Injection molding systems suppliers' data sheets.

INJECTION MOLDING SYSTEMS SUPPLIERS' DATA SHEETS

POLYMER Granulators
AUGER FEED GRANULATORS [Tabular Data Omitted]
PRESS-SIDE GRANULATORS [Tabular Data Omitted]
E-SERIES GRANULATORS [Tabular Data Omitted]
ARBURG Injection Molding Machines
ARBURG CMD Technology for the 1990's... The new Arburg CMD
injection molding system represents a totally new integrated design which relies on the
unprecedented compatibility of mechanical, hydraulic
and electrical systems. This fully closed loop injection molding system
employs a sophisticated 16-bit multi-microprocessor control in
conjunction with intelligent servos on the machine to actively regulate
266 process parameters, automatically correcting deviations as they
occur within each molding cycle.
CMD SERIES - Closed Loop with Active Regulation

Model Shot Capacity (Oz.) Clamp (U.S. tons)

170 .4-1.2 17
270 1.2-3.14 44
370 3.0-8.4 88
ARBURG P Toggle clamp with solid state controls including digital
electronic timers and LED confirmation of sequential action on all limit
switches, timers and directional valves. PID temperature control of 3
zones and 1 nozzle zone. Hydraulic screw drive with electronic

tachometer, screw decompression and cold start-up screw protection.

P SERIES - Toggle Clamp/Solid State Control

Model Shot Capacity (Oz.) Clamp (U.S. tons)

170R .79-1.55 28
170P .79-2.2 40
305S 2.38-7.49 77
ARBURG-D Direct hydraulic clamp with microprocessor-programmed logic
and digital control of multiple speeds and pressures for clamp movement,
melt injection and cycle times. Patented regenerating clamp system and
electronically controlled pump produces only pressure and oil volume
required for each cycle phase with energy savings of up to 43%. This new
generation of proven Hydronica machines offer real time visual display
of active machine parameters with data storage for up to 60 programs,
fault diagnosis in clear English, and fully programmable ejector force,
injection speed and pressure. Reliable, repeatable and precise.
D SERIES -- Hydraulic Clamp/Microprocessor Control

Model Shot Capacity (Oz.) Clamp (U.S. tons)

220 .79-2.08 28/40
270 .79-6.1 40/55
320 2.38-7.49 55/83
PIVOTING CLAMP OPTIMIZES ARBURG FLEXIBILITY Injection at the mold
parting line with either horizontal or vertical clamp is possible on
specially equipped "U" model Arburg machines.
Support Equipment

Polymer Machinery offers a complete line of custom-built support

equipment from leading manufacturers, sized expressly for Arburg
machines.
CHILLERS Manufactured by ADVANTAGE ENGINEERING, INC. Air cooled
models feature finned tube evaporator and expansion valve for high heat
transfer efficiency and reliable operation without freezing. Condenser is prop-fan driven with full
rated capacity to 85 [degrees] F. Water
cooled models feature tube-in-tube condenser design for economical use
of water at full rated capacity.
TEMPERATURE CONTROLLERS Manufactured by ADVANTAGE ENGINEERING, INC.
* Open and closed circuit designs to
suit all process water conditions. * Single and dual zone
configurations. * Oil units available for high
temperature applications up to 500 [degrees] F.
ONE-PIECE CONVEYING SYSTEMS Manufactured by E.M.I. Two models are
available: Model 9-KK-45B (for through the base discharge), Model
9-KK-45S (front and rear).
VACUUM AND PROPORTIONING HOPPER LOADERS Manufactured by NOVATEC [TM]
, INC. Model VL-3 -- vacuum loader conveys up to 500 lbs./hr. Model VL-4
-- proportioning vacuum loader -- rates to 700 lbs./hr.
HOPPER DRYERS Manufactured by NOVATEC [TM] , INC. (MD Micro Dryer
Series)
* Automatic regeneration cycle
provides continuous drying -- no
cartridge changing. * Dual tower design means low dew
point of --40 [degrees] F guaranteed.

MAP--MOBILE AUXILIARY PLATFORM Auxiliary equipment is dedicated to a

single mold and moves along with it from machine to machine on a
moveable platform. MAP dramatically reduces set-up time, making robots
and other auxiliary equipment far more attractive for short molding
runs.
HANDLER [TM] Robotics
UP & OUT Features:
* Up to 110 [degrees] pivot to front or rear
of machine * Fully programmable operation
with microprocessor control * Light weight, compact unit
mounts directly on small molding
machines * Fast, positive pneumatic drive * Optional adjustable
mounting
base * Optional 32" stroke
UP, OUT & ROTATE Features * Multi-function end-of-arm tooling
for simultaneous sprue and/or
part handling * Fully articulated wrist action can
be programmed for precise
positioning and orientation of parts on
conveyor, assembly table or in
nested packaging * Rotates to front or rear of
machine in up to 110 [degrees] arc * Positive 100% separation of
part
and sprue * Optional degating services
UP, OUT & TRAVERSE Features:
* Fully programmable with up to 10 discharge

