DOCUMENT SUBMITTAL LIST

SUBMISSION
SL.
No.

Project Name:
PARADIP
Date:
Project No.:
A412261
Revision:
Project Description:
55 Ton Single Leg Gantry Coke Handling Crane

10-Feb-2011
0

SCHEDULE

INFO

A
1

2
3
4

5
6
7
B
8
9
10
11
12
13
14
15
C
16
17

Approval Document / Drawings

General Arrangement Drawing showing
- Crane Envelope Dimensions
- Approaches
- Wheel Loads (Dynamic / Static)
- Bumper Forces
- Motor Kw;s, Speeds, Capacity and HOL
- Classified Area Zone (If Applicable)
- Storm Lock Arrangement
Crane Mechanical Load Diagram
Bucket Approval Drawing / Specifications
Single line diagram inlcuding:
- Motor Load List
- Power Supply Calculation
(Electrical Load/Consumer List)
- Cabin Layout Drawings
- Pendant Controller Layout Drawing
Functional Description (Includes graphical displays etc.)
General Arrangement Drawing of Runway Festoon Cable Arrangement
GA Drawing - Ground Level Load Brake Switch

DOCUMENT

10-Feb-11

AND NOTES

APPROV.

Weeks

2
16
8

X
X

QTY OF FINAL

FROM DATE OF

(Output of KCI Proprietary Programs)

Quality
Inspection Test Plan (ITP)
NDE Policy
Weld Procedures (Houston Factory Steel Stucture) (Qualifications available for review at Fabrication Shop)
Konecranes Paint System 3
Sub Vendor List
Noise Data (Konecranes Self-Certification)
Factory Acceptance Test Procedure (Shop Assembly Inspection & Test Procedure/Record - Shop 761) - Houston Factory
Field Acceptance Checklist for Coker Cranes
Schedule
Execution / Delivery Schedule
Progress Report- Monthly (Including Unpriced Copy of Main Suborders listed below)
Main Crane Components (Finland) (available upon order placement)
Bucket (available upon order placement)
Main Crane Power Supply Transformer (available upon order placement)
Ground Level Disconnect Switch (available upon order placement)

E Calculations and Drawings

18 Mechanical Calculations
18.1 Sizing of Brakes (Hoist, Bridge, Trolley)
-Output of KCI Proprietary Programs
18.2 Selection and Sizing of Motor Ratings
-Output of KCI Proprietary Programs
18.3 Bucket Capacity Sizing (per Duty Cycle Calculation)
18.4 Speed Calculations (Hoist, Trolley and Bridge)
-Output of KCI Proprietary Programs
18.5 Crane Duty Cycle Calculation
19 Electrical Calculations
19.1 Sizing Calculation for Transformer
19.2 E-House Heat Load
19.3 Rwy Power Supply Festoon Cable Sizing
-Output of KCI Proprietary Programs
19.4 Tabulated list of recommended setting of protective device
20 Structural calculation
Girder Calculations
- Output of Konecranes Proprietary Calculation Program
21 Individual Design and Structural Drawings (Cross Sectional) as listed below:
21.1 Main Girders,(Trolley Rail and Stops)
21.2 Gantry Legs
21.3 End Ties and Sill Beams
21.4 Trolley Power Cable Arrangement (Energy Chain)
22 Bridge Rails Arrangement Drawing
23 Crane Stop Drawing
(Buyer will modify if needed to fit the Rwy Structure and Fabricate )
F Electrical Schematics
24 PLC System Architecture
25 Electric Control and Power Wiring Diagram (Earthing, Control circuit and interconnection)
-diagram for all electrical devices & systems
-Bill of material for electrics of bridge crane
-Lighting wiring distribution & layout
-GA Drawing for all control room cubicles
-Cable list schedule
-Panel termination details
26 GA Drawing - Main Crane Power Junction Box
27 PLC I/O List (Data Base)
28 Dynahoist / Dynac Service Manual
29 GA Drawing - Main Crane Transformer

