Bms. Prosedure Kerja Electrical Power

DOC. NO. : REV. NO.
BMS-Istimewa 0
DATE : SHEET :
20 Desember 2016 1 Of 32
ELECTRICAL POWER PROCEDURE
PT. BORNEO MITRA SINERGI
0 20/12/16 32 Issued For Bidding YD HER PD

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DAFTAR ISI
1. TITILE
....................................................................................................................................................
5
2. SCOOPE
....................................................................................................................................................
5
3. CODE AND STANDARD
....................................................................................................................................................
5
4. GENERAL
....................................................................................................................................................
6
5. MATERIAL HANDLING
....................................................................................................................................................
6
6. AREA CLASIFICATION
....................................................................................................................................................
7
7. TRANSFORMERS
....................................................................................................................................................
7
8. SWITCHGEAR
....................................................................................................................................................
8
9. MOTOR CONTROL CENTER
....................................................................................................................................................
10
10. PANEL BOARD
....................................................................................................................................................
11
11. UNINTERRUPTIBLE POWER (UPS) SYSTEMS
....................................................................................................................................................
11
12. DC RECTIFIER
....................................................................................................................................................
12
13. MOTORS
....................................................................................................................................................
12
14. WIRING METHODE
....................................................................................................................................................
13
15. UNDERGROUND INSTALLATION
....................................................................................................................................................
17
16. TRAY INSTALALTION
....................................................................................................................................................
19
17. ABOVE GROUND CONDUIT INSTALLATION
....................................................................................................................................................
21
18. GROUNDING
....................................................................................................................................................
24
19. PAINTING
....................................................................................................................................................
26
20. TESTING AND INSPECTION
....................................................................................................................................................
1 TITLE :
BMS. ELECTRICAL AND POWER PROCEDURE
2.0. SCOPE :
2.1. This specification defines the minimum requirement governing the
installation of all electrical system. Its proposal is to supplement the
construction drawings and to serve as an installation guide for any activities not
detailed on the drawings.
2.2. In the event that any installation requirement is not fully directed by
the drawings or this specification, the project engineer or his representative will
provide specific guidance.
2.3. The defined work shall be completed in every respect and in

accordance with all applicable codes, as specified in the contractors work scope
and this specification. Above all, good industrial construction practices shall be
maintained by the contractor.
2.4. Typical inspection / testing data sheets are contractor is required to
either complete these data sheets or this data own data sheets with the similar
information as part of the work.
3.0. CODES AND STANDARDS:

3.1. Construction and installation shall be in accordance with the latest
edition of the following codes and standards as applicable :
ANSI : American National Standards Institute
API-500B : American Petroleum Institute
ASTM : American Society for Testing and Materials
IEEE : Institute of Electrical and Electronics Association
ICEA : Insulated Cable Engineers Association
IEC-502 : International Electro technical Commission
JIS : Japanese Industrial Standard (Where ref. Only)
NEC : National Electrical Code
NECS : National Electrical Safety Code
NEMA : National Electrical Manufacturers Association
NFPA : National Fire Protection Association
UL : Underwriters Laboratories
VES-6050 : Engineering and Design of Plant Electrical System
VES-7112 : Instrument Installation, Testing and Pre-
Commissioning
STD-60-61 : Standard Lighting Fixtures
STD-60-62 : Standard Grounding Details
STD-60-63 : Standard Ladder Supports
STD-60-06 : Standard UG Cable Installation, UG Typical
STD-60-07 : Standard Pull box and UG Duct Bank, Construction
Detail
STD-60-20 : Standard Lighting Protection Misc. Detail
STD-60-21 : Standard Lighting Protection Misc. Detail
Reference to any of the above standards, codes and specifications is

intended to cover the latest edition. Including any addenda,
supplements or revisions thereto. In case of conflicts or differences
in requirements of the above codes and standards, the more
stringent requirements shall govern.
4.0. GENERAL :
4.1. Materials and workmanship shall be the best of their respective
kinds and in full accord with the standard with the standards of
modern electrical construction.
4.2. In the event of conflict between this specification and the drawings,
refer to company for resolution.
4.3. Should conditions develop that render original locations of
equipment, cable ladder routing or termination details unsuitable,
the contractor shall call attention to this fact and obtain approval for
alternate location, mounting or termination method before installing
the work.
4.4. Contractor shall not make any field weld son vessels, tanks, pipes,
or equipment without the prior approval by the company.
4.5. All civil and mechanical works which are a prerequisite for the
installation of electrical equipment shall be performed by the
contractor in accordance with relevant specifications and issued
drawings.
5.0. MATERIAL HANDLING :

5.1. Electrical equipment and materials shall be handled with care to
insure against mechanical and moisture damage.
5.2. Equipment and materials for outdoor use, which arrive at the
construction site or contractors warehouse facilities prior to the
installation, shall be stored preferably indoor or otherwise suitably
protected.
5.3. Equipment and materials suitable for indoor use only, which arrive
at the construction site or Contractors warehouse facilities prior to
the installation time; shall be properly stored inside a totally
enclosed building.
5.4. Equipment such as motors, switchgear, motor controllers etc.

Having space heaters shall have the heaters energized immediately
after arrival on site. Temporary wiring required shall be to the
contractors account.
6.0. AREA CLASSIFICATION :

6.1. Classified locations are as shown on the project area classification
drawings.
6.2. All classified area installations must conform to the applicable
regulations as stated in API 500B, and Chapter 5, article 500
through 516, of the national electrical code. Potential conflicts shall
immediately be brought to the attention of the company.
7.0. TRANSFORMERS :
7.1. In general the following type of transformers shall be supplied.
Contracts shall ensure that the transformer to be installed meets
the required specification prior to actual installation.
7.1.1. 3 KVA thru 20KVA
Pad mounted, outdoor, totally enclosed, distribution type,
oil immersed transformers.
Indoor/Outdoor, totally enclosed, substation type, oil
immersed transformers.
7.1.2. 70KVA
Outdoor, totally enclosed, pressurized type, oil immersed
transformers.
Transformers shall be supplied completed and ready for
installation. Contractor shall prepare transformer
foundation pad and install transformer in accordance with
vendors recommendations and the construction drawings.
7.2. Lifting lugs shall be provided for lifting the complete transformer.
The transformer shall never be moved or lifted by placing jacks or
tackle on the radiators, the high voltage and low voltage
compartments or other attachments.
7.3. The contractor shall ground the transformer tank to the system
ground grid, prior to termination of any external electrical
connections.
7.4. Line connections must be made in a manner that will not place
undue strain on the bushings and shall use appropriate type and
size of lug. High voltage cable terminations shall be made using
rubber moulded stress cone-type cold shrink terminations kits.
Vendor recommended minimum electrical clearances shall be
maintained.
7.5. Changing transformer tap setting must be made with the
transformer de-energized. The tap changer must not be operated
while the transformer is energized.
7.6. Contractor shall check that the transformer oil level is at the
appropriate ambient temperature gauge level before voltage is
applied to the transformer. For gas filled units confirmation of
positive tank pressure gauge reading shall also be made.
7.7. Pad mounted type transformers shall be vented to the atmosphere
before being placed into service, if they have been pressurized for
leak tests or storage. Before leaving the unit, the cabinet should be
closed utilizing the padlocking provision and any other auxiliary
locking means that may be supplied.
8.0. SWITCH GEAR:

