ECT Chillers Service and Operation Manual V 3 6 PM

ECT Engineered Cooling Technologies Inc.
Ecogreen by American Chillers S.A de C.V.
Air Cooled Scroll and Semi Hermetic Chillers Manual
INTRODUCTION
1. Introduction
Nomenclature
2. Features 3
Capabilities and Features 6-7
Technical info Eco Chillers 8-10
Calculation required capacity Example of 11
Dimensions Mini Modular Chillers Chillers and 12-14
3. Installation 15
Electrical Diagrams 16-18 (reffer to pdf
files) Installation 19-20
4. Service and Maintenance
Service and Maintenance Solutions Possible Failures and 25-26
Service and Maintenance Flowcharts 27-28
Modular Chillers Service and Maintenance 29
Installation Parts List Chillers and modulators 30-31(reffer to pdf files)
5. Notes
Notes 33
6. Control Mini Chillers
Temperature Control 3
7. Equipment warranty
Chiller Warranty 36
Installation, Operation and

Maintenance
REPLACES:
F19980I083-5, V2.6
www.ectprocess.com
FORM:
F19980I086-6, V 2.7
7600 Burnet Rd. Ste 301

Austin, TX 78757
Ph. 512-212-7312

IMPORTANT! READ BEFORE

PROCEEDING!
GENERAL SAFETY GUIDELINES
This machine is a relatively complicated apparatus. During the installation, operation, maintenance
or service, individuals may be exposed to certain components or conditions including, but not
limited to: refrigerants, oils, materials under pressure, rotating components, and high and low
voltage. Each of these items has the potential, if misused or improperly aimed to cause injury or
death. It is the duty and responsibility of operating / service people identify and recognize these
inherent dangers, protect, and Proceed with confidence in performing their tasks. The lack of
caution with these requirements could result in damage to the equipment and property of the
equipment, which is located as well as severe injury or death to themselves and the people on the
site.
This document is intended for use by operational staff and owner-authorized service. It is expected
that this individual possesses independent training that will enable them to perform their assigned
tasks properly and safely. It is essential that, before performing any work on this equipment, this
individual will be read and understood this document and what wants required materials. This
individual will also be familiar with all applicable government standards and regulations regarding
registration and the task.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader of the potential danger areas
The DANGER indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.
Warning
The CAUTION indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury.
A CAUTION identifies a hazard which could lead to damage to the machine, equipment
damage and
/ or environmental contamination. An instruction will be given generally, along with a brief
explanation
NOTE is used to highlight the additional information you may find
helpful. CHANGES TO THIS DOCUMENT
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Austin, TX 78757
Ph. 512-212-7312


In complying with ECT ECT ECOCHILLERS policy for continual product improvement, for the
information contained herein is subject to change without notice. While ECT ECOCHILLERS
comes to no fee to update or to provide current information automatically to the owner's manual,
that information, if applicable, may be obtained by contacting the office nearest ECT
ECOCHILLERS directed.
It is the responsibility of the operation of the service personnel to verify the applicability of these
documents to your chiller. If there is any question in the mind of operation, service personnel as to
the applicability of these documents, after and before work on the Chiller, should check with the
owner if you have changed on the equipment and if the current literature is available.
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Austin, TX 78757
Ph. 512-212-7312

PRODUCT IDENTIFICATION NUMBER (PIN)

NOMENCLATURE.
EC= ECT ECO

Chiller
CLA= Air cooled without pumps and Compact version
CLP= Air-cooled with pumps and tank
CW= Water cooled
Nominal Capacity
Ton
Cooled condenser
W=water o A= air
Electrical
Characteristics
25= 230-3-60
EC CLP 240 W 25
46= 460-3-60
MODELS: ECCLA and ECCLP, ECCW

Description.
Model ECT ECOCHILLERS ECCLA units, ECCLP, Series Chiller compressor-condenser with or without
pump system, are designed to meet the demands of air conditioning and process in a range of 1 to 500
tons with refrigerant R507C, R-407,r404a and R-410A. (reffer to pdf files update)
ECT Ecochillers single circuit
These units consist of an air cooled condenser, a hermetic scroll, semihermetic o screw compressor-type,
brazed plate, or Shell an cooper tube heat exchanger, without Pumps and Tank system.
ECCLA 2 independent circuit
These units are dual independent circuit, so it is composed of 2 air-cooled condensers, 2 or 4 semihermetic,
scroll, screw or hermetic compressors, 2 brazed plate type heat exchanger, brazed plate, or Shell an tuve
heat exchanger without Pumps and Tank system.
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Austin, TX 78757
Ph. 512-212-7312


ECCLAP 1 single circuit
These units consist of an air cooled condenser,
a hermetic scroll, semihermetic or screw
compressor-type, brazed plate, or Shell an
cooper tube heat exchanger, with water
recirculating Pumps and Tank system.
ECCLAP 2 independent circuits
These units are dual independent circuit, so it is
composed of 2 air-cooled condensers, 2 or 4
semi hermetic, scroll, screw or hermetic
compressors, 2 brazed plate type heat
exchanger, brazed plate, or Shell an tube heat
exchanger with water recirculating Pumps and
Tank system.
Protection and Control

Chillers include all the protection and control
elements required for automatic and safe
operation. These elements are placed and wired
in a control box located in front of the unit, which
provides control and protects against damage or
failures. All components of the unit is completely
assembled in the factory based on a rigid heavy
gauge steel.
ECCLW 1 single circuit

These units consist of an Water cooled
condenser, a hermetic scroll, semihermetic o
screw compressor- type, brazed plate, or Shell
an cooper tube heat exchanger, with out water
recirculating Pumps and Tank system.
Caution
ECCLW 2 independent circuits
composed of 2 watr cooled condensers, 2 or 4
semihermetic, scroll, screw or hermetic
exchanger, brazed plate, or Shell an tuve heat
exchanger with out water recirculating Pumps
and Tank system.
Installation and maintenance must be performed only

by qualified personnel according to local codes and
regulations, and experience with this type of
equipment. American Chillers is not responsible for
any damage to equipment, injury to personnel or
death due to violation of these requirements
The edges and coil surfaces are a potential risk of
injury. Avoid contact with them
Warning
ECCLWP 1 single circuit
These units consist of an Water cooled
condenser, a hermetic scroll, semihermetic o
screw compressor- type, brazed plate, or
Shell an cooper tube heat exchanger, with
water recirculating Pumps and Tank system.
ECCLWP 2 independent circuits
composed of 2 watr cooled condensers, 2 or 4
semihermetic, scroll, screw or hermetic
exchanger, brazed plate, or Shell an tuve heat
exchanger with water recirculating Pumps and
Tank system.
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Avoid installing this unit in public area
Warning
A suitable safety switch must be installed to the main
board when the unit is connected to the electric
Power. Service on an Energized equipment or in
operation is dangerous. This may cause injury to
personnel or death. Disconnect and make sure the
system is de-energized prior to service equipment.
The figures shown in this manual cover general
aspects, with the proper use of glycol, please
request information services to the American Chillers
Engineering Department.

Austin, TX 78757
Ph. 512-212-7312

High Performance Design

The engineering research deliver a newly
designed high-efficiency equipment and optimum
performance. The strict selection of components
and the quality control system ensure the
excellent
performance
and
reliability.
The
main
components
are
estrictly
tested and qualified in our facilities before
shipment.
Eco Chillers
For over a decade now American
Chillers ECT ECOCHILLERS has earned the
trust of our customers to provide the
refrigeration industry with the highest
quality and advanced technology. Today, we
are proud to present the new generation Mini
Series Chillers ECCLA, ECCLAP,
ECCWP (applies to the previous series and
YLCP YLCA). The new series was designed
ECT Ecochillers trying to meet the highest
standards of efficiency, environmental
regulations
and
ecological refrigerants
USA, Canada and European Union Providing
the features of high efficiency, low noise,
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compact,
simple
operation,
easy
installation and maintenance. The unit is fully
equipped and is intended primarily for the
application of industrial processes such as plastic
Injection where mold cooling is required or any
other process application where required cooling
water temperature is between -30 C to 25 C, as
well as Air Conditioning application in hotels and
buildings.
Eco Chillers
The Chillers are designed with the highest product
engineering to get the right balance between the
compressor, condenser and evaporator in order to
provide high efficiency and a wide safety margin.
These units are low noise, compact, simple
operation, easy to install and even easier to
maintain.
energy savings work for each compressor
capacity steps, operating at partial load condition
system .
The Eco Chillers are designed to work in stand
alone or with each other and be combined to meet
different load cobinations. You can combine up to
20 modules, these combinations can be
performed with chillers of different capacities from
1 to 100 tons

Austin, TX 78757
Ph. 512-212-7312


Each design of the unit has spent many hours of
rigorous testing to ensure reliability, durability and
quality of the whole equipment, so also the
process of painting finishing has been tested to
500 hours salt spray test.
Compressors options
Copeland Scroll, Danfoss scroll, Bock and Bitzer
compresors high efficiency.
The heat exchanger Brazed Plate type high
efficiency stainless steel plate ensures the
capacity
of the equipment. The specially
designed water pump in the chillers operate
properly and with minimal vibration and noise.
Robust and compact design

