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TOOL
OPERATING
MANUAL
188-3242 or 227-2479 Filter Cart Group
(Use on Hydraulic Tanks or Hydraulic Systems)
European Union Compliant
SMCS: 5050
NEHS0778-02
May 2005
Think Safety
Most accidents that involve product operation,
maintenance, and repair are caused by failure
to observe basic safety rules or precautions.
An accident can often be avoided by
recognizing potentially hazardous situations
before an accident occurs. A person must be
alert to potential hazards. This person should
also have the necessary training, skills, and
tools to perform these functions properly.
WARNING
When replacement parts are required for this
product, Caterpillar recommends using
Caterpillar replacement parts or parts with
equivalent specifications including, but not
limited to, physical dimensions, type,
strength, and material.
WARNING
The meaning of this safety alert symbol is as
follows:
Attention! Become Alert! Your Safety is
Involved.
2
Safety
WARNING
WARNING
Personal injuries
can occur as a
result of using
pressurized air.
Maximum air pressure at the nozzle must be
below 205 kPa (30 psi) for cleaning
purposes.
Wear protective clothing,
protective glasses, and a protective face
shield when using pressure air.
Specifications
WARNING
Specifications
Description
Specification
Operating pressure
Variable delivery
Suction lift
Operating temperature
0 to 93C (2 to 200F)
Standard filtration
10 microns
Storage box
Noise level
Overall dimensions
Weight
MS
SD
M
SSS
DDD
M
SSS
M
Contents
References
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 4
References. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . . . . . . . . . 6
Typical Machine Set-Up. . . . . . . . . . . . . . . 6
Checking Contamination Levels . . . . . . . . . . 8
Taking An Oil Sample Using a
Portable Particle Counter. . . . . . . . . . . . 8
Calcuating Filtration Time If Particle
Counter Is Not Available . . . . . . . . . . . . 9
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 9
Filter Elements . . . . . . . . . . . . . . . . . . . . . . 9
Air Pump Muffler . . . . . . . . . . . . . . . . . . . 10
188-7019 Air Pump . . . . . . . . . . . . . . . . . 10
Serviceable Parts List . . . . . . . . . . . . . . . . . 11
Introduction
The 188-3242 and 227-2479 Filter Cart Groups
are used to flush and clean hydraulic tanks or
hydraulic systems which have a reservoir
capacity greater than 115 liter (30 gallon) and
less than 380 liter (100 gallon). It uses
standard filtration of 25, 10, 5, or 2 micron.
The filter cart can be used in any filtering
application for oil contamination control. This
filter cart allows oil to be filtered directly from a
hydraulic tank (eliminates placing oil in
separate filtering cart/container).
This manual provides general information on
how to set up the filter cart, technical data,
serviceable parts, and adapters.
Oil is pumped through the filter cart using an
air-powered diaphragm pump. The filter cart
is designed with a suction hose, 3 m (10 ft)
long with a female quick-disconnect. The
return line is 3 m (10 ft) long with a male
quick-disconnect.
General Information
Typical Machine Set-Up
NOTICE
An air supply in excess of 827 kPa (120 psi) will
damage the filter cart. To prevent damage,
install a 4C-7033 Regulator into the air supply
line. For best results, set regulator to 414 kPa
(60 psi).
0778-11
Description
Quantity
141-1454
3B-7280
190-8319
0778-12
Description
Quantity
263-9602
141-2502
3B-7280
190-8319
Checking Contamination
Levels
Taking An Oil Sample Using a
Portable Particle Counter
The SOS valve is used for taking oil samples.
This valve can be used with a standard
170-8500 Particle Counter. For the most
accurate test results, use the low pressure
sampling circuit.
0778-13
Return Connection
Part Number
Description
Quantity
255-4302
Screw-On Cap
183-3873
Breather Assembly
255-4305
Bulkhead Fitting
5B-7666
7X-3387
3B-7280
8B-5774
190-8316
1H-2815
1L-2782
0778-10
Storage Cap
Part Number
Description
Quantity
255-4302
Screw-On Cap
183-3873
Breather Assembly
Maintenance
Filter Elements
Compartment Oil
Capacity (gallons) x 140
Cycles per Minute
Approximate
Filtration Time
10
Serviceable Parts
Part No.
Description
188-7019
2
3
9U-6985
9U-5870
195-3164
9U-6986
6
7
8T-0846
190-8316
190-8317
190-8318
10
11
190-8319
197-4626
12
197-4627
13
3H-0976
Item
Part No.
9U-6983
Description
Spin-on Filter Element (5 micron absolute)
with synthetic media1
Spin-on Filter Element (22 micron
absolute) with synthetic media1
9U-6984
188-7027
198-3188
1Synthetic
11
Part No.
Description
8C-3451
201-8057
201-8059
NEHS0778-02
Printed in U.S.A.