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Renewable Energy
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a b s t r a c t
Article history:
Received 10 February 2012
Accepted 5 June 2012
Available online xxx
This paper presents the thermoeconomic analysis and assessment of a municipal wastewater treatment
system. Operation of an existing municipal wastewater treatment plant is described in detail and
a thermoeconomical methodology based on exergoeconomic relations and the specic exergy costing
(SPECO) method is provided to allocate cost ows through subcomponents of the plant. SPECO method is
based on a step by step procedure which begins from identication of energy and exergy values of all
states dened in the present system through fuel (F) and product (P) approach and ends at the point of
establishing related exergy based cost balance equations together with auxiliary equations. The system
treats nearly 222,000 m3 domestic wastewater per day by using the primary and secondary treatment
systems. Activated sludge is digested in the anaerobic digestion reactors to produce biogas with a 60%
methane content. For each 1 m3 biogas produced in the wastewater treatment plant, 68.26 kg of sludge
with the dry matter content of 5.0% is digested. The de-watered digested sludge with the dry matter
content of 22% is considered as a waste and used for agricultural land applications, currently. The actual
exergetic efciency of the wastewater treatment plant is determined to be 34% which indicates that 66%
of the total exergy input to the plant, mainly by sewage and power consumptions, is destroyed. The
exergetic cost rate and the specic unit exergetic cost of the treated wastewater at the exit of the WWTP
are found to be 62.05 $/h and 3.804 /m3, respectively. The corresponding costs are 81.90 $/h and 1.907 /
m3 for digested sludge at the exit of secondary anaerobic digestion reactor and de-watering unit; and
175.9 $/h and 13.48 /m3 for the biogas produced at the exit of primary and secondary anaerobic
digestion reactors, respectively.
2012 Elsevier Ltd. All rights reserved.
Keywords:
Wastewater treatment plant
Sewage
Sludge
Biogas
Exergoeconomy
SPECO
1. Introduction
The main purpose of a municipal wastewater treatment plant
(WWTP) is to minimize or eliminate the environmental impacts of
sewages. In a broad perspective, municipal wastewater or sewage
can be dened as a combination of domestic efuents, either dissolved or as suspended matter [1]. Since the principal producers of
wastewater are municipal (urban) areas, providing a high quality
and effective sewer service to these areas involves carefully planning and infrastructure [2]. Wastewater treatment processes,
generally, have inevitable direct impacts on public health and
environment and involve large amounts of energy consumption.
For instance, the management of sewage sludge produced as
a result of wastewater treatment is one of the most difcult problems to be tackled and solved in both industrialized and developing
countries. This is because sludge produced by WWTPs amounts to
* Corresponding author. Tel.: 90 342 3172576; fax: 90 342 3601104.
E-mail address: ayabusoglu@gantep.edu.tr (A. Abusoglu).
0960-1481/$ e see front matter 2012 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.renene.2012.06.005
425
426
P2
10
Air
3
4
5
AB1
P1
6
M
18
11
AB2
P4
13
Treated wastewater to
a local river
19
14
15
16
17
26
P7
Aeration tanks
24
23
28
29
30
33
27'
27
Sludge
thickening tanks
42
Biogas To BEPC
40
C1
ADRHE
To BEPC 48
P8
20
22
39
38
P9
51
P6
Sludge pits
Sludge flotation tanks
Sludge
mixing tank
P5
21
25
P3
41
C2
45
44
C3
46
Booster
Primary
Anaerobic
Digesters
Secondary
Anaerobic
Digester
34
32
31
43
35
P10
36
37
Sewage Line
Sludge Line
Biogas Line
Air Line
Biogas
storage
tank
427
jCH
sewage 13:6 COD
Parameter
pH
TDSa (mg/l)
BOD5 (mg/l)
COD (mg/l)
7.80
373.10
372.40
661.32
7.80
16.41
22.01
64.37
TDS: Total Dissolved Solids; BOD: Biological Oxygen Demand; COD: Chemical
Oxygen Demand.
b
These values are obtained from GASKI WWTP management, which were
available in GASKI WWTP Activity Assessment Report, 2010, a legal document
prepared by the plant management.
