ProductBrochure

Product Brochure

Zamil
Zamil Steel
Steel Pre-Engineered
Pre-Engineered Buildings
Buildings
Contents

About Zamil Steel .......................................................................... 3

Vision and Mission ........................................................................... 4

Zamil Industrial Investment Company .......................................... 5

Corporate Structure ......................................................................... 6

Manufacturing Facilities .................................................................. 7

Pre-Engineered Building System ..................................................... 8

Value. Strength. Flexibility. .............................................................. 10

Division Engineers ............................................................................ 11

Research and Development ............................................................ 12

Sales, Customer Service and Project Management .................... 13

Highest Quality Control Standards .................................................. 14

Products

Technical Data ................................................................................... 15

Basic Building Parameters ................................................................ 16

Primary Framing Systems ................................................................. 18

Structural Subsystems ...................................................................... 19

Building Accessories ......................................................................... 23

Crane Systems .................................................................................. 24

Mezzanine Systems .......................................................................... 25

Structural Components ................................................................... 26

Panels ................................................................................................ 27

Insulated Panels ................................................................................ 28

Standard Panel Colors ..................................................................... 29

Roof Drainage Components ............................................................ 30

Standard Trims .................................................................................. 31

Sundry Items ..................................................................................... 32

Major Projects .................................................................................. 33

Zamil Steel Network ......................................................................... 36

1
 www.zamilsteel.com

Zamil Steel supplied more than 70,000

buildings to over 90 countries worldwide.

2 Zamil Pre-Engineered Steel Buildings

Welcome to Our Company...
Zamil Steel Pre-Engineered Buildings Division
In Zamil Steel (ZS) Pre-Engineered Buildings
(PEB) Division, we focus on meeting the needs
of our worldwide customers for durable,
affordable and versatile steel structures. After
over thirty years in business, our customers
remain our first priority. Every building that we
design, manufacture, and deliver for erection
is created with the satisfaction of the future
occupants and owners in mind.
ZS PEB is a Member of the Zamil Steel
Family
The Pre-Engineered Buildings Division (PEB)
of Zamil Steel is one of several business units
operating under the Zamil Steel corporate
umbrella. PEB is responsible for a major
share of the companys annual sales, and
has reached the status of global leader in the
marketplace. As a company, we attribute our
success to the unmatched value of our products
and the flexibility and agility of our employees
in meeting the needs of our customers.
ZS has a solid history of steel design and
fabrication
Zamil Steel Industries began operations
in 1977, specializing in the design and
manufacture of top quality pre-engineered
steel buildings to be used as factories,
shopping malls, warehouses, distribution
centers, airplane hangars, and schools. This
early enterprise represented the beginning of
todays Pre-Engineered Buildings Division.
In addition to Pre-Engineered Steel Building
Division, Zamil Steel has another four divisions:
Building Component Solutions.
In 2008, Zamil Steel created a dedicated
division for building components to support the
retail market with quality building parts and
provide a sustainable service of retrofitting
and prolonged maintenance to Zamil Steel
buildings.
Structure Steel Division.
In 1984, the company expanded, adding a
dedicated structural steel plant. Zamil steel then
became Saudi Arabias leading fabricator
of structural steel to be used for power,
desalination and petrochemical plants.
Process Equipment Division.
Established in 2003, Specializes in Steel and
alloy process equipment including pressure
vessels, heat-exchangers, storage tanks, reactor
columns and others.
Towers and Galvanizing Division.
In 1986, Zamil Steel established a factory to
manufacture galvanized steel lattice towers for
telecommunication and electrical transmission
towers in a brand new state-of the art plant.
Zamil Steel towers are now exported
internationally in far countries like New
Zealand and Mexico.
Since its establishment in 1977, Zamil Steel has
supplied more than 50,000 buildings to clients in
over 90 countries. The Pre-Engineered Buildings
Division is now a global leader in the export of
pre-engineered steel buildings.
Zamil Steel Construction Co. LLC.
Zamil Steel Construction Company LLC
(ZSCC) caters for the needs of the clients who
require a one stop shop for industrial and
commercial steel buildings. ZSCC provides
engineering procurement and construction
to those customers who are starting to set-up
new projects in different market sectors such as
factories, shopping malls, warehouses, office
buildings, distribution centers, commercial
showrooms, aircraft hangars, supermarkets,
workshops, hypermarkets, etc. The scope
of work includes the supply of steel buildings,
related civil & concrete works, erection of the
steel buildings, fire proofing of steel, firefighting
and fire alarm systems, architectural materials,
mechanical, electrical and Plumbing (MEP)
works on the basis of turnkey through full site
management teams.
3
 Our Vision

To be the worlds most reliable and

innovative manufacturer, service and
solution provider in the steel industry.