Applied design and marketing research study
has resulted in the new model ECCLA,
ECCLP, ECCW which is designed in modules
for compact and rugged while maintaining a
slim profile. The model is the smallest
ECCLA012A06, models 012 to 1200, 1 to 100
tons
are designed with air flow vertical
discharge.
Easy to Operate
The Ecogreen Chillers are

designed with 1 and 2 independent refrigeration
circuits are available from 0120 to 1200 models.
the operation is very simple once the initial start
up has made by our technical department by
pressing the ON / OFF button and then make sure
that the unit operates properly, this botton will
automatically operate the unit and starts doing its
itself according to system demand refrigeration.
an inlet and outlet water connection are located on

the
sides
of
the
unit.
The water pipes rust resistant plastic composite PVC
sch 80 high durability design are standard on these
units. We recommend using Teflon tape on all
threaded
connections
when
connecting
or
disconnecting the units.
In Process Chillers the recirculating water tank, water
pump and water flow switch are standard on the
design of each unit,
As an option eco chillers provides a kit
installation hydraulic fittings water tank, water autofill
valve, valve vent, pressure relief valve and built-in
filter which, ensures maximum efficiency and safe
operation of equipment.
Security Controls
Protection accessories such as low and high pressure
control and electrical overload protection on each
compressor, water flow switch are provided for the
safety of the equipment during operation to ensure
durability under different ambient weather and
perfomance conditions.
* For applications in tropical or saline weather
request a quote for coating Bronz Glow
application.
Ease Maintenance
The simplicity in the design of each unit allows ease
maintenance service by opening the acces service
panels. If an emergency stop occurs, the simplicity
smart board indicate the cause of the
Friendly installation
The units are designed to perform a field-friendly
installation so that it does not require a refrigerant
charge extra or do some type of bonding (solder)
copper pipes inside the unit.
The PVC type connections

installation of water pipes.
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provide
easy

Austin, TX 78757
Ph. 512-212-7312


012 to 060 units feature electronic temperature
controls that provide the maximum energy
saving Performance or, optionally FX series
offers the smart chips and temperature
sensors. * see FX Annex
090 to 1200 units have electronic temperature
control and intelligent processing board
to provide the maximum energy saving
Performance or, optionally FX series offers
microprocessor and temperature sensors as an
option.
This system is to automatically control
the optimum operating conditions, making it
very easy to operate. All temperature values
are adjusted before shipment.
The qualified technician for services should
follow the steps listed below initial startup,
once made
and revised
start.
The temperature control system directly

controls the option ON / OFF by the return
failure to make ease their resolution.
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water temperature process. If the water

temperature drops below a value less than
desired, from freezing automatically control the
system went water temperature down (equipment
0120 to 060) to prevent freezing of the same
within the system and to guarantee the safety of
the equipment. On models 090 to not allowing
the temperature inside the exchanger drops
below 45F parameter, while the outlet
temperature is maintained below the preset limit,
By request optional
the system operate but in the hot bypass mode so
the compressor runs but does not go down but
the temperature once the water outlet
temperature of 45 F rise in the bypass will be
disabled again allowing the cooling cycle at 100%
its capacity.
Monitoring
The electronic board oversee the proper
functioning condition or malfunction, high
refrigerant
pressure
and
low
pressure
compressors and fan motors, this monitoring will
facilitate the location of potential failure and its
solution, see the table of operating signals
simplicity smartcard.
For Any Environment

Austin, TX 78757
Ph. 512-212-7312
1
0

Electric protection
Low Cost Installation

The complete assembly of the unit reduces
installation costs on site. Whit have a rigid base
which supports the weight of the unit and allows
an easy installation.
Factory Testing
Each unit is pressure tested, evacuated and
charged with refrigerant and operate in factory run
test for proper operation at different operation
conditions. The warranty requires start up is made
by qualified and authorized by our Customer
Service department.
General Specifications
On 03 to 600 models an Additionally control for

protection of high and low voltage, phase
unbalance, phase loss,is included, this control is
connected in series in the circuit thermostat
control.
Additional Protection 03-600

models
pressures
The units are designed with an intelligent security
The cabinet is made of electro galvanized sheet
steel, powder-coated baked each unit to assure a
long durability in any weather * such as sunlight,
wind rain and corrosion. Designed for a smaller
installation
space
which
eliminates
the
requirements of large areas of installation. The
equipments use parts and / or high-quality
components.
Compressor
The Mini chillers ECCLA model, ECCLAP, Models 012-090 feature a hermetic scroll
ECCWP, ECCW From 0015 to 600 models have 2 compressor with high efficiency.
or 3 high-efficiency scroll, semihermetic or screw
compressors, reliable and quiet.
Air-cooled
condenser
ECCLA
Refrigerant circuit
To ensure optimal operation, the refrigerant circuit
is charged with refrigerant R-410a, r134a R507 or
any other refrigerant selected, factory leak test.
Each refrigerant circuit is equipped with
thermostatic expansion valve carefully selected to
ensure a continuous operation and a good flow of
refrigerant.
Flow switch
series,
The Air cooled condenser is a Microchannel
aluminum coil , optional by request air-cooled
copper tubing seamless 3 / 8 inch, mechanically
expanded into aluminum fins to ensure the
transfer of heat.
Condenser
cooled
Fan
Motor,
Air
Chillers
To carry out the movement of air, the

The flow switch is supplied to protect the unit from equipments are equipped with axial fans, fans
damage if the water flow or the water pump fails, are driven directly by motors rainproof to ensure
and is already installed.
continuous operation.
Evaporator
Brazed
Plate


The Brazed plate heat exchanger is made of
stainless steel plate and welded together
closely to ensure high efficiency heat exchange.
The heat insulated with foam rubber to
provide excellent thermal insulation.
Shell and Tube
Shell And Tube heat exchangers is an

option alfa laval and standard refrigeration.
Antifreeze control
The electronic temperature controller antifreeze provides accurate control of water
temperature in control to ensure continuous
safe operation. Switches
high and low
pressure supplied to prevent compressor
damage as a result of abnormal discharges
high pressure or low pressure due to lack of
refrigerant.
Carter or oil heaters
On Chillers 090-600 compressors are supplied
with crankcase heaters to prevent liquid
refrigerant migration during the sleep cycle and
avoid an excessive migration of oil to the
lubrication system and protect the compressor
and also facilitate the startup of the unit.
the circuit through a rigorous monitoring which
reacts with water temperature of chiller output
(temperature-correct operation is verified by
yourself; the green LED placed on the control
board), if the temperature falls below the set
temperature (antifreeze temperature) 5 C, the
unit enters bypass mode automatically hot gas,
lighting the red LED bound to point out the control
panel right through the solenoid valve installed in
the compressor discharge outlet connected to the
expansion valve in the low pressure side of the
system, once the chiller outlet temperature rises
above the point of protection antifreeze will
deactivate the bypass. Otravez operating in
cooling mode.
Hot Bypass Gas option: Models 012

to 0600
In these chillers if the outlet temperature drops
below
the
set
temperature
(antifreeze
temperature) the unit enters stop mode by
freezing, lighting the red LED bound to point out
the control panel, once the chiller outlet
temperature to rise above the point of antifreeze
protection disables the Bypass. Again operating in
cooling
mode.

3 USER INTE RFAC E

The front panel contains the display and keyboard, made up from 4 keys, which, pressed individually or together, allow to perform all of the controller programming operations.
3.1 Display
The display features 3 digits, with the display of the decimal point between -99.9 and 99.9. Outside of this range of measurement, the value is automatically displayed without the
decimal (even if internally the unit still operates considering the decimal part). In normal operation, the value displayed corresponds to the temperature read by probe B1, that is,
the evaporator water inlet temperature*. During the programming it shows the codes of the parameters and their value.
(*) Viewing of the standard display can be changed via parameter b00.
Icon
Colour
1, 2
3, 4
Amber
Amber
Amber
Amber
Amber
Amber
Amber
Red
Amber
Amber
Meaning
With LED on
Compressor 1 and/or 2 on
Not used
At least 1 compressor on
Condenser pump/fan on
Condenser fan active
Not used
Heater on
Alarm on
Not used
Chiller mode
With LED flashing

Start up request
Not used
Start up request
Not used
Not used
Chiller mode request
3.2 Keypad
Key
(UP)
(DOWN)
Machine state
Loading default values
Return to upper level up to exit (with saving in EPROM)
Access to parameters type Direct
Selection and display of typeDirect parameter value
Confirm parameter value variation
Pressure mode
Controller power supply with key pressed
Single press
Parameters programming via introduction of password
Press for 5 s
Value increase
Selection of successive parameter
Immediate access to values read by the probes (parameters b01, b02,)
Passage from stand-by to chiller mode and vice versa
Single of continuous press

Single of continuous press
Single press
Press for 5 s
Value decrease
Select previous parameter
Single or continuous press
Immediate access to values read by the probes (parameters b01, b02,)
Single press
Single press
Press for 5 s
Alarms manual reset

Immediate timer reset
3.3 Example: timer reset

Pressing
e
simultaneously, in the timer value display phase (e.g. parameter
c10), resets the same at zero and consequently cancels the maintenance request.

