Documente Academic
Documente Profesional
Documente Cultură
RECOMENDATIONS
AND HANDLING
00
INDEX
04
15
31
11 scales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
12 egg control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
13 WATERwater level alarm . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 49
14 waste predrying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
01
INTRODUCTION
02
BATTERY MATERIALS
n this section, we will see all the materials making up the ZUCAMI vertical battery, and their main
characteristics.
LEGS
Due to the special configuration of the battery, the legs are distributed every 610 mm, in other words,
in every space. They may be regulated for height and are totally hidden within the battery. They run the
entire height, from the floor to the feed cart, which they support. They are made of galvanized pipe.
FLOOR
The cage floor is made of mesh that, after welding, is hot-galvanized and guaranteed to last 20 to
25 years. The maximum diameter of the wire is 0 2 m/m. The cage floor is flexible and designed for
optimal egg reception, cradling the egg at a height of approximately 4 cm.
The galvanized plating components are top quality (GALVAMIR Z-275), with their properties being
guaranteed for 25 years.
02
BATTERY MATERIALS
PARTITION OR DIVIDER
The partitions or dividers are manufactured entirely of co-polymer polypropylene plastic (never recycled
plastic) that are UV treated to preserve all their mildness. Generally speaking, their composition provides
the following characteristics: It is non-toxic, rust inhibiting, anti-static, and prevents migration.
They are resistant to temperature differences and their openings are 25 mm in diameter, contributing to
better side ventilation and lower stress on the birds, as they make side access and visibility more difficult.
These side dividers help keep the birds plumage in better condition, compared to mesh or plate dividers.
They are meadow-green in color, a relaxing color which has a calming effect on bird behavior, leading to
better zootechnical results.
ZUCAMI POULTRY EQUIPMENT, certifies and guarantees that the plastic used in constructing
their batteries for poultry farming is of the highest quality, based on present knowledge of the R.F.A.
regulations and the U.E. Directive.
The most important characteristics of the material used are:
Balance among tenacity, rigidity and strength
High stability of shape under heat
High stability of shape when exposed to temperatures below zero degrees centigrade
Low water absorption and water vapor permeability
Extremely varied transformation without problems
Non-stick agent
Anti-static agent
Stabilization when exposed to UV rays
Anti-electrostatic additives
02
BATTERY MATERIALS
It should be pointed out that there are a great number of pieces within the ZUCAMI Vertical Battery line
that are manufactured in the same meadow-green color as the partition or divider.
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For the greater confidence of our clients, they may conduct an analysis of the material used at the Instituto
Juan de la Cierva (Madrid).
DOOR
The cage door is easy to operate, and is completely retractable. Its opening leaves the entire front surface
free, making it easier to place the birds inside without hurting them or damaging them due to its perfectly
finished frame.
It is made of electrically welded horizontal steel bars covered in white P.V.C.
02
BATTERY MATERIALS
FEEDING TROUGH
The feeding trough is manufactured with a channel that has been plated with a high quality galvanizing
material, GALVAMIR Z-275. Its carefully designed shape prevents feed from being spilled, as the outer
side is large enough to prevent this.
It is not a structural part of the battery, so it does not need to withstand unnecessary force. It only has a
purely feeding-related function.
DRINKING TROUGH
The drinking trough consists of a square water supply tube with a valve or multidirectional nipple and a
V-shaped recovery trough that runs the entire length of the battery. The valve or nipple placement is as
follows: one at each divider and another in the center so that three are available in each cage. They are
located in the rear, on the dividing line.
This is a closed system where the water is not contaminated. The valve or nipple is self- cleaning,
improving sanitation. It is controlled by low pressure to make it easier for the birds to activate the vale or
nipple.
02
BATTERY MATERIALS
LT/H
CC/MIN.
03
FEED DISTRIBUTION
FEED DISTRIBUTION
This may be carried out by means of:
Flat Chain
Coil spring
Carts
Le systme de chariots plaques de nivellement et de redistribution des aliments sur la mangeoire est le
plus simple et obtient des rsultats optimums.
The cart system with leveling guides, which redistributes the feed in the feeding trough is the simplest
system, with the best results.
The feeding trough must have a vertically-pointed V-shape bottom, permitting the guide to in at the sides
vertically-horizontally, making it very stable.
The guide or shoe rests in the feeding trough, and its function is to redistribute the feed in the feeding
trough, lining it up, at the same time that it cleans the trough, scraping away crusted on bird saliva,
allowing the galvanized plate to air out, thereby preventing rust.
lt has been proven that smaller doses of feed are the best distribution system, always leaving fresh feed all
along the feeding trough.