1 The contractor shall assemble, erect and install the switchgear as
shown in the drawings.
2 Foundation for switchgear shall be constructed meticulously in
accordance with the manufacturers recommendation and the
construction drawing for the project. Floor and channels shall be
flush and level to within 3 mm (1/8) over any 0.28 m (three foot
square) area under and in front of the switchgear in order to
maintenance alignment of draw out circuit breakers and fittings of
the doors.
3 Switchgear shipping section will be supplied with lifting lugs bolted
to the upper four corners of the switchgear. When lifting shipping
units with a crane, it is preferred to use two hook simultaneously,
one at each end. Each pair of lifting hooks should be equipped with
a spanner bar to prevent excessive distortion.
4 The switchgear can also be skidded into place on rollers. Timbers

should be placed between the switchgear and the rollers to protect
the switchgear.
5 When three or more shipping groups of the switchgear are to be
arranged in one continuous assembly, the central shipping group
should be the first located. The other shipping groups should then
be installed in successive order in each direction from the centre of
the structure.
6 After aligning and bolting together the switchgear shipping groups,
clean the silver-plated main bus contact surfaces and bolt of the bus
bars together using the splice plates or flexible connectors and
hardware supplied. Tighten bolts and insulation joints in accordance
with vendors installation instructions. Install switchgear shipping
group break ground bus connector kit and connect switchgear
ground bus to the station ground.
7 Factory installed shipping groups cross connection control wiring
looms shall be installed if provided. The control wiring looms shall
be coiled and identified for connecting in the field to the adjacent
group. Contractor shall install and terminate the interconnecting
wiring accordance with vendor supplied switchgear assembly
drawings.
8 Many pieces of equipment are blocked or braced for shipment.
Apparatus such as meters and relays must be scrutinized for forms
of blocking or bracing which must be removed.
9 Unpack, inspect and operate the switchgear air circuit breakers in
accordance with vendors instruction manual prior to installation of
arc chutes and mount barrier. The following sequence for inspection
and operation should be followed :
1 Examine breaker for loose or obviously damaged parts.
2 Operate breaker manually. For detailed description of manual
closing, tripping and contact alignment and penetration
checks, refer to Initial Inspection and Operation section of
circuit breaker instruction manual.
Do not change any adjustments, assemblies, or parts unless they
are obviously damaged or incorrectly adjusted. If some part it
obviously out of adjustment refer to the adjustment section of
instruction manual for correct settings. All field adjustment or

replacements of circuit breaker parts shall be performed by the
Contractor in the presence of and witnessed by the Companys
Representative.
10 On completion of the above checks, install arc chutes and mount
barrier in accordance with Vendors instructions and install air
circuit breaker in appropriate switchgear cell. The draw out circuit
breaker shall be placed in the Test position in its cell and shall be
tested be correct opening and closing operation both manually and
electrically.
11 Doors shall be checked for easy closing without binding, and the
securing screws shall be adjusted for easy tightening by hand.
12 When forming cables for termination within switchgear assemblies,
avoid sharp turns, corners, and edges in order to prevent damage
to, or weakening of, the cable insulation. For minimum conductor
bending radius and preferred type of termination to be used refer to
section 13.
13 After completion of switchgear wiring and energization of the
tripping circuits, the tripping contact in each protective relay or
device shall be closed manually to verify that the contact closure
performs the proper function.
14 The trip settings for each protective relay shall be set in accordance
with the coordination data supplied by the Companys
Representative.
Unless specifically excluded in the contract, the testing and
commissioning of medium voltage switchgear protection relaying
schemes shall form part of the Contractors scope of responsibility.
The integrity of measuring transformers, final relaying calibration
and operation settings shall be conducted by the Contractor and/or
switchgear manufacturers representative in the presence of and
witnessed by the Companys Representative.
8 . MOTOR CONTROL CENTERS:

1 The Contractor shall unpack the motor control centres, assemble all
shipping splits and erect the M.C.Cs. The Contractor shall ensure
that the floor or foundation supporting the motor control center
shall be level and smooth. Anchor bolts and hold down clips will be
required only if the motor control center will be installed outdoors.
2 All of the plug in modules and blank panels of the motor control
center shall be removed and a complete inspection shall be made of
the structure after setting in place. All bus, bus support and
structure bolts shall be tasted for tightness. A visual inspection
shall be made for damaged bus supports and busses and for debris
in the area of the busses.
3 All plug in units shall be inspected for tightness of factory cable
connections before reinstallation in the motor control center.
4 All wiring shall be checked for loose connections and to assure wires
are tagged in accordance with the Manufactures final approved As
Built drawings.
5 Circuit Breakers and Fuses.
1 If the plug-in units contain molded case circuit breakers, it
shall be verified that each unit contains the exact circuit
breaker as listed in the Manufactures approval drawings.
2 If the plug in units contain fused disconnect switches or fused
control circuits, it shall be verified that the correct size
switches and correct fuses are installed in each unit as listed
in the manufacturers approved drawings.
3 If the plug-in units contain molded case circuit breakers with
instantaneous magnetic trips, each trip shall be set as shown
on the one line diagram as a preliminary setting. If in
operation the circuit breaker trips due to motor starter inrush,
the trip setting may be adjusted to the next higher setting,
one step at a time, until the circuit breaker does not trip. If
the final trip setting differs from that shown on the one line
diagrams, the new setting shall be recorded on the As-Built
one line diagrams.
6 Magnetic Starters
1 If the plug in unit contains a magnetic motor starter, it shall
be verified that the starter size is the same as listed on 5the
Manufacturers approved drawings, that the correct auxiliary
interlocks are provided, that the starter coil voltage is correct,
and that a control transformer is furnished and wired, if

required.
2 Overload heaters shall be installed in each overload relay. For
relays with adjustable settings, the initial setting shall be at
the 85% marking unless specified otherwise on the one line
diagram.
3 If the overload relay trips under motor full load current
conditions at the initial setting, the setting may be increased
to the 100% marking, and if it still trips, it may be increased
to the 115% marking. The intent is to provide the minimum
setting at which the motor will operate continuously without
tripping the overload relay. In no case should the setting be
increased, or a larger size heater be installed to permit a
motor to operate if it is using more than rated nameplate
current.
9.0. PANEL BOARDS:

1 In general ready to assemble square D I-line plug on type circuit
breaker panel boards or equal shall be supplied for mounting in
unclassified areas. Contractor shall assemble the units in accordance
with Vendors instructions. Care shall be taken so that the physical
arrangement of the panel board plug on type circuit breakers shall be
as detailed on issued project drawings.
2 The panel board circuit cards shall be completed by the Contractor
showing the As Built circuit descriptions.
3 Explosion proof type circuit breaker panel boards located in
classified areas shall be installed complete with conduit and cable
seals in accordance with the requirements of article 501.5 of the
National Electrical Code.
10.0. UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS:

