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Component Locations

Part
Number

Machine
Location

Schematic
Location

241-3147

64

B-12

Accumulator Gp - Steering

219-2539

I-4 , I-5

Adjuster Gp - Front Service Brake Slack

205-0557

43

B-7

Adjuster Gp - Rear Service Brake Slack

205-0559

46

C-12

Brake Gp - Service and Park (LF)

5T-3280

44

D-7 , I-7

Brake Gp - Service and Park (LR)

6G-9385

47

D-12 , I-12

Brake Gp - Service and Park (RF)

5T-3280

44

B-7 , F-7

Brake Gp - Service and Park (RR)

6G-9385

47

A-12 , F-12

Breather Gp

6G-0078

50

D-3

Control Gp - Park Brake / AETA

9G-9208

49

B-11

Converter - Torque

117-3357

52

C-8 , H-8

Description

RENR8123-01
October 2006

JJ

FLUID POWER SYMBOLS


BASIC COMPONENT SYMBOLS

Accumulator Gp

KK

MAIN AUX.

PUMP or MOTOR

VALVES

31

200-5975

35

F-11 , I-8

7W-1713

25

D-4

Cylinder Gp - Hoist

4T-5931

19

E-11

Cylinder Gp - Service Brake

8W-3406

45

C-7 , C-12

Cylinder Gp - Steering

1U-3182

11

I-2

Drive Gp - Gear

2A-6516

40

B-4 , F-4 , G-8

Filter Gp - Brake Retract

6P-4603

24

D-9 , I-10

Filter Gp - Converter Charge

4T-4760

31

I-9

Filter Gp - Hoist Tank Breather

8X-4575

23

H-8

Left Steering Accumulator Area

4J-6064

F-4

30

C-4 , C-5

Fitting - Orifice (Steer Pressure)

8X-7851

54

F-5

Manifold Gp - Hoist

186-6317

38

F-8

Plate Gp - Orifice

8W-5002

57

G-7

Plug Gp - Orifice

122-7765

42

D-11

Pump Gp - Converter (Charge)

6T-6148

28

D-9 , H-9

Pump Gp - Converter (Park Brake Retract)

6T-6148

29

D-9 , H-9

Pump Gp - Converter (Scavenge)

6T-6148

27

D-9 , H-9

Pump Gp - Metering

9T-4247

G-2

Pump Gp - Steering

190-2279

B-4 , F-4 , G-8

Pump Gp - Transmission (Charge)

3T-0259

20

B-4 , F-4 , G-9

Pump Gp - Transmission (Lube)

3T-0259

21

B-4 , F-4 , G-9

Pump Gp - Transmission (Scavenge)