With this distribution method, we avoid feed piling up in the feeding trough and the birds wasting or
spilling the feed.
When there is a lot of feed in the feeding trough, the hen looks through it, and with the movement of her
head, throws a certain amount of feed onto the floor or the droppings belt. This produces an inaccurate
figure for the feed consumption per bird.
The minerals and feed components are deposited in the bottom of the feeding trough, since the hen eats
the feed on the surface, never on the bottom of the feeding trough. With excess feed, we run the risk of
damaging the trough, since the minerals and feed components (besides the already mentioned bird saliva)
form a layer so abrasive that it will eventually perforate the sheet used to manufacture the feeding trough.
Feed is regulated in the feeding troughs by means of the control timer and the feed dispenser outlet.
The dispenser outlets all have to be equal, with 10 mm openings, for the hopper to travel its round-trip
path with the feed. This ensures adequate food distribution.
lf the amount of feed in the feeding troughs is not correct, we can increase or decrease one or more feed
deliveries at the control timer, never at the dispensers.
To ensure adequate feeding of all the birds, we advise allowing for a cart wait time of 10-12 minutes,
letting the hopper rest at the end opposite of where it is filled.
03
FEED DISTRIBUTION
03
FEED DISTRIBUTION
03
FEED DISTRIBUTION
OUTPUT HOSE
PHASE
LIFT
NEUTRAL
04
EGG COLLECTION
EGG COLLECTION
The first trip the egg makes after it first sees light is a 4 centimeter drop; therefore, we must think about how we
are going to catch it. The floor is made of galvanized mesh to allow the droppings to pass through, support the
birds and delicately catch the falling egg, the factory end product and our ultimate objective.
The floor is made of mesh, and is inclined to move the egg out. The hen lays the egg about 4 cm above this
mesh.
The mesh must be flexible, having wires with a maximum diameter of 2mm, but sturdy enough to support the
weight of the birds and to last 25 years.
The egg may break: on the cage floor, during the automated collection, during transporter unloading o during
packaging or sorting.
lt has been proven that the more flexible the floor, the fewer the possibilities of breakage.
We can conduct the following test to see how much breakage is occurring in our installations.
EXAMPLE
We pick up 1,000 eggs by hand from the cage belts on their way to the cones. We then pick up another 1,000
on their path aboard the transporters before they reach the packing equipment, and another 1,000 after passing
through the packing equipment.
We pass them through the sorter and we will have data to analyze the points that cause cracked eggs.
lf the belts that pick up the eggs from the cages are going too fast, the eggs will bump together when unloading
into the transporter, causing increased numbers of cracked eggs.
These belts may be regulated between 1 and 8 meters per minute. This system allows us to control the number
of eggs the packing equipment needs for its optimal operation, while eliminating the risk of cracked eggs.
The transporter has to work almost continuously, with very few interruptions, in order to achieve the best egg
treatment and prolong the life of the equipment.
With continual starts and stops, we cause sudden contact between the eggs, the motors use more energy than
during continual operation, and mechanically speaking, the motors, chains and pinions run a greater risk of
breaking.
05
DROPPING REMOVAL
DROPPING REMOVAL
The droppings are deposited on the polypropylene belts located under the mesh floor supporting the bird
s feet.
This system permits the droppings to dry out in their initial phase, losing weight and volume, beginning
the process of evaporation so that their initial moisture content of 75- 80% is reduced to 65-70% at the
moment the system is cleaned.
In this manner, the ammonium emissions are eliminated that would otherwise circulate in the atmosphere,
coming into contact with the personnel during operation.
2 systems exist for dropping removal:
CLEANING THE DROPPINGS ALL AT ONCE
It is recommended to leave the droppings on the belts from 3 to 5 days, always depending on the length
of the outbuilding, but never more than 7 days, as fermentation will begin. We remove all of the rows at
once. We should bear in mind that the more days we wait, the dryer the droppings will be.
CLEANING THE DROPPINGS BY SECTIONS
We will measure the length of the row of cages and divide it by the 6 days that make up the work week.
We will call this result a module.
Every day, we will remove 7 days accumulation, thereby achieving drier droppings. The percentage of
moisture content in the droppings depends in a large part on the quality of the feed and good ventilation.
The moisture content in the droppings is estimated to be between 60-65%.
The pre-drying system in the battery is able to reduce this moisture content by approximately 10%.
06
In this chapter, we will demosntrate the main controls of the different electric switchboards supplied by
Zucami.
In the following pages, we will see the operation of the:
Feeding switchboard
Transporter control switchboard
Cleaning switchboard
FEEDING SWITCHBOARD
Each feeding switchboard is equipped with a start-stop switch and two buttons, one for each direction of
operation.
