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The Malfunction Indicator Lamp (MIL) will be illuminated after 2 (or 3) valid
driving cycles.
The ECM will record operating conditions at the time the diagnostic fails.
The information will be stored in the freeze frame and failure records
buffers.
A history DTC is stored.
The MIL will turn off after four consecutive driving cycles in which the
diagnostic runs without a fault.
A history DTC will clear after 40 consecutive warm up cycles without a fault.
DTC(s) can be cleared by using the scan tool.
A history DTC will clear after 40 consecutive warm up cycles without a fault.
DTC
Symptom
Byte
(Hex)
P0045
01
P0045
02
P0045
04
P0045
54
P0069
5A
P0087
00
P0087
18
P0088
P0089
00
00
P0089
11
P0089
12
P0089
18
P0089
19
P0090
01
P0090
02
P0090
04
P0090
54
P0095
03
P0095
07
P0100
00
P0100
09
P0100
0A
Error Illuminate
Type
MIL
E
YES
YES
YES
YES
YES
YES
YES
A
A
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P0100
26
P0100
27
P0101
11
P0101
12
P0105
03
P0105
07
P0105
5A
P0110
00
P0110
09
P0110
0A
P0110
11
P0110
12
P0115
03
P0115
07
P0116
00
P0180
03
P0180
07
P0190
03
P0190
07
P0191
11
Error Illuminate
Type
MIL
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P0191
12
P0201
P0202
P0203
P0204
P0234
04
04
04
04
00
P0263
11
P0263
12
P0266
11
P0266
12
P0269
11
P0269
12
P0272
11
P0272
12
P0299
00
P02E0
01
P02E0
02
P02E0
04
P02E0
54
P02E1
11
P02E1
12
P0335
28
Error Illuminate
Type
MIL
YES
A
A
A
A
E
YES
YES
YES
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
YES
YES
YES
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P0335
29
P0340
28
P0340
29
P0401
P0402
00
00
P0403
01
P0403
02
P0403
04
P0403
54
P0460
03
P0460
07
P0480
01
P0480
02
P0480
04
P0480
54
P0481
01
P0481
02
P0481
04
P0481
54
P0500
08
P0500
11
Error Illuminate
Type
MIL
YES
YES
YES
E
E
YES
YES
YES
YES
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
YES
YES
DTC
Symptom
Byte
(Hex)
P0500
71
P0504
P0513
00
00
P0520
08
P0530
03
P0530
07
P0544
03
P0544
07
P0560
P0571
P0571
P0571
11
00
5A
71
P0575
72
P0575
74
P0602
46
P0606
00
P0606
11
P0606
12
P0606
31
P0606
33
P0606
37
P0606
3C
P0606
59
Error Illuminate
Type
MIL
E
YES
A
Cnl
YES
NO
Cnl
NO
Cnl
NO
Cnl
NO
YES
YES
E
A
A
A
YES
YES
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
YES
YES
YES
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P0606
5A
P0607
39
P060A
07
P060B
03
P060B
07
P060B
08
P060B
11
P0615
P0615
P061C
01
02
00
P0621
58
P0621
59
P0622
11
P0622
12
P0627
P0627
P0627
P0627
P062B
01
02
04
54
00
P062B
03
P062B
32
P062B
39
P062B
3B
Error Illuminate
Type
MIL
YES
Cnl
NO
YES
YES
YES
YES
YES
Cnl
Cnl
E
NO
NO
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
Cnl
Cnl
Cnl
A
NO
NO
NO
NO
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P062B
3C
P062B
59
P062B
73
P062F
00
P062F
36
P062F
41
P0630
36
P0630
47
P0633
P0641
00
03
P0641
07
P0645
01
P0645
02
P0645
04
P0645
54
P064C
P0651
00
03
P0651
07
P0670
01
P0670
02
P0670
04
Error Illuminate
Type
MIL
YES
YES
YES
YES
YES
YES
Cnl
NO
Cnl
NO
Cnl
E
NO
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
E
NO
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
DTC
Symptom
Byte
(Hex)
P0670
54
P0671
P0671
P0672
P0672
P0673
P0673
P0674
P0674
P0683
02
04
02
04
02
04
02
04
00
P0683
3A
P0683
71
P0697
03
P0697
07
P0700
00
P0703
P0703
00
5A
P0703
72
P0703
74
P0833
58
P0850
02
P0850
05
P0856
72
P0856
74
P1224
P1224
00
01
Error Illuminate
Type
MIL