3T-0259

22

B-4 , F-4 , G-9

Screen Gp

6E-5065

15

D-11

Screen Gp - Brake Cooling

6E-6640

37

F-11

Screen Gp - Converter

9T-3838

61

B-9 , G-9

Screen Gp - Converter

186-6434

36

I-8

Screen Gp - Hoist

9T-3850

62

A-4

Screen Gp - Hoist

6E-5471

16

F-8

Screen Gp - Hoist Pump

9T-3850

62

G-9

Switch As - Filter Bypass

116-9933

53

I-9

Switch As - Low Steer Pressure

3E-7812

55

H-4

Switch Gp - Bypass Charge, Lube, Brake

164-7577

59

C-4,C-5,D-9,I-10

Tank Gp - Hydraulic Brake Make Up

6E-1851

41

E-11

Tap
Number

Tank Gp - Hydrualic and Transmission

161-0536

12

A-4 , B-9 , G-10

AA

Right Rear Park Brake Pressure Tap

A-12

Tank Gp - Steering

155-4127

10

E-3

BB

Right Brake Pressure Tap

B-11

Valve Gp - Brake Retract

113-1543

39

D-11 , I-11

CC

Rear Service Brake Pressure Tap

B-12

Valve Gp - Check

138-4733

14

D-11 , H-11

DD

Left Rear Park Brake Pressure Tap

D-12

EE

Left Brake Pressure Tap

C-11

GG

Front Service Brake Pressure Tap

C-7

HH

Transmission Charge Pressure Tap

D-5

176-6448

I-4

Valve Gp - Check, Tow Pump

9T-3096

63

B-11

Valve Gp - Converter Lock-Up Clutch

8E-6146

51

I-9

Valve Gp - Counterbalance

132-7102

18

E-9

Valve Gp - Cross Over Relief

3G-4667

D-1

Valve Gp - Front Brake Cooler Diverter

105-0170

34

I-8

Valve Gp - Hoist

132-2048

17

F-9

Valve Gp - Relief, Breaker

177-8840
6E-3528

2
58

BIDIRECTIONAL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

785C (HAA):
5AZ400-UP

SOLENOID
or MANUAL

SOLENOID

PUSH-PULL LEVER

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

MANUAL SHUTOFF

EXTERNAL RETURN

II

STEERING SYSTEM TAP LOCATIONS

GENERAL MANUAL

DETENT

THERMAL

PUSH BUTTON

PEDAL

SPRING

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SPRING LOADED

SIMPLIFIED

CROSSING AND JOINING LINES

GAS CHARGED

FIXED
DISPLACEMENT

Tap Locations
Pressure, Sampling, and Sensor

A-11
F-5

6E-6298

H-4

8J-6173

60

C-7 , C-12

APX451-Up, 5AZ400-Up
32

UNIDIRECTIONAL

RETURN ABOVE FLUID LEVEL

PRESSURIZED

LINES CROSSING

HYDRAULIC PUMPS

Valve Gp - Shuttle

3P-0348

VENTED

ACCUMULATORS

Valve Gp - Relief, Solenoid

Valve Gp - T/C Inlet Relief

785C:
APX451-UP

FLOW

TEMPERATURE

PILOT CONTROL SYMBOLS

Valve Gp - Hydraulic ARC


APX451-Up, 5AZ400-Up

ROTATING SHAFTS

RELEASED PRESSURE

Valve Gp - Check, Brake Accum.


Valve Gp - Check, Steering

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

Transmission System Components

B-11
B-5 , F-4 , H-8

B-11

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MANUAL CONTROL SYMBOLS

13

785C Off-Highway Truck


Hydraulic System

OO

48

9T-3752

INFINITE POSITION

HH

5T-1060

APX451-Up, 5AZ400-Up

P T
SHIFTED POSITION

PRESSURE

211-6626

Pump Gp - Hoist

CHECK VALVES

AB

P T
NORMAL POSITION

NN

6P-4603

FOUR-WAY

THREE-WAY

MEASUREMENT

Filter Gp - Transmission Charge & Lube

Pump Gp - Dead Engine Lower (Electric)

TWO-WAY

THREE POSITION

CONTROL VALVES
AB

Area Aft of the Right Front Tire

VALVE PORTS

TWO POSITION

ONE POSITION

30
MM

Filter Gp - Steer Return

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

Schematic
Location

Description

II

Transmission Lube Pressure Tap

D-4

JJ

Oil Sample Tap

C-4

KK

Steering Pressure Tap

H-5

LL

Auxiliary Power Unit Tap

I-4

MM

Oil Sample Tap

H-4

NN

Right Cylinder Pressure Tap

H-2

OO

Left Cylinder pressure Tap

H-1

PP

Auxiliary Power Unit Tap

E-3

QQ

Rear Brake Cooling Pressure Tap

I-12

SS

Torque Converter Charge Pressure Tap

I-9

TT

Auxiliary Power Unit Tap

UU

Torque Con. Lock-Up Clutch Press. Tap

I-9

Torque Con. Outlet Pressure Tap

I-8

Hoist Pump Pressure Test Tap

H-8

Valve Gp - T/C Outlet Relief

3P-0349

33

I-8

VV

Valve Gp - Transmission Cooler Inlet Relief

2P-2859

26

D-4

WW

SINGLE ACTING

LINES JOINING

FIXED
DISPLACEMENT

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

CROSS
FLOW

PARALLEL
FLOW

FLOW IN ONE
DIRECTION

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

TRANSMISSION SYSTEM TAP LOCATIONS


Electrical Symbols Table

DD

UU

CC

Hydraulic Symbols (Electrical)

52

F-11

I-9

HYDRAULIC AND PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

G
Transducer
(Fluid)

32

Transducer
(Gas / Air)

Generator

Electric Motor

33

AA

46

Pressure Switch
(Adjustable)

Pressure Switch

VV
Area of Rear Brake Slack Adjuster

Electrical Wire

Temperature Switch

Torque Converter Area


Electrical Symbols (Electrical)

14 15 39 42
47

45

60

19

41

33

24 59

51

49

36

48 63

32

34

35 44 11

54 55

57

BB

WW

13

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes


Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard

49

Harness identification code


This example indicates
wire 135 in harness "AG".

