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WX-98F(T)

Microprocessor-based Accurate Synchronization Device

User Manual

Jiangsu

Nanjing

GORI Automation Engineering Ltd.

GORI Automation Engineering Ltd COPYRIGHT ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97

GORI Automation Engineering Ltd

COPYRIGHT

ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97 Luxiying, Nanjing

POSTALCODE: 210037 WEB:www.jsgori.com E-mail: jsgori@163.com

TEL.025-83641211 83323057

FAX.025-83353991

MARKET DEPARTMENT025-83551973

WX-98F(T)

Microprocessor-based Accurate Synchronization Device

User Manual

MANUAL SERIAL NO: GR-200-12

FILE ISSUE VERSION NO. DATE:

DESCRIPTION:

AUTHORIZER: Z.Y.XU

0.

03-01-01

Microprocessor-based accurate Synchronization device

GORI Automation Engineering Ltd COPYRIGHT ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97

GORI Automation Engineering Ltd

COPYRIGHT

ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97 Luxiying, Nanjing

POSTALCODE: 210037 WEB:www.jsgori.com E-mail: jsgori@163.com

TEL.025-83641211 83323057

FAX.025-83353991

MARKET DEPARTMENT025-83551973

CONTENTS

Chapter 1

Overview of the device

1

Chapter 2

Hardware Specification

6

Chapter 3

Software Specification

19

Chapter 4

Device Test

28

Appendix 1

Outline of WX-98F(T)

30

Appendix 2

Installation holes size

30

Appendix 3

Wave recording software

31

Appendix 4

Monitoring software

32

Gori Device WX-98F(T) microprocessor-based synchronizer user manual

Gori Device

WX-98F(T) microprocessor-based synchronizer user manual

Chapter 1

Overview of the device

Based on the experience of former product WX-98, there are big improvement on hardware and software design for the new product WX-98F(T) series microprocessor-based automatic accurate synchronization control device. WX-98F(T) is used for connecting to grid in power plant or busbar to power line in substation. The device is safety, reliable, fast, stability and of high precision. In the process of synchronization, the device also has the function of protection for the over or lower voltage and frequency of the system or the generator and the PT secondary cycle broken and over-excitation, etc.

1

Features

High safety and reliability

Equipped with state-of-art 32 bit single-chip microprocessor, WX-98F(T) is of dual CPU and redundant structure. Its major switch-in output consists of two series-connected sub output unit. So that the device has very high safety and reliability.

Quick synchronization speed and high precision

Using the modern control theories and the artificial intelligence concepts, WX-98F(T) can accurately estimate the switch-in angle. Using the PID regulation, it can accurately track the voltage and the frequency of power system, insuring complete switch-in at the first

synchro point.

High stability and strong ability in anti-interference

Built with low power-consumption electronic parts and high-quality switch power supply as well as advanced multi-layer printed circuit, WX-98F(T) is of characteristic of heat-stable, well adoptive to voltage change. All input/output and power supply circuits are designed as anti-wave with various reliable isolation measure deployed. Has passed through the test of the electromagnetism compatibility and radiation, electrical fast pulse crowd meeting to the national standards.

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WX-98F(T) microprocessor-based synchronizer user manual

The PT secondary cycle broken and lower voltage protection

The synchro voltage will drop in the cases of the broken PT circuit or the excitation loop

abnormity. In this situation WX-98F(T) will alarm and refuse to send out synchronization signal. It will display the lower voltage of the system or the generator on the screen. Criteria of lower voltage value can be set up respectively.

Over-voltage and over-excitation protection

The over voltage of the generator will easily bring over excitation to the generator (also the

transformer for generator-transformer unit) in synchronization process. WX-98F(T) has ability of over-voltage and over-excitation protection, criteria of generator over-high voltage value and system voltage value can be set up respectively.

Over-frequency and lower frequency protection

To guarantee the generator connect to grid safely, WX-98F(T) provides the protection for

both over-frequency and lower-frequency. The upper limit and lower limit can be set up respectively.

Supporting line voltage and phase voltage synchronization.

WX-98F(T) can automatically compensate the difference of phase angle and the difference of voltage caused by the main transformer Δ/Y wiring, thus it is not necessary to use phase angle transformer.

Recording the actual time spent in switch-in process

Each actual switch-in time can be monitored on the screen.

Easy Operation

WX-98F(T) can be started manually or automatically one-time or multi-times, through the different combination of input terminal connection. So it is ease to cooperate with manual control or DCS system.

Equipped with communication interfaces, WX-98F(T) can be connected to a

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back-end PC computer and display graphically the synchro-meter and the real-time parameters of the synchronization process on computer screen.

Cooperating with intelligent operating box and the selector of line

This makes the switch-over between various voltage loop more reliable, and also simplified the design of multi-object synchro switch-in logic and the cooperation with the

DCS system.

Data is displayed in Chinese or English.

Easy test and maintenance.

GPS clock synchronization.

