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IS/ISO 8528-9 : 1995

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Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
GENERATING SETS
PART 9 MEASUREMENT AND EVALUATION OF MECHANICAL VIBRATIONS

ICS 29.160.40

BIS 2012

BUREAU OF INDIAN STANDARDS


MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
November 2012

Price Group 7

Automotive Primemovers Transmission and Steering Systems and Internal Combustion Engines
Sectional Committee, TED 2

NATIONAL FOREWORD
This Indian Standard (Part 9) which is identical with ISO 8528-9 : 1995 Reciprocating internal
combustion engine driven alternating current generating sets Part 9: Measurement and evaluation
of mechanical vibration issued by the International Organization for Standardization (ISO) was adopted
by the Bureau of Indian Standards on the recommendation of the Automotive Primemovers Transmission
and Steering Systems and Internal Combustion Engines Sectional Committee and approval of the
Transport Engineering Division Council.
The text of ISO Standard has been approved as suitable for publication as an Indian Standard without
deviations. Certain conventions are, however, not identical to those used in Indian Standards. Attention
is particularly drawn to the following:
a) Wherever the words International Standard appear referring to this standard, they should be
read as Indian Standard.
b) Comma (,) has been used as a decimal marker while in Indian Standards, the current practice
is to use a point (.) as the decimal marker.
In this adopted standard, reference appears to certain International Standards for which Indian
Standards also exist. The corresponding Indian Standards which are to be substituted in their respective
places are listed below along with their degree of equivalence for the editions indicated:
International Standard

Corresponding Indian Standard

1S0 2041 : 1990 Vibration and shock


Vocabulary
ISO 5348 : 1998 Mechanical vibration
and shock Mechanical mounting
of accelerometers
ISO 8528-5 : 1993 Reciprocating
internal combustion engine driven
alternating current generating sets
Part 5: Generating sets
IEC 34-7 : 1992 Rotating electrical
machines Part 7 : Classification
of types of constructions and
mounting arrangements (IM Code)

IS 11717 : 2000 vibration and shock


Vocabulary
IS 14883 : 2000 Mechanical vibration
and shock Mechanical mounting
of accelerometers
IS/ISO 8528-5 : 2005 Reciprocating
internal combustion engine driven
alternating current generating sets:
Part 5 Generating sets
IS 2253 :1974 Designation for types
of construction and mounting
arrangement of rotating electrical
machines (first revision)

Degree of Equivalence
Identical
do

Identical with
ISO 8528-5 : 2005

Technically Equivalent

For the purpose of deciding whether a particular requirement of this standard is complied with, the
final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in
accordance with IS 2 : 1960 Rules for rounding off numerical values (revised). The number of
significant places retained in the rounded off value should be the same as that of the specified value
in this standard.

IS/ISO 8528-9 : 1995

Indian Standard
RECIPROCATING INTERNAL COMBUSTION
ENGINE DRIVEN ALTERNATING CURRENT
GENERATING SETS
PART 9 MEASUREMENT AND EVALUATION OF MECHANICAL VIBRATIONS

IS/ISO 8528-9 : 1995

IS/ISO 8528-9 : 1995

IS/ISO 8528-9 : 1995

ISO 8528-9: 1995(E)


IS/ISO 8528-9 : 1995

Annex A
(informative)
Typical

generating

set configurations

There are a number of possibilities for the assembly of a reciprocating


Figures A.1 to A.6 show examples of typical configurations.

-----

engine and a generator.

I I I I I I I I Id
_~_--

internal combustion

II

v -~_ II
m

IJ
Figure

Figure

A.2 -

Engine

A.l

Engine

and generator

rigidly

mounted

I I I I I I I I 1,

-_~--

m
L

resiliently

_~_-_

mounted,

generator

rigidly

mounted,

flexible

coupling

I I I I I I I I 1,
-_~-

~--_

-w m
1-~----

~_ II

\
r

Figure

A.3 -

Engine

and generator

rigidly

mounted

on resiliently

mounted

base frame

ISO 8528-9: 1995(E)


IS/ISO 8528-9 : 1995

Figure

A.4 -

Figure

Engine

resiliently

A.5 -

Assembly

Figure

A.6 -

mounted,

with

Assembly

flange

with

generator rigidly mounted


flexible coupling

housing

flange

and resilient

housing

mounting

and resilient

on resiliently

mounted

on the engine

mounting

base frame,

and generator

of the engine

ISO 8528-9: 1995(E)


IS/ISO 8528-9 : 1995

Annex B
(informative)
Remarks

on the assessment

of vibrations

of the generating

set

It has been found that generators operating in generating sets suffer higher values of Vibration severity
compared with those running independently.

Neither do the determined values of Vibration severity


allow us to make a Statement of the torsional and
linear vibrational behaviour of the shaft System.