Manual operation (0)
To begin operating a specific feed cart in manual mode,
we must activate the power switch corresponding to that
cart and press the button for the direction in which we
wish the hopper to operate. The cart will continue until
it reaches the end of its path, activating the limit switch
for that direction, and then it will stop. We repeat the
same procedure with the button assigned to the opposite
direction, and the corresponding limit switch.
This process should be repeated with all of the feed hoppers, checking to see that all the feed limit
switches work properly.
Automatic operation (l)
To program the feeding switchboard in Automatic mode (I), we should activate the switches for all the
feed hoppers and proceed to program the K5 timer with the times that we want the hoppers to begin
operation (only time of departure).
When the timer reaches the selected time, the feed hoppers leave the front area or the pick up point
towards the cleaning area or the rear and the K5 timer activates and programs the timer signal to the K1
relay for every two seconds. Upon arriving at the limit switch, they stop. When all the hoppers are at the
back, the series corresponding to the rear limit switches and the K6 timer is activated.
We must operate this timer if we want to increase or decrease the time the hoppers stop at the end
opposite the coil loading distributor. Once the stop time is up, the K6 timer activates the K1relay and
it sends the feed hoppers towards the front or collection area. When the hoppers arrive at the front
or the collection area, the limit switch series is closed so that the coil distributor may begin to operate
automatically and fill the hoppers with feed. The system is now ready for the next feed delivery.
06
06
CAPTULO
6.- MANEJO
CUADROS ELCTRICOS
ELECTRIC SWITCHBOARD
MANAGEMENT
A= AUTOMATIC
I= MANUAL
It has 2 green lit buttons (one for each operating direction), and 1 red two-position switch to stop the lift. It
is also equipped with a 2-position switch to select the mode of operation for the lift.
Lift in automatic operation mode
From the stopped position, we can only give the first order to go down. The lift then positions itself at the
next level. If we activate the egg collection mechanism, the meter counter will begin counting down the
meters until it reaches zero. At that time, the upper blinking light will come on, and it will move to the next
level, and so forth, successively, until it finishes collecting the eggs on the first level.
When it finishes collecting the eggs and the meter counter shows zero, it will be commanded to raise itself
up to the parking position.
Lift in manual operation mode
We give the first order for it to go down, and it positions itself at the next level. When it finishes collecting
the eggs on that level, the upper blinking light will come on and we must push the down button for it to
move to the next level , and so on, successively, until it reaches the end.
Egg belt speed control
Using the potentiometer located underneath the blue light, we can control the speed of the egg collection
belts. This speed may be increased or decreased by 10 turn units for greater precision.
06
06
If our model is an enhanced cage, designated with the initials M.E.C., we can program the collection
switchboard with the automatic command to advance the egg collection belt. The objective of this
command is to prevent eggs from accumulating in the nest. Below, we will see the procedure for
programming this system.
Egg collection will be carried out between 7:00 and 11:00. The length of the belt being advanced is 3.6
meters. We advance the eggs on the belt in 8 different segments, with each segment lasting 53 seconds,
which will give us a belt advance distance of approximately 45 centimeters, within the time frame of 7:00
to 11:00. On weekends, it might be the case that eggs are not collected. We therefore assign two days
during which we only use 4 of the 8 assigned segments.
Example: from Tuesday to Saturday, 8 assigned segments, Sunday and Monday, 4 assigned segments.
In this manner, we make it so that the advance of eggs on Sunday and Monday is equal to the other days of
the week. The schedule for the factory assigned segments is the following:
Connection time
7:00:00
7:30:00
8:00:00
8:30:00
These 4 segments are assigned everyday.
Disconnection time
7:00:53
7:30:53
8:00:53
8:30:53
9:00:00
9:00:53
9:30:00
9:30:53
10:00:00 10:00:53
10:30:00 10:30:53
These 4 segments are assigned Tuesday, Wednesday, Thursday, Friday and Saturday.
If we need to modify the time frame on the timer, we can do so, but we must abide by the number of
segments (8) and the 53 second duration. Sample segment programming.
Press OK and see:
06
07
HUMIDIFICATION
Refrigeration using an evaporation system consists of passing an air flow with certain humidity and
temperature conditions, and that has not reached the saturation point, through a previously dampened
cellulose panel. As this air passes, it becomes more humid, getting as close as possible to the saturation
point.
The principle of physics that governs this process is the so called adiabatic cooling (at constant enthalpy)
of air in which no heat transfer with the outside is produced. What really has happened to the air is that
the appreciable heat in the air (represented by its temperature) has been transformed into latent heat
(represented by its humidity). The temperature goes down, but not the humidity.
