft position (CMP) sensor is used to detect camshaft position and to
have correlation with crankshaft position (CKP) so that the ECM can determine
which cylinder is ready to be fueled by the injector.
The ECM compares the camshaft position or the camshaft angle, to the position of
the crankshaft. If the ECM detects a deviation between the camshaft position target
and the crankshaft position, this DTC sets.
Conditions for Running the DTC

Ignition switch is ON
Engine speed is greater than 50RPM
No error is present in crankshaft position (CKP) sensor

Conditions for Setting the DTC

The ECM detects that offset between camshaft and crankshaft indicates a
distortion angle of between 24 and 32.

Action Taken When the DTC Sets

DTC P0016 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0016 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

Inspect the engine for any recent engine mechanical repairs. An incorrectly
installed camshaft, camshaft sensor, crankshaft sensor, or timing belt can
cause this DTC to set.
For an intermittent condition, refer to "Intermittent Conditions".

DTC P0016
Step
1

Action
Did you perform the Diagnostic System
Check?

1. Observe the Freeze Frame/Failure


Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.

Did the DTC fail this ignition?


Observe the DTC Information with a scan
tool.
3 Does the scan tool display that DTCs related
to CKP sensor, and/or CMP sensor also
failed this ignition?
Repair one of the following conditions:

For the correct installation of the


camshaft position (CMP) sensor
For the correct installation of the
crankshaft position (CKP) sensor
For a timing belt tensioner condition
For an incorrectly installed timing

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"

Go to
Diagnostic
Go to Step 3
Aids

Go to
applicable
DTC table Go to Step 4

Go to Step 5

Step

Action

Value(s)

Yes

No

belt
For excessive play in the timing belt

Did you complete the repair?


1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Setting the DTC. You
5
may also operate the vehicle within
the conditions that you observed
from the Freeze Frame/Failure
Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
6 Are there any DTCs that have not been
diagnosed?

Go to Step 2 Go to Step 6
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0045


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0045 (01): Turbocharger Boost Control Solenoid Control Circuit (Short to
Battery)
DTC P0045 (02): Turbocharger Boost Control Solenoid Control Circuit (Short to
Ground)
DTC P0045 (04): Turbocharger Boost Control Solenoid Control Circuit (Open
Circuit)
DTC P0045 (54): Turbocharger Boost Control Solenoid Control Circuit
(Temperature High)
Circuit/System Description
The position of the turbocharger vanes is controlled by the engine control module
(ECM). The ECM utilizes a turbocharger boost pressure control actuator to control
the turbocharger vanes. When the engine is not under load, the turbocharger
vanes are in an open position, or no boost condition. When the engine is under
load, the ECM commands the control solenoid valve to close the turbocharger
vanes, thus increasing the boost. The ECM will vary the boost dependant upon the
load requirements of the engine. The boost pressure control actuator uses 3
circuits, a voltage supply circuit, a control circuit and a ground circuit. The ECM
uses a pulse width modulation on the control circuit to control the solenoid.
Conditions for Running the DTC
P0045(01) and P0045(54)

The boost pressure solenoid is energized

Battery voltage is less than 16.5V

P0045(02) and P0045(04)

The boost pressure solenoid is switched off


Battery voltage is less than 16.5V

Conditions for Setting the DTC


P0045(01)

A short to battery condition exists in the boost pressure solenoid control


circuit

P0045(02)

A short to ground condition exists in the boost pressure solenoid control


circuit

P0045(04)

An open condition exists in the boost pressure solenoid control circuit

P0045(54)

A high temperature condition exists in the boost pressure solenoid control


circuit

Action Taken When the DTC Sets

DTC P0045 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0045 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

For an intermittent fault condition, refer to "Intermittent Conditions".

DTC P0045
Step

Action
Did you perform the Diagnostic System
1 Check?

Value(s)
-

Yes

No
Go to
"Diagnostic
Go to Step 2
System

Step

Action
1. Observe the Freeze Frame/Failure
Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3. Turn ON the ignition, with the
engine OFF.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.

Did the DTC fail this ignition?


