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GROUP 2 ELECTRICAL CIRCUIT

CIRCUIT(1/2, CLUSTER TYPE 1)


AC
COMP RY

P_DUMP(SERVICE CONN.)

QUICK COUPLER SW_NO


OVERLOAD SW_COM
OVERLOAD SW_NO
ILLUMINATION
HOUR METER SIG.
RS232 RX(SERVICE CONN.)
RS232 TX(SERVICE CONN.)

GND(SERVICE CONN)
WIPER CONT_BATT.24V
WIPER CONT_WASHER P/P DRIVE

CAN_Hi(SERVICE CONN)
CAN_Lo(SERVICE CONN)
CAN SHIELD
nc
WIPER IG
OPTION SW
HEAT SEAT_GND
CIGAR LIGHTER_IG
DC-DC CONVERTER 24V
SPARE SW_COM(IG)
GND
GND
NC
BEACON SW_COM(IG)
CABIN LIGHT
START KEY SW_START
START KEY SW_COM
CAMERA_3
CABIN LIGHT
REVERSE FAN AUTO
REVERSE FAN MANUAL
RS232 RX2(GPS)
RS232 TX2(GPS)
NC
NC
NC
CASSETTE RADIO_BATT.24V

CASSETTE RADIO_IG
CASSETTE RADIO_GND
SWITCH PANEL_HEAD LIGHT
SWITCH PANEL_WORK LIGHT

CAMERA GND
CAMERA SIG.
CAMERA SHIELD
SWITCH PANEL_PREHEAT
SWITCH PANEL_CABIN LAMP
SWITCH PANEL_TRAVEL ALARM

SWITCH PANEL_IG
SWITCH PANEL_GND
START SW_ACC
START SW_BR

0.8L

SH

3G

0.8B

0.8Gr

0.8RW

1
2

31

30

29

27

28

26

25

24

23

22

20

21

19

18

17

16

15

13

14

2
1

10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

10A

20A

30A

30A

20A

12
10A

11
10A

10
20A

10A

20A

10A

10A

10A

20A

30A

30A

10A

30A

MASTER SW

5W 145
5W 144

5R

142

BATTERY

CN-60

60B

60R

G23

1.2B

141

1.2G

12V X 2
TO:STARTER "B" TERM.

1
2

CN-61

2
1

CR-1

2Br

CN-96

FUEL PUMP

2B

30
87a 87 85
86
87
85
30 86
87a

CR-46

143

2Y

2B
G21

G24

126

133

0.8V

2Br

0.8L

G31

141E

122

133

87

87A

2L

2Y

BATT RY

126

0.8L
132

1.2Or
47

1.2Gr

1.2Br
20

18

16

1.2Or

1.2ROr
104

1.2V
134

2L
148

0.8V
124

2.0Y
131

2L
87

CABIN LAMP(OPTION)

ROOM LAMP/CASSETTE

IG POWER

WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE
1.2Br

2R

2RW

1.2V

0.8GrW
39

50

140

130

17

0.8
26

0.8
26

0.8RW

1.2R
86

32

1.2RW
79

0.8Gr

0.8RW
6

0.8R
12

3Y
147

CN-36

MCU
START KEY
AIR CON/HEATER
WIPER
CLUSTER
CLUSTER
MCU CONT.
MCU_EPPR
SWITCH PANEL
CASSETTE
FUEL CUT-OFF SOL
CONVERTER
WORK LAMP
2W

2W

2
1

FUEL HEATER RY
FUEL HEATER

5R

0.8G
0.8B

DO-3
2
1

CD-43
P2
PRESS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

CS-74A

0.8BW

82

0.8Br

0.8Br

7
00
10A

11

0.8G

74

2A
1

1.2BW

4A

1.2ROr

SUPPLY A
B
SIG
RETURN C

0.8R

73

0.8B

3F

0.8R

12

0.8V

13

0.8GrW

39

91

1.2LW

81H

1.2BW

1.2ROr

104

1.2B

15

CD-18

46

0.8Y

1.2Gr

16

60

0.8V

1.2V

17

00

0.8

1.2Or

18

86E

0.8

1.2B

19A

00

0.8

1.2B

19E

00

0.8

64

2W

1.2Br

20

56

Or

19 2B

1.2V

21A

75

Br

0.8BOr

22

1.2W

23

00

0.8

21 2V

21E

0.8BrW

77

0.8GrW

76

0.8Y

25

0.8V

26

68

2B

00

0.8

68A

0.8B

64E

0.8

66

0.8W

67

0.8Y

27

81A

0.8

0.8BrW

28

43

0.8

0.8VW

29

0.8

84

0.8

84

43

0.8

0.8

84

43

0.8

0.8

84

43

0.8

0.8Gr

30

43

SH

0.8RW
0.8RW

32

0.8B

33

0.8WOr

34

0.8GW

35

CN-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

CN-3
1
2
3
4
5
6
7
8
9
10
11
12

18

18

AC COMP
1
2

2B

00

2W

1.2LW

1.2

00

1.2

00

2W

NC
NC
NC
SEAT HEAT
BREAKER SW
BREAKER SW
HORN
HORN
BUTTON 2
BUTTON 2
BUTTON 1
BUTTON 1
NC
ACCEL DIAL SUPPLY
ACCEL DIAL SIGNAL
ACCEL DIAL GND

1.2Or

1.2Br

1.2Br

1.2Y

1.2L

1.2

00

1.2Or

2B

1.2

RH CONSOL
NC
NC
NC
NC
POWER MAX SW
POWER MAX SW
ONE TOUCH DECEL
ONE TOUCH DECEL
BUTTON 2
BUTTON 2
BUTTON 1
BUTTON 1
NC
SAFETY SW COM
SAFETY SW NC
SAFETY SW NO

CN-75
2
1

00

1.2Y

1.2L

CD-17
2
1

m
rp

TACHO SENSOR

CR-23
1.2

10

10

1.2

11

11

1.2

12

1.2

13

1.2

14

1.2

15

0.8

15

0.8

15

0.8

15

SH

15

CN-45
M

1
2

Gr

START RY

RS-1
3W/300

2
1

B+

FROM BATT.RY

STARTER
15 R

B+
12

13
0.8B

24

0.8L

22

0.8Y

23

0.8Gr

21

CN-74

16
12A
1.2W

ALT.

15R

G
P
3~
L
U
FI
NC

1
2
3
4

15R

PRE-HEAT RY

14

15

Pre-heater

CD-8
1
2

WATER TEMP SENDOR

55

0.8

18

0.8Or

18

0.8BW

40

0.8B

G42

0.8GrW

41

CR-36

0.8BOr

132A

0.8L

132

0.8L

67

0.8Y

1
2
3
4
5

131

2.0Y

22

0.8BOr

64

2W

123

0.8Br

PRE-HEAT RY
CR-5
30
87a 87 85
86
87
85
30 86
87a

ANTI-RESTART RY
1.2Br

50A

0.8Br

42

10

1.2ROr

0.8W

99

28

0.8BrW

0.8B

37

0.8Gr

CN-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

0.8GrW

00

0.8B

81R

0.8GrW

48

0.8B

81R

G30

0.8Br

40

0.8BW

18

0.8Or

136

0.8Br

CR-62
1
2
3
4
5

1.2B

G41

1.2G

49

1.2B

10

1.2ROr

2
1

1.2ROr

10

HEAD LAMP
G11

CN-12

2B

128

2
1

2RG

130

2RW

130A

0.8RW

128

2RG

29

0.8VW

CR-4
30
87a 87 85
86
87
85
30 86
87a

2A

1A

CL-5
1
2

WORK LAMP
1
2

CL-6

WORK LAMP RY

CN-68

1.2G

1.2V

49
134
41

SAFETY SOL
CN-140
2

2
1

HEAD LAMP
CL-3

1.2B

LH CONSOL

30
87a 87 85
86
87
85
30 86
87a

HEAD LAMP RY
CL-4

G22

G22

BREAKER RY

152

0.8Br

CD-10

Pa

1
2

FUEL LEVEL
CD-1
1
2

0.8V

124

0.8V
0.8G

CR-2
1
2
3
4
5

G12

0.8B

127

0.8G

1.2B

81S

G13

0.8B

1.2YOr

83

127

0.8G

HORN RY

CN-25
2
1

HORN
2
1

CN-20

AIR CLEANER SW
CD-2

0.8GrW

124A

127

QUICK COUPLER

CR-13

50

0.8B

81R

0.8

100

0.8B

81

0.8

101

G32

136

158

0.8B

0.8Br

121

120

47E

0.8Br

81

0.8GW

98

0.8Or

0.8LOr

0.8BW

0.8BW

0.8Or

0.8Br

1
2

CN-66

0.8B

0.8GW

1
2

CN-237

0.8Or

1
2

CN-149

0.8Br

1
2

0.8Or

1
2
3
4
5
6
7
8
9
10
11
12
4

0.8LOr

ATT. PS

CN-236

0.8BW

00

0.8BW

CD-69

SUPPLY A
B
SIG

POWER
MAX

RETURN C

47

47A

119
0.8BrW

0.8Or

1
2

118

CN-70
0.8GOr
1
0.8Or
2

CN-88

104

47H

105

106

0.8Or

0.8RW

0.8Rw

0.8W

1
2

1
2

CN-135

CN-133

70
0.8V

47G

0.8

0.8Or

2
1

1
2

CN-81

6
0.8

ATT
BOOM
TRAVEL
ARM
FLOW TRAVEL BZ PRIORITY REGEN HIGH

0.8ROr

CN-15

MCU

CN-242

00

90
0.8OrW

118

118
0.8

91

118
0.8

0.8

118
0.8

0.8

118
0.8

0.8

118
0.8

0.8LW

00
0.8

00

55
0.8BOr

118

123
0.8

0.8

118
0.8

0.8

118
0.8

118
0.8

118

118
0.8

118

118
0.8

0.8

118

0.8

118

0.8

101
1.2LOr

0.8

CN-52

1
2
3
4
5
6
BOOM PRIORITY EPPR+
7
POWER IG EPPR
8
PUMP POWER EPPR+
9
ATT. EPPR+
10
nc
11
FUEL WARMER RY
12
TRAVEL BUZZER
13
ENG STOP RY
14
ENG PRE-HEAT RY
15
nc
16
BOOM PRIORITY EPPR17
EPPR GND
18
PUMP POWER EPPR19
ATT. EPPR20
nc
21
nc
22
ACCEL DIAL SIG
23
HYD. TEMP SENDER
24
WATER TEMP SENDOR 25
FUEL LEVEL SENSOR 26
ALT. LEVEL
27
GOV. POTENTIO SIG.
28
P1 PRESS SENSOR
29
P2 PRESS SENSOR
30
nc
31
PUMP EPPR2 SENSOR 32
ATT PILOT PRESSURE 33
ARM IN_OUT BUCKET IN PRESS
34
BOOM UP PRESS SENSOR
35
SWING PRESS SENSOR
36
WORK PRESS SENSOR(A)
37
TRAVEL PRESS SENSOR(A)
38
OVERLOAD SIG
39
nc
40

ARM REGEN SOL


POWER MAX SOL
TRAVEL SPEED SOL
ATT_ SAFETY SOL
ATT_PRESS SOL.
ATT_CONFLUX SOL.

77

74

0.8BrW

0.8G

76

1
0.8Y

76

0.8GrW

73
0.8R

76

2
0.8L

0.8GrW

51
0.8V

0.8GrW

11

0.8W

82

0.8L

0.8Y

53
1.2B

SH

54

42

37

81

0.8B

0.8V

0.8Gr

79

1.2B

1.2RW

1.2ROr 80

78

2B

3E

1.2R

1.2

1
2
3
4
5
6
7
8
9
10
11
12
13
SPEED SENSOR+(HMC) 14
TACHO SENSOR15
PROGRAM DUMP
16
ONE TOUCH DECEL
17
POWER BOOST SW
18
HOUR METER
19
ANTI RESTART RY
20
CAN1 Hi
21
nc
22
RS485+(TX)-CLUSTER 23
RS232C1_TX-HRDT
24
RS232C2_TX-RCM
25
TRAVEL ALARM SELECT SIG 26
ENG OIL PS
27
coolent level
28
AIR CLEANER SW(NO) 29
BLOWER SIG.
30
CAN1 Lo
31
nc
32
RS485-(RX)-CLUSTER 33
RS232C1_RX-HRDT
34
RS232C2_RX-RCM
35
PRE-HEAT SELECT SIG 36
ENGINE OIL FILTER
37
nc
38
nc
39
nc
40

CN-51

P+

GOV. MOTOR

BATT POWER_24V
POWER IG
POWER_24V OUT
TACHO SENSOR+
GND_5V
POWER_5V OUT
G/A MOTOR(+)
G/A MOTOR(-)
nc
nc
GND_MAIN
CAN_SHIELD
GND_RETURN