locations on the traversing beam to suit

specific post-molding requirements * Multi-function end-of-arm
tooling for
simultaneous part handling and sprue disposal * Discharge parts in
any of 3 planes to
facilitate post-molding automation, eg: indexing
conveyor, indexing or stacking tables, other
assembly, printing and packaging operations.
BIMEX CORPORATION
[Tabular Data Omitted]
BOY MACHINES INC.
STANDARD SPECIFICATIONS
[Tabular Data Omitted]
STANDARD FEATURES -- BOY MODEL 50-M
CLAMP
Patented energy saving clamp with adjustable clamping pressure,
coining and breathing
Digital adjustable low pressure mold protection with pressure and
position set-up
Pulsating hydraulic ejector with adjustable position, speed,
pressure and humber of strokes
Digitally adjustable three stage opening and closing speeds, four
zone water manifold
Four retractable tie bars, extended guide bushings for precise mold
alignment
Oversized safety gate with electric and hydraulic interlocks,

mechanical drop bar safety

system
INJECTION
Screw decompression with 1/2" open nozzle, under temperature
screw protection
Choice of 28mm, 32mm or 38mm nitrited screw and barrel assembly
Digitally adjustable (3) three injection speeds, (2) two injection
pressures
Two stage holding pressure with selection of stroke or time
dependent set-up, pressure
rampable
Four PID closed loop heating zones, (3) three barrel, (1) nozzle
with actual and set value
display
Sliding hopper discharge, pivoting injection unit, automatic sprue
break
MICROPROCESSOR CONTROL
Automatic operator guidance with suggested values and plausibility
checks on set-up
Data memory for 53 complete mold set-ups, internal storage on RAM
Digital setting and read out of all position, time, pressure, speed
and temperature values
LED control panel displays all functions, positions and alarms, RPM
display
Automatic malfunction shut-down with fault display and diagnostic
indicator

Linear potentiometers used for position control, hour and cycle

counters, cycle time display
RS232 Bus Connector
HYDRAULIC SYSTEM
Low noise, efficient electronically controlled variable
displacement radial piston pump
High capacity heat exchanger, thermostatic water-saver valve, oil
level and temperature
alarm
Oil pressure and suction filters with monitoring gauges, oil
pre-heating system
STANDARD FEATURES -- BOY MODEL 50 T/2
CLAMP
Newly patented locking mechanism with electronically controlled low
pressure mold safety
Opening stroke is adjustable via limit switch, opening/closing
speeds are digitally
adjustable
Pulsating hydraulic ejection with electronic control of ejection
pressure & speed
Oversized safety gate with electric and hydraulic interlocks,
mechanical drop bar safety
system
Close loop water manifold with flow and temperature indicators
INJECTION
Swivel injection unit, available with 28, 32, or 38mm nitrited

screw & barrel

Electronically controlled hydraulic screw drive (10-400 rpm), with
screw tachometer
Automatic sprue break
Screw decompression (suck-back) with 1/2" radius open nozzle
Sliding hopper discharge
Three stage injection pressures and two injection speeds
Independent and electronically controlled injection pressure,
holding pressure, back
pressure
Cycle counter
ELECTRIC SYSTEM
Solid state 24 volt control system in machine mounted cabinet, 220
volt 3 phase 60 cycle
Digital set timers with 0.1 second adjustment in single plug-in
module
Digital set pressure and speed controls
LED display signaling pressure and speed functions
LED display monitoring activation of each valve and limit switch
Circuit breakers instead of fuses/electric cabinet door interlocks
Automatic shut down features, including oil level & over
temperature monitor
HYDRAULIC SYSTEM
Low noise, efficient electronically controlled variable
displacement piston pump
High capacity heat exchange/thermostatic water-saver valve

Externally mounted oil filter/internally mounted suction filter

& oil pre-heating system
CINCINNATI MILACRON
VISTA TOGGLE
VT Series Injection Molding Machines
Clamp Tonnage Available: Injection Capacities Available:
[Tabular Data Omitted]
Design Advantages
* Energy efficient variable volume
pump with proportional hydraulics * Interchangeable screw/barrel
combinations for full process
versatility * Efficient, precise twin cylinder
injection units * Twin guide rod injection unit
carriage to maintain nozzle
alignment * Controlled-stress chromed tie rods * Tri-directional
part removal base
design * Hydraulics integrated in base for
simpler, cleaner operation * Full time oil filtration with
indicator * Durable balanced toggle mechanism
Standard Features
Control
* Closed-loop injection velocity and
pressure control
* Multi-microprocessors with
diagnostics and audible alarms
* Liquid crystal display

* Internal data storage for 40 molds

* Process monitoring displays and
alarms
* Oil over-temperature alarm
* Feed throat temperature read-out
* Barrel high/low temperature alarm
* Alarms logged with time/date
* Toggle lube maintenance schedule
* Clogged filter alarm
* Control cabinet temperature monitor
with alarm
General * DC solenoids * Closed-loop oil temperature control * Oil
preheat sequence * Resettable cycle counter * Machine hour meter
Clamp * Rigid cast platens * Hardened steel chromed toggle pins
and reduced lubrication bushings * Adjustable moving platen supports * Electrically activated
hydraulic die
height adjustment * SPI knockout pattern with drilled
ejector plate * Low pressure mold protect with try
again circuit * Pulsating hydraulic eject * Ratchet type, die
safety jam bar
Injection * 5-stage injection pressure;
(1) injection high, (2) pack, (2) hold * 5-stage profiled injection
velocities * 2-stage back pressure control * 2-stage screw rpm * Dual
torque/rpm piston type
extruder motor * Adaptive shot control * PID temperature control *
Sprue break * Cold screw start protection * Injection transfer on