1. Turn OFF the ignition for 30
seconds.
2. Disconnect the boost pressure
control actuator connector.
3. Connect a test lamp between the
voltage supply circuit and the control
circuit of the solenoid valve.
4. Turn ON the ignition, with the
3
engine OFF.
5. Select the turbocharger boost
pressure control actuator test in scan
tool output controls.
6. Command the turbocharger actuator
control parameter to 0%.
Does the test lamp illuminate?
Command the turbocharger actuator control
4 parameter to 100% with a scan tool.
Does the test lamp illuminate?
1. Turn OFF the ignition for 30
seconds.
2. Connect a test lamp between the
battery voltage and the control
5
circuit of the solenoid valve.
3. Turn ON the ignition, with the
engine OFF.
4. Command the turbocharger actuator
control parameter to 100% with the

Value(s)

Yes

No
Check"

Go to
"Intermittent
Go to Step 3 Conditions"

Go to Step 8 Go to Step 4
Go to Step 6 Go to Step 5

Go to Step 9 Go to Step 7

Step

Action

Value(s)

Yes

No

Go to Step
11

Go to Step
10

Go to Step
16

Go to Step
12

Go to Step
16

Go to Step
12

Go to Step
16

Go to Step
11

Go to Step
16

Go to Step
11

Go to Step
16

Go to Step
13

Go to Step
16

Go to Step
15

Go to Step
16

Go to Step
14

scan tool.
Does the test lamp illuminate?
1. Turn OFF the ignition.
2. Ensure the engine control module
(ECM) has powered down.
3. Connect a test lamp between the
voltage supply circuit and the ground
6
circuit of the actuator.
4. Turn ON the ignition, with the
engine OFF.

Does the test lamp illuminate?


Test the control circuit of the solenoid valve
for the following conditions:
7

10

11

12

13

An open
A short to voltage
High resistance

Did you find and correct the condition?


Test the control circuit of the solenoid valve
for a short to ground.
Did you find and correct the condition?
Test the voltage supply circuit of the
solenoid valve for an open or high
resistance.
Did you find and correct the condition?
Test the ground circuit of the solenoid valve
for an open or high resistance.
Did you find and correct the condition?
Test for an intermittent and for a poor
connection at the vane control solenoid
valve.
Did you find and correct the condition?
Test for an intermittent and for a poor
connection at the ECM.
Did you find and correct the condition?
1. Inspect the turbocharger for debris,
damage, or stuck.
2. If required, replace the turbocharger.
Did you find and correct the condition?

Step

Action
Note : The turbocharger boost pressure
actuator is not replaceable.
14
Replace the turbocharger assembly.
Did you complete the replacement?
Replace the ECM.
15
Did you complete the replacement?
1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
16
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
17 Are there any DTCs that have not been
diagnosed?

Value(s)
-

Yes

Go to Step
16
Go to Step
16

No

Go to Step
Go to Step 2
17
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0069, P0105


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0069 (5A): Manifold Absolute Pressure Barometric Pressure Correlation
(Plausibility Failure)
DTC P0105 (03): Manifold Absolute Pressure (MAP) Sensor Circuit (Voltage Below
Threshold)
DTC P0105 (07): Manifold Absolute Pressure (MAP) Sensor Circuit (Voltage
Above Threshold)
DTC P0105 (5A): Manifold Absolute Pressure (MAP) Sensor Circuit (Plausibility
Failure)
Circuit/System Description
The boost pressure sensor measures the pressure inside the intake manifold.
Pressure in the intake manifold is affected by turbocharger output, engine speed,
accelerator pedal input, air temperature, and barometric pressure (BARO). A
diaphragm within the boost pressure sensor is displaced by the pressure changes
that occur from the varying load and operating conditions of the engine. The sensor
translates this action into electrical resistance. The boost pressure sensor wiring
includes 3 circuits. The engine control module (ECM) supplies a regulated 5 volts
to the sensor on a 5-volt reference circuit. The ECM supplies a ground on a low
reference circuit. The boost pressure sensor provides a signal voltage to the ECM,
relative to the pressure changes, on the boost pressure sensor signal circuit. The
ECM converts the signal voltage input to a pressure value.