M
6

2B 3

42A
0.8Gr

36
W

54

37A
B

6
5
4
3
2
1

CN-76

81H

WORK

M+

91

SUPPLY A
B
SIG

RETURN C

M-

TRAVEL

CD-7

CD-6

SUPPLY A
B
SIG

RETURN C

RETURN C

BOOM
UP

NC
2
P1
SIG

80A

0.8BW

81J

0.8LW

90

0.8BW

0.8ROr

80

0.8OrW

96

81A

0.8ROr

80A

81A

0.8WOr

0.8BW

0.8BW

81E
0.8BW

0.8ROr

CD-32

94
0.8BOr

0.8V

OVER
LOAD

SUPPLY A
B
SIG

SUPPLY A
B
SIG

RETURN C

80E
0.8ROr

80A

CD-31

CD-24

SUPPLY A
B
SIG

SWING

0.8ROr

63

0.8ROr

80

HYD TEMP

RETURN C

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

G
F
H

EPPR V/V

12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CN-79

1.2LW

FUEL CUT OFF SOL

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1.2

CAMERA

0.8

CN-28

1.2VW

1.2VW

ENG.HARNESS FRONT
0.8

Pa

1.2GrW

CR-24

CN-249
2

1
2
3
4
5
6
7
8
9
10
11

1.2GrW

ENG.HARNESS REAR

0.8B

32

A SUPPLY
B SIG
C RETURN

ENG OIL PS

0.8V

CD-44

1.2ROr

80H

1.2G
1.2BW

NC
NC
NC
NC
GND
NC
ILLUMINATION
NC
NC
NC
NC
NC

1.2L

A3

0.8ROr
0.8ROr

0.8W

CN-8
1
2
3
4
5
6
7
8
9
10
11
12

1.2ROr

SUPPLY A
B
SIG
RETURN C

CD-42
P1
PRESS

CLUSTER_TX
CLUSTER_RX
SHIELD
CLUSTER_GND
CLUSTER_IG
CLUSTER_BATT.24V
ECONO SW_COM
ECONO SW_NO

0.8Y

1.2R

0.8B
G3

24

0.8B

CN-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

0.8Y

2WR
138

30
87a 87 85
86
87
85
30 86
87a
0.8WOr
34

CR-35

2W
24

1
2

CS-74B

CR-9

AIR-CON

23

10E

5R
5R

FUSIBLE LINK

78

150

0.8ROr

CN-95

25

0.8

2W

0.8Gr

30
87a 87 85
86
87
85
30 86
87a
0.8R

2V

30

2R

21

140

140A

0.8V
13A

147

146
143

2WR

138

FUSE BOX

2W

39E

2
1
0.8V
13

2
1

DO-5

0.8GrW

0.8GrW

39A

2
1

CN-29

CN-22

0.8

0.8

150

149

145 5W

POWER RY

MASTER SW

CABIN LAMP RY

CS-74

5R 146

WASHER P/P

Pa

30
87a 87 85
86
87
85
30 86
87a
0.8V

CR-7
3Y

0.8

148

0.8L

129

2L

0.8L

2B

60

1
2
3
4
5
6
7
8

149

CN-11

148E

DESTINATION
AC GND
BLOWER SIG.
AC 24V
REVERSE FAN
AC CONTROLLER B+
AC COMP
AC CONDENSOR FAN
ILLUMINATION

148A

NO.
1
2
3
4
5
6
7
8

R/DRYER

ATT.
ATT.
ATT.
BREAKER SOL.
PRESS SAFETY CONFLUX
SOL.

2609S4EL03

4-3

ELECTRICAL
ELECTRICAL CIRCUIT (2/2, CLUSTER TYPE 1)

2609S4EL04

4-4

ELECTRICAL CIRCUIT (1/2, CLUSTER TYPE 2)

WIPER CONT_WASHER P/P DRIVE

CAN_Hi(SERVICE CONN)
CAN_Lo(SERVICE CONN)
CAN SHIELD
WIPER IG
OPTION SW
GND
CIGAR LIGHTER_IG
DC-DC CONVERTER 24V
SPARE SW_COM(IG)
GND
GND
NC
BEACON SW_COM(IG)
CABIN LIGHT
START KEY SW_START
START KEY SW_COM
NC
CABIN LIGHT
NC
NC
NC
NC
NC
NC
NC
CASSETTE RADIO_BATT.24V
CASSETTE RADIO_IG
CASSETTE RADIO_GND
SWITCH PANEL_HEAD LIGHT
SWITCH PANEL_WORK LIGHT
NC
NC
BREAKER SW
SWITCH PANEL_PREHEAT
SWITCH PANEL_CABIN LAMP
SWITCH PANEL_TRAVEL ALARM

SWITCH PANEL_IG
SWITCH PANEL_GND
START SW_ACC
START SW_BR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

0.8Y

0.8L

SH

3G

0.8B

0.8Gr

0.8RW

0.8BW

82

31

28

29

27

26

25

24

23

22

20

21

19

18

17

16

15

13

14

30
10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

10A

20A

30A

30A

20A

12
30A

11
10A

142

BATTERY

00

0.8ROr

10A

0.8W

11

0.8G

74

0.8R

73

0.8B

3F

0.8R

12

0.8V

13

60B

60R

G23

1.2B

141

1.2G

12V X 2
TO:STARTER "B" TERM.

1
2

CN-61

2
1
2Br

2B
G31

CN-96

30 86

5R

CN-60

FUEL PUMP

2B

0.8V

2Br

2Y

G24

126

G21

141E

0.8G
0.8B

DO-3
2
1

P2
PRESS

7
7

CS-74
MASTER SW

CR-1

133

87a

86

87
85

30

87

0.8L

2Y
126

2L

0.8L
132

143

BATT RY
122

1.2Or
47

CR-46

87a 87 85

FUEL HEATER

133

1.2Br

1.2ROr
104

20

1.2V
134

1.2Or

2L
148

1.2Gr

0.8V
124

18

2.0Y
131

16

1.2Br

0.8GrW
39

2L

2R
140

50

2RW
130

87

1.2V
17

CABIN LAMP(OPTION)

2.0
26

FUEL HEATER RY

5R

CD-43
0.8Br
0.8ROr

1
2

5W 144

2
1

WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

0.8

32

1.2R
86

26

1.2RW
79

0.8RW

0.8Gr
5

0.8RW
6

0.8R
12

10
10A

10A

20A

10A

10A

10A

20A

30A

30A

10A

30A

IG POWER

ROOM LAMP/CASSETTE

CN-36

MCU
START KEY
AIR CON/HEATER
WIPER
SPARE
CLUSTER
MCU CONT.
FUEL CUT OFF
SWITCH PANEL
CASSETTE
SPARE
CONVERTER
WORK LAMP
3Y

1.2R

23

0.8Y

78

147

2W

25

0.8B
G3

87a

24

2WR
138

2
1

0.8Br

CS-74A

5W 145

SUPPLY A
B
SIG
RETURN C

P1
PRESS

CD-42
SUPPLY A
SIG
B
RETURN C

CD-44
P3
PRESS

CLUSTER_TX
CLUSTER_RX
SHIELD
CLUSTER_GND
CLUSTER_IG
NC
NC
NC
P_DUMP(SERVICE CONN.)
QUICK COUPLER SW_NO
OVERLOAD SW_COM
OVERLOAD SW_NO
ILLUMINATION
HOUR METER SIG.
RS232 RX(SERVICE CONN.)
RS232 TX(SERVICE CONN.)
GND(SERVICE CONN)
WIPER CONT_BATT.24V

CN-95

87A

0.8B

CN-5
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

5R
5R

FUSIBLE LINK

2W

30 86

87a 87 85

0.8WOr
34

30

2W
24

CR-35

86

87a 87 85

30 86

87a

30

0.8Gr

86

2V

30

87
85

0.8R

21

CR-9

2R
140

140A

1
2
2W

2W

CS-74B

0.8V
13A

AIR-CON

146
143

2WR

138

FUSE BOX

87
85

0.8GrW
39E

2
1

POWER RY

CABIN LAMP RY

2
1

0.8V

CN-22

DO-5

0.8GrW

30 86

Pa

CN-29

2
1
0.8

87a

30

86

87
85

145 5W

13

10E

5R 146

MASTER SW

39A

0.8ROr

0.8

150

150

147

0.8

149

3Y

0.8

148

149

129

2L

0.8V

2B

0.8L

1
2
3
4
5
6
7
8

0.8L

CN-11

60

DESTINATION

AC GND
BLOWER SIG.
AC 24V
REVERSE FAN
AC CONTROLLER B+
AC COMP
AC CONDENSOR FAN
ILLUMINATION

148E

NO.
1
2
3
4
5
6
7
8

R/DRYER
WASHER P/P

148A

CR-7

87a 87 85

AC
COMP RY

SUPPLY A
SIG
B
RETURN C

1.2ROr
1.2L

2A
1

1.2BW

4A

CN-1
1

1.2ROr

1
2
3
4
5
6

1.2G

1.2BW

4
4

1.2ROr

1.2G

1.2BW

0.8L
1.2ROr
0.8G
0.8BW
0.8BW

85
80P
84
81P
81P

CD-18
1

1.2GrW

39

0.8GrW
1.2ROr

104

46

0.8Y

60

0.8V

00

0.8

86E

0.8

1.2B

15

1.2Gr

16

1.2V

17

1.2Or

18

1.2B

19A

00

0.8

1.2B

19E

00

0.8

64

2W

56

Or

19 2B

1.2Br

20

1.2V

21A

75

Br

0.8BOr

22

1.2W

23

00

0.8

21 2V

21E

0.8V

68

2B

00

0.8

CN-2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

25

68A

0.8B

64E

0.8

66

0.8W

0.8V

26

67

0.8Y

0.8B

27

81A

0.8

0.8BrW

28

43

0.8

0.8VW

29

0.8

84

0.8

84

0.8Gr

30

0.8RW

32

0.8RW

32

0.8B

33

0.8WOr

34

0.8GW

35

0.8

CN-28

1.2VW

AC COMP
1.2GrW

1.2VW

1.2

00

1.2LW

CN-79

2B

3
4
5

2W

1.2LW

FUEL CUT OFF SOL


2W

4
6

1.2Or

1.2Br

1.2Br

1.2Y

1.2L

1.2

00

1.2Or

2B

00

1
2
3
4
5
6
7
8
9
10
11
12

1.2

10

10

11

11

Gr

1.2

12

1.2

13
14

1.2

15

1.2Y

2
1

1.2L

CD-17
2

m
rp

TACHO SENSOR

1.2

1.2

ENG.HARNESS
CR-23

CN-3

CN-75

EPPR V/V

1.2

ENG.HARNESS REAR

0.8Y

Pa
ENG OIL PS

CN-45

1
2

START RY

RS-1
3W/300

2
1

B+
STARTER

FROM BATT.RY

15 R

CN-74

16

B+

12A

12

1
2
3
4

1.2W

CR-24
13

ALT.

15R

G
P
3~
L
U
FI
NC

15R

Pre-heater

PRE-HEAT RY

CN-8
1
2
3
4
5
6
7
8
9
10
11
12

NC
NC
NC
NC
GND
NC
ILLUMINATION
NC
NC
NC
NC
NC

1
2
3
4
5
6
7
8
9
10
11
12

0.8

18

0.8

18

14

15

CD-8
1
2

WATER TEMP SENDOR

55

CR-36

0.8BOr

132A

0.8L

132

0.8L

1
2
3
4
5

CN-7
NC
NC
NC
SEAT HEAT
BREAKER SW
BREAKER SW
HORN
HORN
BUTTON 2
BUTTON 2
BUTTON 1
BUTTON 1
NC
ACCEL DIAL SUPPLY
ACCEL DIAL SIGNAL
ACCEL DIAL GND

RH CONSOL
NC
NC
NC
NC
POWER MAX SW
POWER MAX SW
ONE TOUCH DECEL
ONE TOUCH DECEL
BUTTON 2
BUTTON 2
BUTTON 1
BUTTON 1
NC
SAFETY SW COM
SAFETY SW NC
SAFETY SW NO

0.8Y

PRE-HEAT RY
0.8

18

0.8Or

18

0.8BW

40

0.8B

G42

0.8GrW

41

CR-5

131

2Y

22

0.8BOr

64

2W

123

0.8Br

30
86

87a 87 85

87
85
30 86

87a

ANTI-RESTART RY
50

CR-13

1.2Br

30

50A

0.8Br

0.8Gr

42

10

1.2ROr

0.8W

99

28

0.8BrW

0.8B

37

86

0.8GrW

00

0.8B

81R

0.8GrW

48

0.8B

81R

G30

0.8Br

40

0.8BW

18

0.8Or

136

0.8Br

CR-62
1
2
3
4
5

1.2B

G41

1.2G

49

G22

1.2B

10

1.2ROr

2
1

HEAD LAMP
CL-3

G22

1.2B

10

1.2ROr

2
1

HEAD LAMP
3

G11

BREAKER RY

CN-12

2B

128

2
1

2RG

130

2RW

130A

0.8RW

128

2RG

29

0.8VW

CR-4
30
86
87
85
87a

LH CONSOL

87a 87 85

2A

1A

1.2G

1
2

1.2V

1
2
1
2

CL-6
30 86

49
134
41

SAFETY SOL
CN-140

152

0.8Br

0.8GrW

124A

0.8V

124

0.8V

127

0.8G

CR-2
1
2
3
4
5

G12

0.8B

127

0.8G

1.2B

81S

G13

0.8B

1.2YOr

83

127

0.8G

QUICK COUPLER

FUEL LEVEL
CD-1
1
2

0.8B

81R

0.8

100

0.8B

81

0.8

101

CN-25
2
1

HORN
2
1

CN-20

1
2

1
2

CN-66

CD-2

0.8B

AIR CLEANER SW

0.8Br

HORN RY
CD-10
Pa

CL-5

WORK LAMP

WORK LAMP RY

CN-68

1
2

30 86

HEAD LAMP RY
CL-4

CN-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

87a 87 85

87
85
87a

BREAKER SOL.