Phase alert protection DTP-3
The display shows the AB BC and AC line voltages.

If the unit is waiting on a timer, that timer will be
displayed. The timer display may be switched off
by pressing SELECT. The LCD will then display the
normal AB BC CA voltages pairs.
Pressing the SLECT button once shows the contactor load side voltages. ( is the load side option is connected)
The display automatically returns to the display of line side voltages after a few seconds.
Press the Select button to step through the parameters.
As you step through the parameters, the selected parameters
will flash. Use the up and down arrow keys to adjust to the
desired operating value.
Line
side
voltag
es
Load
side
voltag
e
Voltag
e
set
point


Under/over voltages
tolerance in%
Imbalance voltage
tolerance in % Lockout
time in seconds
Delay time in seconds
Response time in seconds
Control mode
Contactor fault monitor
Fault memory display
Parameters adjustment (in order of display)
Active display of line voltage (this is the default
normal display) Active display of Load side voltage (if
connected)


Voltage Set Point
(VAC Flashes) The value may be adjusted by pressing the up and arrows.
This may be set to the normal operating voltage of the device being protected in one volt increments.
Under / Over Voltage Tolerance in %
(Under voltage / over voltage flashes) The value may be adjusted by pressing the up and down arrows.
Imbalance Voltage Tolerance in %
(% Imbalance flashes) The value may be adjusted by pressing the up and down arrows.
Lockout time in seconds
(Seconds flashes) The value may be adjusted by pressing the up and down arrows. ( this is the delay on break timer value)
Delay time in seconds
(Delay seconds flashes) The value may be adjusted by pressing the up and down arrows. This is the random star Daley value
(this is a delay on make timer)
Response time in seconds and tenths of seconds (Resp. Seconds flashes) the value may be adjusted by pressing the up and
down arrows. This is the time that a fault is allowed before a shutdown occurs.
Control Mode
( ON OFF AUTO flashes) The value may be adjusted to OFF (load will not turn on), ON (load will turn on whenever there are no
faults and the timer are finished) and AUTO (load will turn on when there is a control input)
Contactor Fault monitor mode
( contactor fault flashed) this option allows you to monitor the contactor and lock it out if the line voltage and load side varies by
more than
5 volts. Pressing the up and down arrows selects off (default) or on. The load side of the contactor must be connected to the load
terminals of the DTP-3 to use this option.
Display of fault memories
(MEN flashes) Pressing up and down displays the past fault conditions that took your unit off line. The first 25 faults are recorded.
The top number displayed represents the fault memory. The middle number represents the total number of faults that have
occurred since the fault memory was cleared.
To clear the memory, press and hold the up and down keys until the display is cleared.
Notes:
If you press SELECT and do not change a parameter by pressing the up and down arrow keys, the DPT-3 automatically returns to
displaying the line voltage in a few seconds.
The new settings are saved in permanent memory when the display returns to displaying may be verified by pressing the select
button to sequence through the various parameters.
To prevent tripping on a 1 volt change, the DTP-3 automatically calculates cut-in voltage for return from under voltage
conditions. The cut- out voltage is always based on the user voltage and tolerance settings, while the cut-in voltage is 3% closer
to the nominal voltage setting. This quality is sometimes referred to as hysteresis. This is to help reduce oscillation that may


occur on weak power distribution system. When the load is switched off due to under voltage, the line voltage will increase.
Without the load back on, the line voltage would again drop, and cause a continues on-off-on cycling.

Notes:

High Presure
Low Presure
switch
Applications
Air Conditioning (R410a, R22, R134a, R407c
Technical Specifications
Operating Pressure
0 to 750 psig (50 bar)
Proof Pressure**
Dielectric Strength
750 Vrms Open Contacts
1550 Vrms Terminals to Fitting (Ground)
Set Point
Proof Pressure
Lead Wire Material/Electrical Connection
<100psig
100-500psig
>500psig
250psig (17 Bar)

600psig (41 bar)
800psig (55 bar)
#18 AWG 600 V 125C 1/32 XLP UL 3173

#18 AWG 600 V 125C 1/16 XLP UL 3290
Quick Connects
Various AMP and Packard Connectors
Burst Pressure
5000 psig (345 bar)
Life at Rated Current
100,000 cycles
Electrical Ratings
120/240 Vac - 6.0 FLA 36 LRA
120/277 Vac -375 VA Pilot
Duty
24Vac - 125 VA Pilot Duty
**The highest pressure a switch can be exposed to

without
influencing the set-point.
Ambient Temperature (UL Rating)

-20F to 176F / (-29C to 80C)
Fluid Temperature (UL Rating)
-65F to 275F (-54C to 135C)
Agency Recognitions
UL
File SA995 Guide SDFY2
UL (Canada)
File SA995 Guide SDFY8
PED EN
Module B&D
12263
EN60730-1, EN60730-2-6
ENEC,
ERoNH6S0C7o3m0pliancy Available
Note: Leaded devices can be exposed to moisture
not for use while immersed

1-
All specifications are subject to change by American Chillers without notice.
2-
The nominal cooling capacities are based on water temperature in / out 12 C /

7 C at an ambient air temperature of 35 C (95 F).
3-
For other conditions, can be determined by applying the correction factors of the graphs below.
Based on temperature and water temperature in the desired return, we find the
correction factor corresponding to the desired point, then the actual cooling capacity
and input power can be determined using the following formula
.
Formulas to be used with correction curves of capacity and
power input:
Current Cooling Capacity = (Cooling Capacity Nominal) x Correction Factor
Cooling Capacity.
Current Input Power = Nominal Input Power Factor Correction of
Input Power.
Capabilities and features Eco Chillers,

N
o
t
www.ectprocess.com

Austin, TX 78757
Ph. 512-212-7312

e
s
:
1.-All specifications are subject to change without notice for SERVICE. 2.-The
nominal cooling capacities are based at ARI conditions. 3.-For other conditions, can be
determined by applying the correction factors of the graphs below. Based on the
ambient temperature and cooling capacity d current
and
input power
can be
determined
using
the
formulas
listed
above.
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Austin, TX 78757
Ph. 512-212-7312

Correction factors when using Glycol

% GLYCOL
10
20
30
40
WATER FLOW
1.015
1.040
1.080
1.135
PRESSURE DROP
1.06
1.12
1.18
1.24
Glycol Correction data

Correction factors provided by the chiller capacity
Outlet temperature glyvol ethylene ( C) 2
0
-2
-4
-6 -8
Maximum temperature ( C)
40
39
38
37
36 35
Correction factor of cooling capacity 0,842 0,785 0,725 0.67 0,613 0,562
Correction factor 0.92 0.94 0.95 energy consumed 0.89 0.87 0.84
Minimum percentage of ethylene glycol 10 20 20 30 30 30
Notes:
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Austin, TX 78757
Ph. 512-212-7312

The curves shown before change according to changes in temperature and

supply water temperature.
Technical Data
Example of calculation of Chillers
Many chillers are designed for use with solutions of Ethylene glycol or propylene glycol
to prevent freezing of water during operation at low ambient temperatures. So, you
must correct the capacity and pressure drop according to the percentage of glycol
used, it is also necessary to correct the flow of water-glycol solution. According to the
following steps:
1.-Determine the% of glycol to be used. 2.-Once you have determined the percentage
of glycol to use, you can learn the capacity correction factor. 3.-Determine the new flow
in GMP.
2.-Once you have determined the percentage of glycol to use, you can learn the
capacity correction factor.
3.-Determine the new flow in GPM
Water or Glycol GMP = (24 Net Tons of Refrigeration) x Factor Correction for Flow / 10 F
4 .- Determine the pressure drop multiplied by the pressure factor
EXAMPLES:
NO. 1: WITHOUT THE USE OF GLYCOL
Chiller is desired to cool 15 GPM with a water temperature of 54 F inlet and outlet 44 FY 95 F
environment. Water feed temperature ( F): 54 Water outlet ( F): 44 GPM: 30
Step 1: DT = 10 (SD = Temp. Water Entry - Temp.
Water Out) Required Capacity TR = (GPM x DT) / 24 =
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Required Capacity is 12.5 TR then selected ECCLP180 model which provides 15. ARI conditions
TR (TR 18000 / 12000 = 15.9)
ARI Capacity:
Ambient Air Temperature 95 F
of 35 F Ambient Air 95 F
2.4 tons of GMP Water inlet 54 F
Evaporation temperature
Water flow of
Output
Water 44 F
Refrigeration
CALCULATION EXAMPLE TO OPERATE A GLYCOL USING -8 C (17 F):

From the above example we select the model ECCLAP180, now if we operate with Glycol
must follow the following steps:
1.-It shall determine the percentage of glycol in the solution for anti-icing protection water to -8
C (17 F)
According to the table of correction is that at a temperature of - 8 C should have a percentage of 30%
glycol in water
2.-Determine the capacity required corrected framed on the Chiller net capacity by
multiplying the net capacity by the correction factor of capacity.
If we have a flow with 100% Water: Water temperature
30 GMP
Entry:
Outlet water temperature:
44 F
10 F
(Freeza point) of:
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Water temperature 54 F
54 F
DT evaporation will be:
antifreeze protection
17 F