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
YES
YES
DTC
P1227
P1227
P122A
P122A
P1233
P1233
P1446
P1447
P161C
P161E
P161F
P161F
P161F
P1629
P1631
P1632
P1793
P2002
P2031
P2031
P2065
P2065
P2080
P2080
P2080
P2084
Symptom
Byte
DTC Descriptor (Symptom byte descriptor)
(Hex)
00
Injector 2 Control Circuit Shorted
01
Injector 2 Control Circuit Shorted (Short to Battery)
00
Injector 3 Control Circuit Shorted
01
Injector 3 Control Circuit Shorted (Short to Battery)
00
Injector 4 Control Circuit Shorted
01
Injector 4 Control Circuit Shorted (Short to Battery)
Pre-Catalyst Temperature Too Low During
00
Regeneration
Pre-Catalyst Temperature Too High During
00
Regeneration
00
Tire Size Not Programmed
00
Glow Plug Positive Voltage Circuit
Assembly Plant Mode Counter Not Programmed
32
(General Memory Failure)
Assembly Plant Mode Counter Not Programmed
36
(EEPROM Failure)
Assembly Plant Mode Counter Not Programmed
44
(Security Access Not Activated)
00
Theft Deterrent Fuel Enable Signal Not Received
00
Theft Deterrent Fuel Enable Signal Not Correct
00
Theft Deterrent Fuel Disable Signal Received
71
Wheel Speed Signal (Invalid Serial Data Received)
00
Diesel Particulate Filter Low Efficiency
Exhaust Gas Temperature (EGT) Sensor 2 Circuit
03
(Voltage Below Threshold)
Exhaust Gas Temperature (EGT) Sensor 2 Circuit
07
(Voltage Above Threshold)
Fuel Level Sensor 2 Circuit (Voltage Below
03
Threshold)
Fuel Level Sensor 2 Circuit (Voltage Above
07
Threshold)
Exhaust Gas Temperature (EGT) Sensor 1
08
Performance (Signal Invalid)
Exhaust Gas Temperature (EGT) Sensor 1
13
Performance (Voltage Low/High Temperature)
Exhaust Gas Temperature (EGT) Sensor 1
14
Performance (Voltage High/Low Temperature)
08
Exhaust Gas Temperature (EGT) Sensor 2
Error Illuminate
Type
MIL
A
A
A
A
A
A
YES
YES
YES
YES
YES
YES
YES
YES
Cnl
Cnl
NO
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
Cnl
Cnl
Cnl
E
NO
NO
NO
NO
YES
YES
YES
Cnl
NO
Cnl
NO
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P2084
13
P2084
14
P20E2
5A
P2120
03
P2120
07
P2125
03
P2125
07
P2138
5A
P2146
00
P2146
F0
P2149
00
P2149
F0
P2226
03
P2226
07
P2264
P2293
00
00
P2293
11
P2293
12
P2293
18
P2293
19
P2294
01
Error Illuminate
Type
MIL
YES
YES
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
YES
YES
YES
YES
YES
YES
Cnl
A
NO
YES
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P2294
02
P2294
04
P2294
54
P2299
5A
P244B
11
P244C
P244D
00
00
P2452
03
P2452
07
P2453
00
P2453
08
P2453
11
P2453
12
P2453
18
P2453
55
P2453
58
P2458
59
P2463
00
P2463
11
P2510
58
P2510
59
Error Illuminate
Type
MIL
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
YES
YES
YES
YES
YES
DTC
Symptom
Byte
(Hex)
P2533
P253F
06
00
P2544
72
P2544
74
P2636
58
P2687
P2687
P2687
01
02
04
P2687
54
P268A
U0073
U0101
00
00
00
U0101
46
U0102
00
U0102
46
U0104
00
U0121
00
U0121
71
U0140
00
U0140
46
U0144
00
U2101
45
Error Illuminate
Type
MIL
E
Cnl
YES
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
Cnl
Cnl
NO
NO
NO
Cnl
NO
E
E
Cnl
YES
YES
NO
YES
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
Cnl
NO
B357D
A short to battery condition exists in the PTC heater relay control circuit
A short to ground condition exists in the PTC heater relay control circuit
A high temperature condition exists in the PTC heater relay control circuit
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to Step 3 Go to Step 4
Go to
"Diagnostic
Go to Step 4
Aids"
Step
Action
Frame/Failure Records.