position,
hydraulic pressure or time * Injection unit swivel for screw
removal * Ball check or slider screw tip * Tie rod mounted for
precise
alignment
VISTA HYDRAULIC
VH Series Injection Molding Machines
Clamp Tonnage Available: Injection Capacities Available:
[Tabular Data Omitted]
Design Advantages
* Energy efficient variable volume
pump with proportional hydraulics * Interchangeable screw/barrel
combinations for full process
versatility * Efficient, precise twin cylinder
injection units * Twin guide rod injection unit
carriage to maintain nozzle
alignment * Controlled-stress tie rods * Tri-directional part
removal base
design * Hydraulics integrated in base for
simpler, cleaner operation * Full time oil filtration with
indicator * Traverse cylinders * Shuttle tank with simplified
pre-fill
design
Standard Features
Control
* Closed-loop injection velocity and

pressure control
* Multi-microprocessors with
diagnostics and audible alarms
* Liquid crystal display or
Electroluminescent
* Internal data storage for 40 molds
* Process monitoring displays and
alarms
* Oil over-temperature alarm
* Feed throat temperature read out
* Barrel high/low temperature alarm
* Alarms logged with time/date
* Oil preheat circuit
* Clogged filter alarm
* Control cabinet temperature monitor
with alarm
* Low lube alarm
General
* DC solenoids
* Closed-loop oil temperature control
* Oil preheat sequence
* Resettable cycle counter
* Machine hour meter
Clamp * Rigid cast platens * Low pressure mold protect with
try again circuit * Automatic tie rod lubrication with
independent frequency adjustment * Prefill designed for fast

trouble-free
operation * Adjustable moving platen supports * SPI knockout
pattern with drilled
ejector plate * Pulsating hydraulic eject * Ratchet type, die
safety jam bar
Injection * 5-stage injection pressure;
(1) injection high, (2) pack, (2) hold * 5-stage profiled injection
velocities * 2-stage back pressure control * 2-stage screw rpm * Dual
torque/rpm piston type
extruder motor * Adaptive shot control * PID temperature control *
Sprue break * Cold screw start protection * Injection transfer on
position,
hydraulic pressure or time * Injection unit swivel for screw
removal * Ball check or slider screw tip * Tie rod mounted for
precise
alignment
LARGE HYDRAULIC
VL Series Injection Molding Machines
Clamp Tonnage Available: Injection Capacities Available:
[Tabular Data Omitted]
Design Advantages
* Energy efficient variable volume
pumps and precise proportional
hydraulic system * Interchangeable screw/barrel
combinations for full process versatility. * Efficient, precise
twin cylinder

injection units * Simplified pre-fill design on clamp * Full time

oil filtration with indicator * Advanced, reliable, rugged full
hydraulic clamp, designed in metric
for the world market
Standard Features
Control * Multi-microprocessors with
diagnostics and audible alarms * 9" electroluminescent display * Internal data storage for 40 molds *
Closed loop injection velocity
and
pressure control * Barrel high/low temperature alarm * Alarms
logged with time and date * Oil preheat sequence * Clogged filter alarm
* Control cabinet temperature monitor
with alarm * Printer interface
General * DC solenoids * Closed-loop oil temperature control *
Machine hour meter * Powered operator's gate
Clamp * Rigid, cast platens * Precise clamp parallelism * Accurate,
precise clamp tonnage
control * Outboard traverse cylinders for fast
clamp traversing speeds * Low pressure mold protection with
try again circuit * Adjustable moving platen supports * One-piece
clamp casting with self-centering
ram * SPI knockout pattern with drilled
ejector plate * Pulsating hydraulic eject * Ratchet type die safety
jam bar * Automatic tie rod lubrication
Injection * 5-stage injection pressure: (1) injection
high, (2) pack, (2) hold * 5-stage profiled injection velocities *

2-stage back pressure control * 2-stage screw rpm * Adaptive shot

control * PID temperature control * Sprue break * Cold screw start
protection * Injection transfer on position,
hydraulic pressure or time * Injection unit swivel for screw
removal * Ball check or slider screw tip * Tie rod mounted for
precise alignment
Feed throat temperature monitoring
ACT Series Injection Molding Machines
Clamp Tonnage Available: Injection Capacities Available:
[Tabular Data Omitted]
Design Advantages
* Controlled-stress chromed tie rods * Tri-directional part removal
base
design * Oilless operation * Positioning accuracy +/- .0005 inch
on all axis * Energy saving AC servo drives for:
- Clamp mechanism
- Injection
- Screw rotation
- Ejection stroke * Power consumption reduced up to 75%
Standard Features
* CNC ultra high speed multi-function
color control unit * Process monitoring system and
alarms * Ten step velocity control injection * Four step packing
pressure control * Four step back pressure control * Interactive data
entry menus * CRT data settings * Mold storage and auto set data for
30 molds * Operating status monitor * Injection profile monitor