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Using F Required Capacity is 100%

Water
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12.5 TR Required
30% glycol is:
Flow correction factor 30% glycol is
1.080
factor capacity
1.438 (1-0562 = 0.438)
So capacity
minimum required will be:

17.98 TR
The Water Glycol GMP required are:
GMP 32.4
So the Then the new model Chillers that meets this requirement is ECCLP240 which provides 20
TR (240000BTUH / 12000 = 20 TR)
Dimensions
Refer to the manual model's overall
INSTALLATION
Hydraulic Accessory Kit (Process Chillers Models only)
The hydraulic accessory kit consists of a steel tank, 2 pump, float valve and purge air bleed valve.
Electric diagram
Refer to the manual model general
Installation of Eco Chillers
This equipment should be installed by qualified personnel and the facility must meet all the
following requirements.
Proper installation
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Location
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In order to obtain the maximum capacity, the selection of the location of facilities must
meet the following requirements:
1- The area should be ventilated, so that air can circulate and be freely downloaded.
2- Install the unit so that the discharge cause air hot not return back to the unit and / or other units.
3- Ensure there are no obstructions of airflow to enter or leave
the unit. Remove obstacles that may block the entry or discharge
of air.
Installation Mistakes
5- If you can not ensure good ventilation when the indoor unit is installed, it is advisable
exhaust fans or ducts, which should be as short as possible for air to go outside, talk to a
ventilation specialist
6- Attach the unit level with the base or roof at a height of 15cm or 20cm to prevent flooding
and proper drainage, the base should be adequate to support the weight of the unit.
7- The installation are not to be susceptible to dust or oil to prevent the condenser coil to
crash. As a general precaution, it is recommended that the unit is not near flammable gas.
8- It is recommended that the unit has enough space around it for adequate air suction and
discharge and to facilitate access for maintenance services.
Location and Installation Chillers

1
Inspection
All Chillers are proveed before to shipped, Each chiller has been carefully reviewed.
As soon as you receive your chiller, you must inspect for any damage that might have suffered
during transportation.
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Equipment Storage
If the equipment is not installed within days of receipt, is strictly prohibited stowed one over
another.
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3
3.1
3.2
3.3
3.4
3.5
4
Location of Equipment
No equipment installed in polluted air exits, patios and / or other places where space is limited.
With this, it minimizes resonance and vibration of walls and other obstacles.
2 It should have enough space for front and side access to Chillers for easy maintenance and
/ or future service to avoid clogging of the suction and discharge of hot air from the unit.
Install the equipment so that the hot air discharged they will not return again. Keep enough space
between equipment and walls closer for convenience of service and / or maintenance.
Ensure that there is no obstacle in the suction and discharge air. Remove any obstacles that
might block the air suction and discharge.
The final location of the equipment must ensure adequate ventilation so that the equipments
operate at condensing temperatures and pressures moderate.
Equipment must be installed on a flat, level concrete. Also be installed in ceilings and / or some
other appropriate area. Also, we recommend installing on joists type l which can support a weight
of at least 400 kg / m2. It is also recommended to set the base unit to concrete or joist type I with
neoprene rubber with a thickness of at least 20 mm.
Delivery and Maneuver
When performing the installation, we recommend
When transporting the unit, you should use a

forklift or crane to lift it. Consult Service.
When lifting the unit, please keep the unit stable
and without tilting, meanwhile, secure in such a
way that avoids contact with the panel ropes,
guards, etc.
Assembly
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then the system must be filled with

water, open the vent valve, bleed all the
air trapped in the pipe and deposed of
these close the bleeder valve. A drain
valve should be installed at the lowest
point of
the
piping
system
of
cold water. In order to obtain a durable
operation is advisable to use plastic
water pipes, such as PVC, CPVC, or
steel sch 40 never use galvanized pipe.
Cauti
on
Accessories
should
shipped
with
the
unit
be

using spring kits or other anti vibration devices to

support the unit to the base. When installed in
interiors or roofs, we recommend placing the
points of support unit or some other material
neoprene
damper
(vibration
absorber).
All electrical work must be performed by the technician

adherence to local codes or
regulations and the instructions provided in this
Water Pipe
The water line must be isolated rain-proof to avoid
loss of efficiency and moisture condensation.
To ensure the quality of the cold water must be
installed a water filter in cold water.
When connecting the water pipes, use clamps to
secure the connections.
The vent valve must be installed in the highest
system of cold water pipe, get detailed information
on "Installation Diagrams in cold water systems."
Once the installation of cold water pipes, leak test
and test at a pressure of 0.4 MPa (58 psig) to
ensure.
Note
The design, construction and acceptance check
list of the hydraulic system must comply with
relevant standards and codes of good installation
practices.
Please use the proper gauge conductor pair fed to

the unit. Connections must be made so as to
avoid tension on the terminals.
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in

installed or it can cause premature

failure of the unit. The unit must be
connected to the water supply system
automatically.
The
water
supply
pressure must be greater than 1.5
bar (21.75 psig) and less than 6 bar
(87.9 psig)
Cau
tion
If the chiller is operated with only
water, salt or acid water, these
substances can cause loss carry heat
capacity. Be sure to use clean water
when filling the system to prevent
corrosion and clogging the system.
Cau
tion
Do not use the Chiller water pump to
clean the system (pipes). If you use the
pump to clean the pipe. You can fill
the system with clean water while
operating the pump for a period of 30
minutes and then clean the filter.
C
a
u
t
i
o
n
In case of emergency (if you suffer a
burn) go to the unit and disconnect the
power switch OFF, refer
to the
manufacturer's instructions. Do not
cover with their hands or other external parts of

the air discharge from the unit, otherwise the unit
is damaged or you will suffer some damage.

manual.
The unit must be connected to earth ground. Do
not connect the earth ground to the gas pipe to
pipe water from the city, or telephone ducts,
inadequate physical grounding can cause
electrical shock. Please install protective breaker
to avoid electrical shock. Make sure the sequence
of phases, identify L1. L2 and L3 and connect to
terminals R, S, T in the control panel of the unit,
otherwise the system will not boot and the driver
will not start. Each electrical conductor must be
firmly connected to the terminals without tension.
No wires come in contact with coolant pipes and
moving parts, such as compressor and fan motor.
maintenance services will be held. Under

environment, and proper installation, only
Services
The service and maintenance should be
performed only by highly qualified personnel who
are familiar with the product. Before operating the
unit again, do a double check security controls of
the unit. The proper design of cooling system will
eliminate the possibility of problems that can not
occur during normal operation. There is no need
for maintenance to the cooling pipes while the unit
is operating properly. units designed for ease of
service. Once you have removed the panel,
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a normal

Power
Suppl
y
The laws and regulatory standards
concerning electrical connection work
ranging from country and city, so that
the work should be done in adherence
to the rules and regulations of each
country. Before connecting power,
ensure that the supply voltage
according to the nameplate of the unit.
Power suply must be coneccted an
energyzed 24 hours at least to warm
the compressors oil
To maintain adequate efficiency and durability of

the equipment safe always carry out regular
maintenance of the unit. During a long period of
operation, the heat exchanger fouling and
decrease its heat capacity of the system. Check
with your dealer and / or sales and engineering
department services on the proper cleaning of
heat exchange. No maintenance or service water
Main
tena
nce
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need to check for proper airflow (suction and

discharge) and cleaning the heat exchanger
surfaces, preferably once a month or according to
the season. If the surroundings are dirty, greasy
or dusty, and to maintain maximum capacity of
the system, please refer to specialist staff for
proper cleaning of the heat exchanger.
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system unless the water pump fail. It is

recommended to keep tabs on the filter and
replaced if it is found dirty or clogged. It is
recommended to check the water level of the
system, in order to protect hydraulic components
so they do not suffer from overheating and also
protect against freezing of water. All chilled water
systems should be completely drained during the
winter when the unit is not operating to prevent
damage to water pipes by freezing it.

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Faults and their solution in ECT Ecochillers

When any failure occurs, immediately disconnect the power and stop the Chiller and find or
contact the manufacturer to find the solution. For some frequent failures, you can consult the
guide below shows
FAILURE
1 Compressor will not start
POSSIBLE CAUSES
1. No power
2- Blown fuses or open breakers
3- Some element control is fired
SOLUTION
1. Check and connect energy
2. Check to verify that not exist a
short.
Circuit in the system or compressor
Change fuses
Breakers, Check tghtness of
electrical
connections
3. Find element control, adjust it and
reset energy.