EE

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14

45

325-PK

TCS Valve Inside Rear of the Left Frame Rail


4

43

Circuit Identification
Number

Wire Color

Previous Standard
Wire Color

Wire

46
60

37

Wire Gauge

GG

Hoist System Components

325-PK-14
B

16
2

35

Circuit Number
Identification

43

(EXAMPLE VALVE)

SS

38
64

25

47

26

QQ

8
9
17 18

16

38

19

61 62

28 29 13

12

27

31 53

21 22 30 59 40

50

23

52

44

11

58

10

Oil Makeup Tank Area

20

24
Machine Component Locations

BRAKE SYSTEM TAP LOCATIONS

31

Wire Gauge

Left Rear Brake Housing

HOIST, BRAKE COOLING & TORQUE CONVETER TAP LOCATIONS

30 Page

APX451-Up, 5AZ400-Up

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE ENVELOPES

Cooler Gp - Brake
Cooler Gp - Transmission

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

RENR8123-01

APX451-Up, 5AZ400-Up

12

11

10

SWITCH ASBYPASS PRESS


116-9933

TO FRONT PARK
BRAKE CIRCUIT
AND REAR TRACTION
CONTROL

VALVE GPT/C INLET


RELIEF
3P-0348

SS

SWITCH GPBYPASS PRESS


164-7577

UU

VALVE
GPLOCKUP
CLUTCH
8E-6146

VALVE GP- CHECK


138-4733

PILOT PRESSURE TO
TRACTION CONTROL
SYSTEM VALVE
TO BRAKE
MAKE-UP
TANK

FILTER GPBRAKE
RETRACT
6P-4603

COOLER GP200-5975
VALVE GPFRONK BRAKE
COOLER DIVERTER
105-0170
VALVE GPT/C OUTLET
RELIEF
3P-0349

FILTER
GP- CONV
CHARGE
4T-4760

BRAKE GPSERVICE AND PARK


LEFT REAR
6G-9385

SCREEN GP- 186-6434

VALVE GPBRAKE RETRACT


113-1543

QQ

ACCUMULATOR GPSTEERING
219-2539
CYLINDER GPSTEERING
1U-3182

LL

VALVE GPCHECK,
STEERING
176-6448

KK
BRAKE

T/C

SCAV

FILTER GPHOIST TANK


BREAKER
8X-4575

PUMP GPCONVERTER
6T-6148

TORQUE CONVERTER
117-3357

VALVE GPACCUMULATOR
BLEED DOWN
SOLENOID
6E-6298

BRAKE GPSERVICE AND PARK


LEFT FRONT
5T-3280

MM

CHARGE

PUMP
DRIVE
BOX
LUBE

NN

SWITCH GPLOW ATEERING


PRESSURE
3E-7812

PUMP GPTRANSMISSION
3T-0259
SCREEN GP9T-3838

VALVE GPCROSS OVER


RELIEF
3G-4667

OO

WW

FITTING GPSTEER PRESSURE


ORIFICE
8X-7851

SCAV

PUMP GPHOIST
211-6626

DRIVE GPGEAR
2A-6516

SCREEN GP9T-3850

VV

FROM TOW
PUMP

TANK GPHYDRAULIC AND


TRANSMISSION
161-0536

PLATE GPORIFICE
8W-5002

PUMP GPSTEERING
190-2279

PUMP GP- METERING


9T-4247
VALVE GPRELIEF,
BREAKER
6E-3528

BRAKE GPSERVICE AND PARK


RIGHT FRONT
5T-3280

DRIVE GP- GEAR


2A-6516
PUMP GP- HOIST
211-6626

VALVE GPHOIST
132-2048
HIGH PRESSURE
RELIEF

MAIN RELIEF
DUMP SPOOL
CHARGE

LOW PRESSURE
RELIEF

BRAKE GPSERVICE AND PARK


RIGHT REAR
6G-9385

SCREEN GPBRAKE
COOLING
6E-6640

FLOAT

CYLINDER GPHOIST
4T-5931

NOTE A:

LOWER

VENT ORIFICE FOR


COUNTERBALANCE VALVE

785C HIGH ALTITUDE


ARRANGEMENT ONLY

MANIFOLD GPHOIST
186-6317

ROD END VENT


SLOT ACROSS STEM

PLUG GPORIFICE
122-7765

SCREEN GP6E-5065

STEERING SYSTEM
HYDRAULIC SCHEMATIC

TANK GP- HYDRAULIC


BRAKE MAKE UP
6E-1851

VALVE GPBRAKE RETRACT


113-1543

HH
PILOT PRESSURE TO
LOCK-UP CLUTCH VALVE

VALVE GPCHECK
138-4733

DD

HYD
CONTROLS

BRAKE GPSERVICE AND PARK,


LEFT FRONT
5T-3280

EXCESS FLOW
TO REAR BRAKE
COOLING CIRCUIT
BRAKE

PILOT PRESSURE
TO HOIST VALVE

SCAV

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


TRANSMISSION CHARGE PUMP OUTPUT
PARKING BRAKE RETRACT PUMP OUTPUT
DEAD ENGINE TOWING (ELECTRIC) PUMP
TORQUE CONVERTER SCAVENGE PUMP
STEERING PUMP OUTPUT
HOIST CYLINDER CONTROL CIRUIT
TORQUE CONVERTER CHARGE PUMP OUTPUT
HOIST PUMP OUTPUT

SWITCH GPFILTER BY-PASS


164-7577

ADJUSTER GPFRONT SERVICE


BRAKE SLACK
ADJUSTER
205-0557

CYLINDER GPSERVICE BRAKE


8W-3406

EE

JJ

SUPPLY LINE
DRAIN / RETURN LINE
DRAIN / BRAKE COOLING

STEERING CYLINDER CONTROL CIRCUIT


TRANSMISSION LUBE PUMP OUTPUT
TRANSMISSION SCAVENGE PUMP
PARKING BRAKE CONTROL CIRCUIT

VALVE GPTOW PUMP


CHECK
9T-3096

SERVICE BRAKE CONTROL CIRCUIT

GG
SCREEN GP9T-3838

ADJUSTER
GP- REAR
SERVICE
BRAKE SLACK
205-0559

II

VALVE GPTRANSMISSION
COOLER INLET
RELIEF
2P-2859

FILTER GPBRAKE RETRACT


6P-4603

VALVE GPSHUTTLE
8J-6173
C

T/C

TRANSMISSION

COOLER GPTRANSMISSION
7W-1713

TORQUE CONVERTER
117-3357

PUMP GPCONVERTER
6T-6148

BREATHER
6G-0078

SWITCH GPBY-PASS PRESSURE


164-7577

CYLINDER GPSERVICE BRAKE


8W-3406

PP

FILTER GPSTEERING RETURN


4J-6064

HOIST, BRAKE COOLING AND TORQUE CONVERTER


SYSTEMS HYDRAULIC SCHEMATIC

BRAKE GPSERVICE AND PARK,


LEFT REAR
6G-9385

30 Page, Color 2,

RENR8123-01

TANK GPSTEERING
155-4127

SNUB

SIGNAL
ORIFICE #2

VALVE GP- COUNTERBALANCE


132-7102

PUMP GP- TRANSMISSION


3T-0259

RAISE

BRAKE
COOLING RELIEF

SIGNAL
ORIFICE #1

COOLER GPBRAKE
200-5975
NOTE A:
141-4108

SCAV

PUMP GP- STEERING


190-2279

SCREEN GPHOIST
6E-5471
TT

LUBE

PUMP GPSTEERING
190-2279

VALVE GP
SHUTTLE
8J-6173

FILTER GPTRANSMISSION
6P-4603

LINE PATTERNS
Pressure Line

CC

BB

Pilot / Load Sensing Pressure

CONTROL GPPARK BRAKE /AETA


9G-9208

ACCUMULATOR GP
241-3147

TANK GPHYDRAULIC AND TRANSMISSION


161-0536

PUMP GPDEAD ENGINE


TOWING
5T-1060

VALVE GPCHECK
9T-3752

DRIVE GPGEAR
2A-6516
PUMP GPHOIST
211-6626

VALVE GPHYDRAULIC,
ARC VALVE
177-8840

AA

BRAKE GPSERVICE AND PARK,


RIGHT FRONT
5T-3280

CHARGE

LUBE

SCAV

Drain / Return Lines

Component Group
Attachment

PUMP
DRIVE
BOX

Air Line

PUMP GPSTEERING
190-2279

PUMP GPTRANSMISSION
3T-0259

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter

52

Components by number

SCREEN GPXMSN PUMP


9T-3850

TANK GPHYDRAULIC AND TRANSMISSION


161-0536

BRAKE GP- SERVICE AND PARK, RIGHT REAR


6G-9385

PART #: 158-6004 CHG 03

TRANSMISSION SYSTEM
HYDRAULIC SCHEMATIC

PARKING BRAKE AND SERVICE BRAKE


HYDRAULIC SCHEMATIC
12

11

THIS SCHEMATIC IS FOR THE 785C TRACTOR / OFF-HIGWAY TRUCK

10

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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