with
plotting capability * Self-diagnostic functions * Production
monitoring * Robot interface * Printer interface * Floppy cassette
interface for
unlimited storage * Limit alarms on all barrel zones * Advanced
ergonomic operator panel
design * Digital setting and indication of all
positions and speeds * Automatic purge sequence * 3 stage
independent air eject * Toggle lube maintenance scheduling * Machine
leveling mounts * Tool kit * Robot mounting capacity * Resettable cycle
timer/counter * Overall cycle/timer counter * Generous mold space for
production
versatility * Durable toggle clamp mechanism * Automatic die height
adjustment * Three (3) stage clamp open speed
control * Three (3) stage clamp close speed
control * Low pressure mold protect * Rigid cast platens * Hardened
steel chromed toggle pins
and reduced lubrication bushings * SPI knockout pattern with
drilled
elector plate * Ejector forward dwell timer * Self adjusting,
ratchet type, die safety
jam bar * Pulsating eject * Digital set and indication of barrel
and nozzle temperature * Digital indication of screw speed
and position * Cold start-up protection * Variable torque/RPM servo
extruder
motor * PID temperature control of nozzle and barrel * Extruder

start time delay * Slide shutoff on hopper * A-B-C screw and barrel
combinations
ENGEL
STANDARD INJECTION MOLDING MACHINE SPECIFICATIONS
[Tabular Data Omitted]
HULL CORPORATION
MIGHTY MAC SERIES 25 AND 45 TON INJECTION MOLDING MACHINES
[Tabular Data Omitted]
JACO
* Reliable trouble-free operation * Low energy requirement * Operated
for up to 40 hours
before shipping * User serviceable * Readily available
American-made
parts * Programmable
Standard Features
Low hydraulic oil cooling requirement because of variable volume
pressure compensated pump * EPROM-based programmable logic controller *
Self tuning PID digital temperature control * Full hydraulic clamp
system with low pressure mold protection * Machine manual with full
bills of material and assembly drawings with purchased parts called out
by manufacturer's name and part number as well as Jaco number *
Purchased components chosen for easy availability everywhere * Allen
Bradley switches and starters, Vickers' pumps and valves, etc. *
Purchased components chosen for long life * Mercury contactors instead
of electro-mechanical for heaters * Machines arranged for easy access
for adjustment or repair * Nitrided heating cylinder * Alarm to protect

machine, operator, molds and parts * Parts counter

Injection Molding Machines FOR PRECISION PLASTIC PARTS
Machines may be pictured without safety labels for purposes of better
photography. Because continued product improvement is a Jaco policy, we
reserve the right to modify materials and specifications.
Specifications/Selection Guide
[Tabular Data Omitted]
Options
[Tabular Data Omitted]
Options -- All models
* Process control * Core pull * Unscrewing * Special paint * Oil
level & temperature alarm * Melt temperature alarm * Short shot
alarm * Thermoset kit * Thermoset configuration * Larger or smaller
injection unit * Bi-Metallic heating cylinder
JACO advantages
Excellent Machines. Since the fifties Jaco has constantly improved
their machines adding the newest state-of-the-art features.
Fully Tested. Your Jaco machine is tested by 40 hours of production
in our plant prior to shipment. When you receive your machine, it is
debugged and ready for production.
Advice On Tooling. Our tool designers work with your people to insure
that your tooling works efficiently with your new Jaco.
Training. We offer training for your operators, supervisors, set-up
and maintenance people in our plant or yours.
Prompt Service. To reduce your service costs, most problems can be
handled by telephone between your maintenance people and our service

department; but, when you need a service technician, you get one fast.
Parts Availability. Since our machines are designed and built in the
USA, parts are readily available from our plant and often from sources
in your area. Most parts orders are shipped the day the order is
received.
Technical Data -- JE Series
The J-E Series has a state-of-the-art process controller that will
bond a lasting partnership between molder and machine. [Tabular Data
Omitted]
Remarks: 1) The theoretical injection capacity is cross sectional
area of cylinder x stroking
distance of screw. 2) The injection capacity is applicable for
GP-PS and variable according to the
grade of resin, molding conditions and mold. 3) The plasticizing
capacity is applicable for GP-PS. 4) The total power capacity does not
include power for the mold height adjusting
motor (as it is not used while the machine is operated).
Note: Molding of PC (polycarbonate) sometimes requires a very high
torque depending on the grade. So, please let us know if you plan to
mold PC.
Technical Data -- JE Large-size Machine Series
[Tabular Data Omitted] Remarks: 1) The theoretical injection capacity
is
cross sectional area of cylinder x
stroking distance of screw. 2) The injection capacity is applicable
for GP-PS and variable according to

the grade of resin, molding

conditions and mold. 3) The plasticizing capacity is
applicable for GP-PS. 4) The total power capacity does not
include power for the mold height
adjusting motor (as it is not used
while the machine is operated).
Note: PC (polycarbonate), low temperature setting, high speed
molding, engineering plastic, etc. may require a high torque depending
on the grade or molding conditions. Please let us know if you plan. *
The practical plasticizing capacity is improved because plasticizing can
be done while the platen is opening or during ejection.
Two selections of JSW state-of-the-art process controllers: 1.
uPACS-5000 (C5) 14" color CRT. 2. uPACS-300011 LED mounted on fixed
platen. [Tabular Data Omitted]
MANNESMANN DEMAG Plastics Machinery
CAS-CAP [TM] NC III MULTI-MICROPROCESSOR CONTROL MAKES YOUR LIFE
EASY:
* Miniaturized ergonomic control
console-- IBED. * All inputs/controls from operator's
station. * User selected English, Spanish,
French or German menus. * Sixty mold setups in memory
for instant reload. * Digital setting and display
of all machine parameters. * Self-tuning PID temperature
control -- barrel, nozzle,
feed throat. * SPC with automatic part rejection. * Production Data
Acquisition. * Error messages displayed and accumulated