Our Mission

To supply high-quality steel products,

providing related services and solutions
to a worldwide client base while utilizing
innovative technologies within an
environment of motivated employees,
focused on continuous improvement,
highest business standards, work ethics
and corporate citizenship, leading to added
value for our customers and sustained
return on investment to our shareholders.

www.zamilsteel.com

Zamil Steel is locally recognized

and globally respected

4 Zamil Pre-Engineered Steel Buildings

Zamil Steel is a sector of
Zamil Industrial Investment Company

Zamil Industrial Investment

Company (ZIIC) is an international
manufacturing and fabrication group.
Its four sector businesses Zamil Air
Conditioners (ZAC), Zamil Steel (ZS),
Insulation Sector and Concrete Sector.
All ZIIC businesses are ISO 9001-2000
or ISO 9001 certified. ZIIC exports to
most international markets and derives
over a quarter of its revenues from
outside Saudi Arabia.

ZIIC is headquartered in Dammam,

Kingdom of Saudi Arabia. The
company employs around10,000
people in 55 countries. It was founded
in 1998 as a joint stock company. The
Zamil Group, one of the most reputable
and stable business groups in the
Middle East, owns 60% of ZIIC shares.
Investors from the GCC countries
(Bahrain, Kuwait, Oman, Qatar, Saudi
Arabia and United Arab Emirates)
publicly own the remaining 40% of
shares. Further information can be
found at www.zamilindustrial.com.

Our network of Area Offices and

Certified Builders provides local
service and support to customers
around the world. Our widespread
reputation for quality and innovation
has attracted global clients such as
ABB, Procter & Gamble, General
Electric, Coca Cola, Pepsi Cola, Nestle,
Parsons, Toyota, BMW, Mitsubishi,
Sanyo, Toshiba, Honda, Unilever,
Isuzu, Daimler Chrysler, and Bechtel,
to name a few.

5
 Zamil Steel
A Closer Look at the Structure of ZS

Our corporate structure allows each

division to focus completely on the OVb^aHiZZaOH
sales, design, and manufacture of its
specialty products while utilizing a
central support system to handle core
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and employs its own marketing, sales, EgZ":c\^cZZgZY HigjXijgVa
and customer service personnel. 7j^aY^c\h HiZZa
Divisional engineering departments
and manufacturing facilities are
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free to focus on the development 8dbedcZci <VakVc^o^c\
and production of the finest quality Hdaji^dch
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Centralized support services has

proven to be a convenient and
Administration
efficient method of operation
Facilities
over the years for both our Engineering Finance
employees and our customers
Centralized
Support Purchasing
Quality Departments &
Assurance
Logistics

Information Marketing
Technology

www.zamilsteel.com UAE
Egypt

6 Zamil Pre-Engineered Steel Buildings

 Zamil Steel Manufacturing Facilities
Zamil Steel
- Dammam, Saudi Arabia
The worlds largest PEB
manufacturing facility, it has a
production capacity of 400,000 square
meters of pre-engineered steel
buildings per month.
Zamil Steel
- Ras Al-Khaimah, UAE
Meeting the demand of the GCC
countries for pre-engineered
buildings. The state-of-the-art facility
was innagurated in 2007.
Zamil Steel Buildings Co.
- Cairo, Egypt
The leading supplier of pre-
engineered buildings to the African
continent, possessing more than 50%
of the Egyptian market as well as
exporting to more than 30 African
nations.
Zamil Steel Buildings Vietnam Co. Ltd.
- Hanoi & Ho Chi Minh City, Vietnam
Serves the buoyant Vietnamese
market and exports to the other
ASEAN (Association of South East
Asian Nations) countries. Zamil
Steel Vietnam is accredited by the
Singapore Structural Steel Society,
and was honored in 2003 by the
Vietnam Economic Times as winner of
the Golden Dragon prize for the best
construction and construction material
product.
India
HCMC - Vietnam
Hanoi - Vietnam
Zamil Steel Buildings
- Pune, India
The latest expansion of Zamil Steel
Industries into the Indian peninsula
joins the global set of manufacturing
facilities for better serving the Indian
market and neighboring countries.
The combined production capacity
of these factories exceeds 8 million
square meters per year, making ZSI
the largest manufacturer and supplier
of pre-engineered buildings in Asia,
Africa and Europe.
Learn More about the
Zamil Steel Advantage
At Zamil Steel Pre-Engineered
Buildings, we are dedicated to
increase awareness of our customers.
Weve specifically designed this
brochure to provide an informative
overview of our company and its
products. To learn more, contact
your local Zamil Steel representative
nearest to you or visit our website
at www.zamilsteel.com/peb to view
our complete line of educational and
marketing materials.
Saudi Arabia
7
 With Zamil Steel Pre-Engineered Building System,
strength, value, and style are custom-built into
every project

