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Basement Twinwall
Concrete Staircase System
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Wonderwall
Lightweight cladding panel system with high quality clay brick slips
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LockClad
Terracota cladding system with high quality clay sigma tiles
The Red Bank LockClad system provides masonry, concrete, steel and timber frame
an external rainscreen faade that is systems and lightweight walling panels.
suitable for most types of construction,
including concrete, timber and steel LockClad sigma is designed to function
framed buildings and can accommodate as a rear-ventilated, open-jointed
curved facades, corners, angles, window rainscreen cladding. As with most
and door openings. rainscreens, it allows the insulation to be
located on the outer face of the building
The system comprises of sigma clay shell. This provides efficient insulation
tiles, sigma aluminum support rails and and reduces the risk of thermal bridging
clips. The primary support structure and and condensation problems.
the sigma rails can be fully installed
before tiling commences. Installation LockClad sigma has been subjected to
is fast and simple and can be effected rigorous independent testing to establish
in any direction and sequence. its high performance criteria. This
Each LockClad sigma tile is securely covers all aspects of durability, strength,
and independently retained on the water penetration, fire, impact and
supporting rail by fixing clips, allowing maintenance. LockClad is the first
individual tiles to be removed and terracotta rainscreen to be awarded a
reinstated. LockClad sigma is designed British Board of Agrment Certificate.
to be fixed to most substrates - including Each tile is securely and independently retained
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Gluedbrickwork
Thin-joint glued brickwork
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Blockwork
Prefabricated thin joint dense concrete blockwork panels
Thin joint adhesive technology, employed panels consist of a 100mm outer leaf,
for on-site construction in European a 100mm inner leaf and a 100mm
countries for more than a decade, has insulated cavity, and can be used with a
now been developed by Hanson to variety of internal and external finishes,
create fully prefabricated thin joint including dry lining systems, plaster,
dense concrete block panels. Providing paint or specialist cladding panels such
ease and speed of construction on as the Hanson Wonderwall System.
site, the panels offer the mechanical
advantages of strength, sound Factory manufacture mirrors the manual
insulation and fire resistance, whilst blocklaying approach although the
minimising wastage. They are suitable laying rate using a bespoke mortar
for use on ground and first-floor levels applicator can be up to three times
and because of their weight and high faster than traditional trowel laying
load bearing capacity, are equally techniques. Prefabrication moves the
Installation of prefabricated panel
suited to multi-storey construction. wet trade off site and into the controlled
environment of a factory to provide
The strength provided by thin joint consistent quality not subject to the
construction enables the panels to be vagaries of the weather and variations
fully prefabricated in the factory and in skill levels.
transported and installed on site. The
Masonry Option
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Aircrete Blocks
Thin joint lightweight concrete blocks
Thin joint lightweight aircrete blocks Thin joint mortar sets more rapidly
provide a fast, clean and accurate than traditional mortar and is
method of construction that is typically stable after 60 minutes.
designed to lower costs by reducing This allows the amount of walling that
the time taken to build walls. By using can be built to be increased and the
Thermalites Thin Joint Mortar and earlier installation of other components
Aircrete Blocks the depth of mortar can such as floors and roof timbers.
be reduced from 10mm to 3mm or less. The completion of a weathertight
envelope allows brickwork to be taken
The application of thin joint mortar to off the critical path and for internal
the blocks is quickly and accurately work, such as service installation,
achieved by the use of a serrated partitioning and plastering to progress.
scoop, the full benefits being realised
on long runs of wall. Independent This method of construction also Construction in progress
speed trials have indicated that a reduces heat loss through mortar
wall of Thermalite blocks and thin joints to provide improvements in
joint mortar can be laid twice as fast U-values of up to 10%; improves the
as that built with aggregate blocks airtightness of the construction; and
and general use mortar. The speed of reduces wastage on-site by allowing
construction can be further enhanced for the precision cutting of blocks.
by using Thermalite Large Format
Blocks, which have a face size of
two traditional concrete blocks.
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Flooring Systems
Jet floor
The original insulated flooring system
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Flooring Systems
Hollowcore
For suspended floors with clear spans up to 13 metres
Hanson prestressed hollowcore cast into the lower half of the units - standards, they are available 100mm
units are ideal for all suspended floor the number of strands and the degree deep and in widths up to 1200mm.
applications, particularly where a clear of prestressing determining the Unpropped spans can be constructed
spanning durable deck is required. With ultimate load/span capacity. When up to 5 metres, with propping enabling
clear, unpropped spans of up to 13 concreted together hollowcore units greater spans. Full technical advice
metres, they can be used on masonry, can provide diaphragm action without is available.
steel or concrete structures, offering structural topping. However,
benefits of fast erection and the enhanced structural performance is
provision of an immediate working achieved by using
platform. a composite structural topping.
With excellent sound and fire resistant All units are machine produced ensuring
properties, the units can be supplied consistently high quality with the steel
with preformed service holes and beds producing a smooth regular soffit.
notches. The Hanson range, now the
most extensive available in the UK, Solid composite flooring units offer the
increases the versatility of the product similar benefits to hollowcore but,
enabling flooring solutions to be tailored being thinner, enable a wider range of
to projects. The structural properties composite solutions for a given floor
come from the prestressing strands zone. Manufactured to the same factory Suspended floor application
Omnia
Wideslab flooring combining pre-cast and in-situ concrete
A direct equivalent to an in-situ slab, girder manufactured from cold drawn formers, perimeter edge formwork or
Omnia enables pre-cast and in-situ wire. The girder is cut to size and insulation, or can be manufactured
concrete to be combined to give major attached to a lower layer of reinforcement. using lightweight aggregate to provide
benefits to specifiers, engineers and Concrete is then poured to create the weight savings of over 20%.
contractors. precast panel. The lattice girder ensures
a mechanical bond between precast
Acting as a fully participating formwork, and in-situ concrete.
Omnia is fast to erect saving time and
money. Its exceptional flexibility enables Standard panels are 2.40 metres wide
each panel to be designed to suit a (smaller panels can be manufactured to
specific location and load, with irregularly order) and between 50mm and 75mm
shaped buildings being easily deep. Depending on loadings and overall
accommodated. Service holes and slab depth, spans of over 11 metres can
the like are positioned and formed be achieved.
during manufacture.
The Omnia Flooring range includes
Panels incorporate the Omnia lattice panels incorporating polystyrene void Fully participating formwork
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Basement Systems
Twinwall
Twin benefits from a combination of precast and in-situ concrete
Box Culverts
Crane installation
The UKs largest producer of Box basements but also for above ground
Culverts, Hanson manufactures a applications such as garages.
wide range of precast concrete units Manufactured in rapid hardening
from 1000mm x 600mm to 6000mm Portland cement, or combined rapid
x 3600mm with flat or shaped inverts. hardening Portland cement and pfa,
Traditionally used for water transportation, they meet Class 3 and Class 4 soil
Box Culverts are exceptionally conditions respectively.
versatile and can be used not only for
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Staircases
Staircases
Precast stairs and landings for domestic and commercial projects
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