in 250 clear text phrases. * Password lockout of set points (3

levels). * Fully programmable START-UP &
SHUTDOWN. * 4 serial interfaces for computers
or auxillaries. * Multiple microprocessors including
16 bit CPU. * Programmable temperature
reduction on malfunction. * 9 definable soft keys for auxillary
equipment control. * Self-diagnostics including bit status
from IBED. * 2 information screens for alphanumeric
user memory.
Technical Specifications for MACHINE SIZES of 66 to 358 tons
[Tabular Data Omitted]
BETTER REPEATIBILITY, BETTER RELIABILITY
INJECTION UNIT FEATURES * Injection profiling in 8 user-defined
segments. * 2 stages of screw speed. * 2 stages of back pressure. * 10
stages of holding pressure. * Patented "Double Ring"
non-return
valve. * Pull-back before or after
recovery. * High speed injection
by accum. or regen.
circuit.
CLAMP UNIT FEATURES * Computer designed
5-point toggle. * Automatic clamp force
control. * Central grease lubrication
with monitoring. * Roller platen supports. * Multi-step,
multi-stroke eject function. * Hydraulic die height motor with gear
drive. * Cast platen to minimize deflection.

HYDRAULIC SYSTEM FEATURES * True digitally controlled flows and

pressures. * Simultaneous control of flow and pressure. * Extremely
accurate long term repeatability. * Energy efficient cartridge valves
wherever
feasible. * Variable volume or fixed stage pumps
for efficiency. * Automatic monitoring of fluid level
and temperature.
PLUS, Several Important Options * CAS-CAP central computer system. *
4 variations of quick mold change
from a simple mechanical type to a fully
automated system. * Robots and other automation equipment
including -- stacking, separating, indexing,
conveying, packing, layering, labeling and
weigh/counting. * Multi-color, multi-component machines, *
Integrated hot runner zones, up to 48. * Integrated auxillary equipment
controls, i.e., mold
temperature control, dryers, loaders, etc.
Technical Specifications for MACHINE SIZES of 441 to 882 tons
[Tabular Data Omitted]
NEW REED Series TJ Injectin Molding Machines
[Tabular Data Omitted]
AMERICA'S MOLDING MACHINE
REED'S New "TJ" series gives you everything you always
wanted in a molding machine...and more! Cycle Master II micro-computer
controls-now with 10 times the power of previous controls...Data-Key
convenience for storing mold data...Greater plasticating

capacity...Simplified, clean, accessible hydraulics...Radial piston

screw drive motor that provides quiet, efficient operation...Highly
responsive mold protection through patented Hydro-Toggl [TM]
clamp...Automatic clamp force setting that you can change "on the
fly"...Safety features that exceed industry standards...Reed's
renowned energy-saving ability that saves thousands a year per machine.
REED's new generation of "TJ" machines-from 150 to
1000-tons--provide the greatest flexibility and moldability available.
And they are backed by REED's unparalleled quality and worldwide
service.
Notes: 1. Recovery rate, expressing instantaneous
rates, based on Styrene @ 420 [degrees] F, melt
temperature. 2. Values for 2 1/2" and 1 5/8" units are
test
values. All others are extrapolated from 2 1/2"
values. All tests performed with 16:1 L/D. 3. Rated at 10,000 PSI
injection pressure. 4. SPI Strain gage certified. 5. Dependent upon mold
design and plastic
material used.
Technoplas Super High Speed Injection Molding System
PROBLEMS OF CONVENTIONAL MULTI-STAGE INJECTION MOLDING MACHINES
Ordinarily the flow behavior of the resin in the mold does not
correspond with the screw forward speed because plastic material in the
mold cavity is a viscoelastic compressive fluid. Thus, there are many
problems in conventional multi-stage injection molding methods where the
screw forward speed is controlled in accordance with the geometry of a

molded product. Particularly in the high speed injection region, the

molding condition is likely to become unstable, because the resin
behavior becomes complicated due to the addition of the difficult factor
of inertia of the plastic fluid which generates surge pressure.
Therefore, while conventional multi-stage injection molding methods can
be practical in screw forward limit molding performed in thin wall cup
molding, in precision molding where a cushion amount is required, stable
molding cannot be expected. In fact, there is no effectiveness at all
for a molded product requiring fine and small metering. Injection
molding systems with high injection horsepower are useful only if they
are provided with an accurate control system. It is the Technoplas SIM
servo control system alone that produces the high speed injection power
and precision which is unparalleled in the world and therefore
unavailable anywhere else.
CAVITY PRESSURE PROFILE CONTROL
The cavity pressure profile control method developed by Technoplas is
substantially different as compared with conventional multi-stage
injection molding methods in their controlling objects. The Technoplas
method does not control screw forward speed or injection pressure.
Instead, it controls resin flow behavior itself in the mold. Thus,
rather than setting the screw position, this control system feeds back
continuously increasing cavity pressure profile. Depending on the nature
of the control system, conventional multi-stage injection molding
methods (control of speed at screw position and injection pressure)
cannot avoid the generation of excessive cavity surge pressure within
the packing area just before the completion of filling. This will cause