4- Electrical conductors not

connected or loose
2 Fans do not operate
1. No power
2. Defective motor
3 Chiller operates not cold

enough
1. Adjust incorrect value

temperatura
2. Dirty condenser
Suction and discharge clogged
air in the condenser
3. Hot water temperatura above
design
4. Insufficient refrigerant in the
system
5. Insufficient water flow in the
system
6. System water is dirty or
contaminated
4. Check suction and discharge

pressure, gas-charged check,
check protection system for high or
low pressure
5. Contact Service and change
compressor
1. Check and connet energy
2. Connect to serve and change
electrical
1- Adjust temperatura
2- Clean condenser
3- Remove obstacles
4- act service and / or add regrigerant,
check system for leaks
5- Check water pump size and/or

contact service
Change appropiate size pump
FAULTS AND SOLUTIONS

POSSIBLE CAUSES
TEMPERATURE SENSOR
WATER RELEASE
OR NOT DOING GOOD
CONTACT
SENSOR SYSTEM
THAW 1 LOOSE OR NOT
MAKING GOOD CONTACT
INSUFFICIENT WATER
FLOW
PUMP OVERLOAD
WATER
COMPRESSOR OVERLOAD
1 FOR BY HIGH
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SOLUTIONS
CHECK AND PUT IN TOUCH SENSOR,

HOLD TIGHT.
CHECK AND PUT IN TOUCH SENSOR

HOLD TIGHT.
ADJUST THE FLOW OF WATER AND
CLEAN FILTER
REPLACE PUMP AND OR CONTACT
SERVICE STAFF
COMPRESSOR SW ITCH AND / OR
CONTACT STAFF SERVICE
CLEAN CHEQUE CONDENSER, FAN

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COMPRESSOR
PRESSURE
1 FOR BY HIGH
COMPRESSOR
PRESSURE
ACCESS CONTROLLER
FAILURE
WATER TEMPERATURE
PROVIDED VERY LOW
WHEN IT COOLS
DOES NOT WORK AND / OR CONTACT

SERVICE STAFF
CAPACITOR DIRTY FILTER LIQUID AND /
OR SUCKING DIRTY CHANGE FILTER,
TEMPERATURE
CONDENSATION LOW Set, CHILLED
WATER SYSTEMS CHECK THE MINIMUM
3 GPM FLOW CAPACITY PER TON
CHILLER, W ATER TEMPERATURE TOO
HIGH, LACK OF FLOW IN THE
CONDENSER
CONTACT STAFF SERVICE
CHECK THAT THE TEMPERATURE
SENSOR FOR COLD WATER OUT OF
THIS WELL POSITIONED, FIX OR SQUIRT
IT OUT, PLACE THE SENSOR IN A
CONTAINER WITH WATER ANDICE AT 0
C, TEMPERATURE CONTROLLER MUST
SEND THIS SAME 0oC READER, IF NO
CONTACT STAFF
SERVICE
ECT ECOCHILLERS FAULTS AND ITS SOLUTIONS

SYMPTOMS
The compressor for no
reason any
(Warning light lit on the
Smart Card)
Noise and vibration
POSSIBLE CAUSES
Failure to control system
Compressor with possible
defects
SOLUTION
Contact the manufacturer
Dirt and dust in the engine

and fan
noisy compressor
Vibration and noise;
walls or base mounting
Clean the motor
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Check the installation of equipment

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The fan motor is protected
Electrical circuit wrong.

Start Relay
overheated
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Check circuit and repair

when necessary

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Insufficient capacity
cooling
Water Pump Will Not Start
Failure Water Circulation
The Chiller will not boot
Compressor with possible

defects.
Pollution in the hydraulic
system.
Condenser clogged, dirty.
Pump with possible
defects.
No energy.
Motor pump with possible
default.
Pump with possible
defects
Air in hydraulic system
Heat exchanger dirty or
blocked
Air in hydraulic system
Heat exchanger dirty or
blocked

Clean the hydraulic system
Clean the coil
Check for leaks, repair and
refrigerant charge
Check the power

Check the water pump or replace if
necessary.
Change the pump
Remove the air (bleed system
hydraulic
Clean the heat exchanger
Check the connections check water
flow control
Check the system pressure high and
low pressure
Volume of water in the system

The volume of water the system is the amount of water in the evaporator, the piping system
and additional deposit to ensure adequate water supply to the chiller and process. If the
volume of water is very low, there will be operational problems which may occur as cycling of
the compressor, refrigerant flow lack chiller, inadequate cooling of the compressor, etc ... The
flow of water for normal operations will be approximately 1.2 times the design flow required by
the chiller. Example, if a chiller design requires a flow of 120 GMP, then use a flow of 134
GMP. If the water flow drops below its value, then you run the risk of equipment problems. It
is for this reason it is recommended to install water tanks with sufficient capacity to avoid
operating problems and equip Recommendations for the Connection of Water Piping:
The following recommendations should be considered before connecting the system
d:ment
capabilities.
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1 .- For durability and efficiency, clean water

should be demineralized recommend Automotive
Antifreeze Use only branded freezing point of20oC to 80oC and ebuillicion
2 .- The installer must provide a water pump of

appropriate size for circulation.
3 .- The flow of water should not be less than the

nominal flow required by the equipment.
4 .- It is recommended to isolate the tank (tank) of

water and cold water pipes.
5 .- It is necessary to place a water valve at the

main security.
The following diagram shows a typical installation:
1.Manmetros pressure, 0 to 145 psig flexible
3,5,8. 4.Vlvula gate
6. drain tank
9 Oil separator tank
11 Suction Diffuser
13 3 Conections Valve
15 thermometer
2.Flexible union
4 valve expansion
7 Vent valve
10 Y type filter
11 Water pump
14 ByPass Valve
Tips Before Starting:

123456-
Close the inlet and outlet valves and open the bypass valve.
Operate the pump to circulate water in the system for a while.
Open the filter and inspect it for cleaning is required.
Clean the filter if necessary to avoid any obstruction of the system piping.
Close the bypass valve and open the inlet and outlet.
With these recommendations, the system is ready to operate.
Recommendations
Make sure the water is clean before completing the circuit and prevent corrosion and clogging
of the piping system. If the equipment is installed operated in dirty, salty or sour, these
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substances can lead to a loss of efficiency and equipment life and above all can lead to
premature failure thereof.
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Inspection
Upon receipt of the unit, you should check for any damage that he had during the transportation.
If damage is evident, must report to the carrier. A field verification form must be carried out by
the carrier. The cancellation of the pro equipment must report damage to a maximum of 15 days
from receipt of the equipment. Check the shipment according to the plan check list to ensure
that all components were delivered. Any failure of a component must be specified in the format
of Check the plant and immediately notify the carrier and service.
Other Instructions for use of Chillers

1.
2.
3.
4.
5.
To prevent freezing of water in very cold winters. All the cool water of the hydraulic
system must be drained completely when the Chiller is not operating in very cold
winters, and avoid damage to the pipe due to freezing of water, if operating in ambient
temperature is below 5oC must use glycol-based antifreeze. SERVICE always
recommended the use of antifreeze in any water cooling system, the use and installation
of flow meters and flow switch to ensure proper operation and minimize the risk of
freezing
Do not block air intake and discharge the capacitor. Obstacles or other material may
cause a reduction in cooling capacity of the equipment and reduce the life of the
equipment.
Antioxidant Take steps against oxidation and regularly remove oxides when using water pipe
vulnerable
tocorrosion.
Perform regular maintenance services. This will help prolong the life of your Chiller, the
Chiller work at maximum capacity and / or efficiency.
Recommended to use clean water is also recommended installing water filters high efficiency.
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Closed System Vs Open

System
The Eco Chillers are designed pair installed in a water piping system closed and open
water pipes through water tanks, it is the responsibility of the installer to select the most
appropriate system according to the installation site, recommended ECT
ECOCHILLERS Tanks open system for which we offer the number Process.
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In a system as shown above, download the chiller cold water in the tank while an external
water pump to pump water to the process. It is recommended that the water tank has a division
as shown in the figure or the system is designed with separate flow and series according
to the drawing, this will prevent the process hot water mixed with cold water discharged the
Chiller
Eco
Chillers
Control
The Eco Chillers come equipped with an electronic temperature controller. It is programmed to
provide adequate temperature control water inlet and outlet of the system. The standard set
temperatures are
12 C water inlet temperature and 7 C water temperature output. No adjustment is
recommended to change these values, unless necessary. Any changes in these parameters
wrong affect the proper operation of refrigeration equipment and consequently the total
cancellation of the warranty. If process requirements, necessary to change the factory setting
of the parameters of input and output temperatures, please contact the Department of
Engineering and Application Services and / or Regional Sales Manager SERVICE. After
removing the cover from the control panel, you will find the control.
Friendly
Operation
012-0600
Series
The temperature controller performs the monitoring efforts, has a menu which is divided into
categories which show the description of the status of equipment, control parameters and
alarms. The protection system of parameters of system settings. The controller continuously
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performs a self diagnosis of such adjustment parameters with temperature and other
parameters of protection.
categories which show the description of the status of equipment, control parameters and
alarms. The protection system of parameters of system settings. The controller continuously
performs a self diagnosis of such adjustment parameters with temperature, pressure and
other parameters of protection. This self-test automatically for a compressor, a refrigerant
circuit or if the total unit will detect any fault. The cause of the strike equipment was deployed on
the display and stored in memory for review by the technician. This is a very useful tool to
quickly locate Chiller failure.
COOLING CYCLE DIAGRAM
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CHILLER RECEPTION
INSPECTION
Upon receipt of the unit, inspect for possible damage during shipping. If any damage is
evident, note it on the ballot or receipt stub, take a photograph of the damage and make a
claim in writing to the carrier, within a period not exceeding 24 hours, insurance to proceed
accordingly.
INSTALLATION.
To ensure warranty coverage, this equipment must be commissioned and maintained by a
person authorized ECT ECOCHILLERS. The mechanic or qualified and experienced service for
proper installation. The installation must comply with all applicable codes, particularly respect
for the electrical wiring and other safety items such as relief valves and injection settings cut
high pressure (HP), design operating pressures, and requirements constant ventilation and the
type of refrigerant charge amount applicable.
Lethal voltages exist within the control panels. Before opening check all the power switch with
caution label.
INSTALLATION CHECKLIST
The following items from 1 to 5, must be checked before placing the units in operation.
1. Inspect the unit to check for shipping damage.
2. check the amperage of the unit from the main switch.
3. Open the drive to install only water piping system. Do not remove the protective covers
water connections
until the installation is ready to pipe fittings. Check that the water
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pipe is clean. No welding or waste contains materials that can enter and damage the heat
exchanger.
4. Install the pipes to the unit using good welding practice (see section 215 and 195
ASHRAE Handbook).
5. Check to see that the unit is properly installed and functioning within limitations (refer to limitations).
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The following pages give us the detailed procedures to be followed to install and start the water
cooler. SHIPPING CHILLER MANAGEMENT
These units are shipped as fully assembled units containing the full charge of refrigerant for
operation, and care must be taken to avoid damage when handling equipment for installation in
the final place.
The unit must be lifted by inserting the hooks through the holes provided in base rails of
the unit. Spreader bars should be used to avoid crushing the frame rails of the unit with
lifting chains. See below.
LOCATION AND CLEARANCES REELEVANT TO OPERATION