HYD TEMP

48

OR

2B

71
72
73
R

2B

47

47A

119

0.8BrW

0.8Or

0.8Or

TRAVEL
HIGH

1
2

118

0.8GOr

1
2

CN-70

104

BOOM
TRAVEL BZ PRIORITY

CN-88

105

0.8RW

70

0.8V

0.8W

1
2

CN-133

47G

0.8Or

2
1

CN-81

OR

BR

V/W

BR

GY

23
68
69
B

66
8A
G

51
44
V

46
46

57
37
54
64
B/W

62
62
117
50

63

Y/W

W/OR 61

L/W

Y/W

55
G/W

1
MAX FLOW SOL.
2
POWER MAX SOL.
3
HOUR-METER
4
ENG PREHEATER
5
FUEL HEATER
6
BATTERY 24V(+)
7
PUMP EPPR(-)
8
NC
9
PROGRAM DUMP
10
ANTI-RESTART RY
11
ACCEL ACT(+)
12
TRAVEL SPEED SOL. 13
NC
14
NC
15
TRAVEL BUZZER
16
PRE-HEAT SW
17
NC
18
NC
19
OVERLOAD SIG
20
ENGINE OIL FILTER 21
HOUR-METER
22
ACCEL ACT(-)
23
POWER IG
24
NC
25
NC
26
NC
27
GND (MAIN)
28
SERIAL-TX
29
SERIAL-RX
30
GND
31
RS232 (+)
32
RS232 (-)
33
RS232 (GND)
34
NC
35
PUMP EPPR(+)
36

CN-50

WATER TEMP SENDOR

HYD TEMP SENDOR


NC
NC

BOOM PRIORITY SOL

32
G

27
12
B

BR/OR

65
67

29
25

B/OR 33

13
B

G/OR 11

36
L

GY

BR

B/W

14
47
16
38
39
40
31
45
B

R/W

26
34

GY/W 30

OR/W 28

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

WORKING PS
POWER MAX SW
TRAVEL ALARM SW
ENG OIL PS
NC
NC
24V(PRES.SENSOR)
GND(PRES.SENSOR)
ALT LEVEL
P1 PRESS SIG.
P2 PRESS SIG.
P3 PRESS SIG.
TRAVEL PS
O/T DECEL SW
WATER LEVEL SW
AIR CLEANER SW
NC
NC
NC
GND (POT&DIAL)
5V (POT&DIAL)
POT-SIG
ACCEL DIAL SIG
FUEL LEVEL SENSOR
TACHO SENSOR(-)
TACHO SENSOR(+)
NC
NC
NC
NC
GND (SENSOR)
PUMP PROLIX SW

P+

SIG

1
3

GOV. MOTOR

CN-51

Y/W

42A

37A

54

63

36

0.8Gr

CN-76

6
5
4
3
2
1
P-

M-

M+

81H

WORK

NC

91

SUPPLY A
RETURN B

SIG

CD-7

SIG

CD-6

SUPPLY A
RETURN B

SIG

OVERLOAD PS TRAVEL

80A

0.8BW

81J

0.8LW

90

0.8ROr

80

0.8BW

81J
0.8BW

0.8OrW

90
0.8OrW

0.8ROr

80
0.8ROr

CD-31

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

SUPPLY A
RETURN B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

67

POWER
MAX

MCU

2609S4EL05

4-5

ELECTRICAL
ELECTRICAL CIRCUIT (2/2, CLUSTER TYPE 2)

10

WIPER CUT SW

11

N.C

12

FEED BACK

13

Br

Br

Or

11

Gr

12

0.8Or

24R 0.8B

61

0.8BW

0.8G

0.8R

0.8B

0.8V

0.8Br

24S 0.8B

4
5
6
7
8

0.8W

48

1.2B

24B

0.8ROr

00

0.8B

00

0.8G

3
9

4
10

0.8R

14

0.8V

15

0.8L

49

0.8Br

50

BR

RR

POWER IG(24V)
GND
RX
TX

11

26A

10

10

1.2ROr

8
9

19A

6
5

1.2LW

26

3
2

12

SPARE

CS-23
12

11

12

11

9
8

SH

0.8B

0.8Gr

0.8B

0.8Or

59

0.8BW

0.8Br

10

0.8V

11

0.8VOr

12

0.8ROr

13

0.8W

69

0.8G

70

0.8R

71

0.8B

14

0.8R

15

0.8V

72

0.8V

73

0.8G

74

SH

65

0.8ROr

19

1.2ROr

21

1.25Gr

22

1.2V

23

1.2Or

0.8BrW

58A

24A

1.2B

24E

1.2B

24 2B
1.2Br

27E
28 2V

7
5

1.2BrW

27

1.2Br

28A

1.2V

29

1.2BOr

30

1.2W

28E

0.8V

58

3
1

CN-5

24J

12

0.8L

0.8B

10

10

0.8Y

2
4

2
1

BEACON LAMP SW
CS-27
11

12
10

12
11

58A
0.8Y

36

0.8V

37

0.8B

38

0.8BrW

39

0.8VW

0.8BrW

35

12

24J

10
8

0.8B

0.8

0.8

27E

58

40

0.8

40

0.8WOr

41

0.8Gr

42

0.8YW

BREAKER SW
CN-10

43

0.8RW

NC

44

0.8B

NC

45

0.8WOr

ROOM LAMP 24V

46

0.8GW

SPEAKER RH-

SPEAKER RH+

SPEAKER LH-

SPEAKER LH+

GND

8
10

11

CABIN LIGHT

11

CABIN LIGHT

55

1.2B

24F

1.2B

24G

1.2BrW

58

1.2V

28F

1.2V

28G

24 2B

30

1.2W

46

0.8GW

47

1.2R

28 2V

12
29

HARNESS CABIN

1.2BOr

CS-2
1
2
3
4
5
6

2
3

CN-24
2
1

11

CL-1
3

DOOR S.W

Gr
0.8Y

CN-23
0.8Y
2
0.8L
1

11

3
4

1
2
1

4
5

CL-7

1.2BrW

36

37E

51

17

35

12

53

16

37

0.8V

0.5B

0.8G

0.8BOr

0.8Y

0.8ROr

0.8V

1.2B

0.8Or

0.8B

0.8YW
0.8Gr

40

0.8WOr

49

0.8L

48

0.8W

50

0.8Br

39

0.8VW

38

0.8BrW

15

14

16
GND

13

0.8L

2.0B

2.0B
1.2BrW
2.0V
2.0V

2.0V

10

2.0V

1.2B

6B

1.2B

>

NO.

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

CL-9
2

DESTINATION
NC
NC
FUSE
CASSETTE_RHCASSETTE_RH+
CASSETTE_LHCASSETTE_LH+
GND
GND
BEACON SW
CABIN LIGHT RY
CABIN LIGHT RY

HARNESS CABIN

1
CABIN LIGHT

CS-83
12
11
10
8 9
8
7 7
6
5
4
3
1 2
1

11

12
10
4
9
3

12

SPARE
CS-99
12
11
10
8 9
8
7 7
6
5
4
3
1 2
1

11

12
10
4
9
3

12

ACCEL DIAL LED


0.8B

19G

0.8Or

18A

0.8G

15

0.8V

16

0.8BrW

17

0.8Or

18

0.8Gr

20

CS-26A
5E

0.8BW

4E

0.8G

2
1

BREAKER
CN-156

19

1.2B

31

1.2ROr

2
1

AIR SEAT
CN-8

15

0.8G

16

0.8V

17

0.8BrW

18

0.8Or

0.8B

19A

19

1.2B

0.8GW

21A

20

0.8Gr

32

0.8ROr

22

0.8L

0.8L

22

23

0.8VW

0.8L

22A

24

0.8R

25

0.8LW

26

0.8RW

0.8GW

21

0.8RW

26

NO.
1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4
5
6
7
8
9
10
11
12

DESTINATION

NC
FUSE
CRAB COM
NC
NC
CRAB SIG_MCU
ILLUMINATION
NC
DPF REGEN
DPF COM
DPF INHIBIT
AIR COMP RY

HARNESS RH,CONSOL

SPARE
CS-100
1
2
3
4
5
6
7
8
9
10
11
11
12

0.8VW

23

0.8R

24

12

BREAK

0.8R

24A

0.8LW
0.8Br

1
2
1
2

CS-26
HORN

25

CS-5

Gr

30

SPARE

CN-142
+
S
-

A
B
C

31

1.2ROr

0.8G

0.8G

0.8BW

0.8BW

0.8B

0.8B

0.8Grw

0.8Grw

0.8L

0.8L

0.8L

0.8L

0.8Gr

10

10

0.8Gr

0.8Gr

11

11

0.8Gr

0.8Gr

12

0.8W

13

13

0.8W

0.8B

14

14

0.8B

12

0.8Gr

CN-7

NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

DESTINATION
NC
NC
NC
FUSE
BREAKER SW
BREAKER RY
GND
HORN RY
NC
NC
NC
NC
AIR COMP RY
MCU_5V
MCU_ACCEL SIG.
MCU_SUPPLY GND

ACCEL DIAL

CS-33
6
5
4
3
2
1

6
5
4
3
2
1

HARNESS LH,CONSOL
CN-4

EM'CY STOP SW

power
max

cs-29

HARNESS RH SIDE

0.8Y

10

decel

Gr

B
A

CASSETTE RADIO

0.8V

NC
GND
POWER 24V
NC
TRAVEL ALARM
CABIN LIGHT OUT
PRE-HEAT
WASHER SIG
WIPER MOTOR DRIVE
INT. SIG
WORK LIGHT OUT
HEAD LIGHT OUT

SWITCH PANEL

0.8G

6A

BEACON LAMP
CL-8
2

1
2
1
2

A
B
C

0.8Y

0.8Y

0.8B

0.8B

0.8Grw

0.8Grw

0.8B

0.8B

0.8L

0.8L

0.8Gr

10

10

0.8Gr

11

11

0.8Gr

0.8L
0.8L

CS-4
NC

SPK FRT LH+

REMOCON GND

11

10

12
REMOCON+

SPK FRT RH+

NC

9
ILL+

BACK UP+

ANT 12V

TEL MUTE

5
SPK FRT LH-

SPK FRT RH-

NC

2
ILL-

68

18

0.5BW

42
41

12
11
10
9
8
7
6
5
4
3
2
1

>

CN-10
0.8Y

cs-19

ACC

CN-27

8
AUX GND

AUX R

6
AUX L

0.5Lg

USB D-

USB GND

USB D+

NC

36E

25

0.5V

0.5LY

CN-27A

1
USB 5V

10
AUX GND

9
NC

8
NC

NC

36E
0.5V
5

6
USB+

AUX S1

AUX S2

USB(GND)

12F
0.5ROr

USB(D+)

63

31

0.5YL

0.5GY

REMOTE ASS'Y

0.8RW

SPEAKER RH

ST C

USB&SOCKET ASS'Y

0.8B

43

0.8V

2
6
0.8B
1
MG651032
ROOM LAMP

5
6

44

0.8G

SPEAKER LH

10 I
8

4
1

Gr

START KEY SW
CN-116

CN-246

12

0.8L

>

W/TEMP
POWER TR AMBIENT INCAR
SENSOR SENSOR SENSOR

DUCT
SENSOR

AC&HEATER CONTROLLER(auto)
CS-1

4 R
6

BR ACC

BEACON LAMP

52

10

53

0.8Y

GND

51

0.8V

MCU_RX
MCU_TX
MCU_GND
GND
FUSE
NC
NC
NC
P_DUMP(MCU)
QUICK COUPLING SOL
OVERLOAD PS
MCU_OVERLOAD
HEAD LAMP RY
MCU_HOURMETER
RS232_RX(MCU)
RS232_TX(MCU)
GND
FUSE
WASHER P/P
CAN_Hi
CAN_Lo
Shieeld
NC
WIPER FUSE
FUSE
GND
FUSE
FUSE
FUSE
GND
GND
NC
FUSE
CABIN LAMP RY
ANTI RESTART RY
FUSE
NC
CABIN LAMP RY
NC
NC
NC
NC
NC
NC
NC
FUSE
FUSE
GND
HEAD LAMP RY
WORK LAMP RY
NC
NC
BREAKER SW(JOYSTICK)
PRE-HEAT
CABIN LAMP RY
MCU_TRAVEL ALARM SW
FUSE
GND
POWER RY
BATT. RY

0, I

0.8G

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

H0 I

35A

USB(D-)

0.8Y

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

0,1

20E

0.8LW

0.8B

1
2
3
4

20

CN-56

19

18

12

DESTINATION
GND
BLOWER SIG
FUSE(IG)
REVERSE FAN
FUSE(Battery)
DPS(COMPRESSOR)
CONDENSOR FAN
ILLUMINATION

WIPER MOTOR HARNESS

CLUSTER
CS-82

1
2
3
4
5
6
7

12

11

NO.
1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8

BUZZER

17

11

1
2
3
4
5
6
7

HARNESS AIR-CON
CN-11

1
2

65

WIPER MOTOR CONT.