1 A thorough visual inspection of the UPS unit shall be performed to
check for damage in shipment as well as to familiarize the
contractor with component locations, adjustment points and input
and output terminal blocks.
2 Packing material (tape, cardboard, bracing etc) used inside the UPS
unit to protect the equipment against unusual stresses during
shipping shall only be removed after the equipment has been
installed at its final location.
3 The UPS unit shall not be installed near heat producing devices. A
minimum of 300 mm (12 inches) clearance should be allowed
around louvered panels to provide for adequate air flow.
4 Prior to termination of any external cabling, the UPS units A and
D.C input and output switches and circuit breakers shall be placed in
the OFF position.
5 See paragraph 11.0 for D.C. rectifier and battery
installation/commissioning.
6 Contractor shall confirm proper polarity of battery connections to
the UPS unit prior to energization.
7 With the connection correctly made. Check (measure) the A.C and
D.C input voltages at the terminals for correct magnitude. Position
the UPS unit A.C and D.C. input circuit breakers to the ON
position. Next turn on the A.C. output breaker. Check with meters
for proper output voltage, current and frequency.
For detailed equipment start-up and shout-down procedures and
adjustments refer to Vendor supplied instruction and operating
manual.
11.0. D.C RECTFIER:

11.1. The D.C rectified unit shall be supplied completely assembled and
factory wired suitable for wall or floor mounting, as detailed on the
drawings. To operate the rectifier it will only be necessary to install
the unit and connect the A.C power cabling to the rectifier and the
D.C output cables to the battery. Before connecting the rectifier
cabling the contractor shall remove any packing or bracing material
used to protect the unit during shipment and check the rectifier
nameplate to confirm compliance with the incoming system voltage
and the battery type and number of cells.
11.2. Contractor shall assemble the stepped type battery racks and install
all battery cells and connections. Contractor shall fill the cells with
electrolyte in accordance with Vendor supplied instructions and
allow the cells to standard for at least 24 hours after filling. Adjust
rectifier equalize charge rate and time period in accordance with
battery Vendors operating instructions and fully charge the battery
bank. During charging do not allow the electrolyte temperature to
exceed 45oC (113oF). Check the electrolyte levels after charging
and adjust if necessary before putting the battery into service.
12.0. MOTORS:
12.1. All conduit connections to motor terminal boxes shall be by means
of threaded conduit hubs, with tapered pipe threads to ANSI
standard B2.1, with at least five (5) threads fully engaged. The
conduit assembly must from a weatherproof and dust-tight system
highly resistant to mechanical damage. Co.
12.2. Where armored cables are used in classified areas these shall be
terminated using division 1 approved cable terminations and seals.
These cables shall be PVC sheathed for corrosion protection and the
cable terminators should also be PVC sheathed or taped.
12.3. Flexible conduit connections to fixed motor junction boxes shall be
held to a minimum bending radius established by the particular
manufacturer. For type of flexible conduit to be installed in
classified and unclassified areas refer to section 16.8 and 19 of this
specification.
12.4. For motors equipped with slide rails, (or where adjustment is
available on the machine base plate) sufficient length of flexible
conduit/cable shall be left to permit the full motor travel adjustment
without staring the supply cables.
12.5. For medium voltage motors where motor leads splicing kits are
required, 3M Cold Shrink type 5321 thru 5324 or equal shall be
used. Cable terminations shall be made in accordance with the
issued drawings and instruction supplied by the kit material Vendor.
12.6. Control stations for motor driven equipment shall be mounted
adjacent to the equipment in accordance with issued drawings. The
start/Stop push buttons, manual/off/auto switches, etc., shall be
mounted as detailed on drawings.
13.0. WIRING METHODS:

13.1. General
13.1.1. The contractor shall install all cable and accessories as
listed on the issued project cable schedule and drawings.
13.1.2. Cable shall be installed in accordance with drawings.
The following segregation will be adhered to throughout the
facility:
a Medium voltage power cabling shall not occupy the
same enclosure, conduit, duct or tray with 600 volt or
less light and power conductors.
b Conductor of 600 volt or less light and power systems
and associated 120 volt A.C. System control cabling
shall be permitted to occupy the same enclosure,
conduit, duct or tray where all co.
c Conductors of A.C. and D.C. low voltage
instrumentation, control and communication system
shall not occupy the same enclosure, conduit, duct or
tray with conductors listed above. For detailed
description of power/instrument cabling segregations
requirements refer to specification VES-7112, section
6.2 thru 6.7.
13.1.3. All medium voltage power cabling within the plan
production area shall be installed underground utilized an
underground duct bank system. For pull boxes and duct bank
construction details refer to standard drawing STD-60-07.
13.1.4. Direct buried cables shall be acceptable for of-plot
services and for non essential plant utilities, where such are
located outside the production facility boundary. For
installation details refer to standard drawing STD-60-06.
13.1.5. In general, 600 volt or less in-plant electrical power
and control distribution shall be installed in overhead cable
tray utilizing tray rated/ armored cables as listed in section
13.2. Cable runs from the tray to the equipment served shall
be installed in rigid conduit or via PVC underground duct or
shall be properly supported armored cable.
13.1.6. For above ground installations, multiples of single
conductor wire, and/or multi-conductor cable run in rigid
conduit or properly supported armored cable shall be provide

for those cases where the cable tray system is not feasible,
area lighting and instrumentation field devices.
13.1.7. Where metal conduit is used, all phases of a three
phase circuit and neutral wire, if any, shall be located in the
same conduit.
13.1.8. All wire and cable shall be continuous without splices
from origin to termination as far as is practicable. Where
splices are required, they shall be made in approved junction
boxes. No splices or repaired wires or cables will be
permitted within conduits between approved junction boxes
or pull points.
13.1.9. No wire or cable shall be installed which has damaged
insulation or jacket.
13.1.10. All multi conductor cables shall remain sealed until
immediately prior to actual jointing or terminating.
13.1.11. The contractor shall not pull wire or cable through
boxes or enclosures where a change of raceway alignment or
direction occurs.
13.1.12. The contractor shall not cut strands from conductors to
fit lugs or terminals.
13.1.13. The contractor shall not bend cable to less than
recommended radius. The minimum cable radius shall not
be less than indicated in the following table:
Cable Type Minimum Radius
0.6/1 KV NYA 5 times OD
0.6/1 KV NYY 5 times OD
0.6/1 KV NYFGby 8 times OD
3.6/6 KV N2XSY 12 times OD
3.6/6 KV N2XSEBY 12 times OD
3.6/6/ KV N2XSEFGby 12 items OD
13.1.14. The contractor shall employ temporary guides,
sheaves, pulley blocks, rollers and other suitable hardware
to protect cable from excess tension & abrasion during
installation.
13.1.15. The contractor shall be ring out each conductor of each