The device is designed for system Voltages of 58(100/

 The device is designed for system Voltages of 58(100/ 3 )VAC 、 64(100/ 3 )VAC

3 )VAC

64(100/

for system Voltages of 58(100/ 3 )VAC 、 64(100/ 3 )VAC 、 100VAC 、 110VAC ,

3 )VAC100VAC110VACsystem frequencies of

2 Technical Specification

2.1 Power Supply:

50/60Hz.

AC85~260V or DC90~370V, power consumption <50W.

2.2 Input Signals:

Voltage of the secondary circuit of voltage transformer (PT or TV) on both sides of the synchronization point.

Voltage :

Frequency: 44Hz~56Hz, Power consumption: <0.5VA.

AC50~140V,

2.3 On-off Signal Input:

All passive empty contacts.

2.4 On-off Signal Output:

Relay empty contact.

Contact capacity: DC220V/5A.

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2.5 Synchronization Object: 16

2.6 Set-up range of frequency difference:

-0.30Hz~+0.30Hz, Calibration: 0.01Hz.

2.7 Set-up range of voltage difference:

-10V~+10V, Calibration: 0.1V

2.8 Set-up range of Lead-time:

10ms~1000ms, Calibration: 10ms.

2.9 Working temperature:

-10C~50C

2.10 Working humidity:

5%~80%, no coagulation

2.11 Dimension:

483×360×133mm

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3 Classification and naming

3.1 WX-98F(T) is Microprocessor-based automatic accurate synchronization control device

3.2 The name definition is as follows:

WX-98
WX-98

The sequence number of products design(Ex:A、C Product model

3.3 This User Manual only applies to WX-98F(T) type microprocessor-based automatic

accurate synchronization control device.

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Chapter 2

Hardware Specification

1 Appearance

The obverse appearance of the device is shown in Fig 2.1. Each district definition as follow:

TEST WX-98 SYNCHRONIZER RUN 5V CANCEL OK 5 24V 9 NO.V SYN 6 f+ f+
TEST
WX-98 SYNCHRONIZER
RUN
5V
CANCEL
OK
5
24V
9
NO.V
SYN
6
f+
f+
f-
s
f-
-
+
V+
V+
7
V-
V-
ORDER
USB
RESET
4
φ
ALARM
8
s
GORI AUTOMATION
3
2
1
ENGINEERING CO.,LTD
GORI
TEST
RUN

Fig 2.1

The obverse appearance of the device

1. Electronic type Synchrometer

2. State indication lamps indicating follows if light:

a. 5V:5V power.

b. 24V:24 Power.

c. f+: Send out the pulse of Increasing Speed.

d. f-: Send out the pulse of Decreasing Speed.

e. V+: Send out the pulse of Increasing voltage.

f. V- : Send out the pulse of Decreasing voltage.

g. ORDER: Send out the pulse of switch-in.

h. ALARM: Prohibit switch-in or internal fault.

3. LCD screen:

Display the synchro parameters and real-time parameters.

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4. USB:

Used in modifying parameters.

5. Panel key:

Used in checking data and inputting command.

6. Running lamp and power lamps:

Astigmatic frequency of running lamp is 1 Hz after switch-on and or 2 Hz in running,

indicating the device works well.

7. RESET key

8. TEST button(f+,f-,V+,V-,φ ,S)

9. RUN/TEST switch

2.Signals Definition

The rear appearance of the device is shown in Fig 2.2.

G4 GND GPS GPS b c GPS d A2 B2 GND
G4
GND
GPS
GPS
b
c
GPS
d
A2
B2
GND
IN COM IN COM IN COM TJJ QUIT QF1 QF 2 QF 3 QF 4
IN COM
IN COM
IN COM
TJJ QUIT
QF1
QF
2
QF
3
QF
4
QF
5
G3
QF
6
7
QF
QF
8
QF
9
10
QF
QF
11
QF
12
QF
13
QF
14
QF
15
QF
16
START IN
NON-V IN
RESET IN
T-MEASURE
14 QF 15 QF 16 START IN NON-V IN RESET IN T-MEASURE ¦ ¦ ¦ Ψ+
¦ ¦ ¦ Ψ+ OUT Ψ+ OUT Ψ- OUT ¦ Ψ- OUT V+ OUT V+
¦
¦
¦
Ψ+ OUT
Ψ+ OUT
Ψ- OUT
¦
Ψ- OUT
V+ OUT
V+ OUT
V- OUT
V- OUT
ORDER OUT
ORDER OUT
ALARM OUT
ALARM OUT
G2
110/220V(+) 110/220V(-) Us Us Ug Ug POWER ALARM POWER ALARM MODBUS A1 MODBUS B1 G1
110/220V(+)
110/220V(-)
Us
Us
Ug
Ug
POWER ALARM
POWER ALARM
MODBUS A1
MODBUS B1
G1
*
*
OUT ALARM OUT G2 110/220V(+) 110/220V(-) Us Us Ug Ug POWER ALARM POWER ALARM MODBUS A1
OUT ALARM OUT G2 110/220V(+) 110/220V(-) Us Us Ug Ug POWER ALARM POWER ALARM MODBUS A1

Fig 2.2

The rear appearance of the device

Input / output terminal definition are shown in the following tables.