It is advisable to leave a space perimeter not less than one meter and a half, in order to allow
access to components and ease of service.
These units are designed for outdoor installation on ground level, roof, or side of a building. The
location should be selected for minimum sun exposure and ensure that adequate ventilation of
fresh air to the condenser. The units must be installed with sufficient clearances for the entry of
air into the condenser coil to discharge air away from the condenser, and maintenance access
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In installations where winter operation plan and accumulations of snow, the height must be
provided to ensure the normal air flow to the condenser.
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GROUND LEVEL LOCATIONS

The unit should be mounted on a flat foundation, on the floor, or ceiling can support the
weight of equipment and maintenance personnel. See the physical data for the weight of the
equipment. If the
unit is elevated beyond the normal scope of the service staff, you have to make a step platform
suitable for service personnel to properly maintain the equipment, and compressors
LOCATIONS ON ROOF
Choose a spot with adequate structural strength for the weight of equipment and
maintenance personnel. Care should be taken not to damage the roof.
and have subsequent leakage or structural damage.
See contractor or architect if the roof support the weight. Rooftop facilities must have vibration
isolators under the equipment's base to minimize vibration
NOISE SENSITIVE LOCATIONS

For installations on higher floors, or in any other location where you want to minimize the
transmission of vibrations, it is advisable insulating material between the base and the unit. To
prevent noise and vibration transmitted from the compressor through piping systems
(refrigerant and condensate) should not be mechanical ties between them and the building
Flexible connections are recommended or insulators.
You have to check and ensure that the water cooler located next to occupied spaces or noise
sensitive areas where it would be a problem, and place it in a place where the noise level does
not affect or is negligible. The noise generated is a result of the operation of the compressor
and fan. Considerations should be used for noise levels published in the directory ECT
ECOCHILLERS engineering for the specific model water cooler.
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SPRING INSULATORS (OPTIONAL)

When is requested ,UP to six (6) insulators are provided. Identify the insulator, locate the
appropriate mount point, and adjustment instructions. See APPENDIX 1.
COMPRESSOR ASSEMBLY
After placing the unit in its final position, loosen the bolts that go over the shock of the
compressor. The compressors are mounted on four (4) rubber insulators. Mounting bolts
should not be loosened or
adjusted in the installation of the refrigerator.
PIPE FOR WATER COOLER

General - when the unit has been established in its final position, the water pipe of the unit can
be connected. Normal precautions should be observed installation to be within the parameters of
efficiency of the cooler. The installation of pipes must be kept free of all foreign matter (dirt,
welding residues,
etc). All pipe evaporator chilled water must conform in all respects with local codes and
ordinances of the appropriate plumbing.
From elbows, tees and valves decrease pump capacity, all piping should be kept as straight
and as simple as possible. All piping must be supported independently of the cooler
Consideration should be taking to stop access to the compressor, the present water line. The
routing of the water pipe too close to the unit could do maintenance and / or compressor
replacement difficult.
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The valves must be installed on all lines for easy maintenance. The installation of pipes
to the connections of the inlet and outlet of the cooler should include high pressure rubber pipe
installation or vibration isolators, to ensure against transmission of the vibration of the pump.
The
necessary
components
must
be
obtained
in
the
field.
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Drain connections should be provided at all low points to allow drainage of the cooler. A small
valve or valves must be installed on the highest point or points in the piping of water to allow
any air purged trapped. Connections vent and drain must be extended beyond the insulation
and make them accessible.
The piping to and from the cooler should be designed to suit the individual installation. It is
important that the following considerations are observed:
1. Must present the system of pipes, the pump discharge flow directly into the cooler. For
this pump suction must be taken from the return line piping system (return process). This
pipeline scheme is recommended but not required.
2. The sizes of the cooler connection input and output are:
3. A filter, preferably 100 microns must be installed on the input line of the cooler. This is
important to protect the cooler against the entry of large particles that may damage the
evaporator.
4. All piping should be cleaned with a jet of water thoroughly to release the foreign matter (dirt
and debris from welding) before the system is put into operation. Be especially careful not to
clean the pipe with a jet of water through the cooler, as the welding particles or debris can
damage the heat exchanger.
5. As an aid for maintenance, thermometers and pressure gauges should be installed on water
lines of the input and output.
6. The water lines are exposed on the outside, should be wrapped with insulation and protect
against periods of excess moisture environments, and prevent condensation in lines. And also
to avoid loss of cooling.
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7. A flow switch (for ECT ECOCHILLERS or other) must be installed at the cooler outlet pipe.
There should be a straight horizontal operation at least 5 pipe diameters on each side of the
switch. Adjust the flow switch paddle the size of the pipe which must be installed. (See owner's
manual that comes with the switch.) The switch must be connected to the control panel, as
shown in the diagram of connections.
Recommended accessories to be installed (by others)
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WIRING
Fluid coolers are shipped with all controls factory-assembled wiring for the operation. Field
Wiring - Power wiring must be provided through a disconnect switch to the terminals of the unit
(at the option of moldel switch off) in accordance with NEC or local code requirements.
Minimum circuit amperage and maximum size fuse dual element are given in Tables 2 to 6.
COMPRESSOR HEATER
Compressor heaters are standard. The compressor crankcase heaters must be energized for
18 to 24 hours before starting to make the compressor start. This will ensure that the dilution
liquid refrigerant evaporates and the oil is in optimal conditions to avoid damaging the
compressor in the boot. This is that the compressor will not start if it has no oil. Otherwise, the
refrigerant can move the oil in the compressor starting and running out of oil and this damage
the compressor.
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APPLICATION LIMITATIONS
UNIT
FEATURE
S
VARIATION OF
TENSION
MAX
TEMPERATUR
E
SATURATION
(VOLTS)
ELECTRIC
MIN.
MAX
(DOWNLOAD)
230-3-60
208
242
del copm.) C
( F )
460-3-60
420
460
57.2 (135)
575-3-60
530
595
57.2 (135)
FR
EE
ZIN
G
To avoid damage caused by freezing, the temperature at which the unit is exposed should
always be above 5 C (41 F), otherwise drain timely pipes and condenser or serious damage
can occur in the system. And the temperature may not be lowered to 7 C or exposed
to freezing the Chiller.
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Chiller working below this temperature glycol must be installed to protect the equipment from
freezing.
Working
temperature
depends
on
the
percentage
of
glycol
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Hydraulic connection diagram for the chiller
W
CHILLER
AT
ER
IN
EN
TR
AD
A
DE
AG
UA
W
A
T
E
R
O
N
S
A
LI
D
A
D
E
A
G
U
A
BY OTHERS
INSTALACIO
N POR
OTROS
ISOLANTING VALVENORMALLY OPEN
VLVULA
NORMALMENTE
ABIERTA
ISOLANTING VALVENORMALLY CLOSED
VLVULA
NORMALMENTE
CERRADA
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FLOW
REGULATING
VALVE VALVULA
REGULADORA DE
FLUJO
FLOW
MEASUREMEN
T DEVICE
MEDIDOR DE
FLUJO
S
T
R
A
I
N
E
R
F
I
L
T
R
O
PRESSURE
TAPPING
MANOMET
RO DE
PRESIN
FLOW
SWITCH
INTERRU
PTOR DE
FLUJO
FLANGE
D
CONNE
CTION
MANGE
RA
VIBRAT
ORIA
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CHECKLIST PRE-START
PROJECT NAME:
TECHNICAL NAME /:
SERIAL #:
PURCHASE ORDER #:
LOCATION:
DAY START: COOLER MODEL #:
CHECKING THE SYSTEM BEFORE INITIAL START UP (without power)