feeder for phase identification.
13.1.16. Each cable shall be tagged with the cable numbers
assigned on the drawings.
13.2. Power and Control Cable
13.2.1. In general following type of power and control cabling
as manufactured in Indonesia shall be used:
a 4.16 KV Medium Voltage System
i Type: N2XSY Voltage: 3.6/6 KV standard: IEC-502 Single
Core, standard copper, XELPE insulated, copper tape
screened and PVC sheathed, 90o C
ii Type:N2XSEBY Voltage: 3.6/6 KV Standard: IEC-502
Three core, standard copper, XLPE insulated, copper
tape screened and PVC sheathed, 90oC
iii Type: N2XSEFGby Voltage: 3.6/6 KV Standard: IEC-502
Three core, standard copper, XLPE insulated, cooper
tape screened and PVC sheathed, galvanized flat steel
wire and galvanized steel tape armored, 90oC.
b 600 V and Lower Services
i 0.6/1 KV Type: NYA Thermo Plastic building wire, Single
core, standard copper, PVC insulated building wire
75oC (for lighting, control and small power services)
ii 0.6/1 KV Type: NYY (PVC Insulated/Sheathed) 75oC.
Multi conductor cables for power, lighting and control.
iii 0.6/1 KV Type: NYFGby (PVC Insulated, Galvanized Flat
Steel Wire Armored, PVC Sheathed) 75o.
Multi conductor cables for power, lighting and control.
13.3. Instrument Cable
13.3.1. In general, armored and unarmored thermoplastic
instrument wire, decorum (type :IEB) or equal, 1.5 mm2
twisted single or multi pair overall shielded instrument cable,
U.L listed as 300 Volt, 90oC, power limited tray cable,
approved for class I, Division 2 classified areas, shall be used.
13.4. Splices, Taps and Terminations
13.4.1. Splices, taps and terminations on 600 volt and above
insulated conductors shall be made using crimp type
compression sleeves and lugs where possible. The

compression fittings used shall be compatible metallurgic ally
with the conductor material, and shall be compactable with
the wire, crimping tool, and terminal strips. Plated or bare
copper body fittings shall be used on copper conductors only.
The crimping tool recommended by the fitting manufacturer
shall be the one used.
13.4.2. The use of bolt-on clamp type fittings is acceptable as
a second choice method of splicing, tapping and terminating
600 volt insulated copper conductors only, and is not
acceptable as a method of splicing, tapping or terminating
aluminium conductors at any voltage level or copper
conductors at voltage level above 600 volts.
13.4.3. Where field insulation is required on a 600 volt cable
connection, the connection shall be wrapped uniformly with
rubber tape to a minimum thickness of twice the cable
insulation thickness and than covered by two layers minimum
of neoprene tape or scotch #88 or equal plastic tape applied
snugly but not stretched.
13.4.4. Scotch cast single conductor resin inline and wye splice
kits, type 82-A1 thru A3, 82-B1 and 90-B1 or equal, shall be
used for 600 volt cable connections. Splice taps and
terminations shall be made in accordance with and
instructions supplied with joint kit materials.
13.4.5. 5 KV shielded cable termination and splicing shall be
made in accordance with the drawings. In general for single
conductor cabling the following quick termination kits shall be
used:
a Termination Kits
3M Cold Shrink Quick Term 11 Hi-K silicon rubber
termination kits 5630K series outdoor/indoor Class 1 (For
outdoor installation s) and 5620K indoor low
contamination class 3 for switchgear connections.
b Inline Splice Kits
3M Cold Shrink 5331 thru 5334 quick splice inline
splicing kits.
Termination and splicing of medium voltage cable shall be

done in accordance with the instructions supplied by the
kit manufacturer and in the presence of the companys
representative. For termination and splice kit drain wire
grounding details refer to standard drawing STD-60-02.
13.4.6. 5KV multiconductor cables shall be terminated/spliced
in accordance with issued drawings and instruction sheets
packed in the boxes with the kits purchased for the particular
installation. The work shall be performed in the presence of
the companys representative.
13.4.7. When forming cables for termination, sharp turns,
corners and edges shall be avoided in order to prevent
damage to, or weakening of the cable insulation.
13.4.8. For 5 kv cable, the cable shield shall be grounded at
each splice and termination points.
14.0. UNDERGROUND INSTALLATION:
14.1. A duct bank shall consist of one or more PVC conduit (5Kg/Cm 2 class
D or VU to standard JIS.K-6741/2 or company approved equal)
encased in a concrete envelope as detailed on standard drawing
STD-60-70. In unclassified areas within switchgear, control centers
and similar equipment enclosures, the PVC conduit shall be cut 25
mm above grade. Where above grade extensions of PVC conduit
are required in other area, a concrete encased transition using
threaded male or female PVC adaptors to rigid metal conduit shall
be made underground. Alternatively, the transition from PVC to
rigid conduit shall be made at the pull box closest to the transition
point. Rigid steel conduit shall only be used for stub-ups.
14.2. Duct banks should utilize 150 mm (6 inches) diameter conduit for
main circuit runs and 100 mm (4 inches) diameter conduit for
lateral circuit runs whenever possible. Direct buried single conduit
runs shall be a minimum of 25 mm (1 inch) in diameter for steel
conduit and 50 mm (2 inches) in diameter for PVC conduit.
Galvanized rigid steel conduit for underground installations shall be
PVC coated type or wrapped with Polyken or equal corrosion
protection tape for the entire length of the buried run. For direct
buried conduit or PVC duct installations refer to standard drawing

STD-60-60.
14.3. Duct runs shall be sloped a minimum of 75 mm (3 inches) per 30.5
m (100 feet) towards the ends of the run drainage.
14.4. A minimum of 20% (min. one) spare ducts shall be installed in every
duct bank or as shown on project drawings.
14.5. Conduit or duct sizes shall not be changed underground.
14.6. Underground PVC ducts will be converted to steel conduits before
emerging from the underground concrete envelopes. The
envelopes will be continuous, encasing the steel conduits, to a point
150 mm (6 inches) above grade.
14.7. All metal conduit risers and other metal ducts and raceways,
including associated metal boxes and cabinets, shall be protected
by pipe fabricated barricades.
14.8. In class I, Division 1 and 2 locations, all pull points shall be located
above grade, and where necessary, they shall be protected by pipe
fabricated barricades.
14.9. In ground pull boxes shall be located in unclassified areas only.
There shall be suitable space adjacent to pull boxes placing cable
reels while installing cable. For pull box sizes and construction
details refer to Standard Drawing STD-60-07.
14.10.Upon completion of a duct run, a test mandrel (6 mm (1/4) less in
diameter than the duct) and wire brush (slightly larger than the
duct) shall be pulled through each duct. This procedure should not
be done later than one day after pouring of the concrete envelope.
A pull line should be installed in each duct after cleaning.
14.11.Lubricants shall be used when pulling cables into duct runs. For
neoprene or PVC jacketed cables, a thick solution of soap flakes and
water or a commercial lubricant designed for these materials shall
be continuously applied while the cable is being pulled. Grease or
any petroleum-based lubricant shall not be used.
14.12.Buried duct or conduit routes shall be marked in accordance with
standard drawing STD-60-06.
14.13.Splices shall not be allowed within a duct or conduit run. Splices
when absolutely necessary shall be located in pull boxes, junction
boxes, or hand holes provided adequate area is available within the