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2.1

Terminal G1

 
 

No.

Definition

 

Remark

In/Output

1

110/220V(+)

DC

power+

Input

2

110/220V(-)

DC

power-

Input

3

     

4

Us*

* System side voltage

Input

5

Us

System side voltage

Input

6

Ug*

* Generator side voltage

Input

7

Ug

Generator side voltage

Input

8

     

9

POWER ALARM

Power failure error

Output

10

POWER ALARM

Power failure error

Output

11

     

12

     

13

MODBUS A1

MODBUS communication

 

14

MODBUS B1

MODBUS communication

 

2.2 Terminal G2

No.

Definition

Remark

In/Output

1

ω+ OUT

Empty contact output

Output

2

ω+ OUT

Empty contact output

Output

3

ω- OUT

Empty contact output

Output

4

ω- OUT

Empty contact output

Output

5

V+ OUT

Empty contact output

Output

6

V+ OUT

Empty contact output

Output

7

V- OUT

Empty contact output

Output

8

V- OUT

Empty contact output

Output

9

ORDER OUT

Switching-in output

Output

10

ORDER OUT

Switching-in output

Output

11

ALARM OUT

Device error

Output

12

ALARM OUT

Device error

Output

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2.3 Terminal G3

No.

Definition

Remark

In/Output

1

IN COM

Common terminal for selecting

Input

2

IN COM

Common terminal for selecting

Input

3

IN COM

Common terminal for selecting

Input

4

TJJ QUIT

Out of Sync when connected to

Input

5

QF1

QF1 be selected

Input

6

QF2

QF2 be selected

Input

7

QF3

QF3 be selected

Input

8

QF4

QF4 be selected

Input

9

QF5

QF5 be selected

Input

10

QF6

QF6 be selected

Input

11

QF7

QF7 be selected

Input

12

QF8

QF8 be selected

Input

13

QF9

QF9 be selected

Input

14

QF10

QF10 be selected

Input

15

QF11

QF11 be selected

Input

16

QF12

QF12 be selected

Input

17

QF13

QF13 be selected

Input

18

QF14

QF14 be selected

Input

19

QF15

QF15 be selected

Input

20

QF16

QF16 be selected

Input

21

START IN

Synchronization start

Input

22

NON-V IN

Non-voltage synchronization

Input

23

RESET IN

Device reset

Input

24

T-MEASURE

Switching time measure

Input

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WX-98F(T) microprocessor-based synchronizer user manual

2.4 Terminal G4

No.

Definition

Remark

In/Output

1

GND

   

2

     

3

GPS b

GPS clock synchronization

Input

4

GPS c

GPS clock synchronization

Input

5

GPS d

GPS clock synchronization

Input

6

A2

Communication for view

 

7

B2

Communication for view

 

8

GND

Communication for view

 

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3 Connection

WX-98F(T) series microprocessor-based automatic accurate synchronization control device can be operated both manually or through automatic control order from DCS system. Matched GR-3,or YAC-2000 intelligent operating case, it can make the circuit design of multi-object synchro switch-in controlled by DCS system simple and the voltage switch more safe and reliable.

3.1 WX-98F(T) sircuit wiring for single object (The wiring is shown in Fig2.3)

NOTES

1The speed or voltage regulation can be output directly form the device and also be output through middle relay. 2G3-24 should be disconnected from G3-2 when not to measure the switch-in time of breaker. 3The no-voltage permission contact NU(WK) connected between G3-22 and G3-3. It can not make no-voltage switch-in when the contacts is break and It can make no-voltage switch-in when the contacts is connected and G3-4 shoule be connected from G3-3.

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220V(+) 220V(-) 1D-3 1D-1 1 3 KK KK 2 4 OFF MANU DCS MANU OFF
220V(+)
220V(-)
1D-3
1D-1
1
3
KK
KK
2
4
OFF
MANU
DCS
MANU
OFF DCS
2D-1
2D-2
2D-3
2D-4
1
2
5
6
7
8
3
4
7
8
WX-98
Power supply
G1-1
G1-2
13
15
14
16
G2-10
G2-9
Switching-in relay
7
8
*
1D-5
G1-4
1
9
(System voltage)
1D-7
G1-5
2
10
G2-1
*
Increase Speed
1D-9
G1-6
G2-2
3
11
(Generator voltage)
1D-11
G2-3
G1-7
4
12
Reduce Speed
G2-4
Object selected
G3-5
G2-5
G3-1
Raise Voltage
G2-6
Switching-in
G3-24
time measure
G2-7
G3-2
Abase Voltage
G2-8
MANU
OFF
DCS
A2
G4-6
9
10
G3-21
Communication interface
B2
Syn. Starting
(RS-232 or RS-485)
G4-7
11
12
3
4
G2-11
Alarm
G2-12
13
14
G3-22
No.Voltage
permission
15
16
17
18
G3-4
TJJ Quit
19
20
RESET
21
22
G3-23
G3-3

