Sunteți pe pagina 1din 28

www.final-yearproject.

com

PROJECT REPORT ON

ELECTROMAGNETIC BRAKE
Submitted in partial fulfillment of the award
BACHELOR OF TECHNOLOGY

In

(Mechanical Engineering)

Session 2012-13

Submitted By:

AJAY YADAV (0935740003)

Under the Guidance


Of
Mr. SANDEEP SINGH

(Lecturer, M.E Department)

Aryavart Institute Of Technology & Management , Lucknow

Affilated To

Gautam Budha Technical University, Lucknow


www.final-yearproject.com

CERTIFICATE

This is to certify that Project synopsis entitled ELECTROMAGNETIC BRAKE which


is submitted by AJAY YADAV in partial fulfillment of requirement for the award of
degree Bachelor Of Technology in MECHANICAL ENGINEERING from ARYAVART
INSTITUTE OF TECHNOLOGY & MANAGEMENT , LUCKNOW (G.B.T.U) is a record of the
candidate own work carried out by her under my supervision . The matter
embodied in this project is original and has not been submitted for the award of
any other degree.

Under the Guidance of: Submitted To:


Mr. SANDEEP SINGH Mr. PRINCE SRIVASTAVA
(Lecturer, ME Department) H.O.D (ME Department)

Mr. SIMANT SRIVASTAVA

(DEAN)

(ME Department)

Date :

Place:
www.final-yearproject.com

ACKNOWLEDGEMENT

One of the parts of preparing this project is to thanks those who have helped me through their valuable
participation , comments and suggestion . We wish to thanks , ARYAVART INSTITUTE OF
TECHNOLOGY & MANAGEMENT , LUCKNOW whose co-operation and attitude toward
encouraging a student is appreciable . We sincerely express our gratitude to the project guide Mr. Sandeep
Singh (Lecturer, ME Department) for his guidance in completing the project titled electromagnetic
brake . Without his guidance this project would not have been completed , her kindness and help have
been the source of encouragement for us thoughout the project.

We would like to thanks our project coordinator Mr. prince srivastava for all his
support and help in collecting information about ELECTROMAGNETIC BRAKE , implementing the
same in the project and using it successfully. Last but not the least , we express our deep gratitude to our
academic dean Mr. Simant Srivastava for contribution of his ideas for our project . We would also like to
pay our regard to the whole M.E department for their support and guidance .

Finally a lot of thanks to our friends and family member , who helped and
motivation us to develop such a wonderful solution.

(AJAY YADAV)
www.final-yearproject.com

TABLE OF CONTENTS

INTRODUCTION
GENERAL PRINCIPLE OF BRAKE SYSTEM
Conventional Friction Brake
How ordinary (friction) brakes work
Brake Fading Effect
Retarders
Construction
General Principle and Advantage of Electromagnetic Brakes (retarders)
Working Principle
Electric Control System
TYPES OF ELECTROMAGNETIC BRAKE
Characteristic of Electromagnetic Brakes
Thermal Dynamics
MERITS
DERMIRTS
APPLICATION
Summary

1. Introduction
www.final-yearproject.com

Electromagnetic brakes have been used as supplementary retardation equipment in


addition to the regular friction brakes on heavy vehicles. We outline the general
principles of regular brakes and several alternative retardation techniques in this
section. The working principle and characteristics of electromagnetic brakes are
then highlighted. In this project we are trying to make a braking system. which can
be applicable in two wheeler at high speed and low maintenance cost. Here we are
using an electromagnetic coil and a plunger. There is an electromagnetic effect
which moves the plunger in the braking direction.
When electricity is applied to the field, it creates an internal
magnetic flux. That flux is then transferred into a hysteresis disk passing through
the field. The hysteresis disk is attached to the brake shaft. A magnetic drag on the
hysteresis disk allows for a constant drag, or eventual stoppage of the output shaft.

