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H.Y.Khasnis.

Consulting Bridge Engineer, Pune.

Calculation Sheet

Page No.

GIRDERS AND BUILT-UP COLUMN ARRANGEMENT


Cross Section of Bridge Superstructure =
Span of Bridge =
Overall Deck Width
Deck Width considered for Load transfer to main beams

5.388
10.35
8.25
6.25

m2
m
m
m

Loads acting of staging .


1 Self Wt of Superstructure

5.388 m2 @ 2.6 T/m3 =

2 Diaphragms, Rib widening etc. say

14.009 T/m

0 % of udl

0.000 T/m

3 Centering Main girders, Cross-girders , Trusses etc. Say


4 Form Work loading @
( 8.250

+ 2*

0.600 T/m

30 Kg/m2
0.770 )

*1.05 say

0.308 T/m

5 Live Load during concreting


20 men @ 75Kg +
10.35 m *

4 *Vibrators@250Kg
1
Spans

0.242 T/m

TOTAL LOADING =

Design Loading =

15.159 T/m

* 1.12 =

15.159 T/m

16.978 T/m

Vertical loading equivalent of Dynamic effects is assumed as 10%


Vertical loading equivalent of Horizontal forces effects is assumed as 2%

DESIGN OF MAIN TOP GIRDERS

Along Traffic Direction

Designed as Simply supported span on Pier Cap & Central Support.


NOS.GIRDER/TRUSSES IN BRIDGE CROSS SECTION =
UDL calculated by Nos. of Main Girders with 5% extra =
Maximum Span BM=
Max. Support BM=
Axial Force =
Maximum SF=

5.393
0
0
4.902

Tm
Tm
T
T

[ = W*L^2/8 ]

[ = W*L/2 ]

Flexural stress
Permissible Stress=
1620 Kg/cm2
Stress for ISMB300x140 with Zxx =
573.600 cm3, fst=
Stress for ISMB250x125 with Zxx =
410.500 cm3, fst=

For Top Girder


8
Effective span =
4.400 M
2.23T/m
=(10.35 -1.30 -0.25 , Say)/2
Span -PCapWidth -central
Trestle
Support
Width

Ratio of fst/perm fs
940.1 Kg/cm2
0.580
1313.7 Kg/cm2
0.811

H.Y.Khasnis.
Consulting Bridge Engineer, Pune.

Calculation Sheet

Axial stress
Permissible Stress=
Stress for ISMB300x140 with A =
Stress for ISMB250x125 with A =

Page No.

720 for l/r =45 is considered


56.260 cm2, fst=
0.0 Kg/cm2
47.550 cm2, fst=
0.0 Kg/cm2

Shear stress
Permissible Stress=
Stress for ISMB300x140 with A =
Stress for ISMB250x125 with A =

1000 Kg/cm2
22.50 cm2, fst=
17.25 cm2, fst=

0.000
0.000

Combined Stress
Check < 1.00
0.580
0.811

217.9 Kg/cm2
284.2 Kg/cm2

Deflection Check for Main Girders


Loading on Main Beams =
Ixx of Section =

Design
Span, L =

2.23T/m

5131.6 cm4

4.400 m

Es =

Deflection = 5 *W*L^3 =
384 EI

10.6 mm

Permissible = L / 325 =

13.5 mm

200 N/mm2

Hence Safe

DESIGN OF CROSS BEAM ON MAIN TRUSSES.

Along Current Direction

Spacing of Cross - Girders =


600 mms
above Main-Girders below Shuttering plates

Loading in Deck Cantilevel portion at both ends with


Average DeckSlab, Form Work & Live Load effects
= 0.2875 @2.6T/m3 + 0.065 T/m2
W2 = 0.8125 T/m2
* 0.600m 0.4875 T/m

Total Design Loading ,W1 =

16.978 T/m

Part of Total loading shared by Cross girders assumed to transfer as udl from shuttering plates
W=

16.978 * 0.600 T/m


6.250

Maximum BM at Support =
within soffit width

1.630 T/m

-0.1000 *W1*L1^2 Span,L1=

Along Current dirn.

8.250 / 7 =

1.179 mtr

-0.226 Tm
Maximum BM at Support =
at cantilever root

-0.5000 *W2*L2

Cantilever beyond Last Main Girder


Span,L2=
1.000 mtr, Say

-0.244 Tm
Flexural stress
Stress for ISMB100x75 with Zxx =

Permissible Stress=
51.500 cm3, fst=

1620 Kg/cm2
-473.3 Kg/cm2

H.Y.Khasnis.
Consulting Bridge Engineer, Pune.

Shear stress
Max. SF at Support face =
Shear stress =

Calculation Sheet

Page No.