Fig 2.3

Synchronization circuit wiring for single object

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WX-98F(T) microprocessor-based synchronizer user manual

3.2 The exemplar of WX-98F(T) multi objects circuit wiring matched GR-3

3.2.1 The circuit wiring of power supply and SYN voltages is shown in Fig 2.4. Notes:

1The power supplies of WX-98F(T) and GR-3 are controlled by DTK at the manual / DCS positions. 2The circuits of I / II / III / IV are SYN voltages of object 1 / 2 / 3 / 4.

220V(+) 220V(-) 3 1 KK KK 2 4 DTK GR-3 DTK MANU OFF MANU OFF
220V(+)
220V(-)
3
1
KK
KK
2
4
DTK
GR-3
DTK
MANU OFF
MANU OFF
DCS
DCS
A1-1
A1-2
1
2
5 6
3
4
7 8
WX-98
G1-1
G1-2

I

II

III

IV

GR-3

   

WX-98

A3-1 A3-2     G1-4 G1-5 G1-6 G1-7

A3-1

A3-2

   

G1-4

G1-5

G1-6

G1-7

A2-3

A3-3 A3-4

A3-3

A3-4

A2-4

   
A3-13 A3-14 A2-5

A3-13

A3-14

A2-5

   
A3-15 A3-16 A2-6

A3-15

A3-16

A2-6

 

A4-1

  A4-1
  A4-1
  A4-1
  A4-1
A4-2

A4-2

A4-3 A4-4

A4-3

A4-4

   

A4-13

A4-14    

A4-14

   
A4-15 A4-16

A4-15

A4-16

Fig.2.4

The circuit wiring of power supply and SYN voltages matched GR-3

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3.2.2

The circuit wiring of choosing objects and SYN starting is shown in Fig 2.5.

Notes:

1After the power supplies and SYN voltages are switched in, the SYN object will be chosen by DCS1-1~DCS1-4 at remote mode or by 1TK~4TK at manual mode. Then the SYN operating will start and send out the switching-in order at the adequate SYN conditions. 2No-V switching-in permission will be controlled by NU at remote mode or by WK at manual mode(select “TJJ QUIT” at the same time) when the adequate No-V switching-in conditions no matter the type of SYN objects. 3All of the remote signals are short pulses. 4If the phase angle difference of two SYN voltage is not 0°because of the influence of the Y/Δ wiring transformer, so the contacts of the SYN checking relay JJ should be canceled in corresponding circuit of switch-in output.

WX-98 GR-3 DCS1-1 A1-3 A2-17 G3-1 1TK 2 1 DCS1-2 G3-2 A1-4 A2-18 2TK 2
WX-98
GR-3
DCS1-1
A1-3
A2-17
G3-1
1TK
2
1
DCS1-2
G3-2
A1-4
A2-18
2TK
2
1
DCS1-3
A1-5
A2-19
G3-3
3TK
2
1
DCS1-4
G3-4
A1-6
A2-20
4TK
2
1
NU
A1-7
G3-19
A2-22
WK
2
1
远方复位
A1-10
A2-21
G3-18
DTK
MANU OFF
DCS
17
18
A1-9
G3-24
9
10
A1-12 A2-24
11
12
TTK
G3-17
2
1
TJJ QUIT
DTK
MANU OFF
DCS
13
14
G3-23
15
16

Fig 2.5

The circuit wiring of choosing objects and SYN starting

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3.2.3

The circuit wiring of switching-in, ω+/- and V+/- is shown in Fig 2.6

Notes:

1The signals for switching-in and SYN check of WX-98F(T) must be connected to GR-3 first. Then the final signal for switching-in will be outputted by GR-3 at the SYN conditions passing master. 2The signals for ω+/- and V+/- will be effective only when the object type is generator. 3The circuits forω+/- and V+/- need not be connected when the object type is line.

WX-98 GR-3 A3-5 Switch-in output } G2-1 A2-7 A3-6 A3-7 } G2-2 A2-8 A3-8 G2-4
WX-98
GR-3
A3-5
Switch-in output
}
G2-1
A2-7
A3-6
A3-7
}
G2-2
A2-8
A3-8
G2-4
}
A3-9
G2-3
A2-9
A3-10
V+ output
}
V+
A3-11
G2-5
A2-10
V- output
}
A3-12
V com
G2-6
A2-11
G2-8
V-
I ~ IV
G2-7
A2-12
A4-17
Switch-in output
Switch-in
}
A4-18
A2-13
G2-9
A4-19
Switch-in
}
A4-20
G2-10
A2-14
}
A4-21
A4-22
G2-11
V+ output
}
A4-23
Alarm
}
V- output
}
G2-12
A4-24
G1-9
No power supply
}
G1-10

Fig 2.6

The circuit wiring of switching-in, ω+/- and V+/-

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3.2.4 The other circuit wirings

The circuit wiring of switching-in time measure is shown in Fig 2.7. 1DL~4DLare the N.O. auxiliary contacts of breakers. The measured time will be shown on the screen of WX-98F(T) to check the setting values.