Value(s)
9
10
No
Go to Step 5 Go to Step 6
Yes
Go to Step 7 Go to Step 9
Go to Step
12
Go to Step 8
-
Go to Step
12
Go to Step
10
Go to Step
12
Go to Step
11
Go to Step
12
Go to Step
Step
Action
Did you complete the replacement?
Replace the ECM.
11
Did you complete the replacement?
1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
12
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
13 Are there any DTCs that have not been
diagnosed?
Value(s)
-
Yes
12
Go to Step
12
No
Go to Step
Go to Step 2
13
Go to
applicable
DTC table System OK
Ignition switch is ON
Engine speed is greater than 50RPM
No error is present in crankshaft position (CKP) sensor
The ECM detects that offset between camshaft and crankshaft indicates a
distortion angle of between 24 and 32.
Inspect the engine for any recent engine mechanical repairs. An incorrectly
installed camshaft, camshaft sensor, crankshaft sensor, or timing belt can
cause this DTC to set.
For an intermittent condition, refer to "Intermittent Conditions".
DTC P0016
Step
1
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to
Diagnostic
Go to Step 3
Aids
Go to
applicable
DTC table Go to Step 4
Go to Step 5
Step
Action
Value(s)
Yes
No
belt
For excessive play in the timing belt
Go to Step 2 Go to Step 6
Go to
applicable
DTC table System OK
P0045(02)
P0045(04)
P0045(54)
DTC P0045
Step
Action
Did you perform the Diagnostic System
1 Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
Go to Step 2
System
Step
Action
1. Observe the Freeze Frame/Failure
Records for this DTC.
2. Turn OFF the ignition for 30
seconds.
3. Turn ON the ignition, with the
engine OFF.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Value(s)
Yes
No
Check"
Go to
"Intermittent
Go to Step 3 Conditions"
Go to Step 8 Go to Step 4
Go to Step 6 Go to Step 5
Go to Step 9 Go to Step 7
Step
Action
Value(s)
Yes
No
Go to Step
11
Go to Step
10
Go to Step
16
Go to Step
12
Go to Step
16
Go to Step
12
Go to Step
16
Go to Step
11
Go to Step
16
Go to Step
11
Go to Step
16
Go to Step
13
Go to Step
16
Go to Step
15
Go to Step
16
Go to Step
14
scan tool.
Does the test lamp illuminate?
1. Turn OFF the ignition.
2. Ensure the engine control module
(ECM) has powered down.
3. Connect a test lamp between the
voltage supply circuit and the ground
6
circuit of the actuator.
4. Turn ON the ignition, with the
engine OFF.
10
11
12
13
An open
A short to voltage
High resistance
Step
Action
Note : The turbocharger boost pressure
actuator is not replaceable.
14
Replace the turbocharger assembly.
Did you complete the replacement?
Replace the ECM.
15
Did you complete the replacement?
1. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
16
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
17 Are there any DTCs that have not been
diagnosed?
