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Documente Cultură
ERECTION
VIGERSLEV ALL 77 - 2500 VALBY - DENMARK 2040 AVENUE C - PA 18017-2188 BETHLEHEM USA CAPITAL TOWERS 180. KODAMBAKKAM HIGH ROAD, NUNGAMBAKKAM,- CHENNAI 600 034 - INDIA
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CONTENTS: PAGE:
1. General notes .................................................................................. 4
2. Construction and operating principle ................................................ 5
3. Installation ....................................................................................... 6
3.1 Alignment of supporting bearings and supporting roller bearings................................... 6
3.2 Installation of supporting roller ........................................................................................ 6
3.3 Positioning of the supporting bearings relative to kiln axis.............................................. 7
3.4 Measuring tools............................................................................................................... 7
3.4.1 Theodolite .................................................................................................................... 7
3.4.2 Measuring tools............................................................................................................ 7
3.4.2.1 Measuring with tools ................................................................................................. 8
3.5 Marking the zero position of the bearings ..................................................................... 10
4. Operation ...................................................................................... 11
5. Maintenance .................................................................................. 11
6. Key to Appendices ......................................................................... 12
APPENDICES:
App. 1. Sketch of bearing shell.............................................................................................. 13
App. 2. Erection tools ............................................................................................................ 15
App. 3. SA support ................................................................................................................ 17
App. 4. SA support ................................................................................................................ 19
App. 5. Marking plates........................................................................................................... 21
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NOTE!
The present instruction manual is concerned with the situations which,
according to the experience of FLS, are the most likely to occur. An
exhaustive enumeration of all conceivable situations which may occur in
connection with the installation, operation and maintenance of the kiln cannot
be provided.
1. GENERAL NOTES
This instruction manual describes how to perform the final
alignment of supporting roller bearings and supporting rollers
on a self-adjusting support, type SA.
It is a foregone conclusion that the bedplate has been aligned
and embedded exactly as specified in relevant instruction
manuals, see ref. 1.
REQUIREMENT:
Bearings to be used exclusively for the aforementioned purpose!
MANDATORY!
The directions outlined in instruction No. ref. 2
"General safety regulations at erection site" must be
strictly observed at the site of erection. This
instruction manual must be scrutinized by the client,
the erection contractor and FLS representatives
before erection work is started.
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MANDATORY!:
The erection/maintenance activities described in the
following sections must only be carried out by skilled
machine specialists or subject to the supervision of
such specialists.
MANDATORY!:
In connection with arc welding and when operations
involving blowtorching with gouge are carried out, the
return cable must always be attached to the object
subjected to welding, as close as possible to the area
of welding.
The return cable must never be attached in a way
which will cause the return current to be passed
through parts not connected to the object being
welded, for example: moving parts, bearings,
electrical installations or any other parts.
A return current through a bearing may give rise to
welding scars which will cause severe damage to
bearing.
A return current through electrical installations may
cause serious damage to protective earth lines
(extremely hazardous condition!) or electronic
equipment.
3. INSTALLATION
3.1 Alignment of supporting roller bearings and supporting rollers
Final positioning of supporting roller bearings in the
longitudinal direction of kiln following the fine alignment,
embedment and finish-mounting of the complete bedplate,
inclusive of tilting beams.
NOTE!:
In connection with the alignment of bearings and supporting
rollers, it is very important to protect the open bearings
against exposure to contamination. The period during which
the bearings are unprotected must be reduced to an absolute
minimum. The supporting rollers must be individually aligned
and it is the responsibility of the erection supervisor to make
sure that the final installation of bearings will take place
immediately after the alignment work has been completed. If
the operation is interrupted, for example at the end of the
working day, it is essential to ensure that the bearings are
covered to extent necessary.
It would be advisable to close the oil pockets along the
journal, using a length of duct tape.
Just before the top part of the bearing is remounted, the
bearing must be blown clean, and the tape ducts must be
removed.
During the installation procedure, the inspection covers
should be effectively secured to prevent them from being
opened by any unauthorized persons.
3.2 Installation of supporting roller
See Appendix 4.
The position of the bearings must be adjusted in the
longitudinal direction of kiln after the supporting roller has
been mounted in the bearings, but not until it has been eased
off completely.
Bearings to be positioned so that there will be a clearance
ranging from 5 to 8 mm between the bearing shell and the
thrust ring of the supporting roller shaft at the inlet side when
the thrust ring is lying true against the bearing shell at the
outlet side. See Appendix 4.
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4. OPERATION
5. MAINTENANCE
6. APPENDICES
Appendix 3. SA support
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Appendix 4. SA support
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11. Bearing