ELECTRICAL REGULATIONS

ANNEXURE C
USE OF ALUMINIUM CONDUCTORS IN ELECTRICAL INSTALLATIONS
C-1 Characteristic of Aluminium
Copper is normally used as an electrical conductor but in view of the
import restrictions aluminium is substituted for the manufacture of
electric cables and accessories. The characteristics of aluminium as a
conductor call for special precautions and the following should be taken
into consideration while designing, erecting and using such electrical
equipment.

8.1.8

C-1.1

Due to the lower conductivity of aluminium, larger size of

conductors and cables and consequently conduits and fittings
are necessary than for copper for the same current carrying
capacity. Reference must be made to the appropriate standard
tables for current rating etc.

C-1.2

Aluminium surfaces, when exposed to air, forms immediately a

thin film of oxide covering the whole surface and this film must
be removed from the contact area of the joint to minimise
voltage drop.

C-1.3

Aluminium conductors or cables shall not as far as possible, be

joined to copper conductors or cables or to terminals of copper,
brass or other metal having high copper content. Where this
type of jointing is unavoidable precautions must be taken
against corrosion and mechanical damage to the aluminium
conductors.

C-1.4

Aluminium is subject to creep in tension or to flow in

compression at stresses much lower than those with copper and
due care must be taken in the design of pressure connectors
such as grab screws and spring washers.

General Precautions
C-1.5.1 Due care must be taken whilst "skinning" insulation from the
conductors to avoid scratches and nicks which easily cause
breakage.
C-1.5.2 Liberal application of suitable inhibiting grease is necessary.
C-1.5.3 Hot dip tin coating of contact surface is preferable in order to
improve current transfer properties.

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