Typical features of RIC engines are the oscillating


masses, torque fluctuation and pulsating forces in the
associated Pipe-work. All these features exert considerable alternating forces on the main supports and
give rise to high Vibration amplitudes on the main
frame. The Vibration amplitudes are generally higher
than those for rotating machinery, but since they are
largely influenced by the design features of the generating Sets, they tend to remain more constant over
the life of the RIC engine than they do for rotating
machinery.

Even if accurate assessment of mechanical Stresses


in the generating set by using Vibration measurement
is not possible, experience has shown that the vibration level above which important Parts of the generating set are mechanically
damaged
by undue
Vibration stress is usually significantly higher than the
level which is accepted as usual from experience
with similar generating Sets.

The Vibration values determined by using this part of


ISO 8528 allow us to make a general Statement on
the vibrational behaviour of the generating set and a
general assessment of the running behaviour and the
Vibration interactions of the total set. However, the
determined Vibration values do not allow us to make
a Statement on the mechanical Stresses of fixed or
moving Parts of the generating Sets.

However, if the above


darnage to additional
Parts of the generating
and monitoring devices,

usual ranges are exceeded,


attachments
and connecting
set, as well as to governing
etc., may occur.

The sensitivity of these components depends on their


design and how they are mounted. Thus, in some individual cases, it may be difficult to avoid Problems
even when the assessment value lies in the usual
range. Such Problems have to be rectified by specific
local measures on the generating set (e.g. by elimination of mounted component resonances).

IS/ISO 8528-9 : 1995

[ Blank Page ]

IS/ISO 8528-9 : 1995

10

The relationship

NOTE -

between

value 1
mm

0,32
(0,24) 5'

0,24
(0,16) 5'
45

45

45

45

mm/s

value 1
mm/s

20
(15) 5)

22

24

28

30

30

50 4)

60

80

value 2
mm/s

by using the values given in the table for v,,,,~.

15
(IO) 5)

18

20

20

25

25

40

40 4)

50

70

v,,~

Generator 2)

velocity,

28

28

28

28

m/s*

RIC
engine *)3)

Vibration

value 1
m/s*

65) 5'

92

11

13

13

16

16

25

25 4)

31

44

arms

13
(9,5) 5'

14

15

18

19

19

31 4)

38

50

value 2
m/s*

Generator 2)

accelerationl),

between

mounted

the manufacturer

5) The values given in parentheses are applied to generators


and b) shall be 50 % of the values given in parentheses.

4) These values are subject to agreement

on solid concrete foundations.

and customer.
In these cases the axial measurement

for Points 7 and 8 in figure 1 a)

3) The stated values for RIC engines are applicable for engines with power Outputs of more than 100 kW. For smaller engines with power Outputs below 100 kW, no typical
values exist.

sets the values measured at Point 5 [see figure 1 a)] shall meet the values for generators.

equations

Vibration
RIC
engine 2)s)

is shown in figure Cl.

0,35

0,39

0,45

0,48

0,48

0,8 4

0,95

1,27

value 2
mm

0,29

0,32

0,32

0,4

0,4

0,64

0,64 4)

W3

1,ll

s,,,

Generator 2)

displacementl),

from the following

2) In the case of flange housing coupled generating

Srms= 0,0159 x vrms


a rms= 0,628 x v,ms

0,72

0,72

0,72

0,72

mm

RIC
engine *) 3,

Vibration

Vibration velocity and Vibration frequency

> 1 000

1) The values of s,,~ and armsare determined

> 1250

> 1 000

> 200 but


< 1 000

> 250 but


1 250
<

> 1 250

> 200

> 8 but < 40

> 10 but
< 50

> 250

~8

< 10

> 100 but


< 200

>40

> 50

> 125 but


< 250

< 40

< 50

> 40 but
< 100

GI2
(1 -cylinder
engine)

GI5
(1 -cylinder
engine)

> 50 but
< 125

kW

kVA

(cos cp = 0,8)

Rated power output of the


generating set

< 720

< 1300

> 720 but

> 1 300 but


< 2 000

> 2 000 but


< 3 600

min-l

Declared
engine
Speed

IS/ISO 8528-9 : 1995

IS/ISO 8528-9 : 1995

11

IS/ISO 8528-9 : 1995

12

IS/ISO 8528-9 : 1995

13

IS/ISO 8528-9 : 1995

14

IS/ISO 8528-9 : 1995

15

Bureau of Indian Standards


BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in course of implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Review of Indian Standards
Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed; if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of BIS Catalogue and Standards: Monthly Additions.
This Indian Standard has been developed from Doc No.: TED 2 (781).
Amendments Issued Since Publication
______________________________________________________________________________________
Amendment No.
Date of Issue
Text Affected
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
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