www.zamilsteel.com

8 Zamil Pre-Engineered Steel Buildings

From planning to occupancy, nothing matches
Zamil Steels Pre-Engineered Building System in terms
of versatility, flexibility and total value-engineering.

9
 Zamil Steel Pre-Engineered Building System
Value. Strength. Flexibility.
Our customers choose pre-engineered
steel buildings (PEB) over other types
of construction for the following
reasons:
Value
Pre-engineered steel structures
require a lower initial investment,
lower maintenance costs once
completed, and are environmentally
friendly as all materials can be
recycled.
Strength
Our structures are designed and
built to withstand severe weather
conditions (wind, snow, rain) and
even earthquakes.
Flexibility
Large, clear spans allow our
customers to house almost any type of
business comfortably and efficiently,
as well as to expand and change their
setup whenever they desire.
Other distinct advantages include
quick construction time and capacity
for design flexibility allowing our
engineers to create a unique, and
attractive appearance that fits the
distinctive business image of each
customer.
www.zamilsteel.com
10 Zamil Pre-Engineered Steel Buildings
Zamil Steel buildings accommodate a
wide variety of occupants, from
factories and showrooms to shopping
malls and hypermarkets. Be sure to
browse our photo gallery of satisfied
clients both in this brochure and at
www.zamilsteel.com/peb
Youll be amazed at the value,
strength, and wide range of design
possibilities available using the Zamil
Steel Pre-Engineered Building system!
Here are just some of the ways
Zamil Steel Pre-Engineered Buildings
are currently being used:
Shopping Malls
Factories
Commercial Showrooms
Hypermarkets
Office Buildings
Warehouses
Convention Centers
Sports Arenas
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Poultry Farmhouses
 ZS PEB Division Engineers:
Project Excellence is Our Top Priority
Zamil Steel Pre-Engineered Buildings
are simple and economical in
design, yet fully functional and
diverse in purpose. When it comes
to innovations in engineering,
Zamil Steel sets the standard for
other PEB companies. The entire
engineering/detailing process is 100%
computerized.
Our engineers work diligently to
provide accurate calculations that are
completely explained and referenced.
They strive for comprehensiveness
and clarity, mindful that their work
must be easily understood by
consultants at locations around the
world.
We meet and exceed international
quality and design standards
Unless otherwise required, all ZS
buildings are designed and
manufactured in accordance with the
following US codes:
Zamil Steel meet and exceed
international quality and
design standards
Low Rise Building Systems Manual
(MBMA Metal Building
Manufacturers Association Inc.)
Manual of Steel Construction,
Allowable Stress Design
(AISC American Institute of Steel
Construction Inc.)
Cold Formed Steel Design Manual
(AISI American Iron and Steel
Institute)
Structural Welding Code - Steel
(AWS American Welding Society)
The engineering groups of Zamil
Steel collaborate from six different
countries via electronic connections.
They provide our clients with design
calculations, approval drawings,
erection drawings and other
documents essential to the successful
completion of every project.
11
 The ZS PEB Research and Development Department:
Constantly Engaged in Product Innovation

The talented group of engineers and We consistently focus on learning

architects that makes up our R&D
Department work within a culture that
fosters idea generation and perfection
to the fullest. The end result is a
consistent flow of design, process and
product innovations, bolstering the ZS
position as a global industry leader.
When you choose Zamil Steel
Pre-Engineered Buildings, you can be
certain that your project will benefit
from the dedicated efforts of our
Product Research and Development
Department.
We apply new ideas to every area of
the company
These are just a few of the core
initiatives that occupy the resources
and talents of the Zamil Steel R&D
department:
and training
Zamil Steel R&D professionals
know that innovation needs to be
shared throughout the company
to achieve maximum success.
Thats why learning is an ongoing
activity throughout the Zamil Steel
organization. The Products Research
& Development Department engages
in continuous training programs
for all technical staff, in addition
to providing extensive technical
training to new sales executives and
engineers.