Conditions for Running the DTC


P0069(5A) and P0105(5A)

Boost pressure sensor is not defective


Atmospheric pressure sensor in the ECM is not defective
Ignition switch is ON
Engine is not running

P0105(03) and P0105(07)

ADC has not reported a module error


Boost pressure sensor is without error

Conditions for Setting the DTC


P0069(5A) and P0105(5A)

Difference between the boost pressure and the atmospheric pressure is


greater than 200hPa

P0105(03)

Boost pressure sensor raw signal is less than 200mV

P0105(07)

Boost pressure sensor raw signal is greater than 4897mV

Action Taken When the DTC Sets

DTC P0069 and P0105 are type E DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0069 and P0105 are type E DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

For an intermittent fault condition, refer to "Intermittent Conditions".


Inspect the boost pressure sensor for an incorrectly routed harness or if the
harness is too close to the following:
o solenoids,
o relays, and
o motors.

Since fault condition in a wiring connector may trigger DTCs, always test the
connectors related to this diagnostic procedure for shorted terminals or poor
wiring connection before replacing any component.

DTC P0069, P0105


Step
1

Action
Did you perform the Diagnostic System
Check?

Observe the boost pressure sensor raw


2 signal with a scan tool.
Is the signal less than the specified value?
Is the signal greater than the specified
3
value?
1. Observe the Freeze Frame/Failure
Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
4
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Monitor the Diagnostic Trouble Code
(DTC) information with a scan tool.
5
Does the scan tool indicate that DTC
P0651(03) is also set?
Monitor the Diagnostic Trouble Code
(DTC) information with a scan tool.
6
Does the scan tool indicate that DTC
P0651(07) is also set?
1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor
electrical connector.
3. Turn ON the ignition, with the
7
engine OFF.
4. Measure the voltage from the 5-volt
reference circuit of the boost
pressure sensor to a good ground

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"

200 mV
Go to Step 4 Go to Step 3
4897 mV

Go to Step 6 Go to Step 4

Go to
"Intermittent
Go to Step 5 Conditions"
-

Go to
applicable
DTC table Go to Step 7

Go to Step 9

Go to Step
10

4.8 V
Go to Step
Go to Step 8
12

Step

Action
with a DMM.

Is the voltage greater than the specified


value?
Connect a 3-amp fused jumper wire
between the 5-volt reference circuit and the
8 signal circuit of the boost pressure sensor.
Does the scan tool indicate that the signal is
greater than the specified value?
1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor
electrical connector.
3. Turn ON the ignition, with the
engine OFF.
9
Does the scan tool indicate that the boost
pressure sensor raw signal is less than the
specified value?
1. Turn OFF the ignition.
2. Disconnect the boost pressure sensor
electrical connector.
3. Turn ON the ignition, with the
engine OFF.
10
Does the scan tool indicate that the boost
pressure sensor raw signal is less than the
specified value?
1. Remove the boost pressure sensor.
2. Connect a jumper wire between each
of the terminals in the boost pressure
sensor harness connector and the
corresponding terminal at the boost
pressure sensor.
3. Measure the voltage from the low
11
reference circuit of the boost
pressure sensor at the jumper wire
terminal to a good ground with a
DMM.
Is the voltage greater than the specified
value?
Test the 5-volt reference circuit of the boost
12 pressure sensor for an open.
Did you find and correct the condition?

Value(s)

Yes

No

Go to Step
16

Go to Step
13

Go to DTC
P0651(07)
table

Go to Step
14

Go to Step
11

Go to Step
14

Go to Step
15

Go to Step
16

Go to Step
20

Go to Step
17

4897 mV

200 mV

200 mV

0.2 V

Step
13

14

15

16

17
18
19

20

Action
Test the signal circuit of the boost pressure
sensor for a short to ground or an open.
Did you find and correct the condition?
Test the signal circuit of the boost pressure
sensor for a short to voltage.
Did you find and correct the condition?
Test the low reference circuit of the boost
pressure sensor for a high resistance or an
open.
Did you find and correct the condition?
Inspect for poor connections at the boost
pressure sensor.
Did you find and correct the condition?
Inspect for poor connections at the engine
control module (ECM).
Did you find and correct the condition?
Replace the boost pressure sensor.
Did you complete the replacement?
Replace the ECM.
Did you complete the replacement?
1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.