12

1
2
3
4
5
6
7

1
2
3
4
12

CN-113

1
3

QUICK COUPLING SW

CN-17
2

1
2
3
4
5
6
7

11

7
0.8Br

0.8V

27

10

CL-2

1
0.8Or

0.8VOr

61

11

1
2
3
4
5
6
7
8
9
10
11
12

CS-50

ROr

1.2B

1.2Gr

12B

24Q

21

23F 0.8Or

12

4
10

3
9

12

h
CN-48

3
2
1
0.8Y

0.8B

0.8W
13

1.2V

35E

1.2Or
60

22

24V

1
2

CN-139

1.2Or
60

24M 1.2B

0.8BW

0.8G

0.8R

0.8B

0.8V

J
H
G
F
E
D
C
B
A
0.8G

0.8G

0.8G

23F 0.8Or

6
6
6
6
5
4
3
2
1

0.8G

1
2
3
4
5
6
7
8
9
10
11
12

10
9
8
7
6
5
4
3
2
1

0.8G

24T 0.8B

62

0.8B
7

24L 1.2B

IG 24V
CAN2_Lo
CAN2_Hi
CAN_Lo
CAN_Hi
GND
RS232_TX
RS232_RX
RS232 P_DUMP

12

4
10

11

1
2
3
4
5
6
7
8
9
10
11
12

0.8Br

59

69

70

GrW

71

72

0.8G

INT. SIG

GrW

00

BLOWER

1
2

WASHER SIG.

CN-279

WASHER P/P

0.8ROr

CONTINUE 24V

10

CS-67

RELAY
BLOWER
7

0.8B

VCC

4 2

32

19F

GND

4 2

MODE(VENT)

MODE(D/FOOT)

TEMP M/ACT

1
2
3
4
5
6
7
8
9
10
11
12
13
14

INTAKE M/ACT

GND
IG 24V
BATTERY(+)
ILLUMINATION
ILLUMINATION
POWER IG
POWER TR BASE
DUCT SENSOR(+)
DUCT SENSOR(GND)
W/TEMP SENSOR
INCAR SENSOR
AMBIENT SENSOR
REVERSE FAN
NC

MOTOR DRIVE+

OVERLOAD SW

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

MOTOR DRIVE-

CIGARLIGHT

HOUR METER

INLET MOTOR(REC)
INLET MOTOR(FRE)
TEMP MOTOR ACT(+)
TEMP MOTOR ACT(-)
TEMP M/ACT(PBR)
MOTOR ACT(REF)
MODE M/ACT(DEF)
MODE M/ACT(FOOT)
MODE M/ACT(M+)
MODE M/ACT(M-)
MODE M/ACT(PBR)
NC
NC
FET(GATE)
BLOWER RELAY(Lo)
FET(FEED BACK)
DPS(COMPRESSOR)
CONDENSOR FAN

MOTOR DRIVE SIG

62

0.8G

12V SOCKET

9A

73

CN-141
FEED BACK

CN-126

11

WIPER MOTOR

27F 0.8Br

3
9

12
8

0.8G

4A

0.8Or

Or

5
2

12

4
6

Gr

2A

WIPER CUT

10

CS-53

CS-52

CN-21
3

C 12V 12V
A 24V
24V
B GND
CN-138

DC/DC CONVERTER

Service Tool
ECONO SWITCH

0.8Gr

0.8B

12

12

0.8B

0.8V

13

13

0.8V

0.8G

14

14

0.8G

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

DESTINATION
NC
NC
NC
NC
MCU_POWER MAX
MCU_SIG.GND
MCU_DECEL
MCU_SIG.GND
NC
NC
NC
NC
NC
GND
NC
SAFETY SOL

SAFETY SW

2609S4EL06

4-6

MEMORANDUM

HYUNDAI HEAVY INDUSTRIES CO., LTD

CONSTRUCTION EQUIPMENT DIV.

4-7

1. POWER CIRCUIT (CLUSTER TYPE 1)


The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fusible link [CN-60]
Master switch [CS-74]
Fuse box [No.1]
Power relay [CR-35 (30)]
Fuse box [No.2]
I/conn [CN-5 (46)]
I/conn [CN -10 (3)]
Room lamp [CL-1 (2)]
Door switch [CS-1]
Cassette radio [CN-27 (8)]
Hour meter [CN-48 (1)]
Fuse box [No.3]
MCU controller [CN-51 (1)]
Fuse box [No.4]
l/conn [CN-5 (36)]
Start switch [CS-2 (1)]
RMS [CN-125A(1)]
Fuse box [No.5]
l/conn [CN-11 (5)]
AC & Heater controller
Blower relay
Fuse box [No.6]
I/conn [CN - 5 (18)]
I/conn [CN -17 (5)]
Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.7]
I/conn [CN - 5 (6)]
I/conn [CN -56 (1)]
Cluster
Fuse box [No.8]
I/conn [CN - 5 (5)]
I/conn [CN -56 (5)]
Cluster
I/conn : Intermediate connector
2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND (battery 1EA)

10~12.5V

- GND (battery 2EA)

20~25V

- GND (battery 2EA)

20~25V

- GND (fusible link)

20~25V

GND : Ground

4-8

C ST

ACC BR

START KEY SW

4-9

10

11

12

13

14

15

16

BACK UP+

ILL+

NC

SPK FRT RH+

REMOCON+

REMOCON GND

SPK FRT LH+

NC

GND

0.8Y

CN-10

TX

RX

CASSETTE RADIO
Gr

3
0.8Y

5
4

HOUR METER

12

SIG_3

DOOR SW
CL-1

ROOM LAMP
2

10

11

2609S4EL07

3Y

BLOWER RY

MCU

BATT POWER 24V

BATT.24V

CS-1

Gr

CN-51

1.2

BATT RY

GND

60

0.8WOr

2W

0.8Y

59

60R

IG 24V

58

48
57

0.8Y

SIG_2

47

46

45

AC & HEATER CONTROLLER(AUTO)

CLUSTER

CN-11

0.8WOr

0.8Y

44

43

42

CN-60

10

ANT 12V

0.8Y

CAMERA SIG

SPARE

FUEL P/P

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

FUEL CUT OFF-SOL.

CASSETTE

SWITCH PANEL

MCU_EPPR

MCU CONT.

CLUSTER

W/TEMP SENSOR

TEL MUTE

3
2

1.2W

2W

SPK FRT LH-

39

38

37

36

0.8R

0.8Gr

CLUSTER

WIPER

0.8R
0.8RW

AIR CON/HEATER

START KEY

3Y

2W

10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

20A

10A

30A

30A

20A

10A

10A

10A

20A

20A

10A

10A

10A

20A

30A

30A

MCU

1.2R

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

CS-74A
1

10

FUSE BOX

SPK FRT RH-

CN-48

1.2W

35

34

33

32

31

24

23

22

21

20

19

18

0.8RW

0.8Gr

IG POWER

30A

30 86

ROOM LAMP/CASSETTE 10A

87a

85

87a 87 85

0.8Y

CN-36

30
86
87

2W

0.8B

2WR

CR-35

138

ILLUMINATION

NC

1.2W

0.8R

17

CN-5

2W
0.8WOr

POWER RY

BATTERY(+)

ILL-

I 0 H

0, I

ACC

CN-27

1.2R

WL

3
2

5
Gr

CS-2

4
Y

6
5

RMS

0.8Gr
WR

1.2R

0.8W

KEY "IG"

1
RW

BATTERT POWER

CN-56

CN-125A

CN-17

0.8RW

WIPER MOTOR

CN-21

CS-74B
2

WIPER MOTOR CONTROLLER

CONTINUE 24V

CN-141

5R

5R

POWER CIRCUIT (CLUSTER TYPE 1)

5R
145 5W

CS-74

MASTER SW
CN-95
5W

5W

5R

FUSIBLE LINK

5R

CR-1
60B

BATTERY
(12VX2)

MASTER SW

POWER CIRCUIT (CLUSTER TYPE 2)


The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery
Battery relay
Fusible link [CN-60]
Master switch [CS-74]
Fuse box [No.1]
Power relay [CR-35 (30)]
Fuse box [No.2]
I/conn [CN-5 (46)]
I/conn [CN -10 (3)]
Room lamp [CL-1 (2)]
Door switch [CS-1]
Cassette radio [CN-27 (8)]
Hour meter [CN-48 (1)]
Fuse box [No.3]
MCU controller [CN-50 (7)]
Fuse box [No.4]
l/conn [CN-5 (36)]
Start switch [CS-2 (1)]
Fuse box [No.5]
l/conn [CN-11 (5)]
AC & Heater controller
Blower relay
Fuse box [No.6]
I/conn [CN - 5 (18)]
I/conn [CN -17 (5)]
Wiper motor controller
[CN-141 (7)]
Wiper motor [CN-21 (4)]
Fuse box [No.8]
I/conn [CN - 5 (5)]
I/conn [CN -56 (1)]
Cluster
I/conn : Intermediate connector
2) CHECK POINT
Engine

OFF

Start switch

OFF

Check point

Voltage

- GND (battery 1EA)

10~12.5V

- GND (battery 2EA)

20~25V

- GND (battery 2EA)

20~25V

- GND (fusible link)

20~25V

GND : Ground

4-10

C ST

3
2

ACC BR

START KEY SW

4-11

10

11

12

13

14

15

16

BACK UP+

ILL+

NC

SPK FRT RH+

REMOCON+

REMOCON GND

SPK FRT LH+

NC

GND

0.8Y

CASSETTE RADIO
4
3
0.8Y

HOUR METER

12

2
Gr

DOOR SW
CL-1

ROOM LAMP
1

10

11

2609S4EL08

BLOWER RY

22

MCU

CN-50
HOUR METER

3Y

BATTERY 24V(+)

POWER IG(24V)

CS-1

Gr

GY

BATT RY

TX

2W

0.8WOr

60R

CN-10

RX

60

59

0.8Y

0.8Y

58

48
57

47

46

45

AC & HEATER CONTROLLER(AUTO)

GND

CN-11

0.8WOr

0.8Y

44

43

42

0.8Gr

SPARE

FUEL P/P

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

SPARE

CASSETTE

SWITCH PANEL

FUEL CUT OFF

MCU CONT.

CLUSTER

SPARE

WIPER

0.8R

CN-60

10

ANT 12V

0.8Y

CLUSTER
2

W/TEMP SENSOR

TEL MUTE

3
2

39

1.2W

0.8R

2W

SPK FRT LH-

0.8W

38

37

36

35

34

33

32

31

21

20

19

18

0.8W

AIR CON/HEATER

START KEY

3Y

2W

10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

20A

10A

30A

30A

20A

30A

10A

10A

10A

20A

10A

10A

10A

20A

30A

30A

MCU

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

CS-74A
1

10

FUSE BOX

SPK FRT RH-

CN-48

1.2W

0.8R

17

16

15

14

0.8Gr

IG POWER
ROOM LAMP/CASSETTE 10A

30A

30 86

87a 87 85

1.2R

87a

85

87

0.8Y

CN-36

30
86

2W

0.8B

2WR

CR-35

138

ILLUMINATION

NC

1.2W

1.2R

0.8W

CN-5

2W
0.8WOr

POWER RY

BATTERY(+)

ILL-

I 0 H

0, I

ACC

CN-27

1
RR

CS-2

CN-56

6
5

BR

WIPER MOTOR

CN-17

CS-74B
2

CN-21

WIPER MOTOR CONTROLLER

CONTINUE 24V

CN-141

5R

5R

POWER CIRCUIT (CLUSTER TYPE 2)

5R
145 5W

CS-74

MASTER SW
CN-95
5W

5W

5R

FUSIBLE LINK

5R

CR-1
60B

BATTERY
(12VX2)

MASTER SW

2. STARTING CIRCUIT (CLUSTER TYPE 1)


1) OPERATING FLOW
Battery(+) terminal
Fuse box [No.4]

Battery relay [CR-1]


Fusible link [CN-60]
Master switch [CS-74B]
I/conn [CN-5(36)]

Master switch [CS-74]


Start switch [CS-2(1)]

(1) When start key switch is in ON position


Start switch ON [CS-2 (2)]
I/conn [CN-5 (60)]
Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)]
I/conn [CN-5 (59)]
Power relay [CR-35 (86) (87)]
Fuse box [No.10]
GPS [CN-125A (2)]
(2) When start key switch is in START position
Start switch START [CS-2 (6)]
I/conn [CN-5 (35)]
l/conn [CN-3 (2)]
Start relay [CR-23]
l/conn [CN-2 (8)]
Fuel cut off solenoid

Anti-restart relay [CR-5 (86) (87)]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (battery)
- GND (start key)

OPERATING

START

- GND (battery relay M4)


- GND (starter B+)
- GND (starter M)
- GND (start relay)
- GND (battery relay M8)

GND : Ground

4-12

20~25V

RMS

3
2

6
5

START KEY SW

27

CN-52

1.2W

0.8GW

1.2R

0.8GW

0.8WOr

1.2W

1.2BOr

60

59

58

39
57

38

37

36

35

34

33

32

31

24

23

22

21

20

19

18

17

0.8GW

0.8WOr

1.2W

0.8BOr

MCU

ANTI-RESTART RY

MASTER SW

MCU

1.2R

0.8W

CS-2 1.2BOr

CN-125A

1
2

2W

ALT LEVEL

BR ACC

ST C

BATTERT POWER
KEY "IG"

H 0 I

20

CN-51

CS-74B
2

0, I

CN-5

0.8V

2Y

0.8

2W

2W

0.8B

2WR

87a

85

87

86

30

30A

30 86

87a 87 85

CR-35

4-13
2W

0.8Br

2Y

0.8BOr

86

87a

0.8

2W

2B

0.8B

0.8

0.8W

87
85

87a 87
85

30
86

2W

10

11

12
4

13

14

CN-3
0.8G

0.8B

CN-2

Gr

SPARE

FUEL P/P

10A

20A

10A

20A

20A

20A

20A

20A

10A

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

POWER RY

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

20A

10A

30A

30A

20A

10A

30A

30A

20A

10A

10A

10A

20A

20A

10A

10A

10A

20A

30A

30A

138

FUSE BOX

ANTI-RESTART RY
1.2B

1.2G

RS-1

CS-74A
5R

5R

5W

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

FUEL CUT OFF-SOL.