Refine details to constantly raise

economical, safety and aesthetic
standards
Develop software that improves
customer service
Search for and test the viability of
new products to complement and
enhance our existing PEB systems.

www.zamilsteel.com

Zamil Steel promotes

a culture rich in new
ideas and innovation

12 Zamil Pre-Engineered Steel Buildings

Our Professionals Provide Unparalleled Sales,
Customer Service and Project Management

Zamil Steel serves its customers Expert Site Coordination

through a growing global network An erection coordinator from our
of Local Area Offices. These centers Local Office nearest to you will
accommodate the personnel needed address your site needs once your
to complete your project quickly and materials arrive. The coordinator will
efficiently. Visit www.zamilsteel. inspect your building site and give
com/peb for the location of the office advice according to Zamil Steels
nearest you. proven, stringent erection methods.

Local Area Offices provide the

following:

Instant Information
An Area Sales Manager, Sales
Support Engineer, and Erection
Coordinator located nearby can
address your needs immediately and
thoroughly.

Quick Cost Quotes

Over 80% of the inquiries we receive
regarding price are answered within
four working days by Area Sales
Offices.

Complete Quotes
Every quote is supplied complete
with proposal drawings for your
verification, ensuring that your order
is processed according to your exact
specifications.

Fastest Delivery
Due to the efficient engineering
systems, huge manufacturing
capacity and sustained high stock
levels of raw material, our buildings
are designed, detailed, fabricated
and shipped in record time. Well do
everything possible to help meet your
target date.

13
 ZS PEB Sytems are Governed by the
Highest Quality Control Standards
The Highest Quality Materials
Zamil Steel leads the industry in
supplying upgraded materials for our
building components. We offer unique
features including:
Plain Galvalume roof cladding
Coated cladding material
Hot-dip galvanized connection bolts
Hot-dip galvanized anchor bolts
Self drilling fasteners
Optional pre-galvanized material
for secondary members.
Strict quality control procedures
are maintained in order to ensure
utmost consistency in the quality of
Zamil Steels materials. The Quality
Control department has the best
www.zamilsteel.com
14 Zamil Pre-Engineered Steel Buildings
engineers, tools and facilities to
conduct the quality plan of Zamil
Steel in accordance with international
standards and best practices.
Zamil Steel (PEB) QA / QC designs
the quality into their products
by applying its stringent quality
systems / procedures at all stages of
manufacturing processes to ensure
consistent product out put.
The quality management engages
highly qualified, competent,
experienced quality control engineers,
inspectors, technicians to use the best
tools and facilities in meeting the
international quality standards and
practices.
Zamil Steel provides you the
highest quality materials
The PEB System:
Technical Data
We Build Solid Structures and
Lasting Partnerships
At Zamil Steel, our goal is not merely
to win your current business, but
to establish a lasting, beneficial
partnership that meets all of your
current building needs. We know that
if every member of our staff works to
earn your trust and confidence we
will win your future business.
The following pages provide
important technical information about
our products. For greater detail, refer
to the Zamil Steel Technical Manual
for Pre-engineered Buildings. Please
feel free to contact a Zamil Steel
representative if you have questions,
and be sure to visit www.zamilsteel.
com/peb for additional informational
resources.
15
 Basic Building Parameters
Pre-engineered buildings are defined by
the following basic parameters: Building
Width, Length, Height, Roof Slope, End
Bay Length, Interior Bay Length and
Design Loads.
Building Length
Building length is the distance between
the outside flanges of endwall columns in
opposite endwalls. It is a combination of
several bay lengths.
Building Height
Building height is the eave height, which
is usually the distance from the bottom of
the main frame column base plate to the
top outer point of the eave strut. When
columns are recessed or elevated from the
finished floor, eave height is the distance
from the finished floor level to the top of
the eave strut.
300
300
16 Zamil Pre-Engineered Steel Buildings
Building Width
No matter what primary framing system
is used, the building width is defined as
the distance from outside of eave strut of
one sidewall to outside of eave strut of the
opposite sidewall.
Roof Slope (x/10)
This is the angle of the roof with respect
to the horizontal. The most common roof
slopes should not be less than 0.5/10.
Any practical roof slope is possible.
End Bay Length
This is the distance from the outside of
the outer flange of endwall columns to
the center line of the first interior frame
column.
Interior Bay Length
This is the distance between the center
lines of two adjacent interior main frame
columns. The most common bay lengths
are 6, 7.5, and 9 meters. Any bay length is
possible up to 10 meters.
Design Loads
Unless otherwise specified, ZSIs
Pre-Engineered Buildings are designed for
the following minimum loads:
Roof Live Load: 0.57 kN/m2
Design Wind Speed: 130 km/hr, 3 Sec Gust
Design parameters of snow loads,
earthquake loads, collateral loads, crane
PURLIN SPACING
loads or any other loading condition must
be specified when requesting a quotation.
Loads are applied in accordance
with American codes and standards
applicable to pre-engineered buildings
unless otherwise requested at the time of
quotation.
For more detailed information, please
refer to the Zamil Steel Technical Manual
for Pre-Engineered Buildings.
www.zamilsteel.com 17
 Primary Framing Systems