Electromagnetic brakes (also called electro-mechanical brakes


or EM brakes) slow or stop motion using electromagnetic force to apply mechanical
resistance (friction). The original name was "electro-mechanical brakes" but over
the years the name changed to "electromagnetic brakes", referring to their
actuation method. Since becoming popular in the mid-20th century especially in
trains and trolleys, the variety of applications and brake designs has increased
dramatically, but the basic operation remains the same. Both electromagnetic
brakes and eddy current brakes use electromagnetic force but electromagnetic
brakes ultimately depend on friction and eddy current brakes use magnetic force
directly.

Materials
www.final-yearproject.com

36 Gauge Magnet wire ,


AC Motor ,
Sprint ,
Iron Stand,
Wheel

Description:

The disc brake or disk brake is a device for slowing or stopping the rotation of a
wheel. A brake disc usually made of cast iron or ceramic composites is connected
to the wheel and the axle. To stop the wheel, friction material in the form of brake
pads is forced mechanically, hydraulically, pneumatically or electromagnetically
against both sides of the disc. Friction causes the disc and attached wheel to slow
or stop. But in our project hydraulic energy is used as the source of power, due to
high applied force and torque

2. General Principle of Brake System

The principle of braking in road vehicles involves the conversion of kinetic energy
into thermal energy (heat). When stepping on the brakes, the driver commands a
stopping force several times as powerful as the force that puts the car in motion
and dissipates the associated kinetic energy as heat. Brakes must be able to arrest
the speed of a vehicle in a short periods of time regardless how fast the speed is. As
a result, the brakes are required to have the ability to generating high torque and
absorbing energy at extremely high rates for short periods of time. Brakes may be
applied for a prolonged periods of time in some applications such as a heavy vehicle
www.final-yearproject.com

descending a long gradient at high speed. Brakes have to have the mechanism to
keep the heat absorption capability for prolonged periods of time.

3. Conventional Friction Brake

The conventional friction brake system is composed of the following basic


components: the master cylinder which is located under the hood is directly
connected to the brake pedal, and converts the drivers foot pressure into hydraulic
pressure. Steel brake hoses connect the master cylinder to the slave cylinders
located at each wheel. Brake fluid, specially designed to work in extreme
temperature conditions, fills the system. Shoes or pads are pushed by the slave
cylinders to contact the drums or rotors, thus causing drag, which slows the car.
Two major kinds of friction brakes are disc brakes and drum brakes. Disc brakes use
a clamping action to produce friction between the rotor and the pads mount in
the caliper attached to the suspension members Disc brakes work using the same
basic principle as the brakes on a bicycle: as the caliper pinches the wheel with
pads on both sides, it slows the vehicle.
Drum brakes consist of a heavy flat-topped cylinder, which is
sandwiched between the wheel rim and the wheel hub . The inside surface of the
drum is acted upon by the linings of the brake shoes. When the brakes are applied,
the brake shoes are forced into contact with the inside surface of the brake drum to
slow the rotation of the wheels.
Air brakes use standard hydraulic brake system components such as
braking lines, wheel cylinders and a slave cylinder similar to a master cylinder to
transmit the air-pressure-produced braking energy to the wheel brakes. Air brakes
are used frequently when greater braking capacity is required.
www.final-yearproject.com

4-How ordinary (friction) brakes work

Moving things have kinetic energy and, if you want to stop them, you have to get
rid of that energy somehow. If you're on a bicycle going fairly slowly, you can
simply put your feet down so they drag on the ground. The soles of your feet act as
brakes. Friction (rubbing) between the rough ground and the grip on your soles
slows you down, converting your kinetic energy into heat energy (do it long enough
and your shoes will get hot). Brakes on vehicles work pretty much the same way,
with "shoes" that press rubber pads (brake blocks) against discs mounted to the
wheels. (Find out more about this in our main article on brakes.) Even if you make
brakes from super-strong, hard-wearing materials like Kevlar, they're still going to
wear out sooner or later. But there are other problems with friction brakes. The
faster you go, the harder they have to work to get rid of your kinetic energy, and
the quicker they'll wear out. Use your brakes too often and you may suffer a
problem called brake fade, where heat builds up too much in the brakes or the
hydraulic system that operates them and the brakes can no longer work as
effectively. What if your brakes can't stop you in time?

