0 evaluări0% au considerat acest document util (0 voturi)
1K vizualizări8 pagini
This document provides information about cold room construction and installation. It discusses how cold rooms are made of prefabricated modular wall, ceiling, and floor panels. It also outlines the basic requirements for a cold room, such as being constructed above ground level, having a leveled concrete floor, ventilation, and temperature controls. Finally, it lists the 15 step cold room installation procedure, including setting dimensions, installing panels and channels, erecting the ceiling and door, installing refrigeration equipment, and commissioning.
This document provides information about cold room construction and installation. It discusses how cold rooms are made of prefabricated modular wall, ceiling, and floor panels. It also outlines the basic requirements for a cold room, such as being constructed above ground level, having a leveled concrete floor, ventilation, and temperature controls. Finally, it lists the 15 step cold room installation procedure, including setting dimensions, installing panels and channels, erecting the ceiling and door, installing refrigeration equipment, and commissioning.
This document provides information about cold room construction and installation. It discusses how cold rooms are made of prefabricated modular wall, ceiling, and floor panels. It also outlines the basic requirements for a cold room, such as being constructed above ground level, having a leveled concrete floor, ventilation, and temperature controls. Finally, it lists the 15 step cold room installation procedure, including setting dimensions, installing panels and channels, erecting the ceiling and door, installing refrigeration equipment, and commissioning.
Cold room is a walk in refrigerated storage facility where large
quantity of food and non-food items are stored. A large variety of items are stored in cold room such as fruits and vegetables, eggs, meat, fish, dairy products, frozen foods, vaccines, chemicals, etc. Some storage items such as fruits and vegetables are alive even after harvesting hence proper humidity along with required temperature must be maintained in cold room in order to avoid deterioration of food items. Cold rooms are made up of prefabricated, modular wall, ceiling and floor panels. Floor panels may not necessarily be with external panel skins.
LAS Cold-room panels are made in foamed in place process where
in polyurethane foam (PUF) Is injected between two external skins under pressure. Eccentric cam and lock arrangement is provided in PUF panels during production.
Basic requirements of cold room
1. Cold rooms in open spaces should be constructed above ground level 2. Floor should be properly leveled before installation of the panels. Also , it is preferable to have concrete flooring for cold room installation 3. Whenever cold room is installed in open space, it should be covered with shed to protect from rains, dust, heat, etc. 4. Cold room and condensing unit in particular should be in well ventilated area 5. For large cold rooms, ceiling panels should be supported to ceiling with the help of wires, rods to transfer panel weight to the ceiling structure 6. For freezer cold rooms, doors frame with heating arrangement should be installed 7. Cold room door lock should have internal safety release provision
8. Dual refrigerated system with adequate power backup is
recommended for cold rooms with critical storage items like vaccines, flavors, etc. 9. Cold rooms should be equipped with temperature display unit with high and low temperature alarm
Cold Room Installation Procedure
1. Set out room dimensions and draw construction lines on the floor with the help of chalk/marker 2. Install base C-channels on the construction lines 3. Ensure that C-channels are properly installed in perfect squarish or rectangular pattern 4. Ensure that difference in opposite corner to corner measurement should not be more than 2mm 5. Once laying of c-channels is over, fasten channels with bolt fasteners to the floor 6. Start wall panel errection work with erection of corner panels and join wall panels to the corner panels by cam lock arrangement 7. After wall panel errection is over, complete errection of door panel
8. Erect ceiling panels once wall panel installation is completed
9. Laydown floor panels which are generally without external skins 10.Apply layers of concrete after flooring panels are installed followed by kota or tiling on floor 11.Install evaporating unit (IDU) on the ceiling panels 12.Install condensing unit (CDU) on the stand outside in a well ventilated area 13.Install piping connecting IDU and CDU 14.Install Electrical panel along with wiring of the equipment 15.Perform leak testing of the refrigerant piping and equipment by charging nitrogen gas followed by vacuum test. 16.Thereafter charge the refrigeration system with refrigerant Installation and Commissioning of cold room and refrigeration equipment should be done by authorized person only.