Zamil Steel Pre-Engineered Buildings are Asymmetrical and non-equal Multi-span

constructed using a variety of framing Framing Systems are also available.
systems. The diagrams on this page Please consult with your Zamil Steel
illustrate those most commonly employed. representative nearest to you about your
They are symmetrical at the ridge line. specific project requirements.

Clear Span (CS) Arched Clear-Span (AS)

60
50 60
50
60
50 60
Multi-Span 1 (MS-1) 50 Arched Multi-Span (AMS-1)
60 60
50 50

60
60
50
50

60 60
50 50

Multi-Span 2 (MS-2) Single Slope (SS)

90
90

90
90

90 90

90
Multi-Span 3 (MS-3) 90 Roof System (RS)
120
120
90 90
120
120

120 120

120
120

120
Lean-To (LT) 120
Multi-Gable (MG)

18 Zamil Pre-Engineered Steel Buildings

Structural Subsystems

This section contains few subsystem

examples of actual Zamil Steel Pre-
Engineered Buildings, along with simple
sketches of some of their structural
configurations. For complete and detailed
information, please refer to the Zamil Steel
Technical Manual for Pre-Engineered
Buildings.

Endwall Roof Extension

Sidewall Roof Extension

ROOF EXTENSION BUILDING WIDTH

ROOF PANEL EAVE TRIM INSIDE FOAM CLOSURE

EAVE STRUT

EAVE GUTTER
(EAVE TRIM OPTIONAL)
RIGID FRAME
1
CANOPY TRIM
ROOF EXTENSION 3
PURLINS
OUTSIDE FOAM
ROOF EXTENSION CLOSURE
RAFTER ROOF EXTENSION
WALL PANEL BRACKET

SECTION A-A : ROOF EXTENSION AT EAVE (WITHOUT SOFFIT)

Roof Platform

www.zamilsteel.com 19
 Structural Subsystems

Canopy

BEAD MASTIC ROOF PANEL

CURVED EAVE
PANEL 600

Curved Eave with Projection ZEE CLIP

PURLIN
(without valley gutter)
R=
50
0

INSIDE FOAM
CLOSURE RAFTER

DRIP TRIM SHEETING ANGLE

W/ SELF DRILLING
FASTENERS
CLOSURE TRIM

RIGID FRAME COLUMN

WALL PANEL
185 200 OUTSIDE FOAM CLOSURE
SIDEWALL GIRT

Curved Eave without Projection

(with valley gutter)

20 Zamil Pre-Engineered Steel Buildings

Structural Subsystems

Transverse Partition

Vertical Fascia with Back Up Panel

and Valley Gutter

Parapet Fascia

www.zamilsteel.com 21
 Structural Subsystems

Bottom Curved Fascia

Top & Bottom Curved Fascia

Center Curved Fascia

22 Zamil Pre-Engineered Steel Buildings

Building Accessories

Zamil Steel Pre-Engineered Buildings
can be designed with your choice of a
variety of attractive and architecturally
sound accessory options. Windows,
doors, natural lighting and ventilation
accessories are available to fit almost any
of your requirements.
Here are a few examples, as they appear
in existing buildings. Please refer to the
Zamil Steel Technical Manual for complete
details and applications for your particular
project.