WX-98 GR-3 Auxiliary contacts of breakers 1DL A1-13 A2-23 G3-21 2DL A1-14 3DL A1-15 4DL
WX-98
GR-3
Auxiliary contacts of breakers
1DL
A1-13
A2-23
G3-21
2DL
A1-14
3DL
A1-15
4DL
A1-16
A1-17
A2-22
G3-24
Switching-in time measure

Fig.2.7

The circuit wiring of switching-in time measure

3.2.5 The notes for operation sequences

1Remote operation (SYN-V switching-in )Set DTK to „DCS‟ position → DCS be connected to supply power → DCS1-1~DCS1-4 be connected and holding (Choose SYN object) → Automatically start by device, ω+/- and V+/- (Generator type) → Send switching-in order from WX-98F(T) to GR-3 at the SYN conditions → Output the switching-in order from GR-3 → Complete the SYN operation. 2Remote operation (NO-V switching-in )Set DTK to „DCS‟ position → DCS be connected to supply power → NU be connected and holding (Choose NO-V SYN) → DCS1-1~DCS1-4 be connected and holding (Choose SYN object) → Automatically start by device → Send switching-in order from WX-98F(T) to GR-3 at the SYN conditions → Output the switching-in order from GR-3 → Complete the SYN operation. (The remote signals are short pulses, DTK-17 to GR-3:A1-10 must be shorted and

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WX-98F(T) microprocessor-based synchronizer user manual

the signal for remote reset must be effective.) 3Local operationSet DTK to „M‟ position, the switches and buttons will instead of the DCS‟s contacts. The operation sequences will be similar to the sequences above.

3.3 The exemplar of WX-98F(T) multi objects circuit wiring matched YAC-2000 YAC-2000 Synchronization Intelligent Operator will be matched with WX-98F(T) when the objects‟ number is more than four to simplify further the connection and to reduce the middle relay in periphery circuit and then reduce fault because of bad contact. A single YAC-2000 may be used for eight SYN-objects, NO.1~NO.3 are used for generator, the others NO.4~NO.8 all for power line. Two YAC-2000 operators may be used for sixteen SYN-objects and so on. Notes:

1All input control signals of YAC-2000 are dead contacts without electricity. Except the P.S. of the synchronizer all output control signals of YAC-2000 are also dead contacts without electricity. Thus the security and reliability of the equipment work are guaranteed. By means of control signals, YAC-2000 control WX-98F(T) to complete synchronizing paralleling work of generator or power line. The speed and voltage adjustment and the switch-in output all by means of YAC-2000 without transfer relays. Thus predigest connection greatly if more SYN-objects. 2Without manual operation in such hardware control work, if completed by DCS or ECS system automatically. And each operating result may be back-checked in control process. 3Such hardware control mode is also applicable for manual local operation. 4On background computer with menu display By means of RS485 interface to control YAC-2000 operation to realize synchronizing paralleling of generator or power line. Each operation step all get back-check signals in operation process. To permit next step operation after affirm this operation step success. Thus the operation is very security.

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Fig.2.8

YAC-2000

WX-98

SYN voltages Object Select Operating Control Power Supply Background Computer
SYN voltages
Object Select
Operating Control
Power Supply
Background Computer
RS-232 RS-485

RS-232

RS-485

Control Power Supply Background Computer RS-232 RS-485 RS-232 The circuit wiring of multi-objects SYN operation

RS-232

Power Supply Background Computer RS-232 RS-485 RS-232 The circuit wiring of multi-objects SYN operation matched
Power Supply Background Computer RS-232 RS-485 RS-232 The circuit wiring of multi-objects SYN operation matched

The circuit wiring of multi-objects SYN operation matched YAC-2000

3.4 SYN parameters setting and modifying

WX-98F(T) series microprocessor-based automatic accurate synchronization control device can be connected to the portable back-end computer through USB connection cable

(provided with the device) as shown in Fig.2.9. The setup and modification of all SYN parameters can be finished in the back-end computer. The parameters cannot be changed from within the device, thus avoiding the possibility of parameters mess up and mistake in operation.

Microprocessor-based automatic accurate synchronization control duvice

automatic accurate synchronization control duvice Computer USB connection cable Fig.2.9 The connection to

Computer

automatic accurate synchronization control duvice Computer USB connection cable Fig.2.9 The connection to computer for

USB connection cable

Fig.2.9

The connection to computer for setting and modifying

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Chapter 3

Software Specification

1 Overview

The parameters configuration software of WX-98F(T) series microprocessor-based automatic accurate synchronization control device is based on platforms such as WINDOWS9X, 2000, XP, NT. It provides the functions of creating, modifying, saving, loading and printing of the synchro parameters. User can run this program (Gorisyn.exe) and create a configuration file for the device. Each device needs a configuration file.