(1)
CH
jCH
sludge LHVsludge hevap zwater b jsulfur
CH
LHVsulfur zsulfur jCH
ash zash jwater zwater
(2)
where LHVsludge and LHVsulfur are the lower heating values of sludge
and sulfur respectively; hevap is the enthalpy of water vaporization;
zwater, zsulfur, zash are the mass fractions of water, sulfur and ash
CH
CH
respectively; jCH
sulfur , jash , and jwater are the specic chemical
exergies of sulfur, ash, and water respectively. Here b is a variable
ratio which gives the atomic ratios in a mixture and does not
depend on environmental parameters. It can be obtained for the
sludge with the oxygen to carbon (O/C) ratio of less than 0.5 by the
relation [20],
H
O
N
0:0968 0:0467
C
C
C
(3)
jCH
biogas
yf ;mixt jCH
f;mixt Rf;mixt T0
yf ;mixt lnyf;mixt
(4)
where jCH
f ;mixt is the specic chemical exergy of any component in
the biogas mixture at the reference state, T0 is the reference state
temperature, and Rf,mixt is the gas constant of biogas mixture. The
overall exergetic efciency of GASKI WWTP is dened according to
the digested sludge output use at the end of the treatment process.
In the actual case, at the end of the digestion process, sludge is
dewatered and used for land applications such as agricultural
application. Thus this sludge is not considered as a useful plant
output in exergetic point of view. In this case, the only useful
outputs of GASKI WWTP are considered as the treated wastewater
and biogas. Thus, the exergetic efciency of GASKI WWTP may be
dened as
_ treatedwastewater jTtreatedwastewater m
_ biogas jTbiogas
m
GASK_I
T
WWTP
_ GASK_I
_ sewage jTsewage W
m
1
WWTP
Table 2
The produced biogas composition in GASKI WWTPa.
Content
CH4
CO2
N2
H2
O2
H2S
LHV (kJ/kg)
HHV (kJ/kg)
60
35
1.5
0.3
0.5
0.25e0.30
17,892
21,250
a
These values are obtained from GASKI WWTP management,
which were available in GASKI WWTP Activity Assessment
Report, 2010, a legal document prepared by the plant
management.
(5)
_ sewage , m
_ treated wastewater , m
_ sludge and m
_ biogas are the mass
where m
ow rates of sewage, treated wastewater, sludge and biogas at the
given state, respectively; jTsewage , jTtreated wastewater , jTsludge and
jTbiogas are the total (physical and chemical) specic exergies of the
sewage, treated wastewater, sludge and biogas at the given state,
respectively. However, instead of the elimination of this digested
sludge in a land application, it may be utilized as a valuable
secondary fuel source for off-site applications such as a cement
facility or to recover energy from combustion gases of sludge
incineration. Then it would become one of the useful product
outputs of the treatment system. In this second case, the exergetic
efciency of GASKI WWTP may be dened as,
428
2 GASK_I
WWTP
X
C_ P;total
WWTP
Z_ total Z_ total
WWTP
(14)
where C_ P;treated wastewater , C_ P;biogas and C_ P;sludge are the cost rates of
exiting product exergy streams of wastewater treatment plant.
Equation (13) simply states that the total cost of the exiting product
_ treated wastewater jTtreated wastewater m
_ biogas jTbiogas m
_ sludge jTsludge
m
_ T GASK_I
_ sewage jTsewage W
m
(6)
WWTP
TCI a
PECk
(7)
(8)
CRF i1 in = 1 in 1
(9)
where i is the interest rate and s is the total annual operating hours
of the plant. The annual operation and maintenance (OM) cost rate
for each component in a plant is given by,
OM
Z_ k gCRF$PECk =s
(10)
X
CI
OM
Z_ k Z_ k
WWTP
(11)
ck
C_ k
_Ex
k
(12)
_
_ c m
_
_ e je ; C_ w
C_ i ci Ex
i
i _ i ji ; C e ce Exe ce m
_ C_ q cq Ex
_ q
cw W;
(13)
429
Table 3
Exergetic cost rate balances and corresponding auxiliary equations for each subsystem of GASKI WWTP. State numbers refer to Fig. 1. (ADRHE: Anaerobic digestion recirculation
heat exchanger).
Component
Auxiliary equations
Air blower
AB-1
Coarse and ne screens
_ ce W
_
_
_
_
c3 Ex
3
AB1 Z AB1 c4 Ex4 c5 Ex5
_ c5 Ex
_ 5 ce W
_
_
_
c2 Ex
2
GGRT Z GGRT c8 Ex8
_
_
_
_
ce W
P1 Z P1 c7 Ex7 c6 Ex6
_ ce W
_
_
_
_
_
c8 Ex
8
PST Z PST c9 Ex9 c11 Ex11 c18 Ex18
Pump-P2
Air blower AB-2
Aeration tanks
_
_
_
_
ce W
P2 Z P2 c10 Ex10 c9 Ex9
_
_
_
_
c12 Ex
12 ce W AB2 Z AB2 c13 Ex13
_
_
_
_
_
_
c11 Ex
11 c13 Ex13 ce W AT Z AT c14 Ex14 c20 Ex20
_
_
_
_
_
c14 Ex
14 ce W SST Z SST c15 Ex15 c16 Ex16
Pump-P3
Pump-P4
Pump-P5
Pump-P6
Sludge otation tanks
_
ce W
P3
_ P4
ce W
_ P5
ce W
_
ce W
P6
_
c Ex
Pump-P7
Sludge thickening tanks
_ P7 Z_ P7 c Ex
_
_
ce W
26
26 c25 Ex25
_
_
_
_
c19 Ex
19 ce W STT Z STT c27 Ex27
Pump-P8
Sludge mixing tanks
Pump-P9
Pump-P10
ADRHE
Primary sludge digestion tanks (Sludge line)
Biogas compressor C-1
Primary sludge digestion tanks (Biogas line)
Secondary sludge digestion tank (Sludge line)
Biogas compressor C-2
Secondary sludge digestion tank (Biogas line)
Sludge de-watering
_
_
_
_
ce W
P8 Z P8 c28 Ex28 c27 Ex27
_
_
_
_
_
c26 Ex
26 c28 Ex28 ce W SMT Z SMT c29 Ex29
_
_
_
_
ce W
P9 Z P9 c30 Ex30 c29 Ex29
_
_
_
_
ce W
P10 Z P10 c32 Ex32 c31 Ex31
_
_
_
_
_
c32 Ex
32 c51 Ex51 Z ADRHE c33 Ex33 c48 Ex48
_
_
_
_
_
c30 Ex
30 c33 Ex33 Z PAD c31 Ex31 c34 Ex34
_
_
_
_
ce W
C1 Z C1 c39 Ex39 c38 Ex38
_
_
_
c39 Ex
39 Z PAD c42 Ex42
_
_
_
c34 Ex
34 Z SAD c35 Ex35
_
_
_
_
ce W
C2 Z C2 c41 Ex41 c40 Ex40
_
_
_
c41 Ex
41 Z SAD c43 Ex43
_
_ DW Z_ DW c Ex
_
_
c Ex
ce W
c Ex
Booster C-3
_
_
_
_
c45 Ex
45 ce W C3 Z C3 c46 Ex46
c3 0; c4 c5
_
Ex
3 0
c1 0
_
W
CFS 4:42 kW
_
W
GGRT 59:6 kW
c6 c2
c9 c11 c18
_
W
PST 1:11 kW
None
_
c12 0; Ex
12 0
c14 c20
_
W
AT 57 kW
c15 c16
_
W SST 6:6 kW
None
None
None
c22 c21
c24 c240
_
W
SFT1 6:97 kW
c25 c24
c27 c270
_
W
STT 4:5 kW
None
_
W
SMT 11:0 kW
None
c31 c30
c48 c51 c15
None
c38 c34
None
None
c40 c35
None
_ DW 160 kW
W
c37 0
c45 c44
c44 c42 c43 =2:4
_
C_ D;k cF;k Ex
D;k
_ c Ex
_ ce W
_
_
_
c1 Ex
1
4
4
CFS Z CFS c2 Ex2
23
35
_
_
c17 Ex
17 c16 Ex16
_ 19 c18 Ex
_ 18
c19 Ex
_
_
c21 Ex
21 c20 Ex20
_
_
P6 c23 Ex23 c22 Ex22
_
_
_
_
ce W
SFT Z SFT c24 Ex24 c240 Ex240
Z_ P3
Z_ P4
Z_ P5
Z_
23
35
(15)
where the unit cost of fuel, cF,k of the kth component is considered
as independent of the exergy destruction. In evaluating the
performance of a component, we want to know the relative impact
of total investment costs and monetary loss of each component.
This is provided by the exergoeconomic factor, fk dened for the kth
component as,
fk
Z_ k
_Z c Ex
_
k
F;k
D;k
(16)
36
36
37
37
430
Table 4
GASKI WWTP data, thermodynamic properties, energy and exergy values in the plant with respect to state points in Fig. 1.
State
0
00
00
00
00
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
240
25
26
27
270
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Fluid
Air
Water
Sewage
Sludge
Biogas
Sewage
Sewage
Air
Air
Air
Sewage
Sewage
Sewage
Sewage
Sewage
Sewage
Air
Air
Sewage
Treated Water
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Water
Sludge
Sludge
Sludge
Water
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Sludge
Water
Biogas
Biogas
Biogas
Biogas
Biogas
Biogas
Biogas
Biogas
Biogas
Pressure
P (bar)
Temperature
T ( C)
Mass ow
_ (kg/s)
rate m
Enthalpy
h (kJ/kg)
Entropy
s (kJ/kg C)
1.00
1.00
1.00
1.00
1.00
1.00
1.10
1.00
1.79
1.79
1.17
2.17
1.15
1.17
8.37
1.18
1.00
2.28
1.71
1.71
1.10
2.33
1.17
3.48
1.71
3.74
1.10
13.77
1.10
1.10
1.10
8.20
1.10
1.10
10.90
1.10
6.00
1.10
2.80
2.80
1.10
1.05
1.10
1.10
1.032
1.30
1.032
1.30
1.032
1.032
1.032
1.032
1.10
25.00
25.00
25.00
25.00
25.00
25.00
25.50
25.00
90.00
90.00
25.60
25.60
25.60
25.30
25.40
25.70
25.00
130.00
25.30
25.30
25.30
25.32
25.20
25.22
25.30
25.30
25.05
25.10
25.05
25.05
25.05
25.10
25.05
25.05
25.12
25.00
25.05
30.00
30.00
37.00
35.00
32.00
27.00
27.00
35.00
57.00
35.00
57.00
35.00
35.00
35.00
35.00
42.00
e
e
e
e
e
2566.23
2550.0
0.68
0.34
0.34
133.30
133.30
2480.0
4.00
4.00
2274.0
11.49
11.49
2100.0
2000.0
50.00
50.00
200.0
200.0
220.0
220.0
186.96
186.96
25.00
20.00
15.08
15.08
18.09
25.00
18.09
12.06
12.06
36.00
36.00
36.00
12.06
12.06
2.48
9.58
0.318
0.318
0.106
0.106
0.159
0.053
0.212
0.129
0.129
298.40
104.20
104.20
104.20
4650.0
104.20
106.30
298.40
363.90
363.90
106.70
106.90
106.70
105.50
106.40
107.20
298.40
404.30
105.50
105.50
105.50
105.70
105.10
105.40
105.50
105.80
104.40
105.90
104.40
104.40
104.40
105.30
104.40
104.40
105.6
104.40
104.90
125.10
125.40
154.60
146.10
133.50
112.60
112.60
4628.0
4577.0
4628.0
4577.0
4628.0
4628.0
4628.0
4628.0
4612.0
5.6990
0.3648
0.3648
0.3648
11.620
0.3648
0.3718
5.6990
5.7300
5.7300
0.3732
0.3733
0.3732
0.3690
0.3698
0.3746
5.6990
5.7760
0.3690
0.3690
0.3690
0.3693
0.3637
0.3678
0.3690
0.3692
0.3655
0.3663
0.3655
0.3655
0.3655
0.3656
0.3655
0.3655
0.3662
0.3655
0.3654
0.4344
0.4346
0.5299
0.5029
0.4619
0.3928
0.3928
11.670
11.71
11.67
11.71
11.67
11.67
11.67
11.67
11.69
then sent to the de-watering facility for increasing the dry matter
content of it to 22.0%. The mass ow rate of the digested sludge is
reduced to 2.48 kg/s at the de-watering facility exit and the total
exergy rate of the sludge cake is obtained as 7296.4 kW. This sludge
cake is not used for any useful purpose for possible on-site or offsite applications, and thus is considered as waste and not taken
into account for actual exergy analysis and assessment of anaerobic
digestion process. In this case, the only useful output of anaerobic
digestion is the biogas. Biogas production strongly depends upon
the type of the sludge and the operating conditions of the anaerobic
digesters. For each 1 m3 biogas produced in GASKI WWTP, 68.26 kg
of sludge with the dry matter content of 5.0% is digested (or
degraded). Due to the mesophilic sludge digestion process in the
anaerobic reactors, biogas is produced with the composition of
which is listed in Table 2. The lower heating value of the produced
Specic
energy e (kJ/kg)
0.000
0.000
e
e
e
0.000
2.101
0.000
65.430
65.430
2.526
2.659
2.524
1.271
2.234
2.945
0.000
105.90
1.321
1.321
1.271
1.462
0.852
1.150
1.321
1.591
0.218
1.708
0.218
0.218
0.218
1.084
0.218
0.218
1.418
0.0093
0.672
20.920
21.150
50.360
41.840
29.290
8.375
8.375
22.530
73.110
22.530
73.110
22.530
22.530
22.530
22.530
38.460
Total specic
exergy jtotal
(kJ/kg)
0.000
0.000
e
e
e
9.000
9.012
0.000
56.010
56.010
9.020
9.120
9.018
9.018
9.740
5.022
0.000
85.70
3.072
0.947
5.018
5.134
5.017
5.249
66.942
67.146
66.880
68.150
668.660
5.050
668.660
669.372
668.660
5.050
669.643
668.660
669.151
668.834
669.005
669.815
936.807
936.454
2942.098
0.913
31,372.67
31,411.64
31,372.67
31,411.64
31,372.67
31,372.67
31,372.67
31,372.67
31,383.21
Energy
rate E_ (kW)
0.00
0.00
e
e
e
0.00
5357.55
0.000
22.25
22.25
336.72
354.44
6259.50
5.08
8.93
6693.93
0.00
1216.79
2774.10
2642.0
63.53
73.08
170.40
229.90
290.62
350.02
40.76
319.33
20.84
19.92
3.29
16.35
3.94
39.66
25.65
0.11
8.10
753.12
761.40
1812.96
504.59
353.2
20.35
80.24
7.16
23.25
2.39
7.75
3.58
1.19
4.78
2.91
4.96
Total exergy
_
rate Ex
(kW)
total
0.00
0.00
e
e
e
23,096.07
22,980.60
0.000
19.04
19.04
1202.37
1215.70
22,364.64
36.07
38.96
11,420.03
0.00
984.69
6451.2
1894.0
250.90
256.70
1003.40
1049.80
14,727.24
14,772.12
12,503.88
12,741.32
16,716.50
101.00
10,083.39
10,094.13
12,096.06
126.25
12,113.84
8064.04
8069.96
24,078.02
24,084.18
24,113.34
11,297.89
11,293.64
7296.40
8.75
9976.51
9988.90
3325.50
3329.63
4988.25
1662.75
6651.0
4047.07
4048.43
Carbon (C)
Hydrogen (H)
Oxygen (O)
Nitrogen (N)
Sulfur (S)
Ash
Other
50.0
2.5
12.5
1.1
0.4
10.0
23.5
431
Table 6
Energetic and exergetic analyses results for GASKI WWTP. State numbers refer to Fig. 1 (ADRHE: Anaerobic digestion recirculation heat exchanger).
Component
Air blowers
AB-1
AB-2
Pumps
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
Compressors
C1
C2
Booster
C3
ADRHE
Water Line
Sludge Line
Primary Treatment System
Secondary Treatment System
Thickening and Flotation System
Anaerobic Digestion Process
WWTP
a
b
States
Q_ (kW)
_ (kW)
W
_ F (kW)
Ex
_ P (kW)
Ex
_ D (kW)
Ex
(%)
3-4-5
12-13
e
e
44.54
1216.79
44.54
1216.79
38.08
984.69
6.46
232.1
85.50
80.93
6e7
9e10
16e17
18e19
20e21
22e23
25e26
27e28
29e30
31e32
e
e
e
e
e
e
17.72
3.85
9.55
59.50
59.40
278.57
13.06
21.71
8.00
8.28
17.72
3.85
9.55
59.50
59.40
278.57
13.06
21.71
8.00
8.28
13.33
2.89
5.80
46.40
44.88
237.44
10.74
17.78
5.92
6.16
4.39
0.96
3.75
13.10
14.52
41.13
2.32
3.93
2.08
2.12
75.23
75.06
60.73
77.98
75.56
85.24
82.24
82.90
74.00
74.40
38e39
40e41
e
e
16.09
5.36
16.09
5.36
12.39
4.13
3.70
1.23
77.00
77.05
45e46
2.05
2.05
1.36
0.69
66.34
48e51
32e33
e
e
e
e
e
1066
1051.7
e
e
e
e
e
167.4
29.16
138.24
17.42
23,236.27
12,769.37
16,172.70
8778.14
25,179.07a
25,179.07b
12,423.43
1894.0
8297.21
7000.0
8545.0a
19,838.64b
10,812.84
10,875.37
7875.49
1778.14
16,634.07a
5340.43b
53.47
14.83
51.30
79.74
34.0a
78.79b
e
e
e
e
191.83
1349.34
350.78
191.78
2083.0
432
Fig. 2. The rate of exergy destructions of the actual WWTP as compared to the sum of sewage exergy and power supply inputs. Treated wastewater exergy and biogas exergy
outputs are also shown.
ow rates, cost ow rates and the unit exergy costs associated with
the main streams (sewage, sludge and biogas) and components
according to the nomenclature shown in Fig. 1 of the GASKI WWTP
are given in Table 8. These results are obtained by solving the linear
algebraic equations developed and listed in Table 3.
The exergetic cost parameters of the WWTP subcomponents are
given in Table 9. In this table, unit exergetic cost of fuel and products are obtained using the stream values listed in Table 8 and
operation and maintenance cost rates are obtained from Table 7.
Table 7
The cost rates associated with rst capital investment and OM costs for the subcomponents of the GASKI WWTP.
Component
PEC ( 103 $)
CI
Z_ k ($/h)
OM
Z_ k ($/h)
TOTAL
Z_ k
($/h)
1200
2000
4000
6000
4000
4000
4000
1000
4500
1500
1000
21.0
450.0
15.12
2.760
1380
20.50
23.31
15.68
7.60
1.80
4.80
1.02
225
750
250
250
551
37,169.740
3360
2000
1548
2000
46,077.7
3000
49,077.7
3500
52,577.7
3422.3
56,000.0
3.97
6.61
13.23
19.84
13.23
13.23
13.23
3.31
14.90
4.96
3.31
0.07
1.49
0.05
0.009
4.56
0.068
0.08
0.052
0.03
0.006
0.016
0.0034
0.744
2.480
0.827
0.827
1.822
122.89
e
e
e
e
e
e
e
e
e
e
e
0.04
0.70
1.32
2.00
1.32
1.32
1.32
0.03
0.15
0.05
0.03
0.0014
0.03
0.001
0.0002
0.09
0.0014
0.0016
0.001
0.005
0.0001
0.0032
0.0007
0.015
0.05
0.017
0.017
0.018
1.843
e
e
e
e
e
e
e
e
e
e
e
4.01
7.31
14.55
21.84
14.55
14.55
14.55
3.34
15.05
5.01
3.34
0.071
1.52
0.051
0.009
4.65
0.069
0.082
0.053
0.035
0.006
0.017
0.004
0.758
2.53
0.844
0.844
1.84
124.73
e
e
e
e
e
e
e
e
e
e
e
State
_ (kW)
Ex
Sewage inlet
Treated wastewater exit
Sludge exit
(Primary treatment system)
Sludge exit
(Secondary treatment system)
Sludge exit (Flotation unit)
Sludge exit (Thickening unit)
Sludge exit (Primary anaerobic
digestion)
Sludge exit (Secondary anaerobic
digestion and de-watering unit)
Biogas exit (Primary and secondary
anaerobic digestion)
Component
AB-1
AB-2
Electric Motors
_
W
P1
_
W
P2
_
W P3
_
W
P4
_ P5
W
_
W
P6
_ P7
W
_
W P8
_
W
P9
_
W
23,096.07
1894.0
1003.40
0.00
3.804
0.341
0.00
62.047
2.947
14,727.24
0.991
125.655
16,716.50
12,096.06
11,297.89
0.277
0.198
0.790
152.572
20.599
76.905
11,293.64
1.907
81.903
6651.0
13.478
175.985
_ (kW)
Ex
44.54
1216.79
319.27
17.72
3.85
9.55
59.50
59.40
278.57
13.06
21.71
8.0
8.28
16.09
5.36
2.05
c ($/GJ)
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
C_ ($/h)
4.329
118.272
31.033
1.722
0.374
0.928
5.783
5.774
27.077
1.269
2.110
0.778
0.805
1.564
0.521
0.199
P10
C-1
C-2
C-3
c (/m3)
433
Table 9
The unit exergetic costs of fuels and products, cost rate of exergy destruction, operation and maintenance cost rate, and exergoeconomic factor for the GASKI WWTP
components. (ADRHE: Anaerobic digestion recirculation heat exchanger).
Component
cf,k ($/GJ)
cp,k ($/GJ)
_ D (kW)
Ex
C_ D ($/h)
OM
Z_ k ($/h)
f (%)
Air blower-1
Air blower-2
Pump-P1
Pump-P2
Pump-P3
Pump-P4
Pump-P5
Pump-P6
Pump-P7
Pump-P8
Pump-P9
Pump-P10
Biogas compressor-C1
Biogas compressor-C2
Booster-C3
ADRHE
Primary treatment system
Secondary treatment system
Thickening and otation system
Anaerobic digestion process
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
27.0
9.10
27.0
27.0
27.0
27.0
32.11
33.81
34.82
36.81
30.14
36.00
33.15
32.04
28.19
34.16
42.21
42.03
39.32
35.31
42.71
51.79
27.82
34.33
28.85
34.35
6.46
232.1
4.39
0.96
3.75
13.10
14.52
41.13
2.32
3.93
2.08
2.12
3.70
1.23
0.69
138.24
10,812.84
10,875.37
7875.49
1778.14
0.63
22.56
0.43
0.09
0.36
1.27
1.41
4.00
0.23
0.38
0.20
0.21
0.36
0.12
0.07
13.44
1051.0
1057.1
765.5
172.8
0.0014
0.03
0.001
0.0002
0.09
0.0014
0.0016
0.001
0.005
0.0001
0.0032
0.0007
0.05
0.017
0.017
0.015
2.064
3.442
2.679
0.33
0.22
0.13
0.23
0.22
20.0
0.11
0.11
0.02
2.13
0.03
1.57
0.33
12.20
12.41
19.50
0.11
0.20
0.32
0.35
0.19
434
5. Conclusions
The developed thermoeconomic analysis procedure and
formulations based on SPECO method are applied to an existing
municipal wastewater treatment plant using actual operational
plant data. The results provide important information for identication of the sites with greater exergy destructions and consequently greater potential for improvements. Thermoeconomic
analysis helps allocate the costs to the plants main streams
(sewage, sludge and biogas) and subcomponents. Following
conclusions can be drawn based on the thermoeconomic analysis
and results obtained:
GASKI WWTP treats nearly 222,000 m3 per day (2566 kg/s) of
domestic wastewater. After primary and secondary treatment
systems, the treated wastewater, or efuent, is then released
into the local river with the mass ow rate of 2000 kg/s.
Due to the sludge stabilization processes through otation
and thickening systems, the dry matter content of the sludge
increases to 5.0%. This digested sludge is then sent to the dewatering facility for increasing the dry matter content to
22.0%.
For each 1 m3 biogas produced in GASKI WWTP, 68.26 kg of
sludge with the dry matter content of 5.0% is digested. The total
exergy rate of the biogas produced with a mass ow rate of
0.212 kg/s is obtained as 6653 kW.
The exergetic efciency of the GASKI WWTP is obtained as
34.0%. The remaining 66.0% of the total exergy input to WWTP
is destroyed. This corresponds to 16,634 kW, which is the total
exergy destruction in the WWTP.
The exergetic cost rate and the specic unit exergetic cost of the
sewage entering the WWTP are taken as zero. The corresponding costs are 62.05 $/h and 3.804 /m3 for the treated
water at the exit of WWTP; 81.90 $/h and 1.907 /m3 for
digested sludge at the exit of secondary anaerobic digestion
reactor and de-watering unit; and 175.9 $/h and 13.48 /m3 for
the biogas produced at the exit of primary and secondary
anaerobic digestion reactors, respectively.
All mechanically driven components in the plant use the
most expensive fuel in the plant, electricity. The total
power consumption for treatment processes in GASKI
WWTP is 2083 kW. 52.0% of this power demand is supplied
from the national grid. The remaining 48.0% is supplied by
the biogas engine powered cogeneration plant which has
a total power output of 1000 kWh. The unit specic exergetic fuel cost (of electricity) for the plant components is
27 $/GJ.
The exergetic cost rates for the air-blower 2 (AB-2), electric
motors, and pump-6 (P6) are 118.27 $/h, 31.03 $/h and 27.07 $/
h, respectively. These costs are the highest exergy cost rates
among the other plant components.
The specic exergetic fuel and product costs for the anaerobic
digestion reactor heat exchanger (ADRHE) unit are 9.1 $/h and
51.8 $/h, respectively. This difference is mainly due to the fact
that it has the lowest exergetic efciency among all plant
components. It has also one of the lowest exergoeconomic
factors in the plant.
The booster (C3), biogas compressors (C1 and C2) and pump-3
(P3) have the highest exergoeconomic factors among all other
plant components. This is mainly due to the high owning and
operating costs of these components.
In general, better exergetic performance and cost effectiveness can be achieved by reducing exergy destruction
through better operation conditions as well as by reducing
Rf,mixt
f
Abbreviations
WWTP wastewater treatment plant
CRF
capital recovery factor
PEC
purchased equipment cost
OM
operating and maintenance costs
SPECO Specic exergy costing method
Greek Letters
estimated expansion coefcient for operation
improvement
exergetic efciency
j
specic ow exergy (kJ/kg)
b
variable atomic ratio
s
total annual operating hours of system at full load (h)
g
maintenance factor
435
Subscripts
k
any component
F
fuel
P
product
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