Window Fixed Louver Adjustable Louver

Roof Skylight Insulation Wall Light

Ridge Ventilator Power Ventilator Roof Curb

Shown supporting a Power Ventilator

Turbine Ventilator Sliding Door Personnel Door

Roll-up Door

www.zamilsteel.com 23
 Crane Systems

For buildings that require a crane system,
Zamil Steel supplies the column or rafter
brackets. The crane runway beams for
top-running will be supplied by Zamil
Steel. For mono-rail and underhung crane
systems the runaway beam is supplied by
the crane supplier. The customer needs
to supply complete crane system details,
data and supplier name, for the accurate
design and estimation of all crane
supporting buildings.

Top Running Crane

Underhung Crane

Monorail Crane

24 Zamil Pre-Engineered Steel Buildings

Mezzanine Systems
The standard Zamil Steel mezzanine
framing system consists of a steel deck
supported by joists framed onto main
mezzanine beams. The main beams
may also be supported by intermediate
columns if dictated by design loads. The
top flange of the joists fits immediately
below the top flange of the primary
beams.
Applied floor loads, such as dead, live
and collateral loads along with mezzanine
column spacing, can affect the economy
of a mezzanine system. Our Zamil Steel
representative nearest to you can help
you to determine the most economical
mezzanine design and column spacing for
Mezzanine Beam Connection
to Main Frame Column
Mezzanine Joist Connection
to Mezzanine Beam
Joist Connection
to Endwall Column
your project.
Unless otherwise specified, the primary
mezzanine beams should run across the
width of the building parallel to the main
frame rafters. Joists should run parallel
to the roof purlins along the length of the
building.
Multi-level mezzanines, including features
such as interior equipment platforms,
catwalks, floor openings and staircases
are also available. It is important to make
the data for these requirements available
to our Zamil Steel representative nearest
to you at the time of quotation.
Mezzanine Floor View
Mezzanine Plan
www.zamilsteel.com 25
 Structural Components

Primary Built Up Members

Minimum Yield Strength is 34.5 kN/ cm2

High grade steel plate conforming to

ASTM A 572M Grade 345. Factory painted
with a minimum of 35 microns (DFT) of
corrosion protection primer.

Secondary Members
Minimum yield strength is 34.5 kN/ cm2

653M ss grade class 1, z275 available in

1.5 mm, 1.75 mm. 2.0 mm, 2.25 mm, 2.5 mm
60 and 3.0 mm thickness.

60

60

Bracing Systems

The system shown is cable bracing,

manufactured from ASTM A 475 extra
high strength galvanized strands.

26 Zamil Pre-Engineered Steel Buildings

Panels

The panels used in the construction of An exterior surface coating on painted

Zamil Steel Pre-Engineered Buildings are panels of 25 microns finish. (ie; epoxy
composed of the following: primer with a highly durable polyester)

Base metal of either Galvalume coated An interior surface coating on painted

steel conforming to ASTM A 792M SS panels of 12 microns finish. (ie; epoxy
Grade 340 class 2 AZM 150 or aluminum primer and modified polyester)
conforming to ASTM B 209M Alloy 3003
Temper H26. Galvalume coating is 55%
Aluminum and about 45% Zinc by
weight.

Single Skin Panels

Minimum Yield Strength is 34.5 kN/cm2

Type S Profile

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'*% '*% '*% '*%
&'* &'*
()

Type D Profile

12 300 COVERAGE
75 150 75
&%%%
SCULPTURED
RIB
'*% '*% '*% '*%

335
25
'*

24.2

Type E Profile
12 300 COVERAGE
25
24.2

335
-%%8DK:G6<:
'%% '%% '%% '%%
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Note:
*%

Since the lifetime of any building depends on its endurance to corrosion caused by its surrounding
environmental conditions and its intended use, Zamil Steel advises the client and / or his consultant
to select building materials and paint systems which can best withstand these environmental
conditions & building intended use.

The selection of building materials and the paint systems for good corrosion protection of the
building shall be the sole responsibility of the client and / or his consultant.

For guidance please refer to Zamil Steel STANDARD PRODUCT SPECIFICATIONS and chapter 19
of the Technical Manual issued in 2009 (Structural corrosion protection).