CASSETTE

SWITCH PANEL

MCU_EPPR

MCU CONT.

CLUSTER

CLUSTER

WIPER

AIR CON/HEATER

START KEY

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

2W
0.8WOr

STARTING CIRCUIT (CLUSTER TYPE 1)

5R
145

CS-74

MASTER SW
CN-95
1

CN-60
1

5W

5W

5R

FUSIBLE LINK

5R

CR-5
30

CR-1
60R
60B

BATTERY
(12VX2)

BATT RY

DO-3

DIODE
1

3
2
1

2B

2W

1.2LW

15

CR-23

START RY

1.2W

CN-79

1.2LW

2W

FUEL CUT OFF SOL

10
9

11

12

2B

CN-45

B+

STARTER

3W/300

15 R

CN-74

B+

FI
NC

ALT

2609S4EL09

STARTING CIRCUIT (CLUSTER TYPE 2)


1) OPERATING FLOW
Battery(+) terminal
Fuse box [No.4]

Battery relay [CR-1]


Fusible link [CN-60]
Master switch [CS-74B]
I/conn [CN-5(36)]

Master switch [CS-74]


Start switch [CS-2(1)]

(1) When start key switch is in ON position


Start switch ON [CS-2 (2)]
I/conn [CN-5 (60)]
Battery relay [CR-1]
Battery relay operating (all power is supplied with the electric component)
Start switch ON [CS-2 (3)]
I/conn [CN-5 (59)]
Power relay [CR-35 (86) (87)]
Fuse box [No.10]
(2) When start key switch is in START position
Start switch START [CS-2 (6)]
I/conn [CN-5 (35)]
I/conn [CN-3 (2)]
Start relay [CR-23]
l/conn [CN-2 (8)]
Fuel cut off solenoid

Anti-restart relay [CR-5 (86) (87)]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (battery)
- GND (start key)

OPERATING

START

- GND (battery relay M4)


- GND (starter B+)
- GND (starter M)
- GND (start relay)
- GND (battery relay M8)

GND : Ground

4-14

20~25V

ST C

3
2

START KEY SW

CN-51

1.2W

0.8GW

1.2R

0.8GW

0.8WOr

1.2W

1.2BOr

60

59

58

39
57

38

37

36

35

34

33

32

31

24

23

22

21

20

19

18

17

0.8GW

0.8WOr

1.2W

0.8BOr

MCU

ANTI-RESTART RY

MASTER SW

MCU

CS-2 1.2BOr

1
2

2W

ALT LEVEL

BR ACC

6
5

H 0 I

11

CN-50

CS-74B
2

0, I

CN-5

V/W

2.0Y

1.2R

2W

2W

0.8B

2WR

87a

85

87

86

30

30A

30 86

87a 87 85

CR-35

4-15
2W

0.8Br

2Y

0.8BOr

86

87a

0.8

2W

2B

0.8B

0.8

0.8W

87
85

87a 87
85

30
86

2W

10

11

12
4

13

14

CN-3
0.8G

0.8B

CN-2

Gr

SPARE

FUEL P/P

10A

20A

10A

20A

20A

20A

20A

20A

10A

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

POWER RY

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

20A

10A

30A

30A

20A

10A

30A

30A

20A

30A

10A

10A

10A

20A

10A

10A

10A

20A

30A

30A

138

FUSE BOX

ANTI-RESTART RY
1.2B

1.2G

RS-1

CS-74A
5R

5R

5W

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

SPARE

CASSETTE

SWITCH PANEL

FUEL CUT OFF

MCU CONT.

CLUSTER

SPARE

WIPER

AIR CON/HEATER

START KEY

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

2W
0.8WOr

STARTING CIRCUIT (CLUSTER TYPE 2)

5R
145

CS-74

MASTER SW
CN-95
1

CN-60
1

5W

5W

5R

FUSIBLE LINK

5R

CR-5
30

CR-1
60R
60B

BATTERY
(12VX2)

BATT RY

DO-3

DIODE
1

3
2
1

2B

2W

1.2LW

15

CR-23

START RY

1.2W

CN-79

1.2LW

2W

FUEL CUT OFF SOL

10
9

11

12

2B

CN-45

B+

STARTER

3W/300

15 R

CN-74

B+

FI
NC

ALT

2609S4EL10

3. CHARGING CIRCUIT (CLUSTER TYPE 1)


When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal
I/conn [CN-3 (3)]
MCU alternator level [CN-52 (27)]
Cluster charging warning lamp(Via serial interface)
(2) Charging flow
Alternator "B+" terminal

Battery relay(M8)

Battery(+) terminal
Fusible link [CN-60]
Fuse box

Master switch [CS-74]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (battery voltage)

Run

ON

- GND (battery relay)


- GND (alternator B+ terminal)
- GND (alternator I terminal)
- GND (MCU)

GND : Ground

4-16

20~30V

TACHO SENSOR+

33

37

38

39

40

ENGINE OIL FILTER

nc

nc

nc

28

29

30

36

GOV. POTENTIO SIG.

P1 PRESS SENSOR

P2 PRESS SENSOR

SWING PRESS SENSOR

19
0.8B

21

CN-3

20

0.8W
2

60

MCU

4-17

40

27

ALT. LEVEL

18

nc

26

FUEL LEVEL SENSOR

IG 24V

39

25

WATER TEMP SENDOR

TX
0.8B

OVERLOAD SIG

ATT_CONFLUX SOL.

GND

38

ATT_PRESS SOL.

SIG_3

37

ATT_ SAFETY SOL

CN-56

WORK PRESS SENSOR(A)

0.8Y

30A

SPARE

FUEL P/P

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

FUEL CUT-OFF SOL.

CASSETTE

SWITCH PANEL

MCU_EPPR

MCU CONT.

CLUSTER

CLUSTER

WIPER

AIR CON/HEATER

START KEY

MCU

10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

20A

10A

30A

30A

20A

10A

10A

10A

20A

20A

10A

10A

10A

20A

30A

30A

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

FUSE BOX

DO-3

Gr

10

11

12

1.2B

22
4

23
5

24
57
6

58

RS-1

59

CS-74A
5R

5R

5W

TRAVEL PRESS SENSOR(A)

POWER MAX SOL

TRAVEL SPEED SOL

ARM REGEN SOL

32

CN-52

31

RS485-(RX)-CLUSTER

CAN1 Lo

nc

WL

30

Gr

29

BLOWER SIG.

28

27

WR

coolent level

26

TRAVEL ALARM SELECT SIG

ENG OIL PS

RW

AIR CLEANER SW(NO)

25

RS232C2_TX-RCM

0.8L

24

23

RS485+(TX)-CLUSTER

RS232C1_TX-HRDT

0.8L

22

nc

0.8Y

21

CAN1 Hi

POWER IG

CN-5

POWER_24V OUT

SH

0.8Y

CN-51

0.8L

BATT POWER_24V

CHARGING CIRCUIT (CLUSTER TYPE 1)


5R
145

CS-74

MASTER SW
CN-95
1

CN-60
1

CR-23

START RY

5W

5W

5R
5R

FUSIBLE LINK

CR-1
60R
60B

BATTERY
(12VX2)

BATT.24V

BATT RY

CAMERA SIG
SIG_2

DIODE

CLUSTER
RX

0.8Y

3
SH
0.8L

5
4

17
9

CN-45

1.2W

B+

STARTER

15 R

3W/300

CN-74

B+

FI
NC

ALT

2609S4EL11

CHARGING CIRCUIT (CLUSTER TYPE 2)


When the starter is activated and the engine is started, the operator releases the key switch to the
ON position.
Charging current generated by operating alternator flows into the battery through the battery relay
[CR-1].
The current also flows from alternator to each electrical component and controller through the fuse box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal
I/conn [CN-3 (3)]
MCU alternator level [CN-51 (9)]
Cluster charging warning lamp(Via serial interface)
(2) Charging flow
Alternator "B+" terminal

Battery relay(M8)

Battery(+) terminal
Fusible link [CN-60]
Fuse box

Master switch [CS-74]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (battery voltage)

Run

ON

- GND (battery relay)


- GND (alternator B+ terminal)
- GND (alternator I terminal)
- GND (MCU)

GND : Ground

4-18

20~30V

10

11

12

13

14

15

16

17

18

19

20

21

TRAVEL ALARM SW

ENG OIL PS

NC

NC

24V(PRES.SENSOR)

GND(PRES.SENSOR)

ALT LEVEL

P1 PRESS SIG.

P2 PRESS SIG.

P3 PRESS SIG.

TRAVEL PS

O/T DECEL SW

WATER LEVEL SW

AIR CLEANER SW

NC

NC

NC

GND (POT&DIAL)

5V (POT&DIAL)

BATTERY 24V(+)

PUMP EPPR(-)

NC

32

33

RS232 (+)

RS232 (-)

CN-3

20

0.8W
2

60

MCU

4-19

36

31

GND

0.8B

PUMP EPPR(+)

30

SERIAL-RX

18

CLUSTER

34

29

SERIAL-TX

0.8B

35

28

GND (MAIN)

GND

NC

27

NC

CN-56

RS232 (GND)

26

NC

21

25

19

NC

30A

SPARE

FUEL P/P

PRE-HEAT

TRAVEL SOL

OPTION(BEACON)

CIGAR

SOLENOIDE

OPTION

SAFETY SOL

AC& HEATER

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

SPARE

CASSETTE

SWITCH PANEL

FUEL CUT OFF

MCU CONT.

CLUSTER

SPARE

WIPER

AIR CON/HEATER

START KEY

MCU

10A

20A

10A

20A

20A

20A

20A

20A

10A

20A

10A

30A

30A

20A

10A

30A

30A

20A

30A

10A

10A

10A

20A

10A

10A

10A

20A

30A

30A

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

FUSE BOX

DO-3

Gr

10

11

12

1.2B

22
4

23
5

24
57
6

58
8

RS-1

59
9
2

CS-74A
5R

5R

5W

10

ENG PREHEATER

FUEL HEATER

SH

HOUR-METER

POWER MAX SOL.

CN-5
TX

0.8Y

RX

0.8L

BOOM PRIORITY SOL

RR

MAX FLOW SOL.

CN-50

22

POWER MAX SW

CN-51

WORKING PS

CHARGING CIRCUIT (CLUSTER TYPE 2)


5R
145

CS-74

MASTER SW
CN-95
1

CN-60
1

CR-23

START RY

5W

5W

5R

FUSIBLE LINK

5R

CR-1
60R
60B

BATTERY
(12VX2)

POWER IG(24V)

BATT RY

DIODE

0.8L
0.8Y

4
SH

17
9

CN-45

1.2W

B+

STARTER

15 R

3W/300

CN-74

1
B+

FI
NC

~
G

ALT

2609S4EL12

4. HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 1)


1) OPERATING FLOW
Fuse box (No.15)
Work light relay [CR-4 (30, 86)]
Fuse box (No.18)
Head light relay [CR-13 (30, 86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)]
l/conn [CN-5 (49)]
Head light relay [CR-13 (85) (87)]
Head light ON [CL-3 (1), CL-4 (1)]
l/conn [CN-11 (8)]
AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)]
Cassette radio illumination ON [CN-27 (9)]
Cigar light [CL-2]
l/conn [CN-8 (7)]
Accel dial LED ON
(2) Work light switch ON
Work light switch ON [CN-116 (2)]
l/conn [CN-5 (50)]
Work light relay [CR-4 (85) (87)]
l/conn [CN-12 (1)]
Work light ON [CL-5 (2), CL-6 (2)]
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (fuse box)


- GND (switch power output)
- GND (head light relay)
- GND (head light)
STOP

ON

- GND (fuse box)


- GND (switch power output)
- GND (work light relay)
- GND (work light)

GND : Ground

4-20

20~25V

CASSETTE RADIO

4-21

15

16

NC

GND

CN-116

10

POWER 24V

0.8RW
2RW

2RG

0.8ROr

86

0.8
0.8VW

87a

10
1.2B

11
1.2ROr

12

3 4

1.2ROr

1.2B

3 4
0.8Br
1.2Br

1.2ROr

86

0.8BrW

87a

60

59

58

56
57

12

NC

55

NC

TRAVEL ALARM

54

2
1

11

CABIN LIGHT OUT

53

0.8VW

0.8BrW

CN-12

GND

PRE-HEAT

52

51

50

49

48

47

0.8VW

0.8BrW

46

45

44

43

42

41

21

CN-11

ROr

20

19

18

WIPER MOTOR DRIVE

0.8VW

0.8BrW

CL-2

17

16

WASHER SIG

14

SPK FRT LH+

INT. SIG

13

REMOCON GND

12

REMOCON+

15

CN-8

WORK LIGHT OUT

11

SPK FRT RH+

14

1.2Br

2B

10

NC

13

0.8ROr

12

11

10

5
2RG

HEAD LIGHT OUT

ILL+

14
0.8ROr

13

NC

0.8ROr

12

REVERSE FAN

11

AMBIENT SENSOR

BACK UP+

INCAR SENSOR

10

ANT 12V

W/TEMP SENSOR

TEL MUTE

DUCT SENSOR(+)

POWER TR BASE

SPK FRT LH-

SPK FRT RH-

ILLUMINATION
2RW

BATTERY(+)

NC

IG 24V

POWER IG

ILL-

GND

ILLUMINATION

DUCT SENSOR(GND)
0.8ROr

CN-27

0.8B

ACC

CN-279

2
0.8ROr

CN-5

ACCEL DIAL LED

30A

20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

START,STOP
AC& HEATER

30A

FUEL HEATER

10A

30A

HEAD LAMP

HORN

20A

WIPER

10A

CASSETTE

10A

10A

SWITCH PANEL

CABIN LAMP(OPTION)

20A

MCU CONT.
MCU_EPPR

30A

20A

CLUSTER

30A

10A

CLUSTER

WORK LAMP

10A

20A

10A

WIPER

CONVERTER

20A

AIR CON/HEATER

10A

30A

START KEY

FUEL CUT-OFF SOL.