Value(s)
-
Yes
Go to Step
16
Go to Step
16
No
Go to Step
Go to Step 2
17
Go to
applicable
DTC table System OK
P0105(03)
P0105(07)
Since fault condition in a wiring connector may trigger DTCs, always test the
connectors related to this diagnostic procedure for shorted terminals or poor
wiring connection before replacing any component.
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
200 mV
Go to Step 4 Go to Step 3
4897 mV
Go to Step 6 Go to Step 4
Go to
"Intermittent
Go to Step 5 Conditions"
-
Go to
applicable
DTC table Go to Step 7
Go to Step 9
Go to Step
10
4.8 V
Go to Step
Go to Step 8
12
Step
Action
with a DMM.
Value(s)
Yes
No
Go to Step
16
Go to Step
13
Go to DTC
P0651(07)
table
Go to Step
14
Go to Step
11
Go to Step
14
Go to Step
15
Go to Step
16
Go to Step
20
Go to Step
17
4897 mV
200 mV
200 mV
0.2 V
Step
13
14
15
16
17
18
19
20
Action
Test the signal circuit of the boost pressure
sensor for a short to ground or an open.
Did you find and correct the condition?
Test the signal circuit of the boost pressure
sensor for a short to voltage.
Did you find and correct the condition?
Test the low reference circuit of the boost
pressure sensor for a high resistance or an
open.
Did you find and correct the condition?
Inspect for poor connections at the boost
pressure sensor.
Did you find and correct the condition?
Inspect for poor connections at the engine
control module (ECM).
Did you find and correct the condition?
Replace the boost pressure sensor.
Did you complete the replacement?
Replace the ECM.
Did you complete the replacement?
1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Value(s)
Yes
No
Go to Step
20
Go to Step
17
Go to Step
20
Go to Step
19
Go to Step
20
Go to Step
17
Go to Step
20
Go to Step
18
Go to Step
20
Go to Step
20
Go to Step
20
Go to Step
19
Go to Step
Go to Step 2
21
Go to
applicable
DTC table System OK
Engine is running
The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by both fuel rail pressure regulator and the
metering unit
P0087(18)
P0088(00)
The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by both fuel rail pressure regulator and the
metering unit
P0089(11)
The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by the metering unit
P0089(12)
The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by the metering unit
P0089(18)
Positive deviation and setpoint value of the fuel volume flow through the fuel
metering unit exceeded concerning set flow of fuel
P0089(19)
Negative rail pressure deviation and the setpoint value of fuel volume
through the metering unit is less than or equal to the minimum value
P2293(00)
P2293(11)
The ECM detects that the rail pressure is above the maximum threshold
during the pressure is controlled by the fuel rail pressure regulator
P2293(12)
The ECM detects that the rail pressure is below the minimum threshold
during the pressure is controlled by the fuel rail pressure regulator
P2293(18)
Rail pressure set value exceeds threshold and positive deviation is greater
than maximum threshold
P2293(19)
A restricted fuel supply line, a leakage in the high pressure section, too
much or too little fuel in the low pressure line may cause DTCs to set. When
ambient temperatures are below 0C (32F), the fuel tank pickup screen
may be iced over from water in the fuel tank.
There are no driveability concerns associated with the FRP regulator unless
a DTC is present. One of the causes of these DTC is a sticking FRP
regulator.
If the fuel system pressure is actually too high, a fuel knock and smoke
condition will exist.