All dimensions are in millimeters.

www.zamilsteel.com 27
 Insulated Panels

The outer and inner metal skins of

Insulated Panels conform to the same
specifications as the single skin painted
panels described above. In addition,
Insulated Panels have a factory injected
polyurethane core. Thermal transmission
data can be found in the Zamil Steel
Technical Manual on Pre-Engineered
T= 30, 40, 50, 75, 100 mm
Buildings.
INNER SKIN PANEL OR ALUMINUM FOIL

Tempcon Roof & Wall Panel

T= 30, 40, 50, 75, 100 mm

INNER SKIN PANEL OR ALUMINUM FOIL

Temparch
Tempcon RoofWall Panel
& Wall Panel

49

49

All dimensions are in millimeters.

28 Zamil Pre-Engineered Steel Buildings

Standard Panel Colors
Panels are available in Zamil Steel
standard colors listed herein.
Material Specification
General
Roof and Wall Panels are roll-formed from
0.5 mm (nominal) thick cold-rolled steel
coated with an Aluminum - Zinc alloy
(Zincalume). The material conforms to
ASTM A 792M SS Grade 340 Class 2, with
metallic coating AZM150 (or equivalent),
having a minimum yield strength of 340
MPa (50 ksi). The coating is achieved
through a hot-dip process, which is 55%
Aluminum 1.6% silicon by weight and the
balance is Zinc.
Frost White (FW)
Cactus Green (CG)
Bare / Unpainted Finish
Zincalume (ZA)
- The shown colors closely approximate actual coating colors.
Roof & Wall Panels
Roof and Wall Panels are mill painted
(Pre-Painted). Paint film thickness shall
be 25 microns of weather resistance paint
system on the exterior (weather) face and
12 microns of paint system coat on the
interior face.
Zamil Steel has two types of paint systems.
They are ZSP & ZPF:
ZSP (Zamil Special Polyester) is a modified
polyester polymer coating and is the
standard offering of Zamil Steel.
ZPF (Zamil Polyvinylidene Fluoride) is
a well-known polyvinylidene fluoride
coating (PVF2, PVDF) equivalent to
Kynar 500, for exterior premium
durability.
Arabian Beige (AB)
Royal Blue (RB)
Bare / Unpainted Finish
Aluminum (PA)
www.zamilsteel.com 29
 Roof Drainage Components

12
Eave Gutters Valley Gutters

Eave gutters and downspouts are made Valley gutters are also available, and
from the same material as standard Zamil made from 1 mm thick plain galvanized
Steel single skin panels and available in coils. Zamil Steel does not supply internal
all standard panel colors. downspouts for valley gutters.

12
Eave Gutter High-Low Valley Gutter
12

412
12

Maxseam Eave Gutter Common Eave Valley Gutter

Downspout Section

All dimensions are in millimeters.

30 Zamil Pre-Engineered Steel Buildings

 Standard Trims

Zamil Steel offers customers a variety of Trims are made from the same materials
standard trims that provide a seamless as standard Zamil Steel panels and
finished look and style to the cladding available in all Zamil Steel standard panel
of their pre-engineered buildings. Those colors.
most commonly used are illustrated below.

Outside Corner Trim Framed Opening Trim

10 HEM 10 HEM

128
12
12
60 60
38

10 HEM 10 HEM
128
128
12
12

Drip Trim Cap Fashing

10 HEM 60
60 38 38
128
12

10 HEM
128
12

60 38
60 38
25 25

10 HEM

20 185
128
185
12
Eave Trim Gable Trim
20
20

16
60

16
10 10 38
16
16

10 HEM

12
185
185

210
210

10
20
20

20
20

60
20

10
16

16
16

16
185

210
16

20

185

20

210
20

20

Expansion Join Trim Hood Trim

16
20

16
6

16

16

25
16

185

20
20

25
16
16

185
20
16

All dimensions are in millimeters.

www.zamilsteel.com 31
 Sundry Items

Various hardware items required for the

erection and finishing of your Zamil Steel
Pre-Engineered Building are supplied
for your convenience. Here are just a few
items that are commonly used.