2 Operation

GoriSyn program is used specially in WX-98F(T) for setting up 16 object‟s parameters. Each object has 29 parameters.

2.1

Startup

Fig.3.1 shows the user interface after GoriSyn startup. Each object parameters are initially set to default value. User can modify all these parameters.

are initially set to default value. User can modify all these parameters. Fig.3.1 User Interface after

Fig.3.1 User Interface after start up

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2.2. Parameter Modification

After selecting the object, user can modify its parameters. The definition of parameters is as follows:

Parameter 1:Unit Name

Unit Name is the number that identifies a specific object. It consists of 11 ASCII characters.

Parameter 2: Type

It is the object type and can be set as Generator or Line.

Parameter 3: Tpre

It is the time period from the point that the switch-in order is sent out to the point that the breaker‟s main contact closes. This parameter should be measured at real time. The value scope of the parameter is 40ms~1000ms with the calibration of 10 ms. The device can only be used when this parameter is properly set.

Parameter 4: Allowable differential U-lo,U-hi

It is the allowed maximum voltage difference (as input to WX-98F(T) device) between two sides of the undergoing synchro switch-in connection. It can be positive or negative, and the positive value needs not to be equal to the negative value. The less this parameter is, the less the reactive power impact is in switch-in process, but the switch-in time may be lengthened accordingly. The value scope of the parameter is -10V~+10V with the calibration of 0.1V. The typical value of voltages difference is -3V~+3V. This parameter needs not to be modified unless for some special situation.

Parameter 5: Allowable differential F-lo,F-hi

It is the allowed maximum frequency difference (as input to WX-98F(T) device) between the two sides of the breaker of the undergoing switch-in. It may be positive or negative and the positive value needs not to be equal to the negative value. The less this parameter is, the more time of speed regulation the switch-in process may take. The value scope of the parameter is -0.3Hz~+0.3Hz with the calibration of 0.01Hz. The typical value of frequency difference is -0.2Hz ~+0.2Hz. The parameters value needs not to be modified unless for some special situation.

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Parameter 6: Allowable Dfai

This parameter is invalid when the object type is generator unit.

Parameter 7: Coefficient kU(Bus side)

It is the factor used to compensate the amplitude change which is aroused by the transform of Y/Δ. The value can be set to 0.5~2. The typical value is 1.0. The value needs not to be modified if no transformer wiring of Δ/Y or Y/Δ.

Parameter 8, 9: Umin And Umax (Bus side)

When the voltage in system is over the setting value, the device will send out alarm.

Parameter 10, 11: fmin And fmax(Bus side)

When the frequency in system is over the setting value, the device will send out alarm.

Parameter 12: Coefficient kU(Line side)

It is the factor used to compensate the voltage amplitude change at switched-in side which is aroused by the transform of Y/Δ and the ratio of the voltage-raising transformer. The values can be set to 0.5~2. The typical value is 1.0.

Parameter 13, 14: Umin And Umax(Line side)

They are similar to parameter 8 and 9.

Parameter 15, 16: fmin And fmax(Line side)

They are similar to parameter 10 and 11.

Parameter 17: Phase shift

There is a difference of phase angle between synchro voltage which is aroused because of the presence of Y/Δ wiring transformer. The device can automatically compensate the difference of phase without using a phase angle transformer. The value scope of the parameter is 180~+180 degree with the calibration of 30 degree (Note: It will be negative for leading voltage and positive for lag voltage). The typical value is 0 degree. The parameter values needs not to be modified if no change to the transformer‟s Δ/Y or Y/Δ wiring.

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Note: Phase compensation applied to both CPU should be kept equally. So a CPU is achieved by needle plug according to the real value of another one.

Parameter 18: Period Tv(Voltage PID coefficient)

The scope of the value is from 1000 ms to 15000 ms.

Parameter 19-21: PID

It can be obtained from experiment. The scope of each parameter is from 0 to 99.

Parameter 22: Timeout Toad_v(min)

It can be obtained from experiment. The scope of each parameter is from 1 to 20min.

Parameter 23: Period Tf(Frequency PID coefficient)

The scope of the value is from 1000ms to 15000ms.

Parameter 24-26: PID

It can be obtained from experiment. The scope of each parameter is from 0 to 99.

Parameter 27: Timeout Toad_f(min)

It can be obtained from experiment. The scope of each parameter is from 1 to 20min.

Parameter 28: TOsync (Timeout)

It can be obtained from experiment. The scope of each parameter is from 3 to 200min.

Press SAVE key to save the change to the parameters.