Did the DTC fail this ignition?


Check if any additional DTCs are set.
21 Are there any DTCs that have not been
diagnosed?

Value(s)

Yes

No

Go to Step
20

Go to Step
17

Go to Step
20

Go to Step
19

Go to Step
20

Go to Step
17

Go to Step
20

Go to Step
18

Go to Step
20
Go to Step
20
Go to Step
20

Go to Step
19

Go to Step
Go to Step 2
21
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0087, P0088, P0089, P2293


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0087 (00): Fuel Rail Pressure (FRP) Too Low
DTC P0087 (18): Fuel Rail Pressure (FRP) Too Low (Signal Amplitude Less Than
Minimum)
DTC P0088 (00): Fuel Rail Pressure (FRP) Too High
DTC P0089 (00): Fuel Pressure Regulator Solenoid 1 Performance

DTC P0089 (11): Fuel Pressure Regulator Solenoid 1 Performance (Above


Maximum Threshold)
DTC P0089 (12): Fuel Pressure Regulator Solenoid 1 Performance (Below
Minimum Threshold)
DTC P0089 (18): Fuel Pressure Regulator Solenoid 1 Performance (Signal
Amplitude Less Than Minimum)
DTC P0089 (19): Fuel Pressure Regulator Solenoid 1 Performance (Signal
Amplitude Greater Than Maximum)
DTC P2293 (00): Fuel Pressure Regulator Solenoid 2 Performance
DTC P2293 (11): Fuel Pressure Regulator Solenoid 2 Performance (Above
Maximum Threshold)
DTC P2293 (12): Fuel Pressure Regulator Solenoid 2 Performance (Below
Minimum Threshold)
DTC P2293 (18): Fuel Pressure Regulator Solenoid 2 Performance (Signal
Amplitude Less Than Minimum)
DTC P2293 (19): Fuel Pressure Regulator Solenoid 2 Performance (Signal
Amplitude Greater Than Maximum)
Circuit/System Description
The engine control module (ECM) uses commanded fuel pump flow to determine a
desired fuel rail pressure (FRP). The engine control module (ECM) monitors fuel
rail pressure (FRP) using the FRP sensor. If the sensor indicates a pressure other
than the commanded rail pressure plus a possible transitional overshoot, the ECM
will set a DTC.
Conditions for Running the DTC

Engine is running

Conditions for Setting the DTC


P0087(00)

The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by both fuel rail pressure regulator and the
metering unit

P0087(18)

Rail pressure setpoint not reachable

P0088(00)

The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by both fuel rail pressure regulator and the
metering unit

P0089(11)

The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by the metering unit

P0089(12)

The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by the metering unit

P0089(18)

Positive deviation and setpoint value of the fuel volume flow through the fuel
metering unit exceeded concerning set flow of fuel

P0089(19)

Negative rail pressure deviation and the setpoint value of fuel volume
through the metering unit is less than or equal to the minimum value

P2293(00)

Positive deviation of rail pressure exceeds the current setpoint

P2293(11)

The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by the fuel rail pressure regulator

P2293(12)

The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by the fuel rail pressure regulator

P2293(18)

Rail pressure set value exceeds threshold and positive deviation is greater
than maximum threshold

P2293(19)

Negative deviation of rail pressure below the minimum threshold

Action Taken When the DTC Sets

DTC P0087, P0088, P0089(00), P0089(11), P0089(12), and P2293(00) are


type A DTCs.