X
X

8
16
16

X
X
X
X
X
X
X
X

9thFeb-11
4
4
4
4
4
4
4

X
X

Monthly
Monthly

14
X
X
X
X
X
X
X
X

16
16
16

20
14

32
X
X
X
X
X
X

6
2

X
X

20
20

X
X
X
X

20
20
20
20

22nd of every month

22nd of every month

G
30
31
32
33
34
35
36

Others
Short and Long Term Storage Procedures
Lubricant List for total Package
Typical Erection Procedure / Sequence
Packing and Ship Marking Procedures
Transport Sketch for over Dimensioned Items (girders, trolley,ehouse,bucket)
Crane Data Sheet-attachment 8
Other Data sheets
Gantry Travel Motors (Output of Konecranes Proprietary Calculation Program)
Trolley Travel Motors (Output of Konecranes Proprietary Calculation Program)
Hoisting Motors (Output of Konecranes Proprietary Calculation Program)
Cabin Travel Motors ( (Output of Konecranes Proprietary Calculation Program)
VFD data sheets
Cables - Fixed and Festoon (vendor provided)
Lighting Fixtures - Flood and Walkway Lights (vendor provided)
Limit Switches (vendor provided)
Main Crane Power Supply Transformer (vendor provided)
H Owners Manual (Per Konecranes Document Plan)
36 Operation and Maintenance manual with all as built drawings
Manufacturer Std Equipment Catalouge for following items:(incl. In Owner's Manual)
Crane Power Supply Medium Voltage Cable
Fixed Cables
Festoon Cables
Shielded Cable for Fixed / Festoon
Cable Glands (Double Compression)
Roxtec Cable Gland
Cable Tray
Crane Transformer
Wallmounted Socket Outlet
Chemical Filteration System (Cab / E-house)
Airconditioning System For Cab
Airconditioning System For E-House
Crane Lights

Walkway Lights

X
X
X
X
X
X
X

10
30
16
16
6 wks prior to shipment
36
36

30 days after shipment

3 Hard Copy / 1 CD

30 days after shipment

3 Hard Copy / 1 CD

X
X
X

Upon Handover to Client

Upon Handover to Client
Upon Handover to Client

Signal Lights
Horn
Cabin
Cabin Camera
Centralized Lubrication Pump
Wind Speed Meter
Encoder (Hoisting)
Encoder (Travelling / Traversing)
Hoisting Limit Switch (Ultimate)
Hoisting Rotating Limit Switch
Bridge Travel Limit Switch
Trolley Traversing Limit Switch
Ground Level Disconnect Switch
Assembly Drawings for
Gearbox, Motors,
Brakes,Wheels

I Quality Manual
37 Dossier
-Painting QC record (after final Painting)
-Inspection Test Records (ITR)
Material test certificates
Trolley
Material certificate of load cell
Testing record of load cell
Magnetic particle examination / Inspection reports / Welder approval
test certificates of end carriages
Prealignment protocol of end carriages
Hardness measuring reports of rail wheels
Certificates of wire ropes
Motor painting document
Inspection report / Magnetic particle examination, base material inspection
for parts of hoisting gear reducers
Heat treatment reports of hoisting gear reducers
Material certificates of hoisting gear reducers
Inspection reports of hoisting gear reducers
Routine test records of hoisting motors
Inspection report / Magnetic particle examination, base material
inspection for parts of traversing gear reducers
Heat treatment reports of traversing gear reducers
Material certificates of traversing gear reducers
Inspection reports of traversing gear reducers
Routine test records of traversing motors
Trolley Load Beam Material Certificate
Bridge/Gantry
Material certificate of end truck
Inspection certificate of axle blank
Material certificates for Hinge parts and Balancing Beam
Hardness measuring reports of rail wheels
Inspection report / Magnetic particle examination, base material inspection
for parts of travelling gear reducers
Heat treatment reports of travelling gear reducers
Material certificates of travelling gear reducers
Inspection reports of travelling gear reducers
Routine test records of travelling motors
Bridge Girder Material Test Records
Girder End Tie Material Test Records
Gantry Leg Material Test Records
Sill Beam Material Test Records
Electrics
Testing table documents for inverter
Inspection protocol of E-room, pendant
Eex "na" Type Test Records for applicable Components (Konecranes to Verify what is available)
Power & control Cables, Transformer,UPS, and VFD test certificates(Manufacturer standard)
Konecranes PLC test certificate
CCOE Certificates
CCOE Approval for all Electrical items on the crane that fall into the classified area
K
38
39
40

After Substantial Completion

Certificates of Over load & Deflection tests
Manufacture's Inspection and Test Report, Site
Final Acceptance