Fasteners

Nuts & Bolts Hillside Washers

Sealants & Closures Anchor Bolts

32 Zamil Pre-Engineered Steel Buildings

Diversity of Purpose

Value, strength and flexibility are evident Look carefully at the following pages
in every Zamil Steel Pre-Engineered the photos youll see represent a small
Building. But diversity of purpose is selection of the 40,000 buildings designed
obvious as well. In countries around the and manufactured by Zamil Steel since
world, pre-engineered steel buildings are its foundation in 1977. Note the diversity of
being used as: purpose, size, design and style. We hope to
add your building to our list of successful
Factories projects in the years to come.
Commercial Showrooms
Supermarkets
Office Buildings Rocell Bathware Ltd - Colombo, Sri Lanka
Warehouses
Convention Halls
Workshops
Labor Camps
Distribution Centers
Aircraft Hangars
Restaurants
Schools
Almost any one, two, or
three storey building

KAIKCO Showrooms - Ahmadi, Kuwait Hanoi Golf Club - Vietnam

Aircraft Shelter/Hangar - Riyadh, Saudi Arabia

* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.

www.zamilsteel.com 33
 Nissan Showroom - Ahmadi, Kuwait NPK Fertilizer Factory - Malaysia

Doha Taxi / Qatar National Hotel - Qattar Mall of Arabia - Jeddah, Kingdom of Saudi Arabia

Architecs & Const. Service J/S Co. - Acsc - Vietnam Ramis Trading Co. - Sharja, UAE

Atlas Corp. - Bucharest, Romania Obayashi co. - Hardware Factory, Vietnam

34 Zamil Pre-Engineered Steel Buildings

 Dn Hybrid Pte. Ltd. - Singapore Bristish-American Tobaco-Vinataba Jv Ltd - Vietnam

Vina Tawana Container Co., Ltd. - Vietnam

Zamil Steel maintains a

network of more than 65
area offices and 51 certified
builders around the world
Sari Mall - Jeddah, Kingdom of Saudi Arabia

Factory, Maaden Plant Project - Ras Azur, KSA

Villaggio/ Business Trading Co. - Doha, Qattar

* For more international project please refer to Major project link: www.zamilsteel.com/peb/asp/mp.asp.

www.zamilsteel.com 35
 Zamil Steel Network

Sales Offices, Builders and Agents

Asia
Bahrain : Manama Kuwait : Kuwait City : Manila
: Safat : Quezon City
Bangladesh : Dhaka : Salmiya Qatar : Doha
Cambodia : Phnom Penh Laos : Vientiane Saudi Arabia: Al Khobar
China : Dailan Lebanon : Tripoli : Dammam
: Qingdao Malaysia : Darul Iman : Jeddah
: Shanghai : Johor : Riyadh
India : Pune : Kota : Tabuk
: Mumbai Kinabalu Singapore : Singapore
: Chennai : Kuala Sri Lanka : Colombo
: Cochin Lumpur Taiwan : Taipei
: Hyderabad : Penang Thailand : Bangkok
: Bangalore : Sabah UAE : Abu Dhabi
: Ranchi : Sarawak : Dubai
Indonesia : Batam Oman : Muscat : Ras Al
: Jakarta : Ruwi Khaimah
: Makassar : Seeb Airport : Sharjah
Iraq : Basra Pakistan : Karachi Vietnam : Da Nang
Japan : Tokyo : Lahore : Haiphong
: Yokohama Palau : Koror : Hanoi
Jordan : Amman Philippines : Cebu : Ho Chi Minh
Korea : Seoul : Davao : Nam dinh

Africa
Algeria : Algiers Ivory Coast : Abidjan
Egypt : Cairo Senegal : Dakar
Ethiopia : Addis Ababa Tanzania : Dar-es- Salaam

Europe
Cyprus : Nicosia Hungary : Budapest : Iasi
Czech Rep. : Prague Luxembourg : Luxembourg Spain : La Coruna
: Praha Poland : Warsaw : Madrid
Greece : Athens Portugal : Porto City Ukraine : Kiev
: Neo
Psychiko Romania : Bucharest

Australia North America South America

Australia : Sydney USA : Houston Uruguay : Montevideo

36 Zamil Pre-Engineered Steel Buildings

Statements, descriptions, specifications and dimensions contained herein are in effect as of the date of this issue. Zamil Steel
reserves the right to make material subtitutions and changes in specifications and construcion methodology as and when
deemed necessary.

www.zamilsteel.com
Head Office

Address : P. O. Box 877 Dammam 31421 Saudi Arabia

Tel : (966 13) 847 1840
Fax : (966 13) 847 1291
E-mail : PEBMarketing@ZamilSteel.com
Web : www.zamilsteel.com
Issued April 2012