DTC P0089(18), P2293(11), P2293(12), P2293(18), and P2293(19) are type


E DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0087, P0088, P0089(00), P0089(11), P0089(12), and P2293(00) are


type A DTCs.
DTC P0089(18), P2293(11), P2293(12), P2293(18), and P2293(19) are type
E DTCs.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

A restricted fuel supply line, a leakage in the high pressure section, too
much or too little fuel in the low pressure line may cause DTCs to set. When
ambient temperatures are below 0C (32F), the fuel tank pickup screen
may be iced over from water in the fuel tank.
There are no driveability concerns associated with the FRP regulator unless
a DTC is present. One of the causes of these DTC is a sticking FRP
regulator.
If the fuel system pressure is actually too high, a fuel knock and smoke
condition will exist.

DTC P0087, P0088, P0089, P2293


Step
1

Action
Did you perform the Diagnostic System
Check?

1. Observe the Freeze Frame/Failure


Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Setting the DTC. You
may also operate the vehicle within
the conditions that you observed
from the Freeze Frame/Failure
Records.
Did the DTC fail this ignition?
Are any DTCs set other than these DTCs?

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"

Go to
Diagnostic
Go to Step 3
Aids
Go to
applicable Go to Step 4

Step

Action
1. Check the fuel rail pressure (FRP)
regulator control circuit for the
followings:
o Short to battery
o Short to ground
o Open
2. Check the fuel rail pressure (FRP)
regulator voltage supply circuit for
the followings:
o Short to ground
o Open

Did you find and correct the condition?


1. Check the fuel metering unit control
circuit for the followings:
o Short to battery
o Short to ground
o Open
5
2. Check the fuel metering unit voltage
supply circuit for the followings:
o Short to ground
o Open
Did you find and correct the condition?
Perform the Fuel Pump Electrical Circuit
6 Diagnosis in System Diagnosis.
Did you find and correct the condition?
Are DTCs P0087(00), P0087(18),
7 P0089(00), P0089(12), P0089(18),
P2293(00), P2293(12), P2293(18) set?
Are DTCs P0088(00), P0089(11),
8
P0089(19), P2293(11), P2293(19) set?
Check the fuel system for the followings;

Leakage in the high pressure section


Injection nozzle stuck in open
position
Worn fuel injection pump
Worn injectors
Leakage in the fuel rail pressure
(FRP) regulator
Low pressure in the electric fuel
supply pump

Value(s)

Yes
DTC table

No

Go to Step
11
Go to Step 5

Go to Step
11
Go to Step 6
-

Go to Step
11
Go to Step 7

Go to Step 9 Go to Step 8
Go to Step
10
-

Go to Step
11

Go to
Diagnostic
Aids

Step

Action
Clogged fuel filter
Leakage in the fuel supply line
between the electric fuel supply
pump and the fuel injection pump

Value(s)

Yes

No

Go to Step
11

Go to
Diagnostic
Aids

Did you find and correct the condition?


Check the fuel system for the followings;

10

Fuel metering unit stuck open


Fuel rail pressure (FRP) regulator
stuck closed
Injector return high pressure due to
clogged injector zero delivery
throttle
Electrical fault in the fuel metering
unit (always switched off)
Electrical fault in the fuel rail
pressure (FRP) regulator (always
switched on)

Did you find and correct the condition?


1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
11
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
12 Are there any DTCs that have not been
diagnosed?

Go to Step
Go to Step 2
12
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0090


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0090 (01): Fuel Pressure Regulator Solenoid 1 Control Circuit (Short to
Battery)
DTC P0090 (02): Fuel Pressure Regulator Solenoid 1 Control Circuit (Short to
Ground)

DTC P0090 (04): Fuel Pressure Regulator Solenoid 1 Control Circuit (Open
Circuit)
DTC P0090 (54): Fuel Pressure Regulator Solenoid 1 Control Circuit (Temperature
High)
Circuit/System Description
The high pressure fuel injection pump metering unit is controlled in open loop
mode by means of a current. The control mechanism of the metering unit is
operated at low frequency via a PWM power stage so that it is kept in motion and
does not have to overcome static friction. Since the coil of the metering unit
undergoes a change in resistance based on temperature, the coil current is
measured and the change in resistance is counteracted by current regulation.
This is accomplished by so-called Metering unit component driver. The following
sub-tasks are carried out in this component driver:

Sensing the actual current of the metering unit and analog channel
monitoring
Current regulation
Actuator voltage output as PWM to the metering unit and error monitoring
power stage

The engine control module (ECM) supplies power and ground to the fuel metering
solenoid valve. The ECM monitors current on the circuits to detect a failure.
Conditions for Running the DTC
P0090(01) and P0090(54)

The metering unit is commanded on


Battery voltage is less than 16.5V

P0090(02) and P0090(04)

The metering unit is commanded off


Battery voltage is less than 16.5V

Conditions for Setting the DTC


P0090(01)

A short to battery condition exists in the metering unit control circuit

P0090(02)

A short to ground condition exists in the metering unit control circuit

P0090(04)

An open condition exists in the metering unit control circuit

P0090(54)

A high temperature condition exists in the metering unit control circuit

Action Taken When the DTC Sets

DTC P0090 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0090 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions

DTC P0090
Step
1

Action
Did you perform the Diagnostic System
Check?

Attempt to start the engine.


Does the engine start?
1. Turn OFF the ignition.
2. Disconnect the engine control
module (ECM) connectors.
3. Disconnect the fuel metering
solenoid connector.
4. Measure the resistance from the
3
control circuit of the fuel metering
solenoid to ground with a DMM.
2

Does the resistance measure at the specified


value?
1. Turn OFF the ignition.
2. Disconnect the fuel metering
solenoid harness connector.
3. Turn ON the ignition, with the
engine OFF.
4
4. Probe the voltage supply circuit of
the fuel metering solenoid with a test
Lamp connected to a good ground.
Does the test lamp illuminate?
1. Turn OFF the ignition.
5
2. Verify the fuel metering solenoid

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to Step 4 Go to Step 3

Go to Step
12
Go to Step 9

Go to Step 5 Go to Step 7
Go to Step
10
Go to Step 6

Step

Action
harness connector is disconnected.
3. Turn ON the ignition, with the
engine OFF.
4. Probe the control circuit of the fuel
metering solenoid with a test lamp
connected to battery voltage.

Does the test lamp illuminate?


1. Disconnect the ECM connector
containing the fuel metering
solenoid control circuit.
2. Turn ON the ignition, with the
engine OFF.
3. Measure the voltage from the fuel
6
metering solenoid control circuit to a
good ground with a DMM.
Does the voltage measure the specified
value?
1. Test for an open in the voltage
supply circuit between the ECM and
the fuel metering solenoid.
2. If a condition is found, repair as
7
necessary.

10

11

12

Did you find and correct the condition?


Repair the short to voltage in the control
circuit between the ECM and the fuel
metering solenoid.
Did you complete the repair?
Test for a short to ground in the control
circuit between the ECM and the fuel
metering solenoid.
Did you find and correct the condition?
Test the ignition voltage, fuel metering
solenoid control, and fuel metering solenoid
supply voltage circuits for high resistance.
Did you find and correct the condition?
Test for an intermittent and for a poor
connection at the fuel metering solenoid.
Did you find and correct the condition?
Note : Fuel metering solenoid is not
replaceable.
Replace the fuel injection pump.

Value(s)

Yes

No

0V

Go to Step
13
Go to Step 8

Go to Step
16

Go to Step
14

Go to Step
16

Go to Step
16

Go to Step
15

Go to Step
16

Go to Step
11

Go to Step
16

Go to Step
12

Go to Step
16

Step

Action
Did you complete the replacement?
Test for an open in the control circuit
between the ECM and the fuel metering
13
solenoid.
Did you find and correct the condition?
1. Inspect for poor connections at the
ECM.
2. Repair the wiring, as necessary.
14
Did you find and correct the condition?
Replace the ECM.
15
Did you complete the replacement?
1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
16
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
17 Are there any DTCs that have not been
diagnosed?