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2.3. Loading object parameters

Loading object parameters can be completed through function in “Communication” menu. Clicking “Download Current” menu item to load the chosen object‟s parameters Clicking “Download All” menu item to load 16 object‟s parameters.

to load the chosen object‟s paramet ers Clicking “ Download All ” menu item to load

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3 Using of the device

3.1 Voltage difference setting Sync voltage phase compensation: Figure 3-2 shows the generator after a "YN, d11" transformer through the QF tie breaker. Be synchronized by the phase relationship between the amount of voltage (generator side to take Uac) as shown in Table 3.1. When the transformer connection as "YN, d1", the synchronous voltage (generator side when taking Uab) in Table 3.2

voltage (generator side when taking Uab) in Table 3.2 Fig.3.2 The phase compensation for SYN voltage

Fig.3.2

The phase compensation for SYN voltage

Table 3.1 YN, d11 connection transformer, when the high voltage side circuit breaker be taked to synchronize parallel, the voltage phase angle analysis

Transformer

   

Phase

 

connection

TV1

TV2

angle

Description

   

TV2 Phase voltage

   

0º

One side is the line voltage, the other side is the phase voltage

U

ac

 

U

A

 

YN,d11

TV2 open triangle A phase voltage

0º

U

ac

 

-30º

 

U

ac

U AC

All are the line voltage

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Table 3.2

be taked to synchronize parallel, the voltage phase angle analysis

YN, d1 connection transformer, when the high voltage side circuit breaker

Transformer

   

Phase

 

connection

TV1

TV2

angle

Description

   

TV2 Phase voltage

   

0º

One side is the line voltage, the other side is the phase voltage

U

ab

 

U

A

 

YN,d1

TV2 open triangle A phase voltage

0º

U

ab

 

+30º

 

U

ab

U AC

All are the line voltage

When multiple objects synchronize, the voltage phase compensation: When multiple objects synchronize, taking into account the synchronization object has a different phase compensation. So in this case, the synchronization object should take the phase angle are 0 °. When used in conjunction with manual synchronization device, in order to balance the voltage difference, the middle transformer 100V/57.7V can be used to achieve voltage balance.

3.2 About the voltage difference setting The software parameters 4 (closing allows the voltage difference), the parameter 7 (the system side of the voltage setting coefficient), the parameter 12 (the voltage of waiting parallel side setting coefficients) implement . (1) When there is a transformer between two synchronous voltages, as shown in Figure 3-2.

Parameter 4 can be taken: -3V Δ U3V, which +3V, -3V adjustable, such as

taking +4V, etc. (when a synchronization object for the "line", you can take 5V).

Parameter 7 (system side voltage setting coefficient) = 1.000 When the actual access to the phase voltage value, the parameter 7 = 1.000 ×1.732 = 1.732.

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Parameter 12 (the voltage of the waiting parallel side setting coefficient) setting formula is:

Parameter 12=the rated change ratio of the main transformer

the change ratio of the generator terminal TV

the change ratio of the high-voltage side TV

such as the rated change ratio of the main transformer is 236KV/20KV, tap +2.5%; the change ratio of the generator terminal TV is 20KV/100V; the change ratio of the high-voltage side TV is 220KV/100V, then

Parameter 12=

2361+2.5%×20/ 20×220/ 0.1 0.1 =1.100

When the actual access to the phase voltage value,

the parameter 12=1.100× 3 =1.904 (2) When there is not a transformer between two synchronous voltages, the main transformer change ratio equal to 1, then:

Parameter 4: -3V Δ U3V, which +3V, -3V adjustable, (when a synchronization

object for the "line", you can take

synchronization object for the "line", you can take  5V). ● Parameter 7 = 1.000 ●

5V).

Parameter 7 = 1.000

Parameter 12 = 1.000

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4. Main menu interface

The device is equipped with a LCD screen to display the information such as SYN objects and its parameters, and monitor the real-time SYN process as well. Its main function menu interface is shown as Fig.3.3.Description of each function menu item is as follows:

Settings Real-data Records Calibrating Data&Time Coefficient 2012/11/05 14:29:20

Settings

Real-data

Records

Calibrating

Data&Time

Coefficient

2012/11/05

14:29:20

Fig.3.3

The device main function menu interface

1Settings: Including object number, lead-time, the allowed difference of the voltage and frequency of switch-in; the value of upper limit and lower limit of the voltage and frequency of the system and generator; voltage and frequency regulation cycle and corresponding voltage and frequency regulation factors, phase angle compensation of the SYN objects.

2Real-data: The value of the voltage and frequency, the difference of voltage, the difference of frequency and the difference of phase in the system and generator in the process of switch-in. 3Records: It will show lead-time, the value of voltage and frequency, the difference of phase angle in the system and generator; the actual switch-in time of the breaker when switch-in succeed. If switch-in fails user can check out the audit trail and message. 4Calibrating: When calibrated according to the correct method, it will show “calibrating succeed”, otherwise it will show “calibrating error”. Calibration should be done by connecting the device with special telecommunication cable. 5 Data&Time: Use up/down key to choose date (year,month,day,hour,minute and second), use left/right key to change time , then use "Confirm" to finish setting time 6Coefficient:It shows baud rate, voltage compensation factor and phase angle of the SYN voltage in the device.