As we can see, the final temperature depends a great deal on the air conditions upon intake, especially its
relative humidity. That is to say, the greater the airs relative humidity is upon intake, the lesser the cooling
capacity, since the water absorption capacity of the air is reduced.
Comparing the performance graphs for the different types of evaporation panels that exist on the market,
we can see that the cooling capacity increases when:
07
HUMIDIFICATION
Efficiency (%)
Air speed
(m/sec)
0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.5 2.0
Efficiency
82.8 81.5 80.8 79.5 78.9 78.0 77.2 76.5 75.7 74.8 73.9 70.8
As a practical example of the variation in the temperature of air leaving the module, we have made
calculations for an entry air temperature of 30 C and different air speeds and relative humidities.
entry conditions
entry
temp. (C)
relative
humidity (RH)
30C
30C
30C
30C
30C
30C
30C
30C
30C
exit conditions
f1 wb
(C)
temperature
v=1m/seg
temperature temperature
v=1.5 m/seg
v=2m/seg
17.6
19.4
21.1
22.6
24.1
25.4
26.6
27.9
29.0
18.1
19.9
21.5
22.9
24.3
25.6
26.7
27.9
29.0
To obtain high panel performance, while the panel surface being installed should be as small as possible for the
100 mm thick 7090 15 panel, we will consider an air speed going past at 1.5 m/sec.
WATER EVAPORATION
We can also calculate the water consumption needed to cool the air using the following formula:
E=flow (m3/h)*(x2-x1)(kg/kg)*1.2 kg air/m3
In our case, we know that:
x1= 0.0143 kg of water/kg of dry air
x2 = 0.0177 kg of water/kg of dry air
E=12.000 m3 / h *(0.0177 0.0143)(kg/kg)*1,2 kg air/m3= 48.96 kg/h
08
VENTILATION
In a naturally ventilated building, it is important for the air to be able to enter and exit the building as easily
as possible. One way of ensuring good air renewal is to keep the area around the farm free of any object
that might obstruct air flow towards the inside of the building. Vegetation, buildings and farm equipment
may affect the air flow by a factor between 5 and 9. The ventilation openings in the roof do very little to
bring in fresh air. As a matter of fact, if the windows on both side walls are open, the roof ventilation is
responsible for less than 10% of the air flow. The main factor that determines the air renewal value is the
number of openings in the each side wall of the building. For warm climates, it is traditionally suggested
that the side wall openings be between 2.5 and 3 meters high. This helps ensure good air circulation in the
building.
When buildings are constructed in warm climates, they should include a roof with a slope of approximately
42%. A steeply sloped roof collects less heat from the sun than a flat roof. In addition, a slope of 42%
increases the volume of the building, which minimizes the heat increase.
To make sure that air can easily move through the building, it is best to keep the building as narrow as
possible. Most experts recommend that naturally-ventilated farm buildings have a width between 10 and
12 meters. A building wider than 12 meters tends to restrict air flow, therefore producing problems with
heat during the summer months.
Dirty side wires can also restrict air flow, and for this reason it is important to keep them clean. If only 1/8
of an inch of dust forms on the cage wires, the effective opening is reduced by 25%
08
FANS
When considering the use of fans, it is important to realize
that, above all, a fan will only move air effectively in an area
with specific dimensions. The shape and measurements of the
coverage area is determined by the type of fan. The air from a
standard 55 fan with a 1.5 c.v. motor moves in an egg-shaped
area. The dimensions of this area are approximately 20-25 meters
x 4.5 meters.
08
It really does not matter how many birds are in the building, or even how many square meters is the
building. What really matters is the shape of the building and how that relates to the fan s coverage
area. For example, a 110 x 10 building would require eight fans 36 in diameter to provide uniform air
movement. A 110 x 12 building would require the same number. The narrower building would have more
air currents, but there is no practical way to reduce the number of fans and still provide good air movement
throughout the entire building. As you can see, a large number of fans are necessary. If the number of fans
is reduced, spots of dead air will occur in the building.
Total coverage of ground space with fans may not be necessary in every case. In some places, like costal or
mountainous areas, the breeze will be enough so that air movement is only necessary in the center of the
building. Fans may be installed in pairs in those areas of the building where heat builds up and tends to be a
greater problem, such as in the center.
It does not matter how many fans are installed in a building with side curtain walls. There is no way around
the fact that it is a building with side curtain walls. Air renewal and movement is largely random. As a
result, the environment and production cannot be compared to warm farm during a hot period that is
ventilated by a tunnel.