30A

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 1)

FUSE BOX

CL-5
1
2

WORK LAMP
1
2

CR-4

CL-6
30

87

87a 87 85

WORK LAMP RY
CL-3

85
30 86

2
1

CL-4

HEAD LAMP
2
1

HEAD LAMP

CR-13

87

30
87a 87 85

85

HEAD LAMP RY

30 86

AC & HEATER CONTROLLER(AUTO)

CIGAR LIGHT

SWITCH PANEL

2609S4EL13

HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 2)


1) OPERATING FLOW
Fuse box (No.15)
Work light relay [CR-4 (30, 86)]
Fuse box (No.18)
Head light relay [CR-13 (30, 86)]
(1) Head light switch ON
Head light switch ON [CN-116 (1)]
l/conn [CN-5 (49)]
Head light relay [CR-13 (85) (87)]
Head light ON [CL-3 (1), CL-4 (1)]
l/conn [CN-11 (8)]
AC & Heater controller illumination ON [4]
l/conn [CN-5 (13)]
Cassette radio illumination ON [CN-27 (9)]
Cigar light [CL-2]
l/conn [CN-8 (7)]
Accel dial LED ON
(2) Work light switch ON
Work light switch ON [CN-116 (2)]
l/conn [CN-5 (50)]
Work light relay [CR-4 (85) (87)]
l/conn [CN-12 (1)]
Work light ON [CL-5 (2), CL-6 (2)]
2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (fuse box)


- GND (switch power output)
- GND (head light relay)
- GND (head light)
STOP

ON

- GND (fuse box)


- GND (switch power output)
- GND (work light relay)
- GND (work light)

GND : Ground

4-22

20~25V

CASSETTE RADIO

4-23

15

16

NC

GND

CN-116

0.8
0.8VW

87a

10
1.2B

11
1.2ROr

12

3 4

1.2ROr

0.8ROr

1.2B

3 4
0.8Br
1.2Br

1.2ROr

86

0.8BrW

87a

60

2
86

59

2RG

12

2RW

NC

0.8RW

58

11

GND

56
57

55

10

TRAVEL ALARM

54

2
1

NC

CABIN LIGHT OUT

53

CN-12

POWER 24V

PRE-HEAT

52

0.8VW

0.8BrW

51

50

49

48

47

CN-11

0.8VW

0.8BrW

46

45

44

43

42

41

21

ROr

20

19

18

WIPER MOTOR DRIVE

0.8VW

0.8BrW

CL-2

17

16

WASHER SIG

14

SPK FRT LH+

INT. SIG

13

REMOCON GND

12

REMOCON+

15

CN-8

WORK LIGHT OUT

11

SPK FRT RH+

14

13

0.8ROr

12

1.2Br

2B

10

NC

0.8ROr

11

10

5
2RG

HEAD LIGHT OUT

ILL+

0.8ROr

14

13

NC

BACK UP+

12

REVERSE FAN

11

AMBIENT SENSOR

ANT 12V

INCAR SENSOR

10

TEL MUTE

W/TEMP SENSOR

DUCT SENSOR(+)

SPK FRT LH-

POWER TR BASE

SPK FRT RH-

POWER IG

8
2RW

NC

BATTERY(+)

IG 24V

ILLUMINATION

ILL-

GND

DUCT SENSOR(GND)
4

ILLUMINATION
0.8ROr

CN-27

0.8B

ACC

CN-279

2
0.8ROr

CN-5

ACCEL DIAL LED

30A

20A

CLUSTER
MCU CONT.

20A
20A
20A
20A
10A
20A
10A

SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

START,STOP

20A

30A

FUEL HEATER

OPTION

30A

HEAD LAMP

10A

20A

WIPER

SAFETY SOL

10A

CABIN LAMP(OPTION)

20A

30A

AC& HEATER

30A

WORK LAMP

10A

20A

CONVERTER

HORN

30A

SPARE

10A

10A

CASSETTE

10A

SPARE

10A

10A

WIPER

10A

20A

AIR CON/HEATER

SWITCH PANEL

30A

START KEY

FUEL CUT OFF

30A

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

HEAD AND WORK LIGHT CIRCUIT (CLUSTER TYPE 2)

FUSE BOX

CL-5
1
2

WORK LAMP
1
2

CR-4

CL-6
30

87

87a 87 85

85

WORK LAMP RY
CL-3

30 86

2
1

CL-4

HEAD LAMP
2
1

HEAD LAMP

CR-13
30

87

87a 87 85

85

HEAD LAMP RY

30 86

AC & HEATER CONTROLLER(AUTO)

CIGAR LIGHT

SWITCH PANEL

2609S4EL14

5. BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 1)


1) OPERATING FLOW
Fuse box (No. 27)
I/conn [CN-5 (33)]
Beacon lamp switch [CN-23 (8)]
Fuse box (No.16)
Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)]

Switch indicator lamp ON [CS-23 (11)]


l/conn [CN-10 (10)]
Beacon lamp ON [CL-7]

(2) Cab light switch ON


Cab light switch ON [CN-116 (7)]
I/conn [CN-5 (55)]
Cabin light relay [CR-9 (85) (87)]
I/conn [CN-5 (34)]
I/conn [CN-10 (11, 12)]
Cab light ON [CL-8 (2), CL-9 (2)]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (fuse box)


- GND (switch power input)
- GND (switch power output)
- GND (beacon lamp)
STOP

ON

- GND (fuse box)


- GND (cab light relay)
- GND (switch power output)
- GND (cab light)

GND : Ground

4-24

20~25V

1.2B

BEACON LAMP
CL-8

2
1

CL-9

2
1

2.0V

10

1.2B

11

CAB LIGHT-LH

12

1.2B

2.0V

CAB LIGHT-RH

4-25

3
CN-10

2
1

9
0.8Gr

0.8V

1.2V

1.2Br

1.2B

56
57

55

54

53

52

51

39

38

37

36

35

34

33

32

31

30

0.8Gr

0.8V

1.2V

1.2Br

1.2B

1.2B

6
0.8R
2R

2V

0.8Gr

60

59

1.2BrW

12

NC

58

1.2Br

11

GND

0.8BrW

10

10

NC

0.8B

POWER 24V

1.2BrW

TRAVEL ALARM

CL-7

0.8Gr

BEACON LAMP SW

CABIN LIGHT OUT

12

PRE-HEAT

WASHER SIG

3
7

WIPER MOTOR DRIVE

WORK LIGHT OUT

12

INT. SIG

10
11

11

HEAD LIGHT OUT

12

CN-116

2
1.2B

CS-23

CN-5

1.2Br

2R

30A

10A
10A
20A
20A
10A

WIPER
CLUSTER
CLUSTER
MCU CONT.
MCU_EPPR
SWITCH PANEL

20A
10A

SPARE

OPTION

FUEL P/P

20A

SAFETY SOL

10A

10A

AC& HEATER

PRE-HEAT

20A

HORN

TRAVEL SOL

10A

START,STOP

20A

30A

FUEL HEATER

OPTION(BEACON)

30A

HEAD LAMP

20A

20A

20A

10A

WIPER

CIGAR

30A

CABIN LAMP(OPTION)

20A

30A

WORK LAMP

SOLENOIDE

20A

CONVERTER

10A

10A

AIR CON/HEATER

10A

20A

START KEY

CASSETTE

30A

MCU

FUEL CUT-OFF SOL.

30A

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 1)

FUSE BOX

CR-9
86

30

87
87a

87a 87 85

85

CABIN LAMP RY

30 86

SWITCH PANEL

2609S4EL15

BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 2)


1) OPERATING FLOW
Fuse box (No. 27)
I/conn [CN-5 (33)]
Beacon lamp switch [CN-23 (8)]
Fuse box (No.16)
Cab light relay [CR-9 (30, 86)]
(1) Beacon lamp switch ON
Beacon lamp switch ON [CS-23 (4)]

Switch indicator lamp ON [CS-23 (11)]


l/conn [CN-10 (10)]
Beacon lamp ON [CL-7]

(2) Cab light switch ON


Cab light switch ON [CN-116 (7)]
I/conn [CN-5 (55)]
Cabin light relay [CR-9 (85) (87)]
I/conn [CN-5 (34)]
I/conn [CN-10 (11, 12)]
Cab light ON [CL-8 (2), CL-9 (2)]

2) CHECK POINT
Engine

Start switch

Check point

Voltage

- GND (fuse box)


- GND (switch power input)
- GND (switch power output)
- GND (beacon lamp)
STOP

ON

- GND (fuse box)


- GND (cab light relay)
- GND (switch power output)
- GND (cab light)

GND : Ground

4-26

20~25V

1.2B

BEACON LAMP
CL-8

2
1

CL-9

2
1

2.0V

10

1.2B

11

CAB LIGHT-LH

12

1.2B

2.0V

CAB LIGHT-RH

4-27

3
CN-10

2
1

9
0.8Gr

0.8V

1.2V

1.2Br

1.2B

56
57

55

54

53

52

51

39

38

37

36

35

34

33

32

31

30

0.8Gr

0.8V

1.2V

1.2Br

1.2B

1.2B

6
0.8R
2R

2V

0.8Gr

60

59

1.2BrW

12

NC

58

1.2Br

11

GND

0.8BrW

10

10

NC

0.8B

POWER 24V

1.2BrW

TRAVEL ALARM

CL-7

0.8Gr

BEACON LAMP SW

CABIN LIGHT OUT

12

PRE-HEAT

WASHER SIG

3
7

WIPER MOTOR DRIVE

WORK LIGHT OUT

12

INT. SIG

10
11

11

HEAD LIGHT OUT

12

CN-116

2
1.2B

CS-23

CN-5

1.2Br

2R

30A

20A
10A
20A
10A

TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

OPTION

OPTION(BEACON)

20A

SAFETY SOL

20A

10A

AC& HEATER

20A

20A

HORN

CIGAR

10A

START,STOP

20A

30A

FUEL HEATER

SOLENOIDE

30A

30A

CASSETTE
SPARE

HEAD LAMP

10A

SWITCH PANEL

20A

10A

FUEL CUT OFF

10A

10A

MCU CONT.

WIPER

20A

CLUSTER

30A

10A

SPARE

CABIN LAMP(OPTION)

10A

WIPER

30A

10A

AIR CON/HEATER

WORK LAMP

20A

START KEY

20A

30A

MCU

CONVERTER

30A

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

BEACON LAMP AND CAB LIGHT CIRCUIT (CLUSTER TYPE 2)

FUSE BOX

CR-9
86

30

87
87a

87a 87 85

85

CABIN LAMP RY

30 86

SWITCH PANEL

2609S4EL16

6. WIPER AND WASHER CIRCUIT (CLUSTER TYPE 1)


1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11)
Fuse box (No.6)
Fuse box (No.17)

I/conn [CN-5 (57)]


Switch panel [CN-116 (10)]
I/conn [CN-5 (18)]
I/conn [CN-17 (5)]
Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
I/conn [CN-5 (24)]
l/conn [CN-17 (4)]
Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]

(2) Wiper switch ON : 1st step (Intermittent)


Wiper switch ON [CN-116 (3)]
I/conn [CN-17 (8)]
Wiper motor intermittently operating [CN-21 (6)]

Wiper motor controller [CN-141 (10) (3)]

(3) Wiper switch ON : 2nd step (continual)


Wiper switch ON [CN-116(4)]
I/conn[CN-17(2)]
Wiper motor operating [CN-21(2)]

Wiper motor controller [CN-141(2) (4)]

(4) Washer switch ON


Washer switch ON [CN-116 (5)]
I/conn [CN-17 (7)]
Wiper motor controller [CN-141 (9) (8)]
I/conn [CN-17 (6)]
I/conn [CN-5 (19)]
Washer pump [CN-22 (1)]
Washer operating
Wiper switch ON [CN-116 (4)]
I/conn[CN-17 (2)]
Wiper motor controller [CN-141 (2) (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking
parking(when switch OFF)
Switch OFF [CN-116 (4)]
Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine

Start switch

Check point
- GND (fuse box)
- GND (switch power input)
- GND (switch power output)

STOP

ON

- GND (wiper power input)


- GND (wiper power output)
- GND (wiper motor)

GND : Ground

4-28

Voltage
24V

0 ~ 5V
24V
0 or 24V

WIPER MOTOR

10

11

12

13

WASHER P/P

WASHER SIG.