In Motorcycle brakes , When you pull on the brake handle, a


hydraulic cable applies the brake pads to the brake rotor disc, slowing the machine
down by converting your kinetic energy to heat. The tire doesn't normally play
much part in braking unless you brake really hard: then the wheel will lock
completely and friction between the tire and the road will bring you to a sudden
halt, leaving a rubber skid mark on the road. That's not a good way to brake: it'll
wear out your tires very quickly.
www.final-yearproject.com

5. Brake Fading Effect


The conventional friction brake can absorb and convert enormous energy values
(25h.p. without self-destruction for an 5-axle truck, Reverdin1974), but only if the
temperature rise of the friction contact materials is controlled. This high energy
conversion therefore demands an appropriate rate of heat dissipation if a
reasonable temperature and performance stability are to be maintained.
Unfortunately, design, construction, and location features all severely limit the heat
dissipation function of the friction brake to short and intermittent periods of
application. This could lead to a brake fade problem (reduction of the coefficient of
friction, less friction force generated) due to the high temperature caused by heavy
brake demands. The main reasons why conventional friction brakes fail to dissipate
heat rapidly are as follows:
- poor ventilation due to encapsulation in the road wheels,
- diameter restriction due to tire dimensions,
- width restrictions imposed by the vehicle spring designer;
- problems of drum distortion at widely varying temperatures.

It is common for friction-brake drums to exceed 500 C surface temperatures when


subject to heavy braking demands, and at temperatures of this order, a reduction in
the coefficient of friction (brake fade) suddenly occurs. The potential hazard of tire
deterioration and bursts is perhaps also serious due to the close proximity of
overheated brake drums to the inner diameter of the tire.

5. Retarders
Retarders are means of of overcoming the above problems by augmenting a
vehicles foundation brakes with a device capable of opposing vehicle motion at
relatively low levels of power dissipation for long periods. There are several retarder
technologies currently available. Two major kinds are the hydrokinetic brake and the
www.final-yearproject.com

exhaust brake. Hydrokinetic brake uses fluid as the working medium to oppose
rotary motion and absorb energy . Hydrodynamic brakes are often built into
hydrodynamic transmissions . Exhaust brakes use a valve which is fitted into the
exhaust pipe between the exhaust manifold and silencer. When this valve is closed
air is compressed against it through the open exhaust valve by the piston rising on
the exhaust stroke. In that way the engine becomes a low pressure single stage
compressor driven by the vehicles momentum, resulting in a retarding effect being
transmitted through the transmission to the driving road wheels. The power-
producing engine is converted into a power absorbing air compressor . This
approach could put a lot of stress on the cylinder and exhaust system. So it may
require extra engineering efforts to implement this system. As a brake applied to
the engine, exhaust brakes can only absorb as much power as the engine can
deliver. But the power absorbed in braking is usually greater than the power
absorbed in driving. Compared with these retarders, electromagnetic brakes have
greater power capability, simplicity of installation and controllability.

6-construction-
The construction of the electromagnetic braking system is very simple. The parts
needed for the construction are electro magnets, rheostat, sensors and magnetic
insulator. A cylindrical ring shaped electro magnet with winding is placed parallel to
rotating wheel disc/ rotor. The electro magnet is fixed, like as stator and coils are
wounded along the electromagnet. These coils are connected with electrical
circuit containing one rheostat which is connected with brake pedal. And the
rheostat is used to control the electric current flowing in the coils which are
wounded on the electro magnet and a magnetic insulator is used to focus and
control the magnetic flux. And also it is used to prevent the magnetisation of other
parts like axle and it act as a support frame for the electromagnet. The sensors
used to indicate the disconnection in the whole circuit. If there is any error it gives
www.final-yearproject.com