Below are some general rules that are important to remember when installing fans:
Install fans with slats that allow you to direct the air.
Fans that are inclined slightly downward increase air movement over the birds.
The fans must work with the main air supply in order to increase the area covered by each fan.
Avoid placing fans in areas where there are extremely strong air currents, such as in front of another fan.
The birds will note the high air speed and may become sickly because of it.
Always place the fans so that there is air movement at the ends of the building.
08
Aire movement
4. Buildings housing egg production that have side curtains must have a fan that is at least 55 (1.5 HP,
43,000 cubic meters) for every 20 or 25 meters of building length.
5. Position the air circulation fans so that they blow towards the central aisles, inclined slightly
downward. This will increase the air movement over the birds.
6. The air circulation fans should be placed in stagnant areas, for example, in aisles and in the center of
the building.
7. Air moving through the birds at 120 m/minute will reduce the effective building temperature by 3 to 5.
8. Set the fan thermostat at 23 during the day to ensure that the fans operate long enough at night, giving
the birds the chance to cool off.
9. Operating the fans at night will improve the birds production and food consumption during periods of
greatest heat stress.
10. Clean the droppings deposited on the cage belts (at least once every 7 days). As the waste
decomposes, it produces heat, raising the temperature above 37.
11. Cut any grass or weeds that grow around the building. (They may restrict the air flow entering the
building.)
12. The bare ground around the building will reflect heat inside the farm. It is preferable to have a short
lawn around the building to absorb the heat.
09
09
BREEDING AND REARING CAGE FOR AGES 1 DAY TO 16 WEEKS INSTRUCTIONS FOR USE
First days, temperature at approximately 35.
Light: 60 W Light bulbs. (distance: 2 m, height: 3rd level)
FEEDING
On the first day, deposit a small quantity of feed on the paper on the level of the cage, so that even the
weakest chick can start to eat from the beginning.
On the front of the cage, place a metal plate with holes that provide easier access to the feed in the feeding
trough. In this manner, the chicks eat easier and do not leave the cage. The plate with holes is removed
from the front after 18 days, coinciding with the doubling of the chicks space.
The front of the cage is adjustable using a mechanized system located at the beginning of the cages. Using
this system, we can regulate the front all along the cage, making it easier for the chicks to stick out their
heads.
Feed distribution with the cart is carried out automatically from the first day, since we can place a device
facing the plate with holes on the opening to the feeding trough. We then close the other openings with a
plastic cover. Three days before we double the space, we stop delivering feed so that the chicks finish the
feed that has accumulated in the feeding trough. Once this procedure is finished, the dispensers are placed
on all the cart openings.
RECOMMENDATIONS AND HANDLING | 29
09
DRINKING TROUGHS
Two 360 waterers with troughs are installed in the space. The waterers are situated in the optimal spot
for the chicks to easily activate the nipple. In this manner, we make it easier for the chicks to drink from the
first day. The waterer is adjustable in height as the birds grow, using a mechanized system at the beginning
of the cages.
We regulate the height of the waterer, placing it just above the chicks heads.
DROPPING REMOVAL
During the first 10 days, it is advisable to remove the droppings every three days, and, as the waterer will
be at its lowest level, the chicks will spill some water. With this water, the droppings and the heat of the
first few days, fermentation will occur quickly.
OTHER DATA
Feed consumption: 5.6 kg
VACCINATIONS
According to breed and area.
BEAK CUTTING
Regulated buildings: one beak cutting at 8 weeks.
Open buildings: 2 beak cuttings, one at 8 days and another at 14 weeks.
10
TRANSVERSAL VENTILATION
ORION or SIRIUS
+ 50% FANS
VENTILATION SWITCHBOARD
+ 50% FANS
tTUNNEL-TYPE VENTILATION
ORION or SIRIUS
only Display - CPU
VENTILATION SWITCHBOARD
and electrical part of the control system
10
SIRIUS
TEMPERATURE
VENTILATION
(BASIC + NATURAL)
VENTILATION (NATURAL)
1 flap (0-10V)
SLAT SCREEN
1 screen (0-10V)
WINDOWS
(BASIC + NATURAL)
WINDOWS (TUNNEL)
HEATING
COOLING
1 ON/OFF contact
AIR HUMIDITY
1 RH sensor
1 contact (humidification)
TIMERS
FEED RECORDING
FEEDING
WATER RECORDING
WATER CONTROL
LIGHT CONTROL
10
ORION
TEMPERATURE
VENTILATION
(BASIC + NATURAL)
VENTILATION (NATURAL)
SLAT SCREEN
WINDOWS
(BASIC + NATURAL)
WINDOWS (TUNNEL)
1entry flap(0-10V)
MIXED VENTILATION
HEATING
COOLING
AIR HUMIDITY
TIMERS
FEED RECORDING
FEEDING
With hours ON/OFF or with grams per animal per day (curve) / Row by row
WATER RECORDING
WATER CONTROL
LIGHT CONTROL
With ON/OFF times or hours of light per day and level of light (0-10V) for main
illumination + Maximum 4 light controls (connected to the main light control or
separate)
EXIT DOORS
MANURE DRYING
BIRDS WEIGHING
EGG COUNTER
11
CAPTULO
11.- BSCULAS
SCALES
The loading cells use a program called P300GH that allows you to control the parameters and program all
types of configurations.