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to
Diagnostic
Go to Step 3
Aids
Go to
applicable Go to Step 4
Step
Action
1. Check the fuel rail pressure (FRP)
regulator control circuit for the
followings:
o Short to battery
o Short to ground
o Open
2. Check the fuel rail pressure (FRP)
regulator voltage supply circuit for
the followings:
o Short to ground
o Open
Value(s)
Yes
DTC table
No
Go to Step
11
Go to Step 5
Go to Step
11
Go to Step 6
-
Go to Step
11
Go to Step 7
Go to Step 9 Go to Step 8
Go to Step
10
-
Go to Step
11
Go to
Diagnostic
Aids
Step
Action
Clogged fuel filter
Leakage in the fuel supply line
between the electric fuel supply
pump and the fuel injection pump
Value(s)
Yes
No
Go to Step
11
Go to
Diagnostic
Aids
10
Go to Step
Go to Step 2
12
Go to
applicable
DTC table System OK
DTC P0090 (04): Fuel Pressure Regulator Solenoid 1 Control Circuit (Open
Circuit)
DTC P0090 (54): Fuel Pressure Regulator Solenoid 1 Control Circuit (Temperature
High)
Circuit/System Description
The high pressure fuel injection pump metering unit is controlled in open loop
mode by means of a current. The control mechanism of the metering unit is
operated at low frequency via a PWM power stage so that it is kept in motion and
does not have to overcome static friction. Since the coil of the metering unit
undergoes a change in resistance based on temperature, the coil current is
measured and the change in resistance is counteracted by current regulation.
This is accomplished by so-called Metering unit component driver. The following
sub-tasks are carried out in this component driver:
Sensing the actual current of the metering unit and analog channel
monitoring
Current regulation
Actuator voltage output as PWM to the metering unit and error monitoring
power stage
The engine control module (ECM) supplies power and ground to the fuel metering
solenoid valve. The ECM monitors current on the circuits to detect a failure.
Conditions for Running the DTC
P0090(01) and P0090(54)
P0090(02)
P0090(04)
P0090(54)
DTC P0090
Step
1
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to Step 4 Go to Step 3
Go to Step
12
Go to Step 9
Go to Step 5 Go to Step 7
Go to Step
10
Go to Step 6
Step
Action
harness connector is disconnected.
3. Turn ON the ignition, with the
engine OFF.
4. Probe the control circuit of the fuel
metering solenoid with a test lamp
connected to battery voltage.
10
11
12
Value(s)
Yes
No
0V
Go to Step
13
Go to Step 8
Go to Step
16
Go to Step
14
Go to Step
16
Go to Step
16
Go to Step
15
Go to Step
16
Go to Step
11
Go to Step
16
Go to Step
12
Go to Step
16
Step
Action
Did you complete the replacement?
Test for an open in the control circuit
between the ECM and the fuel metering
13
solenoid.
Did you find and correct the condition?
1. Inspect for poor connections at the
ECM.
2. Repair the wiring, as necessary.
14
Did you find and correct the condition?
Replace the ECM.
15
Did you complete the replacement?
1. Clear the DTCs with the scan tool.
2. Turn OFF the ignition for 30
seconds.
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
16
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Did the DTC fail this ignition?
Check if any additional DTCs are set.
17 Are there any DTCs that have not been
diagnosed?
Value(s)
Yes
No
Go to Step
16
Go to Step
14
Go to Step
16
Go to Step
16
Go to Step
15
Go to Step
Go to Step 2
17
Go to
applicable
DTC table System OK
Ignition switch is ON
Intake air temperature (IAT2) raw signal voltage is less than 156mV
P0095(07)
Intake air temperature (IAT2) raw signal voltage is greater than 4946mV
DTC P0095
Step
1
Action
Did you perform the Diagnostic System
Check?
Value(s)
-
Yes
No
Go to
"Diagnostic
System
Go to Step 2
Check"
Go to
"Intermittent
Go to Step 3 Conditions"
Step
Action
3. Start the engine.
4. Operate the vehicle within the
Conditions for Running the DTC.
You may also operate the vehicle
within the conditions that you
observed from the Freeze
Frame/Failure Records.
Value(s)
Yes
No
156 mV
Go to Step 4 Go to Step 5
-
Go to Step
11
Go to Step 5
4946 mV
Go to Step 6 Go to Step 7
-
Go to Step
11
Go to Step 7
10 ohms
Go to Step
Go to Step 8
10
-
Go to Step
11
Go to Step 9
Go to Step
11
-
Step
Action
Value(s)
-
Yes
Go to Step
11
No
-
Go to Step
Go to Step 2
12
Go to
applicable
DTC table System OK