enclosure.
14.14.The Contractor shall be responsible for all excavation, backfill and
surface restoration work associated with any underground
installation.
14.15.Where excavations are required near footings, foundations, concrete
floors, etc., Contractor shall ensure that the earthworks under and
in the above vicinity of same is not disturbed, and that all backfill is
well consolidated.
14.16.The Contractor shall arrange his installation so that all trenches are
excavated and backfilled in the minimum period of time.
14.17.The Contractor shall ensure that adequate safety precautions are
observed at all excavations, by the provision of safety barriers,
warning notices, shoring, etc.
14.18.Direct Buried Cable.
1 The installation of direct buried cable shall not be
commenced until the entire route has been excavated and
properly prepared to receive the cable.
2 In all cases when cable is left exposed above ground, it shall
be coiled and suitably protected against damage.
Alternatively, such cable may be left on the drum which
must be lowered from its jacks and firmly anchored.
3 Laying pattern indicated on the layout drawings shall be
strictly adhered to. Any deviation from the proposed route
shall be approved be the company prior to commencement
of work.
4 Cable under roadway is to be laid in conduit in accordance
with standard drawing STD-60-60. Where cables are to span
creeks, concrete encased conduit/pipe shall be installed.
5 Where not indicated on the layout drawings, bends and
corners in cable trenches shall allow for the cable bending
radius of at least 8 times the cable overall diameter for low
voltage cabling and 12 times the cable overall diameter for
medium voltage cabling.
6 The cable shall be laid a clean sand bedding to a nominal
depth of 100 mm (4 inches) below the cables and at least
100 mm (4 inches) above the top of cable. Red colored

concrete tiles shall be installed as required in accordance
with standard drawing STD-60-60 details. For cable trench
depth refer to appropriate standard drawing STD-60-06
detail.
7 The upper layer of the trench shall be backfilled using
materials of a suitable type. The backfill shall be free from
large stones or other injurious objects. The soil shall be
reinstated to its original grade and finish.
8 The trench filling shall be completed to obtain the highest
possible thermal conductivity and to avoid cavities in the
trench fill and/or collapse of the trench-top covering due to
the settling of the soil.
9 Cable warning tape shall be laid the length of the cable
trench. The tape shall be installed on the center line of the
run 150mm (6 inches) below grade. Cable route markers as
shown on standard drawing STD-60-60 shall be installed at
40 meters intervals and at direction changes along the cable
routs.
15.0. TRAY INSTALATION:

15.1. Continuous ventilated ladder5 type hot dip galvanized steel or
cooper free aluminum cable tray and fittings manufactured to NEMA
standard VE-1 shall be used.
15.2. Installation and routing of the cable tray shall be in accordance with
the construction drawings. The installation shall be neat, plumb
(both level and vertical), with multiple trays run parallel, evenly
spaced and in a straight line unless noted otherwise on the
drawings.
15.3. It is determined additional tray support is required other than show
on the drawings, the support material and installation shall be the
same as shown for the other supports.
15.4. Cable trays shall be bolted/clamped to supports. Welding of trays to
structural steel will not be permitted. For typical cable tray support
details refer to the standard drawings STD-60-03.
15.5. For long span installations where there is only one support per cable
tray straight section, the splices should be located at points one-
quarter of the distance between supports where the load stresses
on the said rails will be a minimum. Cable trays shall be spliced
using only Vendor supplied coupling plate and flange fittings.
15.6. Electrical continually (metal of metal contact) shall be maintained at
splices between section of cable tray.
15.7. Site fabrication and cutting of section shall be kept to minimum. For
section that are site fabricated or cut, all sharp edges shall be
smoothed off and made so that no projections remain to damage
the cable. Steel fabricated units and tray shall be permanently
sealed against ingress of moisture by treating with Galvoweld or
equal.
15.8. After the cable tray is assembled and the cables are installed, all
knick, cuts, and other damage to the galvanized coating of steel
tray and support material shall be repaired as described above.
15.9. Cable Spacing, Positioning and Fastening
15.9.1. All cables shall be suitably fastened to the cable tray
every 1.8 m (6 feet) on horizontal runs, every 450 mm (18
inches) on vertical runs and every 450 mm (18 inches) on
turns.
15.9.2. Stainless steel cables ties (Thomas & Betts or company
approved equal) may be used for most fastening applications.
Cable ties in outdoor locations shall be resistant to ultraviolet
radiation.
15.9.3. Single conductor cables shall be fastened in groups
consisting of not more then one conductor per phase or
neutral where circuits are paralleled to prevent current
imbalance in the parallel conductor due to inductive
reactance.
15.9.4. Single conductor shall be securely bonded in circuit
groups are prevent excessive movement due to fault current
magnetic forces.
15.10.Installation of Cable in tray.
15.10.1. Each run of cable tray shall be complete before
installation of cable.
15.10.2. Support will be provided to alleviate stress on cables

where they enter a conduit or other enclosure from the
raceway system. Bushing shall be provided on all conduit
entrances and exits from the tray system.
15.10.3. Cables shall not extend above the top level of the side
rails.
15.10.4. Cables shall be continuous in length, without splices,
from source to utilization equipment if at all possible. If
splices are unavoidable the tray shall be deep enough to
contain the splice within the side rails of the tray, or if
needed, a supplement section of tray located above and on
the main cable tray run may be used to contain the splices.
15.10.5. Cable shall be laid or pulled into tray runs. When
pulled, cable rollers, pulleys, and sheaves shall be used
utilizing the same maximum pulling tensions and sidewall
pressures as for conduit runs.
15.10.6. Sharp points such as bent or burred metal, tools
drooped into the tray, and reversed bolts (heads on outside
rather than inside) will cause extensive damage on pulls
and may lead to failures of installed cables. Such points
shall be removed or corrected before any cable is placed in
a tray.
16.0. ABOVE GROUND CONDUIT INSTALLATION:
16.1. Conduit used for electrical installation shall be hot-dipped
galvanized rigid steel conduit or heavy-well copper-free aluminium.
Conduit shall be installed in a workmanlike manner with special care
to ensure all threaded connections are doped with conductive
thread lubricant, and tightly screwed together with a minimum of
five (5) threads engaged. Recommendations of the manufacturer
and the national Electrical Code shall be followed. Running threads
will not be allowed.
16.2. Conduit and fittings installed in classified location shall have an
underwriters laboratories label of approval for use in the NEC
category specified for the area.
16.3. All expose conduits runs and bends shall be symmetrical and either
vertical, horizontal, or parallel to structure lines.
16.4. Minimum conduit shall be 20 mm (1 inch) diameter except for

instrument connections.
16.5. Conduit fittings shall be cast iron alloy or capper-free aluminium.
Conduit fitting material shall match that of the conduit installed.
16.6. Conduit terminating in cabinets or pressed steel boxes shall
terminate with a Myers-type stainless-steel hub, or equal.
16.7. Bends in 25 mm (1 inch) and smaller conduit shall be made with
proper conduit banding hickeys. Bends in 32 mm (1 inches) and
large conduit shall be made with hydraulic or mechanical benders
designed specifically for the type of conduit being bent.
16.8. Field bent conduit shall have a minimum radius of six times the
internal diameter. The radius of bends shall be taken as the inner
radius of the curve. The conduit shall maintain a uniform circular
cross-section throughout bends.
16.9. All bends and offsets shall be free from dents or flattening. Not
more than the equivalent of four quarter bends shall be used in any
runs between connection to cabinets, outlets, and junction or pull
boxes. All boxes shall be located in accessible locations and shall
be supported independently of conduits entering them.
16.10.Pull-points shall be installed such that no conduit run has more than
4-90 de
16.11.Conduit will be continuous from inlet to outlet, and from outlets to
cabinets, junction or pull boxes. Conduit shall enter and be secured
to all boxes in such a manner that each system shall be electrically
continuous from point of service to all outlets.
16.12.All conduit runs shall be cleaned and swabbed to remove all foreign
matter and moisture prior to pulling wire and cables leaving
underground conduits for termination to equipment or transaction
to or from a cable tray system installation. Conduit system shall be
completed before conductors are drawn in.
16.13.All conduits shall be properly fastened to structures as required by
the national electrical code. Horizontal conduit, supporting pendant
fixtures, shall have conduit clamps installed as close to the fixtures
as possible. Conduit support shall be conduit straps, clamps or
strap hangers.
16.14.The maximum distance between rigid conduit support shall be as