11
SCALES
The following is a list of configuration codes for the previously mentioned program.
CODES
Code 1 Weight section
Code 5 Initial presentation
Code 10 Precise calibration with weight sample
Code 27 Calibration number
Code 37 System adjustment and 0.8mV/V calibration
Code 45 Display speed
Code 55 Pulse activation range, per kilogram
Code 81 Driver on/off
Code 85 Maximum weight definition
Code 90 Language selection
Code 99 Software version and date
To access a particular function in the Code menu, enter into the total weight menu (this is normally the
menu that appears on screen when the unit is turned on) and press the keys F1 F2 for approximately 10
seconds. The Code menu will appear on screen. You may now select the code number. Press the key
F1 to confirm your selection.
Remember that if you wish to change the code number or the parameters within the code, you must
use the keys
. You may increase or decrease the selected number or move from one parameter to
another by pressing these keys.
If the value you wish to change has a cursor (for example 0500 , the selected number is the one in the
black box. Use the arrow key
to select other digits (these graphic keys are normally associated with
the keys F2 F3 ).
Code 1, Weight section
You can select the option of increasing or decreasing the weight
among the digit values 1, 2, 5 and 10. This value is not related to the
transformers unit of measurement. If, for example, you are using
a calibration with kilograms as the unit of measurement (you will
not see decimals) and you select value 5 as the weight section,
the variations in weight will appear on the screen in 5 kilogram
intervals. If, on the other hand, the base measurement is, for
example, 3 grams (you will see three decimal places), the weight
variations will be displayed in 5 gram intervals.
Cdigo 1
Seccin: 2
Exit
Cdigo 5
Presentacin:
Exit
Clear
11
CAPTULO
11.- BSCULAS
SCALES
Cdigo 10
Valore
Peso campione: 000123
Exit
1. Restart the system, pressing the Clear key on the total weight menu.
2. Place a simple weight on the scale. lt should weigh at least 200 kgs. Please bear in mind that the screen
must read more than 100 kgs or the system will not be able to enter into code 10. (lt may be that it reads
less than 100 kgs before calibrat on, even if your simple is over 200 kgs.)
3. Open the code 10 window. A number will appear on screen. Change this figure by pressing the arrow
keys until it is the same as the weight placed on the scale.
4. Exit the code window by pressing Exit .
Cdigo 27
Nmero
calibrado: 23
Exit
. Press Exit to
11
Cdigo 37
Azzeramento eeprom
Vel=2 Div=2 NumCal=14
Azzeramento tara
Calibration 0,8mV/V
SCALES
Exit
Cdigo 45
Velocidad: 2
Exit
11
CAPTULO
11.- BSCULAS
SCALES
Cdigo 81
Printer: On
Exit
Cdigo 85
Soglia
Maximum weight: 5000 Kg
Exit
Cdigo 90
E - English
Exit
11
SCALES
ROXELL SCALE
Unlike the previous scale, the Roxell batch scale is very
simple and comes equipped with a control panel with a
counter that tells us the number of batches that the scale
has weighed.
Place a container
underneath to
collect the debris
2. Next, you must start the coil loading distributor at the scale entrance
until it processes the first batch, and then stop.
3. Weigh the container and balance the scale so that it processes 10 kg
per batch. We then know how much each surge weighs.
1 - 10
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SCALES
As we have previously stated, the scale is equipped with a surge indicator. Once the desired weight
measurement is adjusted, this indicator will measure the number of times this quantity has passed from the
silo to the scale.
Example
lf we adjust the scale with 10 kg of feed and the surge indicator shows us 5, this means that the scale has
received 5 times the quantity of 10 kg, and therefore a total of 50 kg has been consumed.
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EGG CONTROL
EGG CONTROL
The EMEC-12 s an egg counter that works together with the
egg counters computer, making it possible to count eggs on
a conveyor belt. The eggs do not need to be positioned in any
certain way. The sensor will count the exact number of eggs
side by side.