a flashing , burr, deformation, or damage of the mold as well as

overpacking, resulting in a poor quality product. However, with the
Technoplas pressure profile control method, the surge pressure can be
restricted by setting the cavity pressure at packing and with continuous
feedback control (loading feedback) of the rapid rising process of the
cavity pressure. Thus, super high speed molding is achieved easily.
SUPER HIGH SPEED INJECTION MOLDING
The reason why molding under such amazingly high injection power as
125kW becomes possible is due not only to the different control systems
but also dependent on the total dynamic balance of a very quick
responding and large quantity flow hydraulic system and an injection
mechanism with minimum inertia of the moving parts. Super high speed
injection with the Technoplas SIM shows considerably different phenomena
compared with the conventional high speed injection. What it offers not
only improves the quality of current precision molded products but now
also allows ordinarily impossible components to be molded, thus
infinitely extending the field of applications for precision plastics
products.
MERITS OF SUPER HIGH SPEED INJECTION
In the case of super high speed filling, as the melted polymer fluid
flows in a nearly non-compressive state. there is no elastic pressure
variation ordinarily seen in conventional high speed injection, and the
resin expansion at the front end is uniform and stable. Viscosity is
considerably lowered by heat generation at the gate section, the flow
resistance becomes much smaller, and the amount of flow increases
several times. Through a very narrow gate, in which the material could

not flow with conventional machines, the material can smoothly flow and
can fill the cavity easily with very low pressure. Accordingly, cavity
damage and mold deformation are avoided. With extremely high filling
speed, contraction is minimum and uniform. Bad effects like mold
distortion, etc. caused by holding pressure-a serious deficiency in the
world of injection molding-can be prevented because gate sealing time is
significantly shortened. As the temperature reduction is minimum during
the high speed flow, flow distance can be extended several times. (L/t)
Residual stress is kept at a minimum and its distribution is uniform.
Thus, elastic recovery by heat process is smaller and a high quality
product with minimum residual stress is obtained.
CONSIDERATION OF THE MOLD DESIGN
To make super high speed injection possible, a corresponding mold
design is necessary. There are three points for considering the
counterplan of the mold.
1) Consideration of venting (vent design)-provides vent
grooves on the parting surface over the entire
circumference continuously. In some cases, it is necessary
to provide sprue, runner, core, ejector pin and vent
pin and connect with exhaust device (option).
2) Countermeasure for burr-make clearance less than 10 [Mu]
3) Gate design-selection of gate location, distance, and size
especially the direction of gate is a decisive factor
for the success of super high speed injection molding. Further,
in the case of super precision molding products:
4) Design of mold cooling water circuit. These measures are not

only necessary for super high speed injection molding but also for
conventional molding. The difference is whether this basic philosophy is
applied to the design thoroughly or not.
Technoplas Cavity Pressure Profile Control System
The Technoplas system does not set and control injection molding
conditions, such as screw forward speed and pressure. Instead, it sets
and controls material flow behavior in the mold die i.e., cavity
pressure profile. This means that the objectives of control are
substantially different from those with conventional multi-stage
injection molding methods.
Setting of cavity pressure profile
IV (injection speed): Injection speed until material reaches gate PSV (Initial injection speed):
Injection speed until material pressure
reaches SSP SSP (Setting of press for starting control): Cavity pressure
where control starts operating SP (Cavity pressure setting): Cavity
pressure setting required for the product's dimension and weight.
ST (Filling Time): Filling time from SSP to SP HT (Holding Pressure
time): Holding pressure time to hold set cavity pressure constant Gate
Seal: Time until set cavity pressure is reduced.
Operation
When injection initiation signal from the injection molding machine
is received, injection takes place at the speed initially set at IV.
Then injection proceeds at the speed set at PSV and the material is
injected into the cavity. PSV cuts off at the point when sensor senses
material pressure. Injection horsepower is continuously corrected and
controlled by the servo system minimizing the difference value between

the feedback signal from sensor and pre-set cavity pressure profile.
After the duration of SET TIME, cavity pressure is maintained within a
plus or minus 5kg/[cm.sup.2] deviation from the SET PRESSURE. If
pressure deviates beyond this range from the set pressure at this time,
the alarm buzzer will sound. After filling is completed, holding
pressure control maintains the set pressure constant. In case the
operation mode is in GATE SEAL, the cavity pressure starts to decrease,
even if injection pressure is increased, because of cooling and
solidification of the material at gate section. At this time, the
control function stops and an "injection complete" signal is
sent to the molding machine. In case that operation mode is in HOLD
TIME, after passing the SET TIME, the control output signal of
"injection complete" is issued and the control function stops.
Effectiveness (Compared to multi-stage injection methods)
* Stability and repeatability of molding operation.
In this system, as the flow behavior of material in the mold
is controlled to be constant, stability in quality and
repeatability naturally result. Control accuracy is within 0.1% in
weight. The higher the injection speed, the more accuracy
of parts weight is obtained (because of the smaller resin
temperature change inside the cavity). * Irrelevancy to shot volume
Shot volume of less than 1g can be controlled because this
system controls cavity pressure instead of controlling the
material amount, the screw forward speed, or the injection
pressure. * Constant molding condition
In multi-stage injection molding methods, an adjustment for