follow:
Conduit Size Max. Support Dist
20 mm (3/4) 3m (10)
25 mm (1) 3.5 m (12)
32 mm (1 ) and 40 mm (1 ) 4.25 m (14)
50 mm (2) and 63 mm (2) 5m (16)
75 mm (3) and large 6m (20)
16.15.Additional supports shall be added at bends, fittings and fixtures in
order to make the conduit system rigid and vibration free.
16.16.Support shall be a maximum of 1 m (3 feet) from each outlet box,
junction box, cabinet, or fitting.
16.17.Where moisture may condense in conduit or enclosures, drain seals,
drains and breathers shall be provided. These shall be code
approved for area of installation.
16.18.Liquid tight flexible conduit shall be used at connections where
vibration, movement, or adjustments will occur in unclassified
areas. Grounding and installation shall be per NEC Art. 351.
16.19.Flexible conduit used for class 1, Division 1 and 2 area shall be
Crouse-hinds type EC series.
16.20.A minimum separation of 700 mm (28 inches) shall be maintained
between hot pipe lines and electrical equipment. Conduit raceways,
unavoidably located in close proximity to hot process line shall be
wrapped with thermal insulating tape.
16.21.Junction Boxes
16.21.1. No holes shall be drilling through the body of an
explosion-proof or vapor proof junction box or fitting for
purposes of mounting the box of fitting, or for mounting
internal devices in the box or fitting. Internal devices may
be mounted by means of drilled and tapped holes (drilled
only partly through), epoxy cement, or contact cement.
16.21.2. Junction box cabling shall be limited to bottom
or side entry. Top entry of cable shall not be allowed.
16.21.3. Junction boxes and fittings shall be installed in
locations such that the covers and internal wiring are easily
accessible.
16.21.4. Care shall be exercised in the placement of

spliced wire in junction boxes or fittings so that the wire or
joint insulation will not be injured when the cover is
fastened to the box or fitting.
16.22.Unions
16.22.1. Both halves of unions installed in conduit system
should be accurately aligned before attempting to tighten
the unions nuts so as to preserve the explosion-proof rating
of the unions in classified areas.
16.22.2. Conduit unions are not designed to be
waterproof, hence care should be observed in their
installations. Union installed outdoors above seals, fittings,
or enclosures shall be installed so that the union nut is on
the top of the union. After the union nut is tightened, the
clearance between the top half of the union shall be packed
with Duxseal to prevent water from entering the union.
16.22.3. Unions may be used to facilitate installations at
locations not shown on the drawings.
16.23.Conduit and Cable Seals
16.23.1. Conduit seals shall be installed in location
required by the NEC or as show on the project drawings.
Normally, the seal shall be adjacent to equipment. Where
equipment such as motors may require removal for
maintenance, a union shall be located between the seal and
the equipment. The seal will be poured in the field after the
final system check out has been completed. Care shall be
exercised to insure that all seal are made up in accordance
with the manufactures instructions.
16.23.2. Care shall be exercised in the proper application
of the seals. Seals suitable for vertical only installations
shall not be installed in horizontal installations.
16.23.3. It is very important that seals above enclosures
containing control devices be properly packed (dammed)
before pouring the sealing compound to prevent the
compound from draining into the devices.
16.24.Wire and Cable Pulling In Conduit
16.24.1. Conduit shall be prepared for pulling wire/cable

by first drawing through each conduit a mandrel or metal
plug with an OD slightly smaller than the ID of the conduit,
followed by a snug fitting cotton or rag ball; The object of
the mandrel is to loosen metal burrs and remove large
debris left in the conduit. The cotton swab is expected to
remove the loosened metal burrs and small debris left by
the mandrel.
16.24.2. For long conduit runs it may be advisable to
prelubricate the conduit by drawing a slug of lubricant
(commercial pulling compound) through the conduit ahead
of a cotton or rag ball swab.
16.24.3. Pulling tensions may be reduced by generous
applications of pulling compound applied to the wires at the
entrance to the conduit.
16.24.4. The use of petroleum derivative oils or greases
for wire pulling is forbidden.
16.24.5. Care should be taken in the selection of the pull
cable used to pull wire/cable in a conduit system to prevent
internal to damage to the conduit duct by the pull cable
during the strain of pulling. Following are suggested pull
cables for aluminium or steel conduit system.
1 nylon rope (2) hemp rope (3) steel wire rope and (4) steel
fish rope.
16.24.6. When wire/cable pulling tensions are the prime
consideration, the real should be set up at locations that
would result in the least pulling tension. Generally
speaking, the wire/cable should be fed into the conduit at
the end nearest the first 900 bend.
16.24.7. When small diameter wire 6 mm (8 AWG and
smaller) are pulled into boxes, at least 150 mm (6 inches) of
slack wire should be left in the box, even though no splices
or taps are made.
17.0. GROUNDING:
17.1. The contractor shall install the complete grounding installation in

accordance with the issued drawings. The completed grounding
installation shall consist of system grounding, equipment grounding
and static and lighting protection grounding.
17.2. All alternating current circuits shall be ground in accordance with
articles 250 and 501 of the National Electrical Code and with section
9 of the National Electrical Safety Code. All non-current carrying
metal parts shall be effectively bonded to the circuit ground.
17.3. Enclosures and/or frames for motor starters, safety switches,
switchgear, panel boards, motor, and exposed metal parts of similar
equipment shall have solidly grounded cable connection to the
grounding system. Bolted connections to equipment shall be made
in a manner to insure a permanent ground. Where the motor and
the driven equipment are on separate bases, a ground wire shall be
installed to both the motor and the equipment.
17.4. Vessels, tanks, etc. Supported on concrete foundation on piers shall
be solidly grounded with cable connections to the grounding system
as shown on project drawings and standard drawings STD-60-02.
17.5. Steel structure shall also be grounded, any vessel, tank, etc.
Supported by a steel structure, shall also be individually grounded.
17.6. Stationary equipment isolated from grounded steel work by reason
of concrete construction shall be effectively grounded by the use of
a copper ground wire bonding the equipment to the station ground
or other permanently grounded structures. The use of conduit
connection to equipment for ground will not be accepted as
satisfying the grounding of isolated equipment.
17.7. Grounding conductors for motor shall be connected to the ground
system.
17.8. Two (2) supplementary equipment grounding conductors sized in
accordance with the drawings shall be provided for the following
equipment;
Switchgear
Motor control centers
Transformers rated over 200 KVA
Generator frames
Outdoor switch racks
Skids containing electrical equipment

