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COMPONENT DESIGN
Design of Shafts
5.1.2017
Jorma Matilainen
bending moment
torque T
P = T or P = 2nT
P is power
Is angular speed
n is rotational speed
shear force
normal force
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Jorma Matilainen
Acceleration load
acceleration torque needed Ta
in uniformly accelerated rotation
Ta = J
J is moment of inertia
is angular acceleration
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Jorma Matilainen
Shaft Materials
common structural steel (S355J2)
tempered steel (25CrMo4, 42CrMo4, 34CrNiMo6,
C45)
case hardening steel (20NiCrMo2-2, 20MnCr5,
18CrNiMo7-6)
spheroidal iron (GJS 700)
cast steel
stainless and acid-proof stainless steel
5.1.2017
Jorma Matilainen
Shaft Materials
Jorma Matilainen
5.1.2017
Shaft Materials
Jorma Matilainen
5.1.2017
stresses
static or dynamic (fatigue) load
often first preliminary dimensioning based on allowable stress and
after that fatigue calculation for critical points
5.1.2017
Jorma Matilainen
round shaft
= 16T/d3
hollow shaft
= 16TD/(D4 d4)
5.1.2017
Jorma Matilainen
T is torque
Wv is section modulus in torsion
d is diameter of the shaft
M is bending moment
W is section modulus
round shaft
= 32M/d3
d is shaft diameter
hollow shaft
= 32MD/(D4 d4) D is outside diameter of the shaft
d is inside diameter of the shaft
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Fatigue strength
types of fatigue loads
reversed fatigue load
pulsating load
random load
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Fatigue strength
Whler diagram
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Fatigue strength
Smiths drawing
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a = max
a = max/2
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only bending
n = mtw/Kfbnom
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