Verification of the unit
1. Inspect the unit to check for shipping damage or installation!
2. Ensure that all piping has been completed.
3. Visually check for leaks in the coolant pipes.
4. Open the suction valve, discharge valve and liquid line system.
5. The compressor oil level should be maintained so that oil level is visible in the sight glass.
The oil level can be tested only when the compressor is operating in a stabilized condition,
ensuring that no liquid refrigerant in the compressor shell lower. In this case, the oil should be
between 1 / 4 and 3 / 4 in the sight glass. At the stop, the oil level can be lowered to the lower
limit of the oil sight glass.
6. Ensure that water pumps are on. Check the flow of the water pump, check that the
gallonage to the output of the cooler that is suitable (see limitations). Check the operation of
flow switch (flow switch). The
overflow can cause catastrophic damage to
the evaporator.
7. Check the control panel to ensure it is free of foreign material (wires, metal shavings, etc.)..
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8. Visually inspect the wiring (power and control). Wiring must solve N.E.C. and local codes. See
Figures 2 to 5, pages 14 to 17.
9. Check the tightness of the power wiring in the power panel on both sides of the contactor
and motor overload.
10. Verification of the proper size fuses in amperage and control circuits, and verifies that the
overload setting values corresponding to RLA and FLA electrical tables
11. Be sure all water temperature sensors are inserted fully into their respective wells and
covered with heat conductive compound.
12. Make sure the bulbs TXV expansion valve are strapped on the suction lines at the
exit of the exchanger, and the positions of the same or if EEVS is installed.
13. Ensure the oil level in the compressor oil or line of view is between 1 / 4 - 3 / 4.
14. Check the voltage of the heaters in each compressor. Tighten the heater if the heater
fingers do not touch the compressor cover. Examine the heater around the entire perimeter of
each compressor. The heater must be tightened to 26. / Lbs., 4 inside. / Lbs.
Electrical control.
The chiller units are designed for safe operation and fully automatic. All electrical controls
and safety equipment are assembled and completely wired at the factory in the control box.
The control box gives them a safe location, protecting against accidental damage or
misalignment caused to be manipulated by unauthorized persons.
Connections at the Facility.
In the elementary diagram of the standard unit, shows the control panel and circuit operating
compressor components, contactors, motors, etc. condenser fan. The control diagram for
version 2.0 onwards is sent separately.
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Compressor Motor Overload Protector (PSMC).

The electrical surge protector module is a solid state control high efficiency and no moving
parts, which opens the control circuit when the sensors attached to the motor stator detect a
temperature rise. By submitting a change in temperature sensor, it varies its resistance and the
internal circuit receives the signal interrupting the flow of current.
This is based on the principle of resistance at equilibrium for a bridge type circuit, where
sensors are acting as one of the ends of the bridge (this control is automatically reset).
These are located in the interior of each compressor
Thermostat Control (TC).

The control thermostat solid state senses the outlet temperature of
chiller water. Located in the machine control cabinet
The thermostat is factory set and can only be changed by qualified personnel how to change the set
point 1 and
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Heater resistance compressor Carter.

The compressor is equipped with a crankcase heater, which prevents migration of liquid
refrigerant within it. Or resistance heater is energized only when the compressor does not
work, and that is when the coolant tends to accumulate in the liquid state into the crankcase,
mixing with the oil.
It is important that when starting the compressor, all the refrigerant is in gaseous state, since
otherwise the mixture boiling oil and oil-refrigerant liquid refrigerant carries the valves and
cylinders of the compressor, causing serious damage and lubrication problems.
TYPICAL OPERATION SEQUENCE.

(This sequence of operation may vary by design, see diagram on the unit for a specific operation).
To start the unit, verify that the switch no.1 of the control box is open and close the switch
(circuit braker not included) to connect the switch will energize crankcase heaters, This is to
warm the oil, and to make sure it is start with oil, and that heating oil withdraw any residual
liquid phase refrigerant.make sure this happens and let activated for 24 hours for the liquid
refrigerant accumulated in the crankcase, to evaporate. After 24 hours, start the engine
operating pump water through button switch no.1 (process equipment), the unit will start
automatically maintaining the conditions for release of water to which adjusted the thermostat
control (TC).
The START UP must be performed by personnel ECT

ECOCHILLERS. This in order to maintain the equipment
warranty.
perfomedt by others is void the warranty.
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Automatic
Operation.
Carefully follow the boot sequence
accordingly.
1. It starts the circulation pump to chiller (press red button on off pump kit 1in), verifying the
rotation of the same.
A pump does not reverse the flow of the same design and consumes very low amperage
according to plate no.
2. Wait at least 10 min in order to start the
Chiller.
3. Start the (press red button on off 1 in the chiller) and wait for the Chiller to set point or set
point.
4. After starting the process pump (red button on off pump
2 in kit).
For the shutdown is done in reverse, to make a start optimally and have a equipment
for long.
Automatic Operation. (For nomenclature see Table 3 electrical diagram of your moel and
manual model 035-18448-001-A-024)
Include all electrical
diagrams
First you start the pump cooler
(chiller)
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Verify that the green focus L1 is on, is located in the lower left above the thermostat, if you turn
there is flow in the exchanger, otherwise you have to check the operation of the pump. Check if
you have air in the chamber spin, if there is any plug both into and out of the pump. (In case of
failure does not refer to table 3 of this manual)
Check the cooler return water, re-check the led green
turns on.
Then you have to select the set point (set point temperature
controller-T1). Wait 5 min to boot the cooler, the start switch S1 is
next to the thermostat.
The system has a delay time of 5 min in order to make the starting of the compressor,
this
is
for
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protecting your Chiller.

If a circuit, only start a compressor.
If two-and / or four circuits, the Second Circuit ripped 5 min after the start of a circuit, this by
protecting your Chiller.
Once the equipment cooled the water and beat the heat load the chiller return water to the
grocer has come down.
The second circuit will shut down 2 degrees before reaching the set point, if the circuit is
achieved by reaching a set point, this will turn off when going through tenth set point or set
point.
To start the circuit again one must wait until the temperature rises two degrees from setpoint or
within 5 min after turning off the compressor.
This protects the equipment.
And the second circuit start after you pass 2 degrees above the setpoint.
If not start one of the circuits or compressors though the temperature is above the set point, we
must verify that the LEDs or red flags up the thermostat are not on, as this indicates that there is
a freeze of heat exchangers.
For ECX models should check the green (LED) located on the electronic board located in the
lower left or right of the board of control, corresponding to the model.
This green LED will blink 2 times to indicate it is in normal operation.
Otherwise watch and count how many times flashes and determine what this card control
reporting and monitoring.
Carefully follow the sequence diagram.
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5. When starting the pump (M3) * field wiring, the contact closes M1 in series with normally
open contact travez the flow switch (this control is protected from freezing due to lack of flow
and the customer must order optional its manufacturing facility, we recommend the use and
installation of the device), leaving energy available to the switch 1. (As long as you have
removed the bridge that runs between terminals 1 and 2 of M1 and instead connecting a
normally open contactor M2).
6. By closing the switch no.1, and assuming that the thermostat control (TC) is set as shown in
the diagram CT current flows to the terminal, leaving the coil current available for control relay
(R1) through time relay (RTI). (in units ECCL control relays and steps are already included in
the TC control thermostat.
7. Five minutes after starting the water pump has been closed and switch 1, the coil is
energized M1 and M2 (compressor 1 and 2) that closes its normally open contacts, the
following occurs:
a) For units only pilot lights are lit ECCLW in green, the red light is on only
momentarily, and start the compressor at STI open circuit.
b) For energy units Remains ECCL available in Terminal 2 Where the current flows
Through the Surge Protector module (PSMC), the normally closed relay contact
closure (M3), Examinations of High and Low pressure (AP, BP) and the oil pressure
control (APC units only semi-) energizing the starter contactor coil. (M1)
c) For 03-600 units: When MI and M2 energized, normally open contacts STI close and
open the normally closed, so the compressor That Automatically starts and crankcase
heater is energized.
d) semi-hermetic compressor units, closing the normally open contacts and open the
normally closed contactor MI and M2, the two systems is powered compressor, the
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crankcase heater is deenergized and the relay is energized RT time. The RT time relay
normally open contact closes four seconds after-M1, M2 energizing the coil in turn
energize Which the second winding of the compressor, and start Being Carried out biparty.
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Solenoid Valves optional: semi-hermetic and scroll and units and to order, solenoid
valves are installed evaporator VSE VSE-1-4 in the units 120 to 600 are energized only
when to the thermostat control (TC) is not Detecting low temperatures.
Capacity cutting operation based on cooling demand
When the thermal load is reduced, decreasing the temperature of water from the
evaporator Returning and this is by the thermostat control sense (TC) at the outlet of the
evaporator, Which in STI first stage, de-energize the coil control system simplicity by M2
, closing normally closed contacts and STI opening the normally open. The compressors
of the system. 1 (S1) and 2 (S2) start-stop sequence C1 to C4.
semihermetic compressors chillers
When the thermal load is Reduced to M2, due to the circuit to Which closes the
solenoid valve VSCCI, releasing two of the pistons, compressor, and opens the circuit
to the solenoid valve VSE2, Interrupting the flow of coolant to the evaporator coil
section of . In the second stage semi-hermetic YSH thermostat units and repeat this
sequence VSE3 VSCC2-through R3, releasing two compressor pistons and
Interrupting the flow of refrigerant to Another section of the evaporator coil. Finally in
the last stage (second to YSH240) opens the final circuit, deenergizing the
compressor.
To Properly Operate the chiller unit at partial loads, it is essential That is Divided
Into the evaporator circuits of equal capacity, Each with Its Own CORRECTLY
selected expansion valve. Additionally, a solenoid valve is required on each line of
liquid fuels for the expansion valve. (See Capacity Reduction Table 4).
Stop
unit.
(ON OFF)
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The unit normal stop is performed by opening the switch 1 in the control box. If you want to stop
the unit for a long period of time as holiday or seasonal change, open the switch, purge all water
exchangers or propylene glycol and place over it a visible sign, indicating that: Only authorized
persons
may
replace
it
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or would cause serious damage to the compressor.