an alert, so we can avoid accident. Working principle : At the initial stage the brake
pedal and rheostat are in rest. When we apply the brake through the brake pedal,
the rheostat allows the current to flow through the circuit and this current energise
the electromagnet. The amount of current flow is controlled by the rheostat.
Depending on the current flow different amount of magnetic flux can be obtained.
By this varying magnetic flux, different mode of brakes can be obtained. For
example, if we want to suddenly stop the vehicle then press the brake pedal fully,
then the rheostat allos maximum current which is enough to stop the vehicle.
Similarly we can reduce the speed of the vehicle by applying the brake gradually.
www.final-yearproject.com

7. General Principle and Advantage of Electromagnetic Brakes


(retarders)
Installation Location
Electromagnetic brakes work in a relatively cool condition and satisfy all the energy
requirements of braking at high speeds, completely without the use of friction. Due
to its specific installation location (transmission line of rigid vehicles), electro
magnetic brakes have better heat dissipation capability to avoid problems that
friction brakes face as we mentioned before. Typically, electromagnetic brakes have
been mounted in the transmission line of vehicles, The propeller shaft is divided
and fitted with a sliding universal joint and is connected to the coupling flange on
the brake. The brake is fitted into the chassis of the vehicle by means of anti-
vibration mounting. The practical location of the retarder within the vehicle prevents
the direct impingement of air on the retarder caused by the motion of the vehicle.
Any air flow movement within the chassis of the vehicle is found to have a relatively
insignificant effect on the air flow around tire areas and hence on the temperature
of both front and rear discs. So the application of the retarder does not affect the
temperature of the regular brakes. In that way, the retarders help to extend the life
span of the regular brakes and keep the regular brakes cool for emergency
situation. Electromagnetic brakes work in a relatively cool condition and satisfy all
the energy requirements of braking at high speeds, completely without the use
of friction. Due to its specific installation location (transmission line of rigid
vehicles).
There are in existence several types of electromagnetic retarder. In
particular, there are electromagnetic retarders of the axial type and electromagnetic
retarders of the Focal type. An electromagnetic retarder of the axial type is
designed to be placed on a transmission shaft between a rear axle and a gearbox of
the vehicle. In that case, the transmission shaft is in two parts, for mounting
between those of the retarder. An electromagnetic retarder of the Focal type is
designed to be placed directly on a transmission shaft on the output side of the
www.final-yearproject.com

gearbox or on the axle of the vehicle. The axle of a vehicle drives at least one road
wheel, which road wheel drives at least one wheel of the same vehicle.

8. Working Principle-

The working principle of the electric retarder is based on the creation of eddy
currents within a metal disc rotating between two electromagnets, which sets up a
force opposing the rotation of the disc . If the electromagnet is not energized, the
rotation of the disc is free and accelerates uniformly under the action of the weight
to which its shaft is connected. When the electromagnet is energized, the rotation of
the disc is retarded and the energy absorbed appears as heating of the disc. If the
current exciting the electromagnet is varied by a rheostat, the braking torque varies
in direct proportion to the value of the current. It was the Frenchman Raoul Sarazin
who made the first vehicle application of eddy current brakes. The development of
this invention began when the French company Telma, associated with Raoul
Sarazin, developed and marketed several generations of electric brakes based on
the functioning principles described above . A typical retarder consists of stator and
rotor. The stator holds 16 induction coils, energized separately in groups of four. The
coils are made up of varnished aluminum wire mounded in epoxy resin. . The rotor
is made up of two discs, which provide the braking force. when subject to the
electromagnetic influence when the coils are excited. Careful design of the fins,
which are integral to the disc, permit independent cooling of the arrangement.
www.final-yearproject.com