Buildings
Skid-mounted process equipment
17.9. One (1) supplementary equipment grounding conductor size in
accordance with the drawing shall be provided for the following
equipment:
Electrical motor frames
Lighting and distribution panels
Transformers rated 200 KVA and smaller
17.10.Exposed grounding conductors run on structures shall be securely
fastened by means of suitable clamps. Cable shall be provided with
mechanical protection where required. For equipment and
grounding loop connections and termination details refer to
standard drawing STD-60-02.
17.11.Instrument control wiring shield are to be grounded at one point
only, normally at the control panel from where the cable originates.
17.12.All grounded shall be standard PVC covered (green or green/yellow)
copper conductor, size as detailed on drawings.
17.13.Contractor shall drive the required number of ground rods in ground
wells to ensure that the resistance of the grounding system shall be
less than 5 Ohms or as recommended by equipment manufacturer.
Ground rods shall be installed such that at least 2.5 m (8 feet) of
length ins in contact with the soil.
17.14.Grounding system for Distributed Control System (DSC) shall meat
the requirements of the selected DCS manufacturer.
17.15.Install lighting protection accordance with the drawings. Metal
raceways, enclosures, frames, and other non-current-carrying metal
parts of electric equipment shall be kept at least 1.8 m (6 feet)
away from lighting rod conductors, or they shall be bonded to the
lighting rod conductors.
17.16.No bend in a lighting protection down conductor which embraces a
portion of a building such as an eave, shall have a radius of less
then 200 mm (3 inches). The angel of any turn shall not exceed 90
degrees and conductors shall everywhere preserve a downward or
horizontal course. For typical lighting rods, down conductor and
ground rod installation details refer to the standard drawing STD-60-

20 and 21.
17.17.Lighting protection grounding system shall be bonded with plant
system grounding when installed in the same area.
18.0. PAINTING:
Surface treatment, primers and finishing shall be suitable for the
environmental conditions specified and as a minimum shall be in
accordance with the requirement of VES-5140, Surface preparation,
painting and Galvanizing.
19.0. TESTING AND INSPECTION:

19.1. General
19.1.1. The contractor shall perform all required testing and
shall provide all the necessary labour, materials and testing
equipment.
19.1.2. All tests shall be performed in the presence of the
companys representative.
19.1.3. Upon completion of erection and installation of the
complete electrical system, all equipment shall be subject to
tests as specified together with other such tests as may be
found necessary the purpose of such tests is to ascertain the
electrical installation conforms to the specification and is
ready for commercial operation.
19.1.4. The contractor shall record and forward to the
company within one (1) week of such tests the results of all
site tests carried out. All tests shall be recorded on standard
tests reports sheets supplied to the Contractor by the
Company.
19.1.5. All testing and inspecting shall be made, whenever
possible, prior to energizing the equipment or circuits.
19.1.6. Before testing and energizing a system, all necessary
precautions shall be taken to ensure the safety of personnel
and equipment. All conductors and all electrical equipment
shall be properly insulated and enclosed. All enclosures for
conductors and equipment shall be properly grounded.
Insulation resistance measurements must have been made

and approved on all conductors and energized part of
electrical equipment. The contractor shall use the companys
system of safety tagging all electrical switches one any part
of the system is energized.
19.1.7. All testing shall be coordinated with the field scheduled
and field conditions.
19.1.8. Nameplate data on all major electrical equipment, such
as motors, transformers, starters, breakers, current and
potential transformers, etc. Shall be recorded and checked
for suitability for the intended equipment service.
Discrepancies shall be immediately reported to the company.
19.1.9. In the event that discrepancies are found during the
testing, either in the wiring as shown in the engineering
drawing furnished by the company or if the test results do not
meet the values specified herein or in the design
specifications, the contractor shall remedy these
discrepancies and reschedule that part of the test.
19.2. Area Classification
Inspection shall be made to ensure all material and equipment
enclosures are compatible with the area classification within which
they are located and in accordance with specifications VES-60 50
and NFPA-70.
19.3. System Function Tests
All electrical control equipment, pre-wired by the manufacturer or
assembled and wired in the field shall be given a complete
functional test, checking all intended modes and sequences of
operation of the control circuits and all interlocking. The operation
of all switches, relays, contractors, circuit breakers, indicating lights,
meters, etc. Shall be checked in a manner to prove their proper
functioning.
19.4. Transformers
19.4.1. Inspect without unbolting, all joints under oil, either
welded or bolted and provided with gaskets, for leakage.
Inspect bushing seals in tank wall or top cover and check the
transformer oil level. Inspect valves and plugs for tightness.
19.4.2. Immediately upon arrival on the job site, and

periodically thereafter until just prior to energizing, recording
shall be made of the oil level, temperature, and pressure or
vacuum readings to ensure the transformer is not leaking. In
the event a leak is indicated, the company and transformer
manufacturer shall be notified.
19.4.3. measure the dielectric strength of the transformer oil.
A minimum value of 40KV is required for one minute in a
standard oil tester.
19.4.4. Record insulation resistance of phase to phase to earth
for both H.T. and L,T. windings using 2500 V and 500 v
megger.
19.4.5. All transformers shall be checked for proper tap setting
and correct functional operation of all auxiliary devices such
as oil level indicator, temperature indicator and alarm
contact, sudden-pressure relays, fans, etc.
19.4.6. Check the polarity of terminals and phase sequence.
19.4.7. Inspect cabling of transformer, if connected with single
core cables, ie. One or more single conductor per phase.
Ensure the gland mounting plate is of a non-magnetic
material.
19.4.8. Inspect the transformer neutral and tank grounding
connection, as connected to the grounding grid. Measure the
grounding resistance at the grid connection.
19.4.9. No load and full load voltage at each transformer or
main bus shall be checked by the contractor and the data
submitted to the company.
19.4.10. other special tests for large transformers (over 1000
KVA) may be required, such as power factor testing and
bushing tests, particularly if the primary voltage is greater
than 4.16 KV.
19.4.11. Each transformer shall be operated for a minimum of 8
hours with no load on the secondary prior to application of
load.
19.5. Medium and Low Voltage Switchgear.
19.5.1. Equipment shall be visually inspected and thoroughly

cleaned of any dirt, debris or foreign material accumulated
during construction.
19.5.2. Inspect the assembly for alignment, levelness
tightness of foundation bolts and general assembly bolting.
Check mechanical alignment and operation of withdraw able
equipment.
19.5.3. Prior to feeder being connected, the bus conductors of
the switchgear shall be checked with a 2500 volt megger,
each phase to phase and phase to ground with the other
conductors grounded. (use 500 volt megger for low voltage
switchgear).
19.5.4. Check phase rotation and phasing across bus sections
before operation of bus section switches and any outgoing
switchgear.
19.5.5. Medium voltage switchgear shall be tested with a
higher voltage . Such a high voltage test should not exceed
75% of the factory tests values given in IEEE standard N0.27
for new switchgear. Transformer primary fuses should be
removed during high potential tests.
19.5.6. Test operation, interlocking, protection, intercropping
and alarm circuits of all incoming, outgoing and bus tie circuit
breakers. These tests shall be carried out with outgoing
circuits isolated.
19.5.7. Protective relaying system shall be checked by the use
primary and secondary injection tests techniques, to confirm
relay calibration and operation in accordance with
manufactures curves and selected tap settings. Standard
polarity, ratio tests, etc. shall be performed to confirm the
integrity of measuring transformers.
19.5.8. Low voltage switchgear circuit breakers and solid state
trip unit calibration and testing shall be performed using the
appropriate vendor trip unit tests kit.
19.5.9. The anti-condensation heater and its circuit if installed
in switchboard cubicles shall be tested.
19.5.10. Inspect the grounding bars and connections inside the