molding conditions is required when a different injection

molding machine is used, even if the mold and the material are
all the same. But the Technoplas system can maintain the
same conditions regardless of the machine, because it
controls the flow behavior of the material in the mold cavity. *
Reduction of loss time and scrap components in
startup period
It takes time for the resin and the mold temperature to be
stabilized because the flow behavior of the material is
continuously changing during this stabilization period. Thus, the
parts molded in this period are not ordinarily usable. In this
system, however, because the material flow in the mold is
servo controlled even during the temperature stabilizing
period, good components are obtained with the smallest initial
waiting time. * Protection of mold
In case of multi cavity molds, if one gate of a cavity is
clogged, it will affect the other cavities and cause over packing
which could destroy the mold. However, in the Technoplas
system, this will never occur because each cavity pressure
is controlled to be a constant value. * Quick determination of
optimum molding conditions
In order to determine optimum mold and resin temperatures,
it is necessary to automatically control the volume of parts
to be constant in each one of the shots. In case of a multi-stage
molding method, in order to change the parts volume,
the screw progress speed and pressure should be readjusted

accordingly. Thus, a huge number of combinations of

conditions and a long preparation time are usually needed to
find the optimum conditions. In the case of the Technoplas
machine, only the cavity pressure profile must be adjusted
to find optimum molding conditions.
VAN DORN PLASTIC MACHINERY CO.
Superior Quality and Service
Van Dorn Plastic Machinery Company manufactures injection molding
machinery ranging in clamp force from 55 to 3000 tons. A choice of
control systems and other pre-engineered options is available to meet
specific application requirements. For CIM (Computer Integrated
Manufacturing) installations, Van Dorn integrates manufacturing cells to
include SPC/QA systems, robotics, automatic mold change systems, parts
removal and other auxiliary equipment.
Headquartered in Strongsville, OH, Van Dorn Plastic Machinery
Company also operates plants in Brunswick and Cleveland, OH, and Duncan
and Fountain Inn, SC.
Quality Assurance
Van Dorn's commitment to quality is more than the quality
designed into the machinery. The Van Dorn Quality Assurance Program
incorporates extensive testing and quality checks during manufacturing
and at point-of-shipment plus a quality assurance followup after
shipment. Our goal is to provide machinery to our customers that is of
the highest quality in the industry.
Field Service
Van Dorn maintains regional service offices in major cities from

coast-to-coast. Factory trained Service Engineers provide fast response

to requests for machine service and advice on machine maintenance and
operation.
Customer Training
Van Dorn's Customer Training Facility, located in
Strongsville, Ohio, provides comprehensive training on all Van Dorn
machinery and control systems, including hands-on experience in Van
Dorn's two demonstration labs. Training programs at the
customer's plant can also be arranged.
Replacement Parts
Van Dorn provides a single source for quality OEM parts,
competitive pricing, and fast delivery. An extensive, computerized
inventory of replacement parts is maintained to assure customers of
quick delivery. All orders from stock are shipped within 24 hours.
HT Series Toggle Clamp Injection Molding Machines 85 to 500 tons
clamp force
[Tabular Data Omitted]
Standard Features
Injection Unit In-line injection unit for true center-line transfer
of force
from piston to screw Radial piston screw drive motor (20 oz. and
up),
selectable for high speed or high torque; 14 oz.: dual
torque gear-type motor; smaller than 14 oz.: single
torque gear-type motor Screw speed tachometer with digital set and
display Barrel high/low temperature alarms Cold screw startup protection

Sprue break, selectable for nozzle break away, sprue

move away, or sprue break OFF Intrusion molding capability Screw
pullback (decompression) before and/or after
screw rotate Swing-away hopper with shutoff slide Pivoting
injection unit for easy screw removal
Clamp Unit Horizontal linkage arrangement for easy visibility and
access to the ejector plate Hardened steel toggle pins
Self-lubricating bushings Wedge-type adjustable platen supports with
self-lubricating
pads that slide on hardened steel ways Slow mold break-away
Multiple eject sequences, center ejection capability and
positive stops Full SPI mold mounting and knockout pattern
Motorized die height adjustment with pushbutton
operation and automatic power lock
Hydraulic Piston-type variable volume pump that is quiet, rugged,
and energy efficient Proportional directional valves for precision
flow control Proportional relief valve for injection and system
pressure control Cartridge valves that perform relief and divert
functions Selectable oil preheat sequence 24V DC solenoids for accurate
response
General Closed-loop oil temperature control Full-time oil filtration
including 10 micron filter and visible
and audible alarm Visible and audible high oil temperature alarm
and low oil
level alarm Large part drop area with 3-way access for conveyors
and automated parts removal systems Choice of control systems

Pre-engineered options are also available for the HT.