9. Electric Control System

The energization of the retarder is operated by a hand control mounted on the


steering column of the vehicle. This control has five positions: the first is off, and
the four remaining positions increase the braking power in sequence. This hand-
control system can be replaced by an automatic type that can operate mechanically
through the brake pedal. In this case, the contacts are switched on successively
over the slack movement of the brake pedal. The use of an automatic control must
be coupled with a cut-off system operating at very low vehicle speed in order to
prevent energization of the retarder while the vehicle is stationary with the driver
maintaining pressure on the brake pedal. Both the manual control and the
automatic control activate four solenoid contractors in the relay box, which in turn
www.final-yearproject.com

close the four groups of coil circuits within the electric brake at either 24 volts or 12
volts, as appropriate (Reverdin 1974 and Omega Technologies).

10-TYPES OF ELECTROMAGNETIC BRAKE

(1)-Single Disc Electromagnetic Brakes-

Features:-

Brake is used to Brake and maintain the rotating body


Designed for dry-operation

Slim Brakes with good performance and can quickly stop loads

Lightweight and easy to mount in any machinery

We manufacture Single Disc Electromagnetic Brakes - Equivalents to world


leading manufacturers like:Intorq, Lenze, KEB, PSP, Miki-Pulley and more
www.final-yearproject.com

Technical Features:

These can quickly stop loads

Technical Features Torque: 3NM to 500NM

Single Plate Dry Type

High Operating Reliability / frequency

Simple Construction

Unique pre-stressed spring

Raw material to DIN standards

Special friction material

Can be used in mounting positions

Different armature designs are available for different applications

Different voltages options are also available on request.

(2)-Multi-Disc Electromagnetic Brakes -Brake with magnet body front face


fastened to housing For oil operation.
www.final-yearproject.com

Equivalents to ZF Brakes - EK 1B, EK 2DB, EK 5DB, EK 10EB, EK 20DB, EK 20EB,


EK 40DB, EK 40EB, EK 60DB, EK 80B, EK 120EB, EK 160B, EK 320B.

Technical Features:

Coil Voltage: 24 V
Torque: 3 N-m to 3600 N-m

Compact design

Electromagnetic brakes are provided

With or without outer carrier, jaw and driver

With inner & outer multiple discs.

(3)Single face brake


www.final-yearproject.com

Main article: Friction-plate electromagnetic couplings

A friction-plate brake uses a single plate friction surface to engage the input and
output members of the clutch. Single face electromagnetic brakes make up
approximately 80% of all of the power applied brake applications.

(4)Power off brake


www.final-yearproject.com

Electormagnetic Power Off Brake Spring Set

Power off brakes stop or hold a load when electrical power is either
accidentally lost or intentionally disconnected. In the past, some companies
have referred to these as "fail safe" brakes. These brakes are typically used on
or near an electric motor. Typical applications include robotics, holding brakes
for Z axis ball screws and servo motor brakes. Brakes are available in multiple
voltages and can have either standard backlash or zero backlash hubs. Multiple
disks can also be used to increase brake torque, without increasing brake
diameter. There are 2 main types of holding brakes. The first is spring applied
brakes. The second is permanent magnet brakes.

(a) Spring type - When no electricity is applied to the brake, a spring pushes
against a pressure plate, squeezing the friction disk between the inner pressure
plate and the outer cover plate. This frictional clamping force is transferred to
the hub, which is mounted to a shaft.
www.final-yearproject.com

(b)Permanent magnet type A permanent magnet holding brake looks very


similar to a standard power applied electromagnetic brake. Instead of squeezing
a friction disk, via springs, it uses permanent magnets to attract a single face
armature. When the brake is engaged, the permanent magnets create magnetic
lines of flux, which can turn attract the armature to the brake housing. To
disengage the brake, power is applied to the coil which sets up an alternate
magnetic field that cancels out the magnetic flux of the permanent magnets.