Value(s)

Yes

No

Go to Step
16

Go to Step
14

Go to Step
16
Go to Step
16

Go to Step
15

Go to Step
Go to Step 2
17
Go to
applicable
DTC table System OK

Diagnostic Trouble Code (DTC) P0095


DTC Description
Note : The symptom byte may not be displayed on a scan tool.
DTC P0095 (03): Intake Air Temperature (IAT) Sensor 2 Circuit (Voltage Below
Threshold)
DTC P0095 (07): Intake Air Temperature (IAT) Sensor 2 Circuit (Voltage Above
Threshold)
Circuit/System Description
The intake air temperature (IAT) sensor 2 is a variable resistor. The IAT sensor 2
has a signal circuit and a low reference circuit. The IAT sensor 2 measures the
temperature of the air entering the induction system. The engine control module
(ECM) supplies 5 volts to the IAT signal circuit and a ground for the IAT low
reference circuit. When the IAT is cold, the sensor resistance is high. When the air
temperature increases, the sensor resistance decreases. With high sensor
resistance, the ECM detects a high voltage on the IAT signal circuit. With lower
sensor resistance, the ECM detects a lower voltage on the IAT signal circuit.
Conditions for Running the DTC

Ignition switch is ON

Conditions for Setting the DTC


P0095(03)

Intake air temperature (IAT2) raw signal voltage is less than 156mV

P0095(07)

Intake air temperature (IAT2) raw signal voltage is greater than 4946mV

Action Taken When the DTC Sets

DTC P0095 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Conditions for Clearing the MIL/DTC

DTC P0095 is type E DTC.

Refer to Diagnostic Trouble Code (DTC) Type Definitions


Diagnostic Aids

For an intermittent fault condition, refer to "Intermittent Conditions".


Inspect the T-MAP sensor for an incorrectly routed harness or if the harness
is too close to the following:
o solenoids,
o relays, and
o motors.
Since fault condition in a wiring connector may trigger DTCs, always test the
connectors related to this diagnostic procedure for shorted terminals or poor
wiring connection before replacing any component.
When the engine is completely cooled down, the scan tool IAT Sensor, IAT
Sensor 2, and ECT Sensor parameter readings should be within 8C (15F)
of each other and also the ambient temperature.

DTC P0095
Step
1

Action
Did you perform the Diagnostic System
Check?

1. Observe the Freeze Frame/Failure


Records for this DTC.
2. Turn OFF the ignition for 30
seconds.

Value(s)
-

Yes

No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to
"Intermittent
Go to Step 3 Conditions"

Step

Action
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.

Did the DTC fail this ignition?


Observe the IAT Sensor 2 parameter with a
scan tool.
3
Is the IAT Sensor 2 parameter less than the
specified value?
Test the IAT sensor 2 signal circuit for a
4 short to ground.
Did you find and correct the condition?
1. Install a 3-amp fused jumper wire
between the IAT sensor 2 signal
circuit and the low reference circuit.
2. Turn the ignition switch ON.
5
3. Observe the scan tool IAT sensor 2
parameter.
Is the parameter greater than the specified
value?
Test the IAT sensor 2 signal circuit for a
6 short to voltage, an open, or high resistance.
Did you find and correct the condition?
1. Turn the ignition switch OFF.
2. Allow sufficient time for the ECM to
power down.
3. Disconnect the harness connector at
the IAT sensor 2.
4. Measure the resistance between the
7
IAT sensor 2 low reference circuit
and ground.
Is the resistance greater than the specified
value?
Test the IAT sensor 2 low reference circuit
8 for an open or high resistance.
Did you find and correct the condition?
Replace the IAT sensor 2.
9
Did you complete the replacement?

Value(s)

Yes

No

156 mV
Go to Step 4 Go to Step 5
-

Go to Step
11
Go to Step 5

4946 mV

Go to Step 6 Go to Step 7
-

Go to Step
11
Go to Step 7

10 ohms

Go to Step
Go to Step 8
10
-

Go to Step
11
Go to Step 9
Go to Step
11
-

Step

Action

Replace the ECM.


Did you complete the replacement?
1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
11
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
10

Did the DTC fail this ignition?


Check if any additional DTCs are set.
12 Are there any DTCs that have not been
diagnosed?

Value(s)
-

Yes
Go to Step
11

No
-

Go to Step
Go to Step 2
12
Go to
applicable
DTC table System OK

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