Consult your Van Dorn Representative for more
information on these options.
HP Series Hydraulic Clamp Injection Molding Machines 275 to 3000
tons clamp force
[Tabular Data Omitted]
Standard Features
Injection Unit In-line injection unit for true centerline transfer of
force
from piston to screw Radial piston screw drive motor (20 oz. and
up),
selectable for high speed or high torque. For 14 oz.
injection units, a dual torque gear-type motor is used. Screw speed
tachometer with digital set and display Barrel high/low temperature
alarms Thermocouple break alarm, including location Cold screw start-up
protection Screw pullback (decompression) before and/or after
screw rotate Swing-away hopper with shutoff slide Pivoting
injection unit for easy screw removal
Clamp Unit Double acting side cylinders and single acting main ram
Slow mold break-away Eject on-the-fly, multiple eject sequences, center
ejection
capability and positive stops Full SPI mold mounting and knockout
pattern Ratchet type stop bar
Hydraulic Piston type variable volume pump that is quiet, rugged,
and energy efficient(*) Proportional flow valve that provides flow
sensing for

variable volume pump control Proportional relief valves for

injection and clamp
pressure control Cartridge valves that perform relief, flow, and
on/off
funtions 24V DC solenoids for accurate response
General Closed-loop oil temperature control Full-time oil filtration
including 10 micron filter and visible
and audible filtration alarm Visible and audible high oil
temperature alarm and low oil
level alarm Easily accessible manifolds with drip pans Choice of
control systems Pre-engineered options are available for the 275-3000
HP. Consult your Van Dorn Representative for
information regarding these options and special application
requirements.
(*)3000 tom models use a fixed pump system.
Screws, Barrels, and Tip Assemblies
To meet your specific processing requirements, Van Dorn offers a wide
range of screws, barrels, and tip assemblies. Van Dorn's quality
OEM parts are manufactured in the company's Fountain Inn, SC plant
using premium grade materials, exacting specifications, precision
machining equipment, and advanced surface treatment techniques. [Tabular
Data Omitted]
XALOY MATERIALS Cylinder Linings
[Tabular Data Omitted]
Hardfacings for Screws

Stellite #6: Cr: 28%, C: 1.1%, W: 4%,

Balance Cobalt; 34-37RC.
Recommended to run with X-101
cylinder lining material.
Stellite #12: Cr: 29%, C: 1.4%, W: 8%,

Balance Cobalt; 38-42RC.

Recommended to run with X-101
cylinder lining material.
Colmonoy #56: Cr: 13%, C: .6%, Bi: 3.7%,

B: 2.7%, Fe: 3.7%, Balance

Nickel: 48-52RC. Recommended
to run with X-101, X-306, and
X-800 cylinder lining material.
X-330: This is a PTA applied "Low Iron" nickel alloy for
hardfacing screws. It is designed to be compatible with Xaloy's
X-309 "Low Iron" cylinder lining material.
X-380: This is a PTA applied nickel/tungsten alloy for hardfacing
screws. It is designed to be compatible with Xaloy's X-800 cylinder
lining material.
The X-800/X-830 combination provide maximum abrasive &
corrosive wear resistance. * Welding Techniques: PTA, TIG, OXY/ACTYLENE
and MIG * Platings Applied: Chrome, Electroless NICKEL, NYE-CARB,
TITANIUM NITRIDE and UNION CARBIDE.
PHOTO : SIL (A) & SPL (AE) Series

PHOTO : SIL & SPL Series

PHOTO : Designed for Automation
PHOTO : CHILLERS Manufactured by ADVANTAGE ENGINEERING, INC.
PHOTO : TEMPERATURE CONTROLLERS Manufactured by ADVANTAGE
ENGINEERING, INC.
PHOTO : ONE-PIECE CONVEYING SYSTEMS Manufactured by E.M.I.
PHOTO : VACUUM AND PROPORTIONING HOPPER LOADERS Manufactured by
NOVATEC [TM], INC.
PHOTO : HOPPER DRYERS Manufactured by NOVATEC [TM], INC.
PHOTO : MAP -- MOBILE AUXILIARY PLATFORM
PHOTO : UP & OUT Fast foolproof 100% sprue removal
PHOTO : UP, OUT & ROTATE Pick and place delicate parts with
speed, accuracy and flexibility
PHOTO : UP, OUT & TRAVERSE A full-function part and sprue
handling system designed for maximum
PHOTO : versatility and repeatability
PHOTO : HORIZONTAL CLAMP Straight Molding
PHOTO : VERTICAL CLAMP Insert Molding
PHOTO : 3,5" optical disc material: PC
PHOTO : Wire guide for dot printer material: PA
PHOTO : Wire guide for dot printer material: PA
PHOTO : Bobbin for dot printer material: TPX
PHOTO : Shutter for floppy shell case material: POM
PHOTO : Bearing material: PPS
PHOTO : Rack gear material: PPS
PHOTO : IC flat package material: PES

PHOTO : Printer carriage material: PPS

PHOTO : Copy machine toner case material: PA
PHOTO : Pick up lens holder material: PPS
PHOTO : Pick up lens holder material: PPS
PHOTO : Guide roller for video deck material: POM
PHOTO : Daisy wheel material: Polyarylate
PHOTO : Magnetic head for video deck material: PPS
PHOTO : Print circuit board material: PES
PHOTO : Optical fiber connector material: PPS
PHOTO : Optical fiber connector material: PPS
PHOTO : IC package material: PES