INT. SIG

WIPER CUT SW

N.C

FEED BACK

CN-116

Gr

Or

Br

WIPER MOTOR CONTROLLER

4-29

12

NC

NC

TRAVEL ALARM

11

CABIN LIGHT OUT

GND

PRE-HEAT

10

WASHER SIG

0.8RW

0.8L

0.8W

0.8Br

POWER 24V

WIPER MOTOR DRIVE

Br

GrW

0.8Br

0.8L

0.8V

0.8R

0.8ROr

1.2B

0.8W

0.8RW

1.2B

1.2B

0.8ROr

0.8RW

1.2B

1.2B

0.8GrW

0.8V

CONTINUE 24V

0.8GrW

INT. SIG

VCC

GrW

0.8V

0.8R

0.8V

GND

CN-17

0.8V

0.8R

0.8GrW

MOTOR DRIVE+

WIPER CUT SW

Or

WORK LIGHT OUT

MOTOR DRIVE-

Gr

CS-53

HEAD LIGHT OUT

MOTOR DRIVE SIG

CN-141

FEED BACK

CN-21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

CN-5

0.8GrW

0.8RW

0.8R

30A

30A
30A
20A
10A
10A
10A
20A
20A
10A
10A
10A
20A
30A
30A
10A
20A
30A
30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

MCU
START KEY
AIR CON/HEATER
WIPER
CLUSTER
CLUSTER
MCU CONT.
MCU_EPPR
SWITCH PANEL
CASSETTE
FUEL CUT-OFF SOL.
CONVERTER
WORK LAMP
CABIN LAMP(OPTION)
WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

WIPER AND WASHER CIRCUIT (CLUSTER TYPE 1)

FUSE BOX

CN-22
1

WASHER PUMP
DO-5

DIODE

2
1

SWITCH PANEL

2609S4EL17

WIPER AND WASHER CIRCUIT (CLUSTER TYPE 2)


1) OPERATING FLOW
(1) Key switch ON
Fuse box (No.11)
Fuse box (No.6)
Fuse box (No.17)

I/conn [CN-5 (57)]


Switch panel [CN-116 (10)]
I/conn [CN-5 (18)]
I/conn [CN-17 (5)]
Wiper motor controller [CN-141(7)]
Wiper motor [CN-21(4)]
I/conn [CN-5 (24)]
l/conn [CN-17 (4)]
Wiper motor controller [CN-141 (6)]
Washer pump [CN-22 (2)]

(2) Wiper switch ON : 1st step (Intermittent)


Wiper switch ON [CN-116 (3)]
I/conn [CN-17 (8)]
Wiper motor intermittently operating [CN-21 (6)]

Wiper motor controller [CN-141 (10) (3)]

(3) Wiper switch ON : 2nd step (continual)


Wiper switch ON [CN-116(4)]
I/conn[CN-17(2)]
Wiper motor operating [CN-21(2)]

Wiper motor controller [CN-141(2) (4)]

(4) Washer switch ON


Washer switch ON [CN-116 (5)]
I/conn [CN-17 (7)]
Wiper motor controller [CN-141 (9) (8)]
I/conn [CN-17 (6)]
I/conn [CN-5 (19)]
Washer pump [CN-22 (1)]
Washer operating
Wiper switch ON [CN-116 (4)]
I/conn[CN-17 (2)]
Wiper motor controller [CN-141 (2) (4)]
Wiper motor operating [CN-21 (2)]
(5) Auto parking
parking(when switch OFF)
Switch OFF [CN-116 (4)]
Wiper motor parking position by wiper motor controller

2) CHECK POINT
Engine

Start switch

Check point
- GND (fuse box)
- GND (switch power input)
- GND (switch power output)

STOP

ON

- GND (wiper power input)


- GND (wiper power output)
- GND (wiper motor)

GND : Ground

4-30

Voltage
24V

0 ~ 5V
24V
0 or 24V

WIPER MOTOR

10

11

12

13

WASHER P/P

WASHER SIG.

INT. SIG

WIPER CUT SW

N.C

FEED BACK

CN-116

Gr

Or

Br

WIPER MOTOR CONTROLLER

4-31

12

NC

NC

TRAVEL ALARM

11

CABIN LIGHT OUT

GND

PRE-HEAT

10

WASHER SIG

0.8RW

0.8L

0.8W

0.8Br

POWER 24V

WIPER MOTOR DRIVE

Br

GrW

0.8Br

0.8L

0.8V

0.8R

0.8ROr

1.2B

0.8W

0.8RW

1.2B

1.2B

0.8ROr

0.8RW

1.2B

1.2B

0.8GrW

0.8V

CONTINUE 24V

0.8GrW

INT. SIG

VCC

GrW

0.8V

0.8R

0.8V

GND

CN-17

0.8V

0.8R

0.8GrW

MOTOR DRIVE+

WIPER CUT SW

Or

WORK LIGHT OUT

MOTOR DRIVE-

Gr

CS-53

HEAD LIGHT OUT

MOTOR DRIVE SIG

CN-141

FEED BACK

CN-21

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

CN-5

0.8GrW

0.8RW

0.8R

30A

30A
30A
20A
10A
10A
10A
20A
10A
10A
10A
30A
20A
30A
30A
10A
20A
30A
30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

MCU
START KEY
AIR CON/HEATER
WIPER
SPARE
CLUSTER
MCU CONT.
FUEL CUT OFF
SWITCH PANEL
CASSETTE
SPARE
CONVERTER
WORK LAMP
CABIN LAMP(OPTION)
WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

WIPER AND WASHER CIRCUIT (CLUSTER TYPE 2)

FUSE BOX

CN-22
1

WASHER PUMP
DO-5
2

DIODE

SWITCH PANEL

2609S4EL18

P+

12

13

14

15

16

17

18

19

20

21

22

23

CAN_SHIELD

GND_RETURN

SPEED SENSOR+(HMC)

TACHO SENSOR-

PROGRAM DUMP

ONE TOUCH DECEL

POWER BOOST SW

HOUR METER

ANTI RESTART RY

CAN1 Hi

nc

RS485+(TX)-CLUSTER

MCU

4-32

10

11

12

13

14

15

16

17

18

19

20

21

22

23

POWER MAX SOL

TRAVEL SPEED SOL

ATT_ SAFETY SOL

ATT_PRESS SOL.

ATT_CONFLUX SOL.

BOOM PRIORITY EPPR+

POWER IG EPPR

PUMP POWER EPPR+

ATT. EPPR+

nc

FUEL WARMER RY

TRAVEL BUZZER

ENG STOP RY

ENG PRE-HEAT RY

nc

BOOM PRIORITY EPPR-

EPPR GND

PUMP POWER EPPR-

ATT. EPPR-

nc

nc

ACCEL DIAL SIG

24

ARM REGEN SOL

CN-52

24

11

GND_MAIN

G/A MOTOR(-)

G/A MOTOR(+)

10

POWER_5V OUT

nc

GND_5V

nc

TACHO SENSOR+

GOV. MOTOR

0.8

0.8

0.8

0.8

0.8Gr

1.2B

1.2R

ACCEL DIAL
W

POWER_24V OUT

1.2

0.8Gr

B
Gr

CN-51

SIG

P-

CN-76

NC

M-

M+

CN-142

POWER IG

BATT POWER_24V

10A
10A
20A
30A
30A
10A
20A
30A
30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

CASSETTE
FUEL CUT-OFF SOL.
CONVERTER
WORK LAMP
CABIN LAMP(OPTION)
WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

10A

SWITCH PANEL

10A

CLUSTER

20A

10A

CLUSTER

MCU_EPPR

10A

WIPER

1.2R

20A

AIR CON/HEATER

20A

30A

START KEY

MCU CONT.

30A

MCU

1.2RW

1.2R

30A

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

CONTROLLER CIRCUIT (CLUSTER TYPE 1)


FUSE BOX

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

RH CONSOLE

CN-2

2
1

5
4
3

Or

Br

10

11

Or

Br

CN-75

EPPR V/V

12

13

14

15

2609S4EL19

0.8Gr

12

13

14

15

16

17

18

19

20

21

22

23

24

25

P3 PRESS SIG.

TRAVEL PS

O/T DECEL SW

WATER LEVEL SW

AIR CLEANER SW

NC

NC

NC

GND (POT&DIAL)

5V (POT&DIAL)

POT-SIG

ACCEL DIAL SIG

FUEL LEVEL SENSOR

TACHO SENSOR(-)

MCU

4-33

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

BATTERY 24V(+)

PUMP EPPR(-)

NC

PROGRAM DUMP

ANTI-RESTART RY

ACCEL ACT(+)

TRAVEL SPEED SOL.

NC

NC

TRAVEL BUZZER

PRE-HEAT SW

NC

NC

OVERLOAD SIG

ENGINE OIL FILTER

HOUR-METER

ACCEL ACT(-)

POWER IG

NC

NC

NC

GND (MAIN)

SERIAL-TX

SERIAL-RX

GND

RS232 (+)

RS232 (-)

OR

OR

BR

GY

10

34

FUEL HEATER

36

ENG PREHEATER

Br

PUMP EPPR(+)

HOUR-METER

Or

35

POWER MAX SOL.

RH CONSOLE

NC

MAX FLOW SOL.

G/OR

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

RS232 (GND)

BOOM PRIORITY SOL

CN-50

26

ACCEL DIAL

11

P2 PRESS SIG.

GND(PRES.SENSOR)

10

24V(PRES.SENSOR)

P1 PRESS SIG.

NC

Gr

ALT LEVEL

CN-51

NC

P+

SIG

ENG OIL PS

P-

CN-76

NC

M-

M+

CN-142

TRAVEL ALARM SW

POWER MAX SW

GOV. MOTOR
+

WORKING PS

1.2RW

1.2R

30A

10A
10A
30A
20A
30A
30A
10A
20A
30A
30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

CASSETTE
SPARE
CONVERTER
WORK LAMP
CABIN LAMP(OPTION)
WIPER
HEAD LAMP
FUEL HEATER
START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

10A

CLUSTER

SWITCH PANEL

10A

SPARE

10A

10A

WIPER

FUEL CUT OFF

20A

AIR CON/HEATER

20A

30A

START KEY

MCU CONT.

30A

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

CONTROLLER CIRCUIT (CLUSTER TYPE 2)


FUSE BOX

CN-2

2
1

4
3

Or

Br

CN-75

11

12

EPPR V/V
1

13

14

15

2609S4EL20

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

SPEED SENSOR+(HMC)

TACHO SENSOR-

PROGRAM DUMP

ONE TOUCH DECEL

POWER BOOST SW

HOUR METER

ANTI RESTART RY

CAN1 Hi

nc

RS485+(TX)-CLUSTER

RS232C1_TX-HRDT

RS232C2_TX-RCM

TRAVEL ALARM SELECT SIG

ENG OIL PS

coolent level

AIR CLEANER SW(NO)

BLOWER SIG.

CAN1 Lo

nc

RS485-(RX)-CLUSTER

RS232C1_RX-HRDT

RS232C2_RX-RCM

PRE-HEAT SELECT SIG

ENGINE OIL FILTER

nc

nc

nc

4-34

MCU

2609S4EL21

26

FUEL LEVEL SENSOR

27

25

21

24

20

23

19

ATT. EPPR-

nc

WATER TEMP SENDOR

18

PUMP POWER EPPR-

22

17

EPPR GND

HYD. TEMP SENDER

16

BOOM PRIORITY EPPR-

ACCEL DIAL SIG

15

nc

nc

14

ENG STOP RY

ENG PRE-HEAT RY

13

12

TRAVEL BUZZER

11

10

ATT. EPPR+

nc

PUMP POWER EPPR+

FUEL WARMER RY

0.8OrW

0.8

POWER IG EPPR

0.8RW

0.8Gr

BOOM PRIORITY EPPR+

8
L

SH

2
W

ATT_CONFLUX SOL.

ATT_PRESS SOL.

6
WL

5
Gr

ATT_ SAFETY SOL

CN-5
Y

0.8L

0.8L
B

POWER MAX SOL

0.8Gr
WR

TRAVEL SPEED SOL

0.8Y

0.8Y
RW

0.8Y

0.8GrW

0.8L

ARM REGEN SOL

12
0.8RW

CN-52

11

GND_RETURN

G/A MOTOR(-)

CD-1

CAN_SHIELD

G/A MOTOR(+)

C 1

POWER_5V OUT

GND_MAIN

GND_5V

CD-2

10

TACHO SENSOR+

Pa

nc

POWER_24V OUT

CD-10

nc

POWER IG

CN-51

BATT POWER_24V

0.8Gr

0.8RW

30A

20A

AIR CON/HEATER

SPARE

10A

20A

10A

PRE-HEAT
FUEL P/P

20A

20A

TRAVEL SOL

OPTION(BEACON)

CIGAR

20A

SOLENOIDE

20A

20A

OPTION

10A

20A

AC& HEATER
SAFETY SOL

10A

30A

HORN

START,STOP

30A

HEAD LAMP
FUEL HEATER

20A

WIPER

30A

30A

20A

10A

10A

CABIN LAMP(OPTION)

WORK LAMP

CONVERTER

FUEL CUT-OFF SOL.

10A

10A

SWITCH PANEL
CASSETTE

MCU_EPPR

20A

10A

10A

20A

MCU CONT.