Both power off brakes are considered to be engaged when no power is applied
to them. They are typically required to hold or to stop alone in the event of a
loss of power or when power is not available in a machine circuit. Permanent
magnet brakes have a very high torque for their size, but also require a constant
current control to offset the permanent magnetic field. Spring applied brakes do
not require a constant current control, they can use a simple rectifier, but are
larger in diameter or would need stacked friction disks to increase the torque.

(5)Particle brake
www.final-yearproject.com

Magnetic Particle Brake

Magnetic particle brakes are unique in their design from other electro-
mechanical brakes because of the wide operating torque range available. Like
an electro-mechanical brake, torque to voltage is almost linear; however, in a
magnetic particle brake, torque can be controlled very accurately (within the
operating RPM range of the unit). This makes these units ideally suited for
tension control applications, such as wire winding, foil, film, and tape tension
control. Because of their fast response, they can also be used in high cycle
applications, such as magnetic card readers, sorting machines and labeling
equipment.

Magnetic particles (very similar to iron filings) are located in the powder
cavity. When electricity is applied to the coil, the resulting magnetic flux tries
to bind the particles together, almost like a magnetic particle slush. As the
electric current is increased, the binding of the particles becomes stronger. The
www.final-yearproject.com

brake rotor passes through these bound particles. The output of the housing is
rigidly attached to some portion of the machine. As the particles start to bind
together, a resistant force is created on the rotor, slowing, and eventually
stopping the output shaft.

When electricity is removed from the brake, the input is free to turn with the
shaft. Since magnetic particle powder is in the cavity, all magnetic particle units
have some type of minimum drag associated with them.

(6)Hysteresis power brake

Electomagnetic Hysteresis Power Brake

Electrical hysteresis units have an extremely wide torque range. Since these
units can be controlled remotely, they are ideal for test stand applications where
varying torque is required. Since drag torque is minimal, these units offer the
widest available torque range of any of the hysteresis products. Most
applications involving powered hysteresis units are in test stand requirements.
www.final-yearproject.com

When electricity is applied to the field, it creates an internal magnetic flux. That
flux is then transferred into a hysteresis disk passing through the field. The
hysteresis disk is attached to the brake shaft. A magnetic drag on the hysteresis
disk allows for a constant drag, or eventual stoppage of the output shaft.

When electricity is removed from the brake, the hysteresis disk is free to turn,
and no relative force is transmitted between either member. Therefore, the only
torque seen between the input and the output is bearing drag.

(7)Multiple disk brake

Electromagnetic Multiple Disk Brake


www.final-yearproject.com

Multiple disk brakes are used to deliver extremely high torque within a small
space. These brakes can be used either wet or dry, which makes them ideal to
run in multi-speed gear box applications, machine tool applications, or in off
road equipment.

Electro-mechanical disk brakes operate via electrical actuation, but transmit


torque mechanically. When electricity is applied to the coil of an electromagnet,
the magnetic flux attracts the armature to the face of the brake. As it does so, it
squeezes the inner and outer friction disks together. The hub is normally
mounted on the shaft that is rotating. The brake housing is mounted solidly to
the machine frame. As the disks are squeezed, torque is transmitted from the
hub into the machine frame, stopping and holding the shaft.

When electricity is removed from the brake, the armature is free to turn with
the shaft. Springs keep the friction disk and armature away from each other.
There is no contact between braking surfaces and minimal drag.

11-Characteristic of Electromagnetic Brakes-

It was found that electromagnetic brakes can develop a negative power


which represents nearly twice the maximum power output of a typical engine, and
at least three times the braking power of an exhaust brake . These performance of
electromagnetic brakes make them much more competitive candidate for alternative
retardation equipments compared with other retarders. By using the electro-
magnetic brake as supplementary10 retardation equipment, the friction brakes can
www.final-yearproject.com