The EMEC-12 uses an infrared beam to detect the eggs on the
belt. An electrontc pulse is generated for each egg detected.
The EMEc-12 is also equipped with a CAN-bus, through which
it sends information to a central computer (Or on- EGG), as
shown in the installation diagram.
The EMEC-12 has a minimum precision of 99.5%. The EMEC12s precision depends totally on its assembly.
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EGG CONTROL
To achieve greater precision, the egg counter should be mounted in a place where the eggs do not roll or
move on the conveyor belt. Some conveyor belts move backwards once the transmission motor turns off.
The egg counter counts in both directions, resulting in a count that is too high, if the conveyor belt moves
a considerable distance backwards. This problem may be corrected by installing a brake on the motor, or
installing the egg counter on another part of the conveyor belt.
The egg counter should be mounted on an appropriate base (which can be provided by your supplier)
directly on the conveyor belt. Important: When mounting the base, it is necessary to maintain a height
of approximately 62 mm between the highest side of the conveyor belt and the lowest part of the egg
counter.
The precision of the egg counter may be affected by very bright light, for example, sunlight. With too
much sun, an exact count is not guaranteed and an error message will appear on the counter (the red LED
will come on). For this reason, do not place the egg counter near a door or window.
The egg counter will compensate for normal amounts of background light. Only in special cases
Egg belt
will the egg counter need to be shielded from bright light. The egg must lie still at the point
Cross conveyor
62 cm
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EGG CONTROL
After the EMEC-12 has counted the eggs, we may see it in one of 2 possible manners:
Either in the sorter, using an ORION-EGG unit, or connecting it to a PC and using the RAINBOW
software.
The ORION-EGG may control the sensors in 1 building, 4 buildings or even up to 8 buildings.
The ORION-EGG provides sorter informat on and may also control the desired flow of eggs.
It therefore provides a total accumulated egg count from the moment it is turned on.
OTHER BUILDINGS
BUILDING-1
Reciving box
2 EMEC-12 (Sensors per row)
SORTER
ORION-EGG
For 1 building
For 4 buildings
For 5 buildings
+ RAINBOW
External comunication
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EGG CONTROL
ORION EGG
OVERVIEW
The Orion Egg has two functions. The first s to count the eggs by rows and levels. The second allows us
to control the collect on depending on the counted eggs and the number of eggs/hour that we want. The
most important parameters are in bold type. The parameters in itallics may be left as factory programmed.
MENUS AND NAVI GATION
The Orion has been designed for a graphic navigation of its menus, simillar to that of a mobile telephone.
There are 6 maln screens ln the Orlon Egg. They are accessed using the F1 F6 keys . A screens may have
a cursor on the right that indicates if any more options are available. Navigate through the options using
the
and
keys. To enter into an option, use the
key.
Once inside an option, press
to make any changes. We can increase or decrease the parameters using
the
and
keys, or using the numeric keypad. Confirm the change using the OK key. The User code s
470. To leave the current screen and return to the previous one, press the
keys.
Key Summary
On-screen navigation. Increase or decrease number
Go forward or backward. Enter to change a value. User code: 470
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EGG CONTROL
F1
Date and time
F2
Eggs. Change building:
OK
Egg overview
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CAPTULO
EGG CONTROL12.- CONTROL DE HUEVOS
EGG OPTIMITATION
F6
Desired eggs/hour.
Collection speed. Only works for temporary changes.
Correction that will be made with a 50% change.
Maximum correction allowed. This is a limit for the previous parameter.
Within a determined range, it will not correct the belt speed.
Cycle time. This is the time in which calculations for speed correction are made.
This must be a multiple of 12.
Size of the buffer for speed calculation.
Beginning collection speed.
F4
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EGG CONTROL
Present alarms
Alarm registry
Alarms remain in the
registry until they are
erased.
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EGG CONTROL
F5
Type of computer
See configuration
F6
These screens allow
you to check the
configurations.
Modify options
To change the
options, you need the
Installer code.
Screen to turn on
and off Orion. Only
works if the building
is emptied.
Serial number
13
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DESCRIPTION
The equipment analyzing water levels in ZUCAMI buildings has been designed to control up to eight rows
with eight water levels in each one.
The system consists of a central station that indicates the malfunctioning row and level, and one satellite
module per row that is connected to the central station.
Its start-up is simple, as only three cables are used to connect the central station and the satellite modules.
START-UP
When the equipment starts up and the lever connected to the switch on the right of the central station is
lowered, a self-check process begins.