Permissible Stress=
1000 Kg/cm2
( 1.0000 -0.4169 )
*1.630* 1.18m =
1.120 T
1.120 *1000 /

( 07.50

* 0.40 )

373.4 Kg/cm2

DESIGN OF BUILT-UP COLUMNS.

Supporting Main Girders at Central portion

Design
Loading =

No. of Cross Girders Supporting Main


Girders on Built-Up Columns =
2

16.978 T/m

Total length of Truss =

10.35 m

No. of Trestles per


Support

Sectional area of Columns =

Reaction on Trestles

87.860 T

Reaction per Trestle=

17.572 T

19.16 Cm2

Size of Trestle
500mm X
500 mm

of 4 Nos.ISA-50x50x5

917.1 Kg/cm2

Permissible Stress based on Entire Column buckling


Total Height of Columns =

4.10 mtrs

Moment of Inertia of Built up Column =

[ = Ht. of staging from fdn.level to Column Top ]


4*[

12.90

+ 0.00

* (50.0/2 -1.45)^2]

51.6 Cm4

Permissible Stress for L/r ratio as per IS:800 for Grade fy = 250 ,is 1515 Kg/cm2
Permissible Stress based on Single Column Member buckling
Efective Height of Column =
member Angle

0.60 mtrs
[ = Ht.of Horizontal lacings ]
Eventhough Lacings & Battens are welded to Column angles resulting in fixed
end condition, effective length is taken on higher side as spacing of lacings

Radius of gyration of Angle Member =

1.51 Cms

L/r Ratio for entire Column =

Permissible Stress for L/r ratio as per IS:800 for Grade fy = 250, is 1418 Kg/cm2
Design of Inclined Lacings & Horizontal Battens welded to Column Angles
Inclination with Horizontal =

45 Deg

Horizontal Force on Lacings & Battens =


=

2.5% of Vertcal Load on Columns


2.5% of

17.572

Tn =

0.439 Tn

39.74

H.Y.Khasnis.
Consulting Bridge Engineer, Pune.

Force in Lacings & Battens =

Calculation Sheet

T*Cos45+ T =

Force in Lacing , Tcos =

Page No.

439.3 Kgs

Force, T =

288.0 Kgs

151.3 Kgs

Sectional area of Lacing =

3.78 Cm2

of ISA-40x40x5

Stress =

40.0 Kg/cm2

Permissible Stress based on Single Column Member buckling


Efective Length of Lacings =

566 mm

[ = ( 500 - 2*50 )*Sqrt(2) ]

Radius of gyration of Angle Member =

1.20 Cms

L/r Ratio for entire Column =

47.17

Permissible Stress for L/r ratio as per IS:800 for Grade fy = 250, is 1365 Kg/cm2
Force in Battens, T =

288.0 Kgs

Sectional area of Lacing =

5.68 Cm2

of ISA-50x50x6

Stress =

50.7 Kg/cm2

Permissible Stress based on Single Column Member buckling


Efective Length of Battens =

400 mm

Radius of gyration of Angle Member =

[ = 500 - 2*50 ]
1.51 Cms

L/r Ratio for entire Column =

26.49

Permissible Stress for L/r ratio as per IS:800 for Grade fy = 250, is 1504 Kg/cm2

DESIGN OF TOP GIRDERS ON TRESTLE BELOW MAIN GIRDERS


Designed as simple span ignoring continuity effect on higher side
NOS.GIRDER/TRUSSES IN BRIDGE CROSS SECTION =
Reaction from Main Girders on Trestle Top Beam Support =
UDL on Trestle Top Beams ( 2Nos.) for Soffit width =
Maximum Span BM=
Max. Support BM=
Axial Force =
Maximum SF=

Flexural stress

1.015
0
0
3.778

Tm
Tm
T
T

Permissible Stress=

Stress for ISMB150x80 with Zxx =


Stress for ISMB100x75 with Zxx =
Shear stress

Permissible Stress=

[ = W*L^2/8 ]

8
87.86 T
87.86 T/

6.25/2 =

###

Effective span =
1.075 M
assumed for design
Based on spacing of Trestle

[ = W*L/2 ]

1650 Kg/cm2

96.900 cm3, fst=


51.500 cm3, fst=
1000 Kg/cm2

Ratio of fst/perm fs

1047.8 Kg/cm2
1971.5 Kg/cm2

0.647
1.217

H.Y.Khasnis.
Consulting Bridge Engineer, Pune.

Stress for ISMB150x80 with A =


Stress for ISMB100x75 with A =

Calculation Sheet

7.20 cm2, fst=


4.00 cm2, fst=

Page No.

524.7 Kg/cm2
944.5 Kg/cm2

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