board and check grounding circuits. Inspect grounding bolts
and connection to grounding grid.
19.6. Motor Control Centers.
19.6.1. Check the thermal overload coils or heaters against
equipment rating to ensure that the required rating has been
used in accordance with manufactures recommended size.
19.6.2. Check reset mechanism.
19.6.3. Check anti-condensation heaters and its circuits.
19.6.4. Megger horizontal and vertical bus-bar section with
meger of appropriate voltage.
19.6.5. Function tests all control circuits with control voltage
only energized.
19.6.6. Inspect the grounding bars and connections inside the
MCC and to grounding grid.
19.7. Batteries and Rectifiers
19.7.1. Check charging rates to ensure that they are in
accordance with manufacturers instructions.
19.7.2. Check battery rating, voltage and ampere hours.
19.7.3. Check the liquid level of each cell, inspect bolted cell
connections and total number of cells installed.
19.8. Motors
1 Motors below 600 V
Measure the insulation resistance at motor terminals phase to
phase and ground. The minimum required is 1,000 ohms per
volt.
2 4.16 KV Motors
Measure the insulation resistance of each phase winding
against the frame and between the windings. Use a megger
of 500 V or 1000 V rating.
The following relation may serve as a reasonable guide :
20 i
Ri =
1000 +
2B
Where R = insulation resistance in mega ohms at 250C

E = rated phase to phase voltage,
P = rated kw
If the resistance is measured at a temperature different from

250C the values should be corrected. The insulation
resistance as measured at ambient temperature does not
always give a reliable value, since moisture may have been
absorbed during shipment and storage. When the
temperature of such a motor is raised, the insulation
resistance will initially drop considerably, even below the
acceptable minimum. If any suspicion exists on this score,
motor windings must be dried out in accordance with
manufacturers recommendation.
3 Motors shall be operationally tested for correct rotation
together with motor starting gear and auxiliary apparatus,
such as push button stations, contactors, level and pressure
controls, signal and alarm, power and control circuits.
4 Test the anti-condensation heater and its circuits.
5 Inspect equipment grounding connection to the ground
system.
9 600 Volt Cabling.
19.9.1. All 600 Volt cable shall be tested with a 500 Volt
megger between each conductor and ground.
19.9.2. Testing shall be done before connecting to terminals at
either end. Continuity of each conductor shall be checked at
this time. Acceptance of the wiring shall be based on a
minimum reading of 10 mega ohms to ground.
19.10. 300 Volt Cabling.
1 All such wiring shall be checked for continuity and freedom
from ground for each conductor using a 500 Volt megger
and for conformance with the engineering drawings on a
terminal-by terminal basis. Each conductor shall be
checked for ground with all other conductors and shield
grounded.
2 Acceptance of test results and proof of cables integrity

shall be based on a minimum value of 10 mega ohms to
ground.
11 5 KV Thru KV Cable.
1 All cables shall be tested with 2500 volt motor driven
megger, each conductor to ground, all other conductors and
sheath grounded. Cables shall be tested for resistance to
ground at each splicing.
2 After completion of the individual megger tests, splicing and
termination of the power cables, each conductor shall be
given a D.C High Potential Field Voltage Tests with the other
two conductors and sheath grounded.
3 The above tests shall be conducted by a competent
operator who is familiar with hi-potting cable and is
acceptable for this work to the company. The above tests
shall be witnessed by the companys representative.
12 Grounding System
1 Ground resistance measurements shall be made by the
three electrode, using a megger ground tester with two
reference grounds.
2 The resistance of the entire grounding system, before any
connections have been made to equipment, shall be
measured. Maximum resistance shall be 5 ohms unless a
smaller value is called for in the specification VES-6050,
project scope of work or project equipment requirements.
3 Connections and clamps are to be inspected for tightness
and continuity. Check the protective measures against
mechanical damage of the grounding grid connections.
13 Illumination.
1 The design lighting intensity levels listed in specification
VES-6050 shall be used as the basis for checking the actual
intensity levels installed.
2 Acceptance of the field test results as proof of the design
adequacy shall be based on the attainment of foot-candle
levels in the test of at least 90% of the design values.
3 Normal lighting voltage shall be momentarily interrupted

and the emergency lighting system (if provided) visually
checked for adequacy of lighting at critical process areas,
stairways, ladder ways, exits, etc.
14 Conduit Seals.
1 it shall be verified that all necessary conduit seal fittings
have been installed and sealed. Special attention must
given to seals at area classification changes such as
entering control buildings.
15 Additional Tests.
Additional tests, not covered ion this specification may be required
for projects where special equipment in installed or where called for
by manufacturers installation instructions. These tests in general
shall be in accordance with the equipment manufacturers
recommendation or recognized industry/user groups
recommendations. Such field tests that are necessary for this
equipment shall be performed by the contractor or manufacturers
test engineer and results shall be submitted to the Company.

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DOC. NO. : REV. NO.

ELECTRICAL POWER PROCEDURE

PT. BORNEO MITRA SINERGI

0 20/12/16 32 Issued For Bidding YD HER PD

2.3. The defined work shall be completed in every respect and in

3.0. CODES AND STANDARDS:

Reference to any of the above standards, codes and specifications is

5.0. MATERIAL HANDLING :

5.4. Equipment such as motors, switchgear, motor controllers etc.

6.0. AREA CLASSIFICATION :

8.0. SWITCH GEAR:

4 The switchgear can also be skidded into place on rollers. Timbers

instruction manual for correct settings. All field adjustment or

8 . MOTOR CONTROL CENTERS:

and that a control transformer is furnished and wired, if

9.0. PANEL BOARDS:

10.0. UNINTERRUPTIBLE POWER SUPPLY (UPS) SYSTEMS:

11.0. D.C RECTFIER:

13.0. WIRING METHODS:

conduit or properly supported armored cable shall be provide

13.1.15. The contractor shall be ring out each conductor of each

compression sleeves and lugs where possible. The

Termination and splicing of medium voltage cable shall be

buried conduit or PVC duct installations refer to standard drawing

boxes, or hand holes provided adequate area is available within the

100 mm (4 inches) above the top of cable. Red colored

15.0. TRAY INSTALATION:

15.10.2. Support will be provided to alleviate stress on cables

16.4. Minimum conduit shall be 20 mm (1 inch) diameter except for

16.14.The maximum distance between rigid conduit support shall be as

16.21.4. Care shall be exercised in the placement of

16.24.1. Conduit shall be prepared for pulling wire/cable

17.1. The contractor shall install the complete grounding installation in

Skids containing electrical equipment

ground rod installation details refer to the standard drawing STD-60-

19.0. TESTING AND INSPECTION:

Insulation resistance measurements must have been made

19.4.2. Immediately upon arrival on the job site, and

19.5.1. Equipment shall be visually inspected and thoroughly

19.5.10. Inspect the grounding bars and connections inside the

Where R = insulation resistance in mega ohms at 250C

If the resistance is measured at a temperature different from

2 Acceptance of test results and proof of cables integrity

3 Normal lighting voltage shall be momentarily interrupted

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