The first thing it does is turn on all elements of the two displays and the two lights to allow us to visually
check if the bulbs are burned out and if they are working correctly. This sequence lasts approximately 4
seconds.
Next, it will begin to look for however many satellite modules are connected to the central station.
Beginning with the highest numbered module, it will consecutively show us on the display the satellites it
finds. If all is well, the number for each satellite will appear on the row display.
The level Display remains off. The length of this sequence depends on the number of satellites connected
to the central station.
After this, it will begin the normal use sequence, and if all the water levels are correct, the green light will
come on.
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Low water level. If any water level is low, the central station indicated the row and
water levels that are amiss. Besides turning off the green light, it turns on the red light
and activates the secondary output relay. It remains in this state for at least 30 seconds
and until the defective water levels are corrected.
If water levels on different rows malfunction at the same time, the central station
shows only those levels on the first row that it finds, starting with the highest number.
Once the water levels on the first row are corrected, the central station checks and
displays the following rows.
Minor malfunction in satellite communication. Minor
malfunctions in communications may occur, normally due to strong
noise on the electrical grid.
This type of problem does not permanently affect the system. The
corresponding satellite number will appear on the row display, along
with an e (error) on the level display. The green light remains on
and the red light off. The secondary output relay remains inactive.
13
CAPTULO
ALARMA DEL NIVEL DE AGUA
WATER LEVEL13.ALARM
INSTALLATION
CENTRAL STATION
Decide upon the spot you wish to install the central unit. It must never be installed outside, as it is not
designed for an outdoor installation. Inside, it is perfectly able to tolerate the humidity and dust that are
produced in a bird housing facility. Install it in such a way that the displays may be easily seen.
Make sure that the central station is turned off and that its two fuses are intact. Connect the green lights to
terminals 5 and 6. Connect the red lamps to terminals 7 and 8 (see the connection diagram).
If it is necessary to connect the secondary output relay, bear in mind that it cannot stand more than 7
amperes of resistance. For greater diversity, this relay does not have electric potential. If you need to
operate with inductive charges or those above 7 amperes, you must install a separate contactor at a
distance of three meters from the central station and with an RC element on the coil terminals.
Check all the elements and turn on the central station (lower the switch lever). The central station should
turn on all sections of the two displays and the red and green lights for four seconds. After a few seconds, a
0 in the row display and an e in the level display will appear, since no satellite is connected. It indicates
that 0 modules have been found and the e (error) is serious. Turn off the central unit and prepare to
install the satellite modules.
SATELLITE MODULES
Place the satellites in rows and near the levels. Select a different consecutive number (starting with 1)
for every satellite you are going to install. The maximum number of satellites per central station is 8. The
number is selected using 3 miniature sliding switches located inside the satellites. The switches are labelled
with numbers 1 to 4 and with the words on and off. See the table accompanying the connection diagram
for the satellite modules.
Connect level 1 to the two terminals labelled with the number 1. Do the same with the rest of the levels.
The level terminals that are not used should be bridged. For example,
if level 8 is not used, the two terminals labelled 8 should be bridged.
INSTALLATION
Glue the half-tube at the water level using PVC glue, and let dry.
Fasten the wires to the corresponding electric terminals.
Thread the half-tube perforations.
The water level must always be above the height of the half-tube.
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14
WASTE PREDRYING
14
WASTE PREDRYING
TEMPERATURES
INTAKE C
Bettery temperature
INTAKE C
MIN C
MIN C
HEATING
HEATING
MIN %
MIN %
MAX %
MAX %
BANDWHIT
BANDWHIT
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WASTE PREDRYING
CURVES
The curves may be used to pre-program the process in case you wish to control the temperature in the hen
houses. To set a curve, you must press several buttons.
A curve is activated when the number of days is greater than O. To program a curve:
First, press the INTAKE oc button ( the starting temperature. You may change the value using the - or
+ buttons). Second, press the DAYS key. The number of days will appear in the left-hand box. You may
change this value using the - or + buttons.
Next, press the ENDVALUE key and insert the temperature that you have chosen. This is the temperature
to be reached once the number of days has passed. Press the INTAKE oc button two times to register your
changes.
ERROR OUTPUT
When the ERROR light (between the 2 boxes) is blinking, you may press the ERROR OUTPUT button to
read the error code.
The error code appears in the box on the left.
FOO
FOl
FlO
Fll
No error
The temperature sensor is malfunctioning
The fan is stopped
The fan is stopped and the temperature sensor is malfunctioning.
LIGHTS
The ERROR light: Press the ERROR OUTPUT key to read the error code.
The MIN oc light: This light comes on when the INTAKE oc temperature is below the minimum
temperature. In this case, the fan will stop.