Simply Smart Monitoring 7.5 to 1200 ton models
System monitoring and fault identification
your unit has a modern and advanced state of the art simplicity is a microprocessor that
controls the operation of the compressors and fans according wings thermostat signals from
sensors, pressure sensors, temperature sensors, protection of compressors, decisionmaking starts and equipments based on these signals, protecting, adjusting equipment
capacity based on demand and stored in its memory failures that may occur in the operation,
for more information refer to the manual 2 sheet
remote monitoring
the unit has an output port can be connected via a simple interface that converts the signal and
connects to any PC via USB port in the Windows environment and internet connection, warning
failures and shutdowns either via wireless or network your email.
Connection capacity up to 40 devices with a single interface
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Maintenance.
Proper maintenance of the unit, increases the service life of the same and allows
continuous operation, efficient and trouble free.
The following checklist can be used as an example of activities to develop maintenance.
Every two weeks:

It should be a complete overhaul of the entire system to detect any abnormal condition. If
there is any improper operation should be investigated and corrected.
Check the oil level in compressor
Check the condenser coils are clean and free of trash otherwise perform maintenance on
them with a pressure washer.
Check that the water pipe is no air, otherwise perform the purge of the same, and check
for any possible leak in the pipe.
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Once a month:
1. Inspect the oil level sight glass and moisture indicator liquid. The latter should be inspected
for possible bubbles that indicate lack of coolant, or to prevent the presence of moisture in the
system. The moisture is detected by the color of the indicator point is located in the center of the
peephole, and
when this point has a yellow or pink, indicating, the presence of moisture in the system, if you
have a green or blue, it means there is no moisture and therefore the system is in good
condition.
2. Check water circulation pumps, sprinklers, and the float level control valve inside the tank. It
is important to the state of water and waste or debris deposited, as it may indicate the need for
chemical treatment on it.
3. Wash condenser coil with a pressure washer, double checking for aluminum shims. They
need to wash up first down, no washing is done from left to right and that this action bend
aluminum shims losing equipment's efficiency.
Once a year:
1. Drain water from the entire system and cooler, and make a complete and thorough
inspection. Exchanger tubes must be cleaned dirty, like the layers of salt deposits in the
system. To do this you have to reverse the flow to remove the contamination and / or dirt
from it.
2. Inspect all parts exposed to moisture, does find evidence of corrosion, clean and protect the surface.
3. Check the status of contacts in all controls and starters.
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4. Make cleaning the compressor contactor, remove power contactors apart and to clean the
terminals of inerior.
5. Check the drain connections and make sure they are not obstructed
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Temperature Control Thermostat Control (TC).

A control thermostat is installed and senses the temperature in the chiller water outlet. One or
two stage control the compressor control coils, to reach the TC temperature controlled system
shutdown.
The control thermostat is included with the unit and must be programmed by the
end user., Programming table attached Table 1 Parameters
WATER PIPES FOR THE CONDENSER (applies only to

water cooled)
The water-cooled condensers can be connected directly to city water or well water, or
used with a recirculation system equipped with cooling tower.
a) In applications that use city water or well water to condense the refrigerant, you must install
an automatic valve to regulate flow, brought about by the - discharge pressure, this valve is
installed in the condenser water outlet .
b) System with cooling tower.
When installing these units with cooling tower, you should use a valve regulates dora 3
steps. As shown in Figure 2.
Using a 3-valve regulates steps dora shunt (bypass) is highly recommended as it keeps the
condensing pressure no matter what the temperature outside at all times and ensures proper
operation of the expansion valve (not includes the item is optional.)
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ELEMENTS OF PROTECTION AND CONTROL.

Low pressure
High Pressure
Pressure Control (HP), (LP).

The pressure control is an automatic reset control. The low pressure switch has a sensor,
placed in the compressor suction and is calibrated to cut (25 PSIG). The high pressure switch
sensor senses the compressor discharge and is calibrated to cut (550 PSIG).
Oil Pressure Control (APC). (Not applicable to

scroll compressors)
The oil pressure control, is a combined control of a pressure switch is normally open and a
bimetal element actuated by the temperature change. This control acts as a pressure
switch and a relay of time, with greater simplicity and fewer moving parts, its operation is
as follows:
1. Lowering the oil pressure, the pressure switch completes the circuit to a resistance.
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2. The resistance produces heat, increasing the temperature.
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3. A nominal voltage of 220 volts, the bimetallic element opens in about 45 seconds, deenergizing the contactor coil compressor start MI.
The pressure switch is used to sense any change in oil pressure, while the relay acts as a
retarder of time pressure switch action.
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Hermetic Compressor Overload Protector (PSMC).

The electrical surge protector module is a solid state control high efficiency and no moving
parts, which opens the control circuit when the sensors on the engine detects a temperature
rise. By submitting a change in temperature sensor, it varies its resistance and the internal
circuit receives the signal interrupting the flow of current.
This is based on the principle of resistance at equilibrium for a bridge type circuit, where
sensors are acting as one of the ends of the bridge (this control is automatically reset).
Oil Heater.
The compressors are equipped with a crankcase heater, which prevents migration of liquid
refrigerant within it. Or resistance heater is energized only when the compressor does not
work, and that is when the coolant tends to accumulate in the liquid state into the crankcase,
mixing with the oil
It is important that when starting the compressor, all the refrigerant is in gaseous state, since
otherwise the mixture boiling oil and oil-refrigerant liquid refrigerant carries the valves and
cylinders of the compressor, causing serious damage and lubrication problems
Prior to starting the equipment should be energized with the proper line voltage and should
be left on standby for a minimum period of 24 hours to effect the compressor crankcase oil to
heat up and evaporate any amount of liquid refrigerant or debris that could irreparably
damage the compressor.
Carefully follow the sequence diagram.
8. When starting the pump (M3) * field wiring, the contact closes M1 in series with normally
open contact travez the flow switch (this control is protected from freezing due to lack of flow
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and the customer must order optional its manufacturing facility, we recommend the use and
installation of the device), leaving energy available to the switch 1. (As long as you have
removed the bridge that runs between terminals 1 and 2 of M1 and instead connecting a
normally open contactor M2)
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9. By closing the switch no.1, and assuming that the thermostat control (TC) is set as shown in
the diagram CT current flows to the terminal, leaving the coil current available for control relay
(R1) through time relay (RTI). (in units YEHB, YCL control relays and steps are already included
in the TC control thermostat.
10. Five minutes after starting the water pump has been closed and switch 1, the coil is
energized M1 and M2 (compressor 1 and 2) that closes its normally open contacts,
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APPLICATION ENGINEERING DEPARTMENT
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ECT Chillers Service and Operation Manual V 3 6 PM

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ECT Engineered Cooling Technologies Inc.

Ecogreen by American Chillers S.A de C.V.

Air Cooled Scroll and Semi Hermetic Chillers Manual

Installation, Operation and

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

IMPORTANT! READ BEFORE

The DANGER indicates an imminently hazardous situation which, if not

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

PRODUCT IDENTIFICATION NUMBER (PIN)

EC= ECT ECO

MODELS: ECCLA and ECCLP, ECCW

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

Protection and Control

ECCLW 1 single circuit

Installation and maintenance must be performed only

Avoid installing this unit in public area

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

High Performance Design

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

Robust and compact design

The Ecogreen Chillers are

an inlet and outlet water connection are located on

The PVC type connections

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

The temperature control system directly

water temperature process. If the water

For Any Environment

7600 Burnet Rd. Ste 301

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

Low Cost Installation

On 03 to 600 models an Additionally control for

Additional Protection 03-600

To carry out the movement of air, the

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

Shell and Tube

Shell And Tube heat exchangers is an

Hot Bypass Gas option: Models 012

ECT Engineered Cooling Technologies Inc.

Air Cooled Scroll and Semi Hermetic Chillers Manual

3 USER INTE RFAC E

With LED flashing

Parameters programming via introduction of password

Single of continuous press

Single or continuous press

Immediate access to values read by the probes (parameters b01, b02,)

Alarms manual reset