be used less frequently, and therefore practically never reach high temperatures.
The brake linings would last considerably longer before requiring maintenance, and
the potentially brake fade problem could be avoided. In research conducted by a
truck manufacturer, it was proved that the electromagnetic brake assumed 80
percent of the duty which would otherwise have been demanded of the regular
service brake . Furthermore, the electromagnetic brake prevents the dangers that
can arise from the prolonged use of brakes beyond their capability to dissipate heat.
This is most likely to occur while a vehicle descending a long gradient at high speed.
In a study with a vehicle with 5 axles and weighing 40 tons powered by an engine
of 310 b.h.p traveling down a gradient of 6 percent at a steady speed between 35
and 40 m.p.h, it can be calculated that the braking power necessary to maintain
this speed is the order of 450 h.p. The braking effect of the engine even with a
fitted exhaust brake is approximately 150 h.p. The brakes, therefore, would have to
absorb 300 h.p,
meaning that each brake in the 5 axles must absorb 30 h.p, which is beyond the
limit of 25 h.p. that a friction brake can normally absorb without self destruction.
The electromagnetic brake is well suited to such conditions since it will
independently absorb more than 300 h.p . It therefore can exceed the requirements
of continuous uninterrupted braking, leaving the friction brakes cool and ready for
emergency braking in total safety. The installation of an electromagnetic brake is
not very difficult if there is enough space between the gearbox and the rear axle. It
does not need a subsidiary cooling system. It does not rely on the efficiency of
engine components for its use, as do exhaust and hydrokinetic brakes. The
electromagnetic brake also has better controllability. The exhaust brake is an on/off
device and hydrokinetic brakes have very complex control system. The electro-
magnetic brake control system is an electric switching system which gives it
superior controllability. 11 From the foregoing, it is apparent that the electro-
magnetic brake is an attractive complement to the safe braking of heavy vehicles.
www.final-yearproject.com

12-Thermal Dynamics-

Thermal stability of the electromagnetic brakes is achieved by means of the


convection and radiation of the heat energy at high temperature. The major part of
the heat energy is imparted to the ventilationg air which is circulating vigorously
through the fan of the heated disc. The value of the energy dissipated by the fan
can be calculated by the following expression:

Q MCp (2.1)

where:
M = Mass of air circulated;
Cp = Calorific value of air;
= Difference in temperature between the air entering and the air leaving the fan;
The electromagnetic brakes has excellent heat dissipation efficiency owing to the
high temperature of the surface of the disc which is being cooled and also because
the flow of air through the centrifugal fan is very rapid. Therefore, the curie
temperature of the disc material could never been reached .The practical location of
the electromagnetic brakes prevents the direct impingement of air on the brakes
caused by the motion of the vehicle. Any air flow movement within the chassis of
the vehicle is found to have a relatively 12 insignificant effect on the air flow and
hence temperature of both front and rear discs. Due to its special mounting location
and heat dissipation mechanism, electromagnetic brakes have better thermal
dynamic performance than regular friction brakes.
www.final-yearproject.com

13-MERITS-
Quick operation
Accuracy is more.
It reduces the manual effort.
In electromagnetic braking system maintenance is very less.
electromagnetic braking system work is done very fast, because of electronic
component. And flowing of current is very fast.
Very less effort is required to apply the brake.
It is reasonable as compare with other brakes.

14-DERMIRTS-

Cylinder stroke length is constant


Need a separate compressor
Maintenance of the equipment components such as hoses, valves has to
done periodically.

15-APPLICATION -

Used in crane control system


Used in winch controlling
Used in lift controlling Used in automobile purpose
In locomotives, a mechanical linkage transmits torque to an electromagnetic
braking component.
Trams and trains use electromagnetic track brakes where the braking element
is pressed by magnetic force to the rail. They are distinguished from
mechanical track brakes, where the braking element is mechanically pressed
on the rail.
Electric motors in industrial and robotic applications also employ
electromagnetic brakes.

16- Summary
www.final-yearproject.com

With all the advantages of electromagnetic brakes over friction brakes, they have
been widely used on heavy vehicles where the brake fading problem is serious. The
same concept is being developed for application on lighter
vehicles.

S-ar putea să vă placă și