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1. Calibration test

Chapter 4

Device Test

1Connect AC100V/50Hz standard signal source to the input terminal Us and Ug of the

device. Switch on the device.

2Press “Calibrate” button to start the calibration (Note: The special communication cable should be connected).

3The screen will show the message of “Calibration successful” in

about 5 seconds.

2. Loading Parameter test

1Connecting WX-98F(T) to the back-end computer via USB with communication cable.

2Switching on the WX-98F(T). 3Starting Gorisyn program on the back-end computer. 4Setting the parameters for each SYN object. For example: The settings of SYN parameter for object 1 may be as follows.

Unit Name

#01

Type

机组

Tpre

200ms

Allowable differential U-lo,U-hiAllowable differential F-lo,F-hi

-3V Δ U3V -0.25Hz Δ f0.25Hz

Coefficient kU(Bus side)

1

Umin (Bus side)

80V

Umax(Bus side)

115V

fmin (Bus side)

48.5Hz

fmax (Bus side)

51Hz

Phase shift

Coefficient kU(Line side)

1

Umin (Line side)

80V

Umax(Line side)

115V

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fmin (Line side)

48.5Hz

fmax (Line side)

51Hz

Period Tv(Voltage PID coefficient)6000ms

PIDTimeout Toad_v

Period Tf(Frequency PID coefficient)2000ms

P=15I=0D=0

3min

PID

P=15I=0D=0

Timeout Toad_f

3min

TOsync (Timeout)

5min

PT Rated Secondary Volt

100V

Other objects can be set similarly. 5Loading the parameters for a single object or all objects to WX-98F(T)

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Appendix 1

Outline of WX-98F(T)

TEST 运行 取消 确定 5V 24V 无压 同步 f+ 增速 f- 减速 s - +
TEST 运行 取消 确定 5V 24V 无压 同步 f+ 增速 f- 减速 s - +
TEST
运行
取消
确定
5V
24V
无压 同步
f+
增速
f-
减速
s
-
+
升压
V+
降压
V-
合闸
USB
复位
φ
告警
s
江苏南京国瑞
自动化工程有限公司
GORI
TEST
RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN
V+ 降压 V- 合闸 USB 复位 φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN

Appendix 2

Installation holes size

φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN Appendix 2 Installation holes size 30
φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN Appendix 2 Installation holes size 30
φ 告警 s 江苏南京国瑞 自动化工程有限公司 GORI TEST RUN Appendix 2 Installation holes size 30

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Appendix 3

Wave recording software

The voltage difference and paralleling command from the last synchronizing processes are displayed. The tool makes the use of a separate recorder unnecessary.

The tool makes the use of a separate recorder unnecessary. At the end of commissioning, circuit

At the end of commissioning, circuit breaker in Test position. The differential voltage and the paralleling command should thereby be recorded using the transient recorder of the PC Tool Wave recording software or using an external transient recorder. At the same time, the synchronizing process should be observed using the synchronizing instruments in the plant or, if these are not installed, using the synchronizing instruments in Wave recording softwareRecord the synchronizing process.

are not installed, using the synchronizing instruments in Wave recording software , Record the synchronizing process.

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Appendix 4

Monitoring software

SynView PC tool for local control: RS-232/485 (accessory).The monitoring software is the appropriate aid for simple and fast commissioning of WX-98F(T) devices. ParameterAll parameter settings are carried out with this. Helpful functions such as comparing parameter files with device settings or the display of recommended setting values greatly simplify commissioning and servicing work . Actual values toolA synchroscope, together with all the values important for paralleling, is displayed on the user interface. These simplify function-testing of the synchronizing process if no instruments are available. Fault-/Event log toolThe events stored in WX-98F(T) are displayed in plain text with date and timestamp. This greatly simplifies the localization of faults, e.g. wiring or control faults which sometimes occur during commissioning.

simplifies the localization of faults, e.g. wiring or control faults which sometimes occur during commissioning. 32

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Jiangsu

Nanjing

GORI Automation Engineering Ltd

COPYRIGHT

Jiangsu Nanjing GORI Automation Engineering Ltd COPYRIGHT ADD: Rm.201,Compound Building, Changjiang Scientice and
Jiangsu Nanjing GORI Automation Engineering Ltd COPYRIGHT ADD: Rm.201,Compound Building, Changjiang Scientice and

ADD: Rm.201,Compound Building, Changjiang Scientice and Technology Park, NO.97 Luxiying, Nanjing

POSTALCODE: 210037 WEB:www.jsgori.com E-mail: jsgori@163.com

TEL.025-83641211 83323057

FAX.025-83353991

MARKET DEPARTMENT025-83551973

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