CLUSTER

CLUSTER

10A

30A

WIPER

30A

MCU
START KEY

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

MONITORING CIRCUIT (CLUSTER TYPE 1)

FUSE BOX

CN-56

BATT.24V

SIG_3

GND

IG 24V
TX

CAMERA SIG
SIG_2

CLUSTER
RX

0.8Y

3
0.8L

SH

5
0.8Gr

7
0.8RW

17
9

18

19

20

21

22

23

24
57

58

59

1.2B

60

1.2YOr

AIR CLEANER SW

2
0.8B

FUEL LEVER
0.8

0.8B

HYD TEMP

0.8

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

NC

NC

GND (POT&DIAL)

5V (POT&DIAL)

POT-SIG

ACCEL DIAL SIG

FUEL LEVEL SENSOR

TACHO SENSOR(-)

TACHO SENSOR(+)

NC

NC

NC

NC

GND (SENSOR)

PUMP PROLIX SW

WATER TEMP SENDOR

HYD TEMP SENDOR

NC

NC

4-35

11

32

33

34

35

36

RS232 (-)

RS232 (GND)

NC

PUMP EPPR(+)

30

SERIAL-RX

RS232 (+)

29

SERIAL-TX

31

28

GND (MAIN)

GND

27

NC

12

10

PUMP EPPR(-)

ANTI-RESTART RY

BATTERY 24V(+)

PROGRAM DUMP

NC

FUEL HEATER

POWER MAX SOL.

HOUR-METER

ENG PREHEATER

BOOM PRIORITY SOL

TX

MAX FLOW SOL.

RX

BR/OR

B/OR

CN-50

17

NC

16

0.8Gr

15

0.8B

AIR CLEANER SW

WATER LEVEL SW

SH

14

13

O/T DECEL SW

CN-5

TRAVEL PS

0.8Y

12

0.8L

P3 PRESS SIG.

11

GND(PRES.SENSOR)

RR

P2 PRESS SIG.

24V(PRES.SENSOR)

NC

CN-56

10

NC

P1 PRESS SIG.

Br

ALT LEVEL

ENG OIL PS

CD-1

TRAVEL ALARM SW

C 1

CD-2

CN-51

Pa

POWER MAX SW

CD-10

WORKING PS

0.8Gr

30A

CIGAR

20A
10A
20A
10A

TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

20A

20A

SOLENOIDE
OPTION(BEACON)

20A

OPTION

20A

10A

20A

AC& HEATER
SAFETY SOL

10A

30A

30A

20A

10A

HORN

START,STOP

FUEL HEATER

HEAD LAMP

WIPER

CABIN LAMP(OPTION)

30A

WORK LAMP

30A

20A

30A

CONVERTER

SPARE

10A

SWITCH PANEL
CASSETTE

10A
10A

FUEL CUT OFF

MCU CONT.

CLUSTER

20A

10A

10A

WIPER
SPARE

20A

AIR CON/HEATER

10A

30A

30A

START KEY

MCU

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

MONITORING CIRCUIT (CLUSTER TYPE 2)


FUSE BOX

POWER IG(24V)

GND

CLUSTER

0.8Y

0.8L

SH

0.8B

6
0.8Gr

17
9

18

19

20

21

22

23

24
57

58

59

60

1.2B

AIR CLEANER SW
1.2YOr

2
0.8B

FUEL LEVER
0.8

0.8B

HYD TEMP

0.8

2609S4EL22

SWING
OVER
LOAD
BOOM
UP
TRAVEL
34
35
36
37
38
39
40

RS232C2_RX-RCM
PRE-HEAT SELECT SIG
ENGINE OIL FILTER
nc
nc
nc

4-36
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

BOOM PRIORITY EPPREPPR GND


PUMP POWER EPPRATT. EPPRnc
nc
ACCEL DIAL SIG
HYD. TEMP SENDER

WATER TEMP SENDOR


FUEL LEVEL SENSOR
ALT. LEVEL
GOV. POTENTIO SIG.
P1 PRESS SENSOR
P2 PRESS SENSOR
nc
PUMP EPPR2 SENSOR
ATT PILOT PRESSURE
ARM IN_OUT BUCKET IN PRESS

BOOM UP PRESS SENSOR

40

16

nc

39

15

ENG PRE-HEAT RY

38

14

ENG STOP RY

nc

13

TRAVEL BUZZER

OVERLOAD SIG

12

FUEL WARMER RY

37

11

nc

36

10

ATT. EPPR+

TRAVEL PRESS SENSOR(A)

PUMP POWER EPPR+

SWING PRESS SENSOR

POWER IG EPPR

1
2

30A

10A

HORN

SPARE

10A

START,STOP

FUEL P/P

30A

FUEL HEATER

20A

30A

HEAD LAMP

10A

20A

WIPER

PRE-HEAT

10A

20A

30A

CABIN LAMP(OPTION)

20A

30A

WORK LAMP

TRAVEL SOL

20A

OPTION(BEACON)

10A

FUEL CUT-OFF SOL.


CONVERTER

CIGAR

10A

CASSETTE

20A

10A

SWITCH PANEL

20A

20A

MCU CONT.
MCU_EPPR

SOLENOIDE

20A

CLUSTER

20A

10A

CLUSTER

OPTION

10A

20A

10A

WIPER

10A

20A

AIR CON/HEATER

SAFETY SOL

30A

START KEY

AC& HEATER

30A

MCU

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

12

10

12

12

10

CN-140

BUZZER

ROOM LAMP/CASSETTE 10A

IG POWER

11

CN-113

12

11

10

11

12

QUICK COUPLER SOL

WORK PRESS SENSOR(A)

ATT_PRESS SOL.

ATT_ SAFETY SOL


ATT_CONFLUX SOL.

BOOM PRIORITY EPPR+

POWER MAX SOL


TRAVEL SPEED SOL

CN-36

ARM REGEN SOL

33

CN-5

CN-52

32

RS232C1_RX-HRDT

27

31

26

TRAVEL ALARM SELECT SIG


ENG OIL PS

RS485-(RX)-CLUSTER

25

RS232C2_TX-RCM

30

24

RS232C1_TX-HRDT

nc

23

RS485+(TX)-CLUSTER

29

22

nc

CAN1 Lo

21

CAN1 Hi

28

20

ANTI RESTART RY

BLOWER SIG.

19

HOUR METER

CN-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

coolent level

18

1
2

CS-67

12

11

10

QUICK COUPLING SW

AIR CLEANER SW(NO)

17

12

CAN_SHIELD

16

11

GND_MAIN

POWER BOOST SW

10

nc

ONE TOUCH DECEL

nc

PROGRAM DUMP

G/A MOTOR(-)

15

G/A MOTOR(+)

14

POWER_5V OUT

13

GND_5V

SPEED SENSOR+(HMC)

GND_RETURN

TACHO SENSOR-

POWER IG
TACHO SENSOR+

GOV. MOTOR
POWER_24V OUT

CN-51

1
2

OVERLOAD SW

BATT POWER_24V

WORK
1

A3

P+

SIG

CD-44

PUMP1 PRESS

P-

M+

4
5
6

NC

CD-42

PUMP2 PRESS

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

CS-50

CS-26A

SUPPLY
SIG
RETURN

M-

CN-76

SUPPLY
SIG
RETURN
A

SUPPLY
SIG
RETURN

A
B
C

CS-4

SIG

SUPPLY

1
2
1
2

RETURN

ACCEL DIAL

CN-142

CD-7

1
2
1
2

BREAKER

SIG

SUPPLY

RETURN

Gr

CD-6

CS-19

SIG

RETURN

Decel

SUPPLY

CS-29

Power
max

CD-32

SIG

RETURN

CS-5

C
R

CD-31

Brea
B
ker CS-26

SUPPLY

Gr

RETURN

CD-24

SIG

Horn

SUPPLY

ELECTRIC CIRCUIT FOR HYDRAULIC (CLUSTER TYPE 1)


FUSE BOX

10

12

11

27

28

CR-62

29

2
3

30

31

32

33

34

35

57

58

59

60

SAFETY SW

CD-43

CN-2

1
2
3

8
9

10
11
12
13
14
15

CD-2

CN-15
1
2
3
4
5
6
7
8
9
10
11
12

FUEL LEVEL

CD-1

HYD TEMP
4 5 1

BREAKER RY
CN-68

5
3 2

SAFETY SOL
CN-81
2

TRAVEL BZ
CN-133

BOOM PRIORITY
CN-135

ARM REGENERATION
CN-70

TRAVEL-HIGH
CN-88

POWER MAX

1
2

CD-69
A SUPPLY
B SIG
ATT PS
C RETURN

CN-236
1
2

1
2

1
2

1
2

1
2

ATT
PRESS SOL

CN-149
ATT
SAFETY SOL

CN-237
ATT
CONFLUX SOL

CN-242

CN-66

ATT FLOW

BREAKER SOL

MCU

2609S4EL23

OVERLOAD TRAVEL WORK


PS

4-37

16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

AIR CLEANER SW
NC
NC
NC
GND (POT&DIAL)
5V (POT&DIAL)
POT-SIG
ACCEL DIAL SIG
FUEL LEVEL SENSOR

TACHO SENSOR(-)
TACHO SENSOR(+)
NC
NC
NC
NC
GND (SENSOR)

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

BATTERY 24V(+)
PUMP EPPR(-)
NC

PROGRAM DUMP
ANTI-RESTART RY
ACCEL ACT(+)
TRAVEL SPEED SOL.
NC
NC
TRAVEL BUZZER
PRE-HEAT SW
NC
NC
OVERLOAD SIG
ENGINE OIL FILTER

HOUR-METER
ACCEL ACT(-)
POWER IG
NC
NC
NC
GND (MAIN)
SERIAL-TX
SERIAL-RX
GND
RS232 (+)
RS232 (-)

FUEL LEVEL

CD-1

HYD TEMP
2

36

FUEL HEATER

PUMP EPPR(+)

ENG PREHEATER

34

HOUR-METER

CD-2

35

POWER MAX SOL.

10
11
12
13
14
15

NC

MAX FLOW SOL.

11

11

30A

10A
10A
30A
20A
30A

FUEL CUT OFF


SWITCH PANEL
CASSETTE
SPARE
CONVERTER
WORK LAMP

30A
10A
20A
10A
20A
20A
20A
20A
20A
10A
20A
10A

START,STOP
HORN
AC& HEATER
SAFETY SOL
OPTION
SOLENOIDE
CIGAR
OPTION(BEACON)
TRAVEL SOL
PRE-HEAT
FUEL P/P
SPARE

FUEL HEATER

10A

MCU CONT.

30A

20A

CLUSTER

20A

10A

SPARE

HEAD LAMP

10A

WIPER

30A

10A

AIR CON/HEATER

10A

20A

CABIN LAMP(OPTION)

30A

START KEY

WIPER

30A

MCU

31

30

29

28

27

26

25

24

23

22

21

20

19

18

17

16

15

14

13

12

11

10

12

10

CN-140

BUZZER

CN-113

12

12

12

10

12

12

10

12

QUICK COUPLER SOL

RS232 (GND)

BOOM PRIORITY SOL

9
10

ROOM LAMP/CASSETTE 10A

IG POWER

CN-36

CN-5

CN-50

36

15

WATER LEVEL SW

35

14

O/T DECEL SW

NC

13

TRAVEL PS

CN-4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

34

12

P3 PRESS SIG.

NC

11

P2 PRESS SIG.

HYD TEMP SENDOR

10

P1 PRESS SIG.

32

ALT LEVEL

33

GND(PRES.SENSOR)

WATER TEMP SENDOR

24V(PRES.SENSOR)

1
2

11

11

CS-67

12

11

10

CS-50

12

11

10

QUICK COUPLING SW

PUMP PROLIX SW

NC

GOV. MOTOR
5

NC

RETURN

SIG
6

ENG OIL PS

8
9

WORKING PS

TRAVEL ALARM SW

OVERLOAD SW

POWER MAX SW

CD-44
1

BREAKER SW

CN-51

SIG

RETURN
1

CD-42

P+

SUPPLY

4
5
6

SUPPLY

CN-1

P-

SIG

SIG

SUPPLY

RETURN

CD-43

A
B
C

CS-4

Gr

M-

M+

NC

CS-19

2
1
2
1
2

CN-7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
2

AIR SEAT

CS-26A
CS-27

CN-156

CN-76

CS-29

ACCEL DIAL

CN-142

SIG

Decel
1
2
1
2

BREAKER

RETURN

Power
max

CD-7

SUPPLY

RETURN

SUPPLY

SIG

Gr

CD-6

CS-5

RETURN

C
R

SIG

Horn

CD-31

Brea
B
ker CS-26

SUPPLY

P3
P1
P2
PRESS PRESS PRESS

ELECTRIC CIRCUIT FOR HYDRAULIC (CLUSTER TYPE 2)


FUSE BOX

10

12

11

27

28

CR-62

29

2
3

30

31

32

33

34

35

53

54

59

60

SAFETY SW

CN-2

1
2
3

4
5
6

4 5 1

BREAKER RY
CN-68

5
3 2

SAFETY SOL
CN-81
2

TRAVEL BZ
CN-133

BOOM PRIORITY

CN-70
1

TRAVEL-HIGH
CN-88

POWER MAX

CN-66
1

BREAKER SOL

CN-3
1
2
3

CD-8
1

8
9

WATER TEMP SENDOR

10